lifecycle analysis of a bicycle

1
iron ore EXTRACTION heating in absence of air reduction of the ore removal of sulphur removal of carbon hematite magnetite bituminous coal iron ore coke limestone molten iron magnesium powder molten iron oxygen quicklime carbon dioxide carbon monoxide carbon dioxide clacium silicate magnesium sulphide carbon monoxide calcium silicate calcium phosphate mild steel iron ore EXTRACTION heating in absence of air reduction of the ore removal of sulphur removal of carbon ALLOY MELTING Annealing hematite magnetite bituminous coal iron ore coke limestone molten iron magnesium powder molten iron oxygen quicklime molten iron chromium nickel stainless steel carbon dioxide carbon monoxide carbon dioxide carbon monoxide carbon dioxide clacium silicate magnesium sulphide carbon monoxide calcium silicate calcium phosphate stainless steel aluminum ore EXTRACTION bayer’s process precipitation heat electrolysis bauxite crushed bauxite sodium hydroxide solution sodium tetrahydroxoaluminate aluminum hydroxide aluminum hydroxide aluminum oxide cryolite carbon water silicon lead titanium calcium oxides sodium hydroxide carbon monoxide carbon dioxide aluminum crude oil EXTRACTION refined to naptha electrolysis steam cracking thermal decomposition polymerization compounding injection molding shale petroleum rock salt naptha (ethane, propane, butane) chlorine gas ethylene copper (catalyst) ethylene dichloride copper (catalyst) vinyl chloride monomer dioxin pvc additives pvc compound voc emissions mercury hexachlorobenzene hexachloroethane pcb octachlorostyrene polychlorinated dioxins furans pcb hexachloroethane hexachlorbutadiene chloroform hexachlorobenzene phthalate (dehp) zinc copper dioxin PVC crude oil EXTRACTION REFINED TO NAPTHA reacting process polymerization expansion layering cutting diisocyanate polyol polyisocyanate amine metallic salt catalyst polyurethane carbon dioxide polyurethane baking paper polyurethane foam foam carbon dioxide polyurethane foam shale petroleum voc emissions rubber tapping mixing copolymerization incomplete combustion mixing remilling final mixing rubber sap latex latex acids natural rubber synthetic rubber butadiene styrene natural rubber synthetic rubber carbon black sulfur oil crude oil oxygen carbon black carbon dioxide rubber ASSEMBLY & PACKAGING DISTRIBUTION USE carbon monoxide carbon dioxide gasoline human power TRANSPORTATION BICYCLING REUSE LOCAL ENTREPRENEUR WOMAN ENTREPRENEUR WOMAN ENTREPRENEUR SAMARTH SAMARTH BICYCLE MANUFACTURER TAKE BACK PROGRAM the bicycle manufacturer starts a bicycle take back program and tries to reuse/refurbish as many bicycles as possible. SAMARTH provides the instruction package and the user manual to the local entrepreneur in return for a percentage of the craft pieces sold. SAMARTH provides the instruction package and the user manual to the local entrepreneur in return for a percentage of the craft pieces sold. the women build their own carts and now have increased mobility. they have more time to work on local handicrafts which are now sold to an international market by SAMARTH. the local entrepreneurs build the carts and give them to the women in their region in return for a percentage of the craft pieces provided to SAMARTH the women now have increased mobility and more time to work on local handicrafts which are now sold to an international market by SAMARTH. rubber sap latex, acids butadiene, styrene crude oil, oxygen natural rubber, synthetic rubber carbon black, sulfur, oil latex natural rubber, synthetic rubber carbon black, carbon dioxide rubber tapping mATERIAL PROCESSING COMPONENT MANUFACTURE rubber crude oil EXTRACTION MATERIAL PROCESSING COMPONENT MANUFACTURE foam polyurethane, carbon dioxide baking paper shale petroleum, diisocyanate polyol, polyisocyanate amine, metallic salt catalyst carbon dioxide polyurethane voc emissions shale petroleum, naptha chlorine gas, ethylene copper, ethylene dichloride vinyl chloride monomer, additives voc emissions mercury, pcb, furans hexachlorobenzene hexachlorobutadiene hexachloroethane octachlorostyrene polychlorinated dioxins chloroform, dioxins hexachlorobenzene phthalate (dehp) zinc, copper crude oil EXTRACTION MATERIAL EXTRACTION COMPONENT MANUFACTURE PVC bauxite crushed bauxite sodium hydroxide solution sodium tetrahydroxoaluminate aluminum hydroxide, aluminum oxide cryolite, carbon silicon, lead titanium, calcium oxides sodium hydroxide, water carbon monoxide, carbon dioxide aluminum ore EXTRACTION MATERIAL PROCESSING COMPONENT MANUFACTURE aluminum hematite,magnetite iron ore, limestone bituminous coal, coke molten iron, quicklime magnesium powder, oxygen chromium, nickel carbon dioxide carbon monoxide, carbon dioxide calcium silicate magnesium sulfide, carbon monoxide calcium silicate, calcium phosphate carbon dioxide iron ore EXTRACTION MATERIAL PROCESSING COMPONENT MANUFACTURE stainless steel hematite, magnetite iron ore, limestone, bituminous coal, coke molten iron, quicklime, magnesium powder, oxygen carbon dioxide carbon monoxide, carbon dioxide, calcium silicate magnesium sulfide, carbon monoxide, calcium silicate, calcium phosphate iron ore EXTRACTION MATERIAL PROCESSING COMPONENT MANUFACTURE mild steel carbon monoxide carbon dioxide gasoline replacement parts, oil DISTRIBUTION TRANSPORTATION USE & Maintenance BICYCLING process material energy emissions minimal materials USE & maintenance BICYCLING Process Material Energy Emissions hematite,magnetite iron ore, limestone bituminous coal, coke molten iron, quicklime magnesium powder, oxygen chromium, nickel carbon dioxide carbon monoxide, carbon dioxide calcium silicate magnesium sulfide, carbon monoxide calcium silicate, calcium phosphate carbon dioxide iron ore EXTRACTION MATERIAL PROCESSING COMPONENT MANUFACTURE stainless steel rubber sap latex, acids butadiene, styrene crude oil, oxygen natural rubber, synthetic rubber carbon black, sulfur, oil water nail, screws latex natural rubber, synthetic rubber carbon black, carbon dioxide plant waste plant waste scrap plant waste plant waste scrap rubber tapping material PROCESSING COMPONENT MANUFACTURE rubber HARVESTED MATERIAL PREPARATION FRAME MANUFACTURE BAMBOO water glue HARVESTED MATERIAL PREPARATION FRAME MANUFACTURE RATTAN RESOURCE DEPLETION GLOBAL WARMING ACIDIFI- CATION SOLID WASTE WATER/AIR POLLUTION REDUCED BIODIVERSITY RESOURCE DEPLETION GLOBAL WARMING ACIDIFI- CATION SOLID WASTE WATER/AIR POLLUTION REDUCED BIODIVERSITY LIFECYCLE ANALYSIS OLD INVENTORY & IMPACT MATRIX Samarth NEW INVENTORY & IMPACT MATRIX by Radhika Bhalla

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Page 1: Lifecycle Analysis of a Bicycle

iron ore EXTRACTION

heating in absence of air

reduction of the ore

removal of sulphur

removal of carbon

hematitemagnetite

bituminous coal

iron orecoke

limestone

molten ironmagnesium powder

molten ironoxygen

quicklime

carbon dioxide

carbon monoxidecarbon dioxideclacium silicate

magnesium sulphide

carbon monoxidecalcium silicatecalcium phosphate

mild steel

iron ore EXTRACTION

heating in absence of air

reduction of the ore

removal of sulphur

removal of carbon

ALLOY MELTING

Annealing

hematitemagnetite

bituminous coal

iron orecoke

limestone

molten ironmagnesium powder

molten ironoxygen

quicklime

molten ironchromium

nickel

stainless steel carbon dioxide

carbon monoxide

carbon dioxide

carbon monoxidecarbon dioxideclacium silicate

magnesium sulphide

carbon monoxidecalcium silicatecalcium phosphate

stainless steelaluminum ore EXTRACTION

bayer’s process

precipitation

heat

electrolysis

bauxite

crushed bauxitesodium hydroxide solution

sodium tetrahydroxoaluminatealuminum hydroxide

aluminum hydroxide

aluminum oxidecryolitecarbon

water

siliconleadtitaniumcalcium oxides

sodium hydroxide

carbon monoxidecarbon dioxide

aluminumcrude oil EXTRACTION

refined to naptha

electrolysis

steam cracking

thermal decomposition

polymerization

compounding

injection molding

shale

petroleum

rock salt

naptha (ethane, propane, butane)

chlorine gasethylene

copper (catalyst)

ethylene dichloridecopper (catalyst)

vinyl chloride monomer dioxin

pvc additives

pvc compound

voc emissions

mercuryhexachlorobenzenehexachloroethanepcboctachlorostyrene

polychlorinated dioxinsfuranspcbhexachloroethanehexachlorbutadiene

chloroformhexachlorobenzenephthalate (dehp)zinccopperdioxin

PVCcrude oil EXTRACTION

REFINED TO NAPTHA

reacting process

polymerization

expansion

layering

cutting

diisocyanatepolyol

polyisocyanateamine

metallic salt catalyst

polyurethanecarbon dioxide

polyurethanebaking paper

polyurethane foam foam

carbon dioxide

polyurethane

foamshale

petroleum voc emissions

rubber tapping

mixing

copolymerization

incomplete combustion

mixingremillingfinal mixing

rubber sap latex

latexacids

natural rubber

synthetic rubberbutadienestyrene

natural rubbersynthetic rubber

carbon blacksulfur

oil

crude oiloxygen

carbon blackcarbon dioxide

rubber

ASSEMBLY & PACKAGING

DISTRIBUTION

USE

carbon monoxidecarbon dioxide

gasoline

human power

TRANSPORTATION

BICYCLING

REUSELOCAL ENTREPRENEURWOMAN ENTREPRENEUR WOMAN ENTREPRENEURSAMARTH

SAMARTH

BICYCLE MANUFACTURERTAKE BACK PROGRAM

the bicycle manufacturer startsa bicycle take back program andtries to reuse/refurbish as manybicycles as possible.SAMARTH provides the

instruction package andthe user manual to thelocal entrepreneur inreturn for a percentage ofthe craft pieces sold.

SAMARTH provides theinstruction package andthe user manual to thelocal entrepreneur inreturn for a percentage ofthe craft pieces sold.

the women build their own cartsand now have increased mobility.they have more time to work onlocal handicrafts which are nowsold to an international marketby SAMARTH.

the local entrepreneurs build thecarts and give them to the womenin their region in return for apercentage of the craft piecesprovided to SAMARTH

the women now have increasedmobility and more time to work onlocal handicrafts which are nowsold to an international marketby SAMARTH.

rubber sap

latex, acidsbutadiene, styrenecrude oil, oxygen

natural rubber, synthetic rubbercarbon black, sulfur, oil

latex

natural rubber, synthetic rubber

carbon black, carbon dioxide

rubber tapping

mATERIAL PROCESSING

COMPONENT MANUFACTURE

rubber

crude oil EXTRACTION

MATERIAL PROCESSING

COMPONENT MANUFACTURE

foam

polyurethane, carbon dioxidebaking paper

shale

petroleum, diisocyanatepolyol, polyisocyanateamine, metallic salt catalyst

carbon dioxide

polyurethane

voc emissions

shale

petroleum, napthachlorine gas, ethylenecopper, ethylene dichloride

vinyl chloride monomer,additives

voc emissions

mercury, pcb, furanshexachlorobenzenehexachlorobutadienehexachloroethaneoctachlorostyrenepolychlorinated dioxins

chloroform, dioxinshexachlorobenzenephthalate (dehp)zinc, copper

crude oil EXTRACTION

MATERIAL EXTRACTION

COMPONENT MANUFACTURE

PVC

bauxite

crushed bauxitesodium hydroxide solution

sodium tetrahydroxoaluminatealuminum hydroxide, aluminum oxidecryolite, carbon

silicon, lead

titanium, calcium oxides

sodium hydroxide, watercarbon monoxide, carbon dioxide

aluminum ore EXTRACTION

MATERIAL PROCESSING

COMPONENT MANUFACTURE

aluminum

hematite,magnetite

iron ore, limestonebituminous coal, coke

molten iron, quicklimemagnesium powder, oxygenchromium, nickel

carbon dioxide

carbon monoxide, carbon dioxidecalcium silicate

magnesium sulfide, carbon monoxidecalcium silicate, calcium phosphatecarbon dioxide

iron ore EXTRACTION

MATERIAL PROCESSING

COMPONENT MANUFACTURE

stainless steel

hematite, magnetite

iron ore, limestone,bituminous coal, coke

molten iron, quicklime,magnesium powder, oxygen

carbon dioxide

carbon monoxide, carbon dioxide,calcium silicate

magnesium sulfide, carbon monoxide,calcium silicate, calcium phosphate

iron ore EXTRACTION

MATERIAL PROCESSING

COMPONENT MANUFACTURE

mild steel

carbon monoxidecarbon dioxidegasoline

replacement parts, oil

DISTRIBUTION

TRANSPORTATION

USE & MaintenanceBICYCLING

process material energy emissions

minimal materials

USE & maintenanceBICYCLING

Process Material Energy Emissions

hematite,magnetite

iron ore, limestonebituminous coal, coke

molten iron, quicklimemagnesium powder, oxygenchromium, nickel

carbon dioxide

carbon monoxide, carbon dioxidecalcium silicate

magnesium sulfide, carbon monoxidecalcium silicate, calcium phosphatecarbon dioxide

iron ore EXTRACTION

MATERIAL PROCESSING

COMPONENT MANUFACTURE

stainless steel

rubber sap

latex, acidsbutadiene, styrenecrude oil, oxygen

natural rubber, synthetic rubbercarbon black, sulfur, oil

water

nail, screws

latex

natural rubber, synthetic rubber

carbon black, carbon dioxide

plant waste

plant waste

scrap

plant waste

plant waste

scrap

rubber tapping

material PROCESSING

COMPONENT MANUFACTURE

rubber

HARVESTED

MATERIAL PREPARATION

FRAME MANUFACTURE

BAMBOO

water

glue

HARVESTED

MATERIAL PREPARATION

FRAME MANUFACTURE

RATTAN

RESOURCEDEPLETION

GLOBALWARMING

ACIDIFI-CATION

SOLIDWASTE

WATER/AIRPOLLUTION

REDUCEDBIODIVERSITY

RESOURCEDEPLETION

GLOBALWARMING

ACIDIFI-CATION

SOLIDWASTE

WATER/AIRPOLLUTION

REDUCEDBIODIVERSITY

LIFECYCLE ANALYSISOLD INVENTORY & IMPACT MATRIXSamarthNEW INVENTORY & IMPACT MATRIX

by Radhika Bhalla