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APOLLO VREDESTEIN2019
LIFE CYCLE OF A TYRESEMINAR DUURZAME FABRIEKEN 28 MEI 2019M.K. RUDOLFSUSTAINABILITY OFFICER
CONTENT
1. Short introduction Apollo2. Our values3. Why performing an LCA?4. LCA of a tyre5. Analysis per phase
2
APOLLO AT A GLANCE
Leading Global Tyre Company
o Presence across India, Europe &
other growing economies of Asia
Leading Tyre Manufacturer in India
o One of the largest radial tyre
capacity in India (FY 2017)
o UHP & Winter tyres capabilities
o ~ 25% market share in truck tyre
Manufacturing Across
2 Continents
o Manufacturing presence in Asia &
Europe
o ~5,000 retail dealers in India
o ~5,800 dealer outlets in
Europe
Extensive Distribution Network
o ~15,500 employees world wide
o Multi-cultural / multi-nationalities
Large Talent Pool
Mix of Global & Regional
Brands
3
MULTINATIONAL PRECENCE
---
Sales to more than 100 countries world wide
Marketing Office
Manufacturing Plant
R&D Center
Procurement Office
• New Jersey, USA
• Sales & Marketing Office• New: Hungary
• Tyres: Passenger Car & CV
• Production expected by
early CY17
• London, UK
• Global Marketing Office
• Dubai, UAE
• Sales & Marketing Office
• Plant: Enschede,
Netherlands
• 200 MT per day
• Tyres: Passenger Vehicle,
Spacemaster and Agricultural
• R&D EA, Enschede & Frankfurt
• Plants: Oragadam, Limda
Perambra & Kalamassery
• 1,445 MT per day
• Tyres: Passenger cars, commercial
vehicles, farm vehicles, OHVs
• R&D APMEA, Chennai
• Johannesburg,
South Africa
• Sales & Marketing Office
• Bangkok, Thailand
Sales & Marketing Office
• Singapore,
Procurement Office
• Kuala Lumpur,
Malaysia Sales &
Marketing Office
Global presence in line with our vision of being a significant global player 4
ABOUT APOLLO VREDESTEIN BV
• Car tyre factory (46,000 m² in Enschede): 6,400,000 car and van tyres per year
• Agricultural tyre factory (9,000 m² in Enschede): 543,000 agricultural and van tyres per year
• Warehouse and distribution centre (90,000 m² in Enschede)
• Head Office region Europe based in Amsterdam
• New factory in Hungary
• 1500 personnel
5
BRAND PROTOFOLIO IN EUROPE
6
OUR BELIEFS
VISION 2020
Unlock a world
of opportunities.
To be a premier tyre
company with a diversified
and multinational presence.
PASSION
IN
MOTION
2.0
CUSTOMER FIRST
We believe that our customers and those whom they serve are central to everything we do
BUSINESS ETHICS
We act with integrity
CARE FOR SOCIETY
We actively participate in our local communities to address health, safety, environment and community needs
EMPOWERMENT
We take ownership for our actions and responsibility for results
COMMUNICATE OPENLY
We are open and transparent in our communication across geographies and levels
ONE FAMILY
We celebrate our oneness through building trusting relations, respect for diversity and passion towards common goals
Our Values…
7
WHY PERFORMING AN LCA?
• Inzicht te krijgen wat het energieverbruik per levensfase van een product is• Inzicht hoe te verduurzamen • MJA afspraak CO2 reductie
8
LIFE CYCLE ASSESSMENT (LCA) OF A TYRE
-1000
-500
0
500
1000
1500
2000
Tyre Life Cycle: Qualitative Analysis
Ene
rgy
Co
nsu
mp
tio
nR
eco
very
Raw Material Transport Usage End of LifeProduction
2- Energy Saving/ Renewable Energy
23- Transportation3
1- Renewable resources / Bio materials
1
4- Rolling Resistance/ Fuel Consumption
4
5- Recycling
5
9
1. LCA OF A TYRE
1.
2.
10
1. LCA van een autoband
4.
5.
11
LCA PHASE 1 EN 4 R&D
Renewable Resources/ Lower Rolling Resistance
Rubber
Filler
Oils & Additives
Reinforcements
Sustainability
Performances
12
LCA PHASE 2 PRODUCTION
Energy saving during production
• Energy use of Apollo Vredestein is significant
13
Equal to 21.500 households
Or a city like Doetinchem
91,1%
8,9%
Electricity use
Rest of the Enschede municipality AVBV
94,7%
5,3%
Total energy use
Rest of the Enschede municipality AVBV
94,2%
5,8%
CO2 emissions
Rest of the Enschede municipality AVBV
61,6%
38,4%
Share in Enschede's industrial energy requirement
Rest of Enschede's industry AVBV
65,6%
34,4%
Share in Enschede's industrial CO2 emissions
Rest of Enschede's industry AVBV
LCA PHASE 2 PRODUCTION
How reducing fossil CO2 emissions?
Reducing fossil CO2 emissions
Using renewableenergy
Energy saving projects
Energy Awareness
Switch off energy users:-Lighting-Heating-Airco-Ventilation-Machines
Saving energy consumption:-LED lights-Insulation- Re-use heat
-Bio steam-Solar panels-Windmills
14
LCA PHASE 2 PRODUCTION
Energy saving - Scrap reduction
Example 2017 (1% reduction)
1e saving -> el. energy consumption of the plantTotal consumption 61.000.000 kWhSavings 1.551.000 kWh 2.5%
2e saving -> less raw materialsProduction 47.878 ton1% less scrap 478,78 tonAverage energy to produce 1 kg raw material = 88 MJ/kgSaving 42 TJAnnual consumption plant 858 TJ
5 %
15
LCA PHASE 5 R&D
End of Life
Cradle to cradle, making new raw materials for tyres after end of life
New polymeres De-vulcanisationFilling materials CrumblingNew carbom black PyrolysisOils Pyrolysis
16
QUESTIONS