lighting workshop
TRANSCRIPT
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Fundamentals of Energy Efficient Lighting
Presented By:Ken Currie, PhD, P.E.September 19, 2013
US DOE Industrial Energy Efficiency
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Building Lighting Energy
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Building Lighting Codes
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Lighting Type First Cost
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Lighting Type Life Cycle Cost
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Lighting Energy Efficiency
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Efficient Lighting
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Amount of Light
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Other Considerations
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Lighting Topics
TerminologyLight and ColorLighting Levels/StandardsLamp SourcesControlsTrendsPrinciples of Energy Management Case Studies
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Lighting Terminology
IESNALumensLamp EfficacyLamp Loss Factors
Lighting LevelsFoot-candle (Lux)Lamp Rated Life
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Electromagnetic Spectrum
Cosmic Rays
Gamma Rays X-Rays UV Infra-
RedMicro-Waves TV RadioElectric
Power
.00001 nm.001 nm 1 nm 10 nm .0001 ft.. 01 ft.
1 ft.100 ft.
1 mi.3100 mi.
400300 500 600 700 1000 1500
Wavelength (Nanometers)
Visible Spectrum InfraredUltraviolet
ABC HEAT
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Electromagnetic Spectrum
Violet: 380 - 450 nm*Blue: 450 - 490 nmGreen: 490 - 560 nmYellow: 560 - 590 nmOrange: 590 - 630 nmRed: 630 - 760 nm
* nm = 10-9 meters
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Solar Spectrum
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Lamp Radiation Spectrum
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Light & Color
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Color Temperature
Color Temperature is noted in degrees Kelvin* or °K
3,000°K - Warm White3,500°K - Neutral
4,100°K Cool White
* The Kelvin Scale is defined as Celsius plus 273.
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Color Temperature Definition
• the electromagnetic radiation emitted from an ideal black body
• 1,700 K Match flame• 1,850 K Candle flame, sunset/sunrise• 2,700–3,300 K Incandescent lamps• 3,000 K Soft White compact fluorescent lamps• 3,200 K Studio lamps, photofloods, etc.• 3,350 K Studio "CP" light• 4,100–4,150 K Moonlight• 5,000 K Horizon daylight• 5,000 K tubular fluorescent lamps or Cool White/Daylight CFL• 5,500–6,000 K Vertical daylight, electronic flash• 6,500 K Daylight, overcast• 5,500–10,500 K LCD or CRT screen• 15,000–27,000 K Clear blue poleward sky
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Typical Color Temperatures
Incandescent ……... 2,750°K – 3,400°K Fluorescent ……….. 2,700°K – 6,500°K
Mercury vapor ….. 3,300°K – 6,000°K Metal Halide ……… 3,000°K – 4,300°K High PressureSodium …………...... 1,900°K – 2,200°K Induction …………… 3,000°K – 4,000°K
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Color Temperature
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Color Rendering Index (CRI)
Color Rendering Index is a scale from 0-100 that indicates the accuracy with which a lighting source can reproduce colors. The higher the CRI value the more accurate the color reproduction.
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Color Rendering Index (CRI)
Typical high CRI values: 80 to 90
Typical good CRI values: 65 to 80
Typical poor CRI values: <65
Note: The CRI for standard Low Pressure Sodium lamps is extremely poor.
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Typical CRI Values
Incandescent …………….. 100 Fluorescent ………………. 60 - 90
Mercury vapor …………….15 - 30Metal Halide ……………… 60 - 90High Pressure Sodium ….. 10 - 60
Low Pressure Sodium ….. Negative Induction ………………….. 85
LEDs……………………………. 30 - 60
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Color Rendering Index - Example
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Rated Life of a Lamp
The rated life of a lamp is defined as the point at which 50% of a test sample fails.
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Rated Life of a Lamp
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Rated Life of a Lamp
For non-HID lamps (incandescent, fluorescent, etc.) the test sample operating time is 3 hours.
For HID lamps (MV, MH, & HPS) the test sample operating time is 10 hours.
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Lamp Life Comparison
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Light & Distance
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Light & Distance
The lighting level drops off as the square of the distance.
E = I/d2
Where: E = Illuminance (footcandles or lux) I = Intensity of lighting in Candelas D = Distance from the source
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Light & Distance
Therefore, even small changes in the mounting height of a luminaire can have a significant impact on the lighting level.
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100%
80%
60%
40%
20%
0%100%50%
Lumen Maintenance
% Rated Life(Lumen output of all light sources depreciates as they age.)
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Lighting Standards (IESNA Handbook)
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Light Meters
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Lighting Levels
• Specific tasks to be performed• Time required for each task• Speed and accuracy• Age of occupants• Safety and security• Aesthetics• System operating cost
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Break
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Lighting Sources
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Sources Efficacy
Tungsten LEDwarm Mercury Vapor LEDcool Fluorescent Induction Metal Halide HPS LPS0
20
40
60
80
100
120
140
160
Lighting Source Efficiency
Lum
ens/
Watt
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Source Efficacy
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Incandescent Lamps
Advantages1. Inexpensive2. Available in many configurations and colors3. No warm-up required4. Not temperature sensitive5. Easily controlled
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Incandescent Lamps
Disadvantages1. Inefficient (10 - 25 lumens/watt)2. Short lamp life3. Vibration sensitive4. Over-voltage sensitive
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Incandescent Upgrades
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Halogen Lamps
Advantages:1. Higher efficacy than standard lamps2. Better color rendering3. Longer life (2,000 hours)Disadvantages:1. Same as standard incandescent2. Higher price
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Ballast Functions
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Fluorescent Lamps
Lamps are available it the following configurations:
T-5 T-12 (being phased out)
T-8 T-17 (PG-17)
T-10Note: In dual pin configurations, T-8, T-10, and T-12 lamps
have the same pin spacing. Therefore, they can be used in the same fixture.
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Fluorescent Lamps T-12 Lamps
Tubular lamp 12/8 of an inch, or 1.5", in diameter.
This type lamp comes in a variety of wattages and configurations.Typical Lamp Wattages: 34W, 40W, 60W, and 95W
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Fluorescent LampsT-8 Lamps
Tubular lamp 8/8 of an inch, or 1.0", in diameter. This type lamp comes in several lengths and is typically used with electronic ballasts.Typical Lamp Wattages: 32W, 59W and 86W
2800 lumens (32 watt bulb)
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Fluorescent LampsT-5 Lamps
Tubular lamp 5/8 of an inch in diameter. This type lamp comes in several lengths and is typically used with electronic ballasts.
Typical Lamp Wattages: 24W(21.6″), 39W(33.4″) , 54W(45.2″), and 80W(57.0″)
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Low Mercury Lamps
In 1980 a four-foot T-12 fluorescent lamp typically contained approximately 100 mg of mercury. By 2000 that value has been cut by over 90%.
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Fluorescent Ballasts
Electromagnetic Ballast (no longer produced)
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Fluorescent Ballasts
Ballasts perform two basic functions: 1. Provide the higher voltage required to
start lamps
2. Stabilize the lamp current
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Fluorescent Ballasts
Solid State Electronic Ballast
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Electronic Ballast Advantages
1. Power (energy) savings2. Reduce heat generation – potentially lower
air conditioning requirement3. Longer life than electromagnetic ballasts4. Potentially fewer ballasts required per
fixture5. Additional control flexibility
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Electronic Ballasts
Input Wattage Comparison of Four-Lamp Fluorescent Fixtures
Electromagnetic Electronic 144 110 -124
Approximate wattage comparisons
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Compact Fluorescent Lamps
Typical Lamp Wattages
9W, 11W, 15W, 18W,
20W, 23W, and 28W(Larger wattages available)
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Reflectors
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Reflectors
• Reflectors allow the user to direct most of the light downward toward surfaces of interest instead of lighting the ceiling.
• Reduce electric consumption by reducing the number of lamps required for desired light output.
• 3 Types (Reflective Efficiency)– Standard Aluminum Reflector (86%)– Reflective White Paint (91%)– Enhanced Specular Aluminum (95%)
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HID Lamp Types
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HID Lamp Characteristics
All HID lamps share certain physical and operating characteristics. – All HID lamps utilize an internal arc tube and outer
envelope construction.– They all require a ballast for operation.– All HID lamps require a warm-up period.– They all require a cool-down period before they
can re-strike.– A stroboscopic effect may occur prior to lamp
failure
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Mercury Vapor Lamps
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Mercury Vapor Lamps
Mercury vapor lamps produce a bluish-green color light. Due to their lower efficacy and poor color rendition they are seldom used in new construction.Interior applications are minimal. Most current uses are for outdoor area/ parking lot lighting.
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Metal Halide Lamps
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Metal Halide Lamps
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Metal Halide Lamps
All MH lamps offer a number of advantages over MV lamps, including:
- Higher efficacy (~ 100 lumens/watt)- A crisp clear white light- Excellent color rendition (CRI 70 - 80) Also, reduced wattage lamps are available for selected sizes of standard
MH lamps.
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Metal Halide Lamps
Disadvantages for MH lamps include: - Shorter lamp life for equivalent sizes, when compared to other HID sources (6,000 to 16,000+ hours) - Higher lamp cost - Orientation sensitive
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Metal Halide Lamps
Disadvantages for MH lamps include:
- Color shift near the end of lamp life - NEC 2005 requirements: The use of metal
halide lamps must be- enclosed to provide contamination barrier (Type S lamps) or- used in a lamp holder that will only accept ANSI Type O (shrouded) lamps
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Probe-Start Metal Halide Lamps
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Pulse-Start Metal Halide Lamps
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Electronic-Start MH Lamps
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Metal Halide Lamps
• UV Protection
• Can Explode
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HPS Lamps
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HPS Lamps
High pressure sodium lamps have been used extensively for both interior and exterior applications. Due to their high efficacy (~120 lumens per watt).
Since the mid 70’s HPS fixtures have been used extensively for street lighting.
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HPS Lamps
High pressure sodium lamps provide a golden-yellowish color light. This is due to the fact that they do not produce light in the blue spectrum (450 - 490 nm). While not a concern in exterior applications, some find the resulting color unacceptable for interior use, especially if color is a consideration.
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HPS Lamps
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HPS Lamps
In many applications high pressure sodium lamps are being changed to fluorescent. Often, a 460 Watt HPS lamp can be replaced with a 210 Watt T-5 fluorescent fixture or a 220 Watt T-8 fixture
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LPS Lamps
Typical LPS Lamp Design
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LPS Lamps
Low Pressure Sodium is not an HID source. It is a gaseous discharge type lamp, similar in operation to fluorescent lamps.
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LPS Lamps
While very efficient, (producing about 160 lumens/watt), LPS lamps are a monochromatic light source. They produce only one color of light, a dirty yellow.
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LPS Color
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LPS Color
Color reproduction is so poor that under the Coloring Rendering Index scale the CRI for low pressure sodium is Negative.
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Induction Lamps• Electromagnetic transformers create a field around a glass
tube containing a gas• The high frequency ballast creates a flow of free electrons
which collide with mercury atoms and increase their energy state
• When the mercury atoms return to their lower energy state they emit ultraviolet radiation
• The UV radiation is converted to visible light as it passes through a phosphor coating on the surface of the tube
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Induction Lamps• Induction lamps are basically electrodeless fluorescent
lamps• Without electrodes the life of the lamp can be extended to
100,000 hours• Efficacy is 85 lumens/watt• CRI is 85
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Induction Lamps
Advantages:1. Efficient (~50% less energy consumption)2. CRI of 853. Longer life (100,000 hours)4. Instant On & Off5. 85+ Lumens per Watt
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Induction Lamps
Disadvantages:1. Contains Mercury2. Slow Start in the Cold3. Cannot be dimmed or focused4. Produces UV Light
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Induction Lamps
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Break
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LED Lamps
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LED Lamps
LEDs are made from semi-conductor materials on a die
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LED Lamps
An Individual LED Die is Very Small
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LED Lamps
Making White Light with LEDs
- Can mix light from Red, Blue and Green LEDs
- Can use phosphor conversion
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LED Lamps – Mix RBG Light
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LED Lamps – Phosphor Conversion
Blue LED Excites the Phosphor
Excited Phosphor
Emits White Light
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LED Lamps
Phosphor Conversion is Similar to Fluorescent Lamp Operation
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LED Lamps – White Light with Phosphor Conversion
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LED Lamps – Efficacy
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LED Lamps – Packaging
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LED Lamps – Packaging
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LED Lamps – Packaging
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LED Lamps – Packaging
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LED Lamps – Lamp Life
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LED Lamps
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LED Lamps
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LED Lamps
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LED Lamps - Applications
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LED Lamps - Applications
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Lamp Comparison
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Lamp Comparison
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Exit Signs
Types of Illuminated Exit Signs- Incandescent- Fluorescent- LED- Tritium- Photoluminescent
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Illuminated Exit Signs
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Incandescent Exit Signs
Incandescent signs typically utilize two 20 or 25 watt tubular lamps.
Inefficient and short lamp life (2,000 hours).
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Fluorescent Exit Signs
Fluorescent signs typically utilize one or two lamps.
More efficient that incandescent with longer lamp life (6,000 -10,000 hours).
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LED Exit Signs
In new or retrofit applications two lamps are typically used.
Very efficient (4-8 W/fixture), excellent lamp life
(20 years).
LED retrofit lamp
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Tritium Exit Signs
No energy required, rated life 10 -20 years
However, disposal problems exit
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Photoluminescent Exit Signs
No energy required, glow in the dark (non-tritium) exit signs
Rated life 5 -25 years depending on model
Should comply with UL924 for exit signs
Courtesy of American Permalight
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Exterior Lighting
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Exterior Lighting
• LED Street Lights• Wall Packs– High Pressure Sodium– Mercury Vapor– Metal Halide– Induction
• Controls– Photocells– Timers
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Lighting Controls
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Occupancy Sensors
Most sensors in commercial applications utilize either passive infrared (PIR) or ultrasonic technology. There are hybrid sensors employing both technologies.
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Occupancy Sensors
Typical sensor fields of view
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Timeclocks
Timeclocks can be effectively utilized for basic on/off operation of lighting fixtures. By utilizing low voltage relays, large numbers of fixtures can be controlled by a single timeclock, thereby making it very cost effective.
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Timed Switches
Timed Switches are switches that incorporate a timed function, to ensure that the fixtures are turned off after a preset interval of time, typically one to two hours.
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Timed Switches
They are available in both standard toggle switch and programmable models.
Prior to the controlled fixtures being turned off, these switches will provide a warning; in the form of blinking lights or an audible beeping sound (or both on some models).
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Scheduling Controls
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Centrailzed Controls
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Photocells
Photocells are low cost reliable controls that utilize a photo-sensitive element to control on/off operation of a fixture or fixtures. While primarily used in outdoor applications they can also used in building atriums.
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Light Control Panels
Typical Industrial Lighting Panel
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Lighting Control Panels
Today, control panels have become very sophisticated, with control capabilities far beyond basic on/off operation, i.e. “smart panels”.
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Daylight Harvesting
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Building Automation Systems
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Twilight Switch
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HVAC Impact
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Basic Principles of Lighting Energy Management
1. If you don’t need it, turn it off - Employee Awareness, Sensors,
Timers, Photocells, Timed Switches, Energy Management Systems, etc.
2. Proper maintenance - Group cleaning and relamping
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Basic Principles of Lighting Energy Management
3. Enhanced lighting control- Photocells and occupancy sensors
4. More efficient sources- Electronically ballasted fluorescent fixtures,- Compact fluorescents- Induction lamps- Light emitting diodes (LEDs)
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Case 1: Manufacturer
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Case 1: Manufacturer
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Case 1: Manufacturer
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Case 2: Dairy Product Processor
Electric Rates: Usage: $.0400/kWh Demand: $0.0/kW
Operating Hours of Fixtures: 8,760 hours/yr
Background: Portions of the production area are lit with (125) 2x4 T12 fixtures
(4 – 4’ T12 lamps with magnetic ballasts)Power Rating: 144-watts
Annualized Maintenance Cost per fixture: $17.11
Recommendation: Replace with (125) 2-lamp T8 fixtures with (1) parallel-wired
electronic ballast and reflectors.Power Rating: 55-watts
Annualized Maintenance Cost per fixture: $6.63
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Savings:Usage: 97,455 kWh/yr $3,898 / yr
Demand: 134 kW/yr $0 / yrMaintenance: $1,310 / yrTotal Savings: $5,208 / yr
Implementation Cost: $11,100
TVA Rebate: $9,746
Simple Payback Period: 2.13 years (0.26 yrs)
Case 2: Dairy Product Processor
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Case 3: Automotive Components Manufacturer
Electric Rates: Usage: $.040/kWh Demand: $0.0/kW
Operating Hours of Fixtures: 8,760 hours/yr
Background: (31) Exit fixtures are equipped with (2) 20-watt lamps each
Power Rating: 40-wattsAnnualized Maintenance Cost per fixture: $25.81
Recommendation: Replace with (31) LED exit fixtures, each with (2) 2-watt LED lamps
Power Rating: 4-wattsAnnualized Maintenance Cost per fixture: $9.32
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Savings:Usage: 9,776 kWh/yr $391 / yr
Demand: 13 kW/yr $0 / yrMaintenance: $511 / yrTotal Savings: 902 / yr
Implementation Cost: $1,513
TVA Rebate: $978
Simple Payback Period: 1.68 years (0.59 yrs)
Case 3: Automotive Components Manufacturer
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Case 4: Auto Parts Manufacturer
Electric Rates: Usage: $.065/kWh Demand: $12.47/kW
Operating Hours of Fixtures: 8,736 hours/yr
Background: There are (114) 400-watt metal halide fixtures throughout the facility
Power Rating: 450-watts/fixtureAnnualized Maintenance Cost per fixture: $19.71
Recommendation: Replace with (114) 220-watt T8 fluorescent fixtures
Power Rating: 220-wattsAnnualized Maintenance Cost per fixture: $11.76
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Savings:Usage: 229,058 kWh/yr $14,889 / yrDemand: 314.6 kW/yr $3,924 / yrMaintenance: $906 / yrTotal Savings: $19,719 / yr
Implementation Cost: $45,326
TVA Rebate: $22,906
Simple Payback Period: 2.30 years (1.14 yrs)
Case 4: Auto Parts Manufacturer
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Questions ???????????