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LIFT PLAN 2

Installation/Ship/Barge/Other: Location :

RIGGING STRUCTURE

Permit to Work No: Risk Assessment No: Lift Plan Number:

AIMSMTC/BS/002 BS/JHA/002 LIFT PLAN 02

Weight of Load, Actual or Assessed (delete as applicable):

1. DESCRIPTION OF LIFTING OPERATION

A RESTRICTED ACCESS LIFT LIFTING A PIPE BUNDLE THROUGH A CARGO HOLE

1. APPLIANCE DATAAppliance No. SN-231073-M/CRANEInspection Date 14.05.2011Next Due Date 13.05.2012Appliance Capacity 25 TONS KgsWorking Height 30 M Mtrs

2. LOAD DATAObject to be lifted PIPE BUNDLEWeight of Load 5000 KGSAwkward Shape YES NO*CofG Known, could it change YES NO*Certified lifting points YES NO*Special rigging required YES * NOSpecial rigging techniques required YES * NOOthers

3. RIGGING WEIGHTSlings 20 KGSShackles N/A KGSOther rigging (BULLDOG GRIP) 5 KGS

4. RIGGING CALCULATIONDescription Weight UnitsObject weight (2) 5000 KgsContingency N/A KgsRigging weight (3) 25 KgsTotal weight 5025 KgsLift height 5 Metre% of capacity 20 %% safety margin 80 %

2. POSSIBLE CONSIDERATIONS (not exhausted)

(Tick if relevant and address each point in ‘Step-by-Step’ section below)

  Weight not verified   Lifting of chemicals   Conflicting tasks in area

 High centre of gravity  

Load on pallet requires securing

  Dynamic factors involved

  Stability of load   Seafastening removed   Hazards to personnel in the area

 Awkward size/shape/sharp edges  

Restricted headroom or confined work area

  Communication requirements

 No dedicated lifting points on the load

 No lifting point directly above the load

  Adequate lighting and visibility

 No certified suspension points for the lifting equipment

 Appropriate and correctly installed

 Is the use of tag lines required? Then consider personnel positioning

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3. ROUTE TO BE TRAVELLED AND LAYDOWN AREA

(If you can’t answer either, address in the ‘Step-by-Step’ section) Yes NA

1) Are the route and laydown area clear of obstructions?    

2) Is the laydown/landing area adequate in terms of size and load-bearing ability?    

3) Is suitable packing available for protection of the load, lifting equipment, slings etc?    

4) Have barriers been positioned to prevent access by unauthorised personnel?    5) Have you confirmed that the laydown area is within the operating limits/radius of the equipment?    6) Have environmental conditions been considered with regards to the safety of the lifting operation?    7) Will the Lifting Equipment Operator be able to see the Banksman throughout the operation, or has another suitable, risk-assessed means of communication been checked and made available (eg radios)?    

8) Are there hazardous process plant or materials in the area?    

4. STEP-BY-STEP DETAILS OF THE LIFTING OPERATION

DescriptionResponsible

PersonLO REF

1. Prepare a lifting plan to include all the key element and approved by the supervisor and PTW approved by OIM

SUPERVISOR

2. Prepare a Job Hazards and Risk assessment for the task SUPERVISOR

3. Conduct the ToolBox Talk (TBT for all the crew involved). Crane Operator must attend the toolbox meeting

SUPERVISOR/FOREMAN/ TEAMLEADER/ SLINGER

4. Pre use check for the Crane assembly, parts by the crane operator CRANE OPERATOR

5. Perform operational check for the Crane by the Crane Operator (boom angle, length, radius, load chart capacity, limit switch etc,) CRANE OPERATOR

6. Conduct pre use check for 2 pieces of 8 tons wire rope slings SLINGER A5 38 A8 3.1.4

7. Examine and determine the weight of the load (5000 kgs) SLINGER A5 43A8 3.1.4

8. Attached the wire rope sling to the load (pipe) by using double choker hitch at lifting point at approximately 25% of total length from both end

SLINGER /BANKSMANA5 43, 44 A8 3.1.5

9. The chocker hitch shall be secured to avoid damage to the wire rope by using bulldog grips SLINGER A5 42 A8 3.1.5

10. The load shall be attached with 2 taglines placing at the chocker hitch point by using bowline knot

SLINGER A5 42 A8 3.1.5

11. Banksman to communicate to Crane Operator via radio informing that the load is ready to be lifted BANKSMAN A5 39 A8 2.2.4

12. The Crane Operator shall swing to the direction of the load following the direction of the banksman

CRANE OPERATOR

13. Banksman to communicate by using hand signal to indicate which type of block to be used (Used maIn hoist) BANKSMAN A5 39 A8 2.2.4

14. Banksman to communicate with the Slingers that they are ready for the lift and ensure everyone is at the correct standing position. BANKSMAN A5 39 A8 2.2.4

15. Banksman to direct the crane operator to lower down the block by using hand signal (used hoist/block down hand signal)

BANKSMANA8 2.2.4

16. Once the block is down at approximately chest level, the banksman shall instruct the Slinger to attach the wire rope slings to the crane hook

BANKSMAN A5 42 A8 2.2.4A8 3.1.6

17. The banksman then will direct the crane to hoist up slowly until the sling is tension. He then must confirm that the sling angle and centre of gravity (CoG)

BANKSMAN A5 39 A8 2.2.4

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18. Once the CoG is confirmed, banksman to instruct the Crane Operator to hoist up the load at the same time 2 Slingers to control the load using the taglines

BANKSMANA5 43 , 39

A8 2.2.4

19. Banksman to direct the crane by hoist up signal until the load is 5 metres high. He then use ‘boom down and hoist up signal until the load is above point ‘B’

BANKSMANA5 39 A8 2.2.4

20. Hoist down the load through the cargo hole at point ‘B’. Slinger must control the load using taglines only until it safely landed at ground lay down area. SLINGER/BANKSMAN A5 43 A8 3.1.9

21. Slinger to unhook the attachment of the lifting accessories SLINGER A5 43 A8 3.1.9

23. Perform post use inspection for all lifting equipment to ensure all are free from defects. Any faulty equipment found must be reported and recorded

SLINGER/ BANKSMANA5 43 , 44

24. Perform good housekeeping at the work area and send all the equipment back to store. Defect equipment shall be kept at a quarantine area

SLINGER/ BANKSMAN

25. Any waste during the rigging activity must be disposed and segregated as per company procedures

SLINGER

5. LIFTING EQUIPMENT AND LIFTING ACCESSORIES TO BE USED (Specify type and SWL)Wire rope slings Type FWSR Capacity 8 tons Quantity 2 PCS Weight 20 KGBulldog Grip Type BOLT Capacity 1 ton Quantity 2PCS Weight 5 KG1. 25 tons Mobile Crane2. 5 tons pipe bundle3. 6 metres x SWL 8 tons wire rope slings4. Bulldog Grips5. 4 metre x ¾” taglines rope6. Safety glass7. Safety shoes8. Hand gloves9. Coverall10. High visibility vest

010102

02 unit02 unit

12pieces12 pairs12 pairs12 pairs03 pair

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6. CATEGORY OF LIFT Tick whichever is applicableRoutine

Non-Routine

Lift plans shall be written by rigging supervisor and approved by person in charge (PIC) of the lifting operation.

Lift plans shall be written by an approved lift planner and approved by T.A.8. PERSONNELPersonnel Name Signature DateCrane Operator 01Banksman 01Rigger 029. APPROVALS

Required lift Approvals Name Signature DateLift plan prepared by

Lift plan reviewed by

Lift plan approved by

10. SKETCH DETAILING THE RIGGING UP OF THE LIFTING EQUIPMENT AND LIFTING ACCESSORIES

 

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