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TRANSCRIPT
1
Contents
1 CERTEX NORWAY AS company information 2
2 Definitions 3
3 DNV GL Type Approved Lifting Beams 4
3.1 Multi Section Beams 5
3.2 Single Section Beams 6
3.3 Shackles 7
3.4 Lifting Slings 9
3.5 Marking of beams 10
3.6 Documentation options on beam deliveries 10
3.7 Regulations and Compliance 11
3.8 Certex Lifting / Spreader beam sets 11
3.9 Lifting / Spreader beam capacity 12
3.10 How to find a suitable beam 15
4 Certex Standard Lifting / Spreader Beams 16
5 Customized Lifting / Spreader Beams 18
6 Certex Rental Beams 19
CERTEX
NORWAY AS
Nygårdsviken 1
5165 Laksevåg-Bergen
Norway
Phone: +47 55 94 78 80
Mail:
Web: www.certex.no
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1 CERTEX NORWAY AS Company Information
CERTEX NORWAY AS is Norway's leading provider of certified lifting equipment and service, and has a
nationwide distribution through its own service centres at Follestad, Stavanger and Bergen.
CERTEX NORWAY AS was established in Norway over 30 years ago under the name Bridon Norge AS. At any
time, we stock approx. 8000 articles, in addition to the CERTEX system's further approx. 50,000 articles which
we also have access to.
Through our project department based in Bergen, we provide a high variety of special components like sheaves,
blocks, lifting and spreader beams, lifting and transportation frames or other kinds of structures for both on- and
offshore industry, all components designed by CERTEX NORWAY’s own engineers.
CERTEX is owned by Axel Johnson International AB - a company within the Axel Johnson Group.
CERTEX has sister companies in Sweden, Denmark, Finland, Germany, UK, Estonia, Latvia, Lithuania, Russia,
Belgium, France, Spain and the Netherlands. Thanks to our international spread, we have access to experience,
product development and a wide network of contacts that benefit our customers.
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2 Definitions
WLL Working Load Limit, used for equipment according to the Machinery Directive 2006/42/EC
SWL Safe Working Load, used for equipment according to international regulations for use at sea
T / Te Metric ton, abbreviated to T or Te
Lifting Beam Device made for lifting together with lifting slings. Lifting beams are made for
a certain and limited set of sling angles
Spreader Beam A type of lifting beam made with the intent to spread the lifting slings. The
slings are spread either to avoid contact with surrounding equipment, e.g. the
load, or to reduce the stress in the lifted object.
Machinery Directive 2006/42/EC
European Union directive concerning machinery and lifting equipment with main intent to ensure a common safety level
ILO 152 Convention concerning Occupational Safety and Health in Dock Work
DNV LA 2.22 DNV Standard for Certification No. 2.22 Lifting Appliances. A publication that contain principles, acceptance criteria and practical information related to the Society's consideration of objects, personnel, organizations, services and operations.
DNVGL-ST-0377 DNV GL’s standard for shipboard lifting appliances that provides requirements for certification and verification of lifting appliances intended for load handling within and outside vessel while in the harbour or in sheltered waters and within the vessel while at sea.
DNVGL-ST-0378 DNV GL’s standard for offshore and platform lifting appliances that provides requirements for certification and verification of cranes intended for load handling outside vessel while at sea (offshore cranes), and load handling onboard offshore units/installations (platform cranes).
DNV-OS-H205 Lifting Operations (VMO Standard - Part 2-5) that provides specific guidance and recommendations for Engineered onshore, inshore and offshore lifting operations, conducted both in air and subsea.
DNVGL-ST-E273 Standard 2.7-3 for Portable offshore units that covers suitable requirements to portable offshore units (POUs), with respect to design, manufacturing, testing and certification.
NORSOK R-002 Standard valid for technical requirements to lifting appliances and lifting accessories on all fixed and floating installations, mobile offshore units, barges and vessels, as well as on land based plants where petroleum activities are performed.
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3 DNV GL Type Approved Lifting / Spreader
Beams
Key benefits
- Flexibility within lengths and loads / reusable
- Multiple modules or single modules
- Interchangeable components within each load range
- End link options depending on your lift
- Wire- or fibre slings compatibility
- Suitable for subsea use
- Painted according to NORSOK M-501 systems
- Step by step user manual included with each delivery
- Highly competitive prices and lead times
- DNV GL Type Approved
The Certex Lifting Beam with DNV GL Type Approval provides full flexibility
and possibility to operate with different lengths and loads, all in one beam!
COMPONENT
OVERVIEW
Centre module, 1000-6000mm
Side module, 300-1460mm
End forks
End links Type C
End links Type D
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3.1 Multi Section Beams
This type of beam consists of multiple sections to each load range
depending on the required length. The load range is from 1T – 475 T
with lengths of 1,5 m – 15 m, providing you a large set of lifting options.
One of the main purposes and key benefits of the multi section beams
is the interchangeable components. Within its load range,
modules/sections can be added or taken away to provide you with the
flexibility in lengths that you need.
Multi section Lifting Beam deliveries
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3.2 Single Section Beams
If flexibility in length is not an issue and your upcoming lift is limited to
an operation with exact specified length and load, a single section
option may be beneficial.
The same components still apply, however the centre section is
limited to one piece, reflecting the total length needed for your
operation.
Should you still see the need for interchangeable components even
though you have already purchased the single section beam, there is
no need to worry. The end forks and links are still interchangeable
with the multi section beams and can easily be assembled with these
components.
The single-section lifting beams are designed using the same criteria
as the multi-module beams, thus the same dimensions in height and
width, the same shackle options and the same connecting bolts.
Single section Lifting Beam deliveries
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3.3 Shackles
Shackles are optional with all deliveries. Our lifting beams are suited for use with standard bow shackles or wide
body shackles.
The required shackle sizes depend on the load of the beam, see illustrations on which shackle sizes to use for
the corresponding beam below.
Type Beam Drawing Shackle
above (T) Qty
Shackle
below (T) Qty
30-200-11371 2 2 2 2
30-200-11372 6.5 2 6.5 2
30-200-11671 12 2 12 2
30-200-10656 25 2 25 2
30-200-10657 35 2 35 2
30-200-10658 35 2 35 2
30-200-10659 55 2 55 2
30-200-10660 85 2 85 2
30-200-10661 120 2 120 2
30-200-10662 150 2 150 2
30-200-10663 200 2 200 2
30-200-10664 300 2 300 2
30-200-10665 300 2 300 2
30-200-10666 400 2 400 2
30-200-10667 400 2 400 2
30-200-11371 2 2 2 4
30-200-11372 6.5 2 3,25 4
30-200-11671 12 2 6,5 4
30-200-10656 25 2 9,5 4
30-200-10657 35 2 12 4
30-200-10658 35 2 17 4
30-200-10659 55 2 25 4
30-200-10660 85 2 35 4
30-200-10661 120 2 55 4
30-200-10662 150 2 85 4
30-200-10663 200 2 120 4
30-200-10664 300 2 150 4
30-200-10665 300 2 150 4
30-200-10666 400 2 200 4
30-200-10667 400 2 200 4
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Type Beam Drawing Shackle
above (T) Qty
Shackle
below (T) Qty
30-200-11371 - 2 - 2
30-200-11372 - 2 - 2
30-200-11671 - 2 - 2
30-200-10656 30 2 30 2
30-200-10657 40 2 40 2
30-200-10658 55 2 55 2
30-200-10659 75 2 75 2
30-200-10660 125 2 125 2
30-200-10661 150 2 150 2
30-200-10662 150 2 150 2
30-200-10663 200 2 200 2
30-200-10664 250 2 250 2
30-200-10665 300 2 300 2
30-200-10666 400 2 400 2
30-200-10667 400 2 400 2
30-200-11371 - 2 - 4
30-200-11372 - 2 - 4
30-200-11671 - 2 - 4
30-200-10656 - 2 - 4
30-200-10657 - 2 - 4
30-200-10658 55 2 40 4
30-200-10659 75 2 40 4
30-200-10660 125 2 75 4
30-200-10661 150 2 125 4
30-200-10662 150 2 125 4
30-200-10663 200 2 150 4
30-200-10664 250 2 200 4
30-200-10665 300 2 250 4
30-200-10666 400 2 300 4
30-200-10667 400 2 300 4
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3.4 Lifting slings and stock
The lifting beam is intended for use with steel wire slings, fibre rope slings or chain slings. We produce and certify wire sling assemblies according to various applicable standards. We are type approved by DNV GL according to DNV Standard for Certification 2.7-1.
Our in house production facility provides fast and reliable sling
production. With our 3700 T pressing machine, end terminations are
performed on steel wire rope from 2 mm – 144mm. In our workshop,
there is also a test bench where proof load testing and break testing
are carried out regularly. The capacity is 100T.
From our stock, we keep approx. 8000 articles with another 50000
articles from our total Certex-stock, which we also have access to.
Our Workshop
Our stock
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3.5 Marking of beams
A stainless steel marking plate with laser printed letters is attached to each lifting beam. The beams are also
labelled with capital black letters.
3.6 Documentation options on beam deliveries
Description Normal Enhanced option
Declaration of conformity X X
User Manual X X
Form 4 Certificate X X
Material Traceability List - X
Material Certificates - X
Dimension control reports - X
Welding and NDT doc - X
Proof load testing reports - X
ILO Form 3 certificates - X
Paint reports - X
Weight reports - X
Inspection and Test Plan - X
The documentation packages are electronically sent to our customers as an MRB.
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3.7 Regulations and compliance
All Certex Lifting / Spreader Beams are designed to comply with the following standards and
regulations:
- Machinery Directive 2006/42/EC
- ILO Convention 152
- DNVGL-ST-E273 Portable Offshore Units
- DNV Standard for Certification No 2.22, Lifting Appliances
- DNVGL-ST-0377 Standard For Shipboard Lifting Appliances
- DNVGL-ST-0378 Standard For Offshore and Plaftorm Lifting Appliances
- DNV-OS-H205 Lifting Operations
- NORSOK R-002 Lifting Equipment
3.8 Certex Lifting / Spreader beam sets
The Certex beams are assembled with a hinged connection in each end, which enables rotation around the
bolt of the upper shackle as illustrated below. This functionality enables the beam to be used with a wide range
of sling angles.
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The Certex beams are named based on applicable class/regulations, end link options and loads, as illustrated
below:
Beam
category
Class / Regulations
Machinery
Directive
2006/42/
EC
ILO 152
DNV
Lifting
Appl.
2.22
DNVGL-
ST-0377
DNVGL-
ST-0378
DNV
-OS-
H205
NORSO
K R-002
DNVGL-
ST-E273
CT1 X
CT2 X X X X X X X
CT3 X X X X X X X X
Table 1 Overview on class / regulations compatibility
Table 1 shows that by ordering a CT1 beam type, this will be applicable for use within the criteria of the Machinery
Directive. This basically means that the beam can only be used if the lift is carried out by using a crane located
on land or on a fixed installation / platform. This beam type cannot be used while operating from i.e. an offshore
crane located on a floating vessel.
At CERTEX NORWAY AS, we have the necessary expertise to guide you in terms of which certification level is
applicable for your upcoming lift.
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3.9 Lifting / Spreader beam capacity
As mentioned in 4.1, the beams are organised in three capacities, CT1, CT2 and CT3. Each capacity is divided
into three ranges; one low range, one middle range and one high range.
As shown by figure 1, each of the beams have a varying capacity dependent on length, all of which are tapering
off at long lengths due to buckling.
Figure 1 Capacity range of beams
Each of the beams can be supplied with several types of end links as mentioned in previous chapters and as
shown by table 2; either standard bow shackles or wide body shackles.
Beam category Capacity (T)
Low Range Mid-Range High Range
CT1
C 3 10 20
34 55 80 105
132 155 245 266 275 366 392 475
D
CWB
DWB
CT2
C 1 5 10
25 40 58 100
D
CWB
DWB
CT3
C
10 20
30 50 75 100 150 200 250 300 350 400 D
CWB
DWB
Table 2 Overview on beam types, load ranges and end links.
0
50
100
150
200
250
300
350
400
450
500
0 5 10 15
Liftin
g C
ap
acity (
Me
tric
To
ns)
Length of Spreader Beam (m)
CT1
0 5 10 15
Length of Spreader Beam (m)
CT2
0 5 10 15
Length of Spreader Beam (m)
CT3
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The length at which each beam category can hold its full capacity is shown in Table 3 below. For longer
lengths, the capacity will taper off as shown by figure 1.
Range Drawing
Max Length (Meters) at Max Capacity (Metric Tons)
CT3 CT2 CT1
Lo
w R
an
ge
30-200-11371 - - 1 T 15 m 3 T 8.5 m
30-200-11372 - - 5 T 15 m 10 T 11 m
30-200-11671 - - 10 T 15 m 20 T 9.5 m
30-200-10656 10 T 15 m 25 T 14.5 m 34 T 12.5 m
30-200-10657 20 T 14 m 40 T 10 m 55 T 8.5 m
30-200-10658 30 T 13 m 58 T 9 m 80 T 7.5 m
30-200-10659 50 T 12 m 100 T 8 m 105 T 8 m
30-200-10660 75 T 11 m 132 T 8 m 132 T 8 m
30-200-10661 100 T 10 m 155 T 8 m 155 T 8 m
Mid
Ran
ge 30-200-10662 150 T 10 m 245 T 7.5 m 245 T 7.5 m
30-200-10663 200 T 10 m 266 T 8.5 m 266 T 8.5 m
30-200-10664 250 T 10 m 275 T 9.5 m 275 T 9.5 m
Hig
h R
ang
e 30-200-10665 300 T 10 m 366 T 9 m 366 T 9 m
30-200-10666 350 T 10 m 392 T 9 m 392 T 9 m
30-200-10667 400 T 10 m 475 T 9 m 475 T 9 m
Table 3 Overview on beam types and maximal lengths at maximum load.
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3.10 How to find a suitable beam
Obviously, the more you know about your upcoming lift, the better.
At Certex, we are here to help you find the best suitable beam and lifting
gear for the job.
Do not hesitate to contact us for counselling, advice and delivery of your
requested components.
Key
information:
Location of crane: Determines whether or not the delivery could be seen as a land-lift or offshore lift Weight of component: Determines the minimum required SWL / WLL for the selected lifting beam Distance between lifting points of component(s) to be lifted: Determines the required length of the lifting beam Lifting height from beam to crane hook: Determines the required length of lifting slings and the beneficial sling angle One or more operations? May determine the certification level of the beam Operational environment: May determine selected material and/or which surface protection to be applied
If your desired lifting / spreader beam is not located
within these chapters, don’t worry. We also provide
you with our customized lifting beams, specially
designed for your purpose.
Find out more on the following pages.
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4 Certex Standard Lifting / Spreader Beams
Our standard lifting / spreader beams are designed according the
Machinery Directive 2006 /42/EC, with safety factor 4:1 and comes in
sizes up to 6 m with WLL up to 200 Te.
The beams are manufactured for either 30º or 45º slings angle from
vertical acc. to table 4.1 and 4.2.
The standard lifting / spreader beam is a good choice if your upcoming
lift is shall be performed onshore.
The beams are painted according to Norsok M-501 sys 1.
Available in lengths from 1-6
meters with 1-200 Te capacity.
Design and delivery according
to the Machinery Directive 2006
/42/EC, SF 4:1.
Shackles and lifting slings
included in delivery if required.
CERTEX STANDARD
BEAMS
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Table 4.1 Overview on standard beam types with 30º sling angle from vertical.
Table 4.2 Overview on standard beam types with 45º sling angle from vertical.
Drawing WLL Shackle
above (T)
Shackle
below (T)
Length
(c-c)
Approx
weight (kg)
30-200-11700 1 1 1
up
to 6
m
20 - 50
30-200-11701 5 3,25 3,25 35 - 85
30-200-11702 10 6,5 6,5 70 - 160
30-200-11703 15 9,5 8,5 75 - 180
30-200-11704 20 12 12 95 - 225
30-200-11705 25 17 13,5 95 - 215
30-200-11706 30 25 17 95 - 215
30-200-11707 35 25 25 115 - 270
30-200-11708 40 25 25 115 - 270
30-200-11709 45 35 25 120 - 275
30-200-11710 50 35 25 125 - 275
30-200-11711 75 55 55 165 - 350
30-200-11712 100 85 55 165 - 350
30-200-11713 125 85 85 175 - 370
30-200-11714 150 120 85 215 - 460
30-200-11715 175 120 120 245 - 510
30-200-11716 200 120 120 250 - 515
Drawing WLL Shackle
above (T)
Shackle
below (T)
Length
(c-c)
Approx
weight (kg)
30-200-11720 1 1 1
up
to 6
m
20 - 50
30-200-11721 5 4.75 3.25 45 - 120
30-200-11722 10 8.5 6.5 75 - 205
30-200-11723 15 12 8.5 75 - 205
30-200-11724 20 17 12 90 - 245
30-200-11725 25 25 13.5 110 - 300
30-200-11726 30 25 17 115 - 310
30-200-11727 35 25 25 130 - 350
30-200-11728 40 35 25 135 - 355
30-200-11729 45 35 25 135 - 355
30-200-11730 50 55 25 140 - 360
30-200-11731 75 55 55 155 - 375
30-200-11732 100 85 55 210 - 515
30-200-11733 125 120 85 225 - 525
30-200-11734 150 120 85 275 - 650
30-200-11735 175 150 120 280 - 650
30-200-11736 200 150 120 340 - 805
STANDARD
LIFTING /
SPREADER
BEAMS
Standard
documentation:
- Form 4 Certificate
- User Manuals
- Declaration of conformity
Optional
documentation:
- Material Certificates
- Dimensional reports
- NDT documentation
- Welding documentation
- Load test reports
- Paint reports
- 3rd party certificate
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5 Certex Customized Lifting / Spreader
Beams
In addition to our DNV GL Type Approved Beams and standard
beams, CERTEX NORWAY AS also produce customized beams for
numerous applications. Our highly dedicated project team makes sure
that our customers’ requirements are met and that the beams are
delivered according to current rules and regulations and of top quality.
Our custom made beams are produced from Certex own design
based on our customers’ enquiries and there are no limitations in
terms of what we can deliver.
Each custom made beam is
designed to comply with the
current regulations
Whether your lifting operation
is performed onshore, offshore
or below the sea level CERTEX
NORWAY AS deliver.
CERTEX CUSTOM
BEAMS
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6 Certex Rental Beams
CERTEX NORWAY AS’ rental beams are based on our DNV GL Type Approved Beam series, and are currently
available in sizes from 10 T – 245 T with a large number of modules to suit our customers’ required lengths.
Key benefits
- Saving storage cost and space
- Saving logistics
- No project handling
- No maintenance
- No annual certification
- Necessary certificates included
- Pre- assembled
- Available from stock
The rental beam are ready for pick up at our premises or transported to our customers. Shackles are included in the rental price and lifting slings can easily be provided from our different sites in Norway or sister companies in Europe. User manuals and necessary documentation are standard documentation for the beams.
Contact us for immediate delivery!
Like our beam series, the rental beams also
provide the option of different end link types
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Contact CERTEX NORWAY AS:
Bergen Office, Laksevåg (photo)
Nygårdsviken 1 5165 Laksevåg
Tlf: 55 94 78 80 Email: [email protected]
Stavanger Office, Forus
Gamle Forusvei 25 4031 Stavanger
Tlf: 51 57 87 00 Email: [email protected]
Oslo Office, Follestad
Røyken Næringspark Johan Follestads vei 6 3474 Åros
Tlf: 66 79 95 00 Email: [email protected]