lightning protection equipment catalog · 2020. 6. 17. · since 1991, alltec corporation has...
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SOLUTION PROVIDERS FOR AN ENERGIZED WORLD™
Lightning Protection Equipment Catalog
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ALLTEC® Lightning Protection Equipment Catalog All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without the express written permission of ALLTEC Corporation. ALLTEC Corporation is constantly seeking to improve our products, specifications are subject to change at anytime. Please note that every effort was taken to maintain accuracy in this publication; however, ALLTEC Corporation assumes no responsibility for any errors that may occur.
Introduction
Company OverviewSince 1991, ALLTEC Corporation has proven itself to be a global leader in the design, manufacture, and installation
of grounding systems, surge suppression, and lightning protection. As “Solution Providers for an Energized
World™,” we offer a comprehensive facility approach to solving the world’s most difficult lightning and power
quality issues. Based on vast experience and reputation, we have installed systems on thousands of government,
commercial, historical, industrial, and residential properties. Our technical and consulting services are utilized
by many Fortune 500 companies around the world. ALLTEC’s project managers and engineers work with your
company to implement the best, most cost effective solution.
VisionOur vision is to be the world’s most dynamic lightning protection & power quality company, crafting unsurpassed
solutions to better the safety and productivity of people and businesses everywhere. Our core objective is to
be paramount in the quality of our products and services. We aim to create a diverse, vibrant, and creative
corporate environment, with customer needs as our central business focus. We strive continuously for a globally
recognized excellence and work to advance and improve industry standards.
MissionOur mission is to exceed the expectations of our customers by aspiring to the highest level of excellence in
our products and services. We accomplish this by committing our shared resources and knowledge to achieve
superior customer satisfaction.
MethodologyThe ALLTEC Protection Pyramid™ provides a three-step comprehensive facility approach for grounding solutions,
surge suppression, and lightning protection. Our system begins with the installation of a code compliant,
single-point, low resistance/low impedance grounding system, sized to carry the full amplitude of short circuit
current safely to the ground. Next, surge protection devices are staged to dramatically filter the voltage, current
and frequency surges. Finally, a well designed lightning protection system is created to protect against direct
lightning strikes.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Products
I. Grounding SystemsThe three-step ALLTEC Protection Pyramid™ begins with the installation of a stable, low resistance/low
impedance grounding system to bond all electrically conductive surfaces together.
TerraDyne® Electrolytic Grounding System•
TerraFill® Ground Enhancement Material•
TerraBar® Ground Bus System•
TerraWeld® Exothermic Welding System•
II. Surge SuppressionThe second stage of protection comes from a properly installed surge protection device, or SPD system, which
reduces the magnitude of random, high energy, short duration electrical power anomalies. These occurrences
are typically caused by atmospheric phenomena (such as lightning strikes), utility switching, inductive loads,
and more internally generated over-voltages. In response to this demand, ALLTEC offers:
PowerTrip® line of surge suppression products•
III. Lightning ProtectionFinally, a well-designed customized lightning protection system will be installed to safeguard facilities from direct
lightning strikes. Traditional lightning protection methods as well as some of the most advanced technologies
are available at ALLTEC Corporation:
TerraStat® Charge Dissipation Terminals•
TerraStreamer® Early Streamer Emission Terminals•
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Services
Manufacturing Capabilities & Quality Assurance
ManufacturingALLTEC Corporation is committed to excellence. We ensure our customers the highest caliber of services and
products through our continual investment, testing, and evaluation of our products. Our corporate office and
manufacturing facility are nestled in the Blue Ridge Mountains of North Carolina, which is centrally located
between two of the largest metropolitan areas in the Southeastern United States. Our production facility is
furnished with state-of-the-art equipment, which enables us to produce an extensive line of products while
adhering to rigid design and quality standards. We use only the finest materials to construct our products. You
can be assured that if it’s made by ALLTEC, it’s quality.
QualityIt is ALLTEC’s policy to strive to meet or exceed customer expectations. Our quality systems and processes are
continually being improved to satisfy our customers’ changing needs. ALLTEC’s ISO 9001:2008 quality certification
and focus on Six Sigma ensures its customers receive superior quality products. We have implemented rigorous
quality systems and testing to ensure our continued success. Internal management systems have been designed
to monitor and maintain quality at all levels of service and production.
At ALLTEC Corporation, quality and customer service form the foundation of our business. Our process begins
with diligent quality control inspections during the manufacturing process and continues with step-by-step
inspections throughout the entire order filling and shipping process. This calculated and controlled environment
ensures that each shipment contains exactly what was ordered, is packaged correctly, and shipped efficiently
from ALLTEC to the customer on time. We use only first-class distributors to assist in the process and have
ultimately created a comprehensive global network. ALLTEC is committed to creating and maintaining powerful
customer relationships, and we look forward to serving you for many years to come.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
General Information
Ability to ServeALLTEC Corporation has the capability to design, manufacture, and install any lightning protection or grounding
system you may require. Our complete engineering facilities are prepared to assist you with any special or
unusual requirements.
Claims & ShortagesPlease be aware that ALLTEC Corporation assumes no liability for any damage to goods in shipment. All materials
must be inspected upon receipt BEFORE signing for acceptance of shipment. Once you have signed the bill of
lading accepting shipment, you are acknowledging that you have received the shipment in full and with no
damage. Any damages or shortages need to be noted on the bill of lading before signing and immediately file
a claim with the delivering transportation company. It is our policy that any claims for shortages or errors must
be made within 24 hours after receipt of goods. Any error on our part will be taken care of promptly and at no
cost to you, the customer. Any shortages found and reported more than 24 hours after shipment acceptance
will not be replaced free of charge.
International CustomersOur exporting policy is available upon request. This policy may vary slightly, depending upon the receiving
country and its Customs procedures. ALLTEC Corporation offers all of our engineering and design services
worldwide.
Documentation & Wire Transfer FeesALLTEC Corporation charges standard customary fees for obtaining and processing documents for overseas
shipments. Any wire transfer or bank fees are the responsibility of the customer and will be included in the price
quotation supplied before the shipment leaves our warehouse.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
1. DefinitionsThe term “Seller” means ALLTEC Corporation, the term“Buyer” means the company, person or other entity who
is the purchaser of the Goods, the term “Goods” means any goods or materials ordered and sold pursuant to the
terms and conditions set forth herein.
2. PriceUnless otherwise stated, price of the Goods shall be the price in effect at the date and time of shipment. Seller
reserves the right to adjust price based on volume purchases; any discounts allowed for volume purchases
will be in the Seller’s sole discretion. Price does not include any sales, use, excise or similar taxes which shall
be added to the price of the Goods and shall be the responsibility of Buyer. Unless otherwise stated, minimum
order is $125.00 (excluding freight) on any single order. Each shipment will be separately invoiced.
3. Payments TermsTerms of payment are net thirty (30) days. Service charge on late payments shall be applicable at the rate of one
and one-half percent (1.5%) per month or an annual percentage rate of eighteen (18%) per annum. In addition,
Buyer shall be obligated for Seller’s reasonable collection agency or attorneys’ fees that may be incurred by
Seller to collect any sums due Seller hereunder or service charge. Seller reserves the right to apply any payments
received from Buyer to any outstanding invoice of Seller at Seller’s sole discretion.
4. FreightThe purchase price of the Goods shall be EXWORKS, Canton, NC or other named shipping point. In situations
of “prepay and add”, ALLTEC is unable to provide a copy of the actual freight bill due to agreements with our
carriers regarding rate disclosure confidentiality.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
5. Delivery(a) Seller’s place and point of delivery shall be deemed to be delivery to a carrier at Seller’s plant in Canton,
NC, or such other designated shipping point designated by Seller. If Buyer fails to furnish complete
shipping directions to Seller within a reasonable time of placing the order, Seller, at Seller’s discretion,
may make necessary shipping arrangements with a carrier selected by Seller, the cost of which shall be
paid by Buyer.
(b) If and to the extent a delivery date is stated, it is the estimated delivery date only. All accepted orders,
whether or not delivery dates are specified thereon, shall be subject to delays or failures in manufacture
or delivery due to causes beyond the control of Seller or carrier. Buyer’s obligations shall continue
notwithstanding any delay in delivery, provided if performance by Seller is prevented in whole or in
part for a period of three (3) consecutive months, then in such event Seller or Buyer (provided Buyer is
not responsible for the delay) may cancel any order that has not been shipped as of such date.
(c) If for any reason, the Buyer is unable to accept the delivery of Goods according to the mutually
established schedule; the Seller, at its option and after three (3) days written notice to the Buyer, may
place the Goods in storage. In such event, the Buyer shall pay any and all storage or other related costs.
If the Buyer fails to accept any delivery or part thereof, the Seller, at its option, may treat such failure as
a breach of this Agreement and exercise any and all remedies available to it pursuant to the terms and
conditions set forth herein or available to it as a matter of law.
6. CreditThe Seller’s obligations are at all times subject to the Seller’s approval of the Buyer’s credit standing. Upon request,
the Buyer shall furnish the Seller such credit information as may be customary and reasonably requested by the
Seller. At its discretion, the Seller reserves the right to require payment in advance, C.O.D., and/or otherwise
modify credit terms. If at any time the Buyer is past due with respects to amounts due, the Seller at its option
(without liability or prejudice to any other remedies), may decline to ship or stop any Goods in transit until such
time the Seller (1) receives payment in full of all amounts owing to it by the Buyer or (2) otherwise receives
assurances satisfactory to the Seller of such payment.
7. Risk of LossRisk of loss or damage to the Goods shall be solely that of Buyer upon delivery to a carrier for shipment; any loss
or damage subsequent to such delivery shall not be the responsibility of Seller, provided further any such loss
shall not release Buyer from Buyer’s obligation to pay for the Goods. Any claim for damage or loss in transit must
be asserted by Buyer against the carrier.
8. WarrantySeller warrants that the Goods will conform to the description stated herein subject to tolerances and variations
consistent with current trade practices, testing and inspections methods. Seller makes no other warranties
hereunder, expressed or implied. Seller specifically disclaims any implied warranties of merchantability or fitness
for a particular purpose.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
9. Claims(a) Buyer shall inspect the Goods immediately upon receipt. Any claim that the Goods have been damaged
or otherwise do not conform must be made to Seller in writing within ten (10) days of receipt of such
Goods by Buyer. All claims for defective, damaged, or non-conforming Goods must be submitted in
writing to ALLTEC Corporation at 64 Catalyst Drive, Canton, NC 28716, accompanied with a copy of the
signed bill-of-lading noting the damage/shortages, and any other information (photos, etc) supporting
Buyer’s claim. In the absence of such notice, the Goods shall be deemed to be accepted by Buyer.
(b) With respect to any valid claims properly submitted hereunder, Buyer’s exclusive remedy and Seller’s
sole liability shall be limited to Seller repairing or replacing Goods that do not conform to specifications,
or at Seller’s sole option refunding the purchase price of the Goods. In no event shall Seller have any
liability to damages in connection with the sale of the Goods in an amount exceeding the purchase
price of the Goods sold. Seller shall have no liability for any consequential, special, or indirect damages.
(c) Claims for quantity deviations or unit pricing errors are deemed waived unless submitted in writing
within thirty (30) days of notice of invoice.
10. QuotationsQuotations, based on plans and specifications, are Seller’s interpretation of the requirements and include only
the material described and listed on the quotation unless otherwise stated. Quotations will be in writing and
unless otherwise specified will remain in effect for a period of thirty (30) days from issue date. Formal written
purchase orders for work covered by any quotation submitted must be received within forty-five (45) days from
the date of quotation. Prices and inventory classifications are subject to changes without notice, and are those
in effect at the time of shipment.
11. ErrorsALLTEC reserves the right to correct, at any time, any errors and omissions relating to any component or item
upon which a purchase order may be based, including, but not limited to, clerical or stenographic errors or
omissions as may relate to quotations, price, catalog and other materials supplied by ALLTEC, or other terms and
conditions as reasonably determined by Seller.
12. ReturnsGoods may be returned for credit upon request and upon Seller’s approval and issuance to Buyer of a customer
return materials authorization form. Any returned items are subject to reasonable restocking charges which
unless otherwise agreed to by Seller, shall be deemed to be twenty-five percent (25%) of the price of the Goods
returned. Any returned items must be in saleable condition, in the original standard packages, and conform to
current catalog descriptions. All returned material is to be shipped to seller freight prepaid.
Unless otherwise stated, these terms and conditions govern the purchase and sale of the Goods. All terms and
conditions, including price, are subject to change without notice as to any Goods not shipped as of the effective
date of such change.
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Alltec Corporation64 Catalyst Drive
Canton, North Carolina, USA 28716TEL: +1 828.646.9290 / FAX: +1 828.646.9527 / URL: www.allteccorp.com / EMAIL: [email protected]
Terms and Conditions
13. CancellationOrders received and accepted by Seller may not be cancelled or changed subsequent to delivery, prior to that
date such orders received and accepted by Seller with the written permission of Seller. Any cancellation or
change shall be subject to applicable charges for labor, material, and other costs actually incurred by Seller.
14. Seller’s RemediesIf Buyer cancels this Agreement prior to shipment for any reason, without Seller’s consent, Buyer shall pay Seller
for all costs and expenses incurred by Seller, including the cost of all work executed or performed; any special
engineering costs and commitments made by Seller prior to the time of cancellation; and all other incidental
and storage costs incurred prior to resale.
15. Binding NatureThese terms and conditions shall be binding upon the parties hereto, their successors and assignees.
16. AuthorityAny person, employee or agent otherwise acting on behalf of Buyer hereunder shall be deemed to have full
authority to act on behalf of Buyer which Seller may rely on exclusively without further inquiry.
17. Governing LawThis Agreement shall be construed in accordance with and governed by laws of the state of North Carolina.
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TABLE OF CONTENTS
Advanced Technologies Section 1: Page Number
TerraSTaT® Charge DiSSipaTion TerminalS .............. 1-1Introduction ...........................................................................................1-1Charge Dissipation Principle ............................................................1-2Standard Risk Protection Model .....................................................1-4Medium Risk Protection Model ......................................................1-5Elevation Conductors .........................................................................1-6High Risk Protection Models ............................................................1-8Mounting Hardware ........................................................................ 1-10
TerraSTreamer® early STreamer emiSSion TerminalS ... 1-11Introduction ........................................................................................ 1-11Protection Radius .............................................................................. 1-12Models .................................................................................................. 1-13Mounting Hardware ........................................................................ 1-14
lighTning proTeCTion aCCeSSorieS ....................... 1-18Lightning Strike Counter ................................................................ 1-18
Heavy Duty Mounting BracketsSection 2:
heavy DuTy mounTing BraCkeTS ........................... 2-1Bracket Assembly .................................................................................2-1Mounting Brackets ..............................................................................2-2
Traditional Lightning ProtectionSection 3:
lighTning proTeCTion ConDuCTorS ........................ 3-1Class I & II Conductors ........................................................................3-1
air TerminalS ..................................................... 3-2Class I & II Points ...................................................................................3-2Concealed Air Terminal Assembly..................................................3-3Tree Points ..............................................................................................3-4Air Terminal Bases ................................................................................3-5Point Adapters ......................................................................................3-8Air Terminal Brace ................................................................................3-9
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ConneCTorS & FiTTingS....................................... 3-10Splicers, Bonding Plates & Lugs ................................................... 3-10Clamp & Strap .................................................................................... 3-13Connectors .......................................................................................... 3-14
FaSTenerS & harDware ...................................... 3-15Fasteners & Clips ............................................................................... 3-15Anchor, Nail & Adhesive .................................................................. 3-16Bolts, Screws & Nuts ......................................................................... 3-17Washers, Screws & Threaded Rods .............................................. 3-19
parT numBer inDex
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1Advanced Technologies
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Section 1.1Charge Dissipation Terminals
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Introduction
TerraStat®Charge Dissipation Terminals
IntroductionTerraStat® is the latest design in lightning dissipation technology. Science and experience show that TerraStat® Charge Dissipation Terminals, and the structures on which they are installed, are much less likely to sustain a direct lightning strike than unprotected structures or structures with traditional lightning protection systems.
ALLTEC’s clients appreciate that these terminals may be installed under the auspices of UL® 96A “Master Label” lightning protection systems; thus, in the exceptional event of a lightning strike terminating on a CDT (Charge Dissipation Terminals), the system meets or exceeds the protection provided by a traditional air terminal.
Whatever your requirements, we have a product to fit the application. For those special applications, we have the capability to design and manufacture a custom system to fit your needs. TerraStat® Charge Dissipation Terminals securely contribute to ALLTEC’s Protection Pyramid™ methodology for comprehensive facility protection.
FeaturesHigh grade stainless steel construction•
Lightweight and easy to install•
Corrosion resistant•
Low wind loading•
Large selection of mounting hardware•
UL® Listed and recommended as per API 2003•
Independently tested•
Applications• TS-100*
Standard Risk Protection Office buildings, shelters, industrial facilities, homes, and warehouses
• TS-400* Medium Risk Protection Monopoles, high mast lighting, and externally mounted cameras
• TS-500 (Vertically Mounted) High Risk Protection Communication towers, bridges, petro-chemical storage facilities, and stacks
• TS-510 (Horizontally Mounted) High Risk Protection Communication towers, bridges, petro-chemical storage facilities, and stacks
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Charge Dissipation Principle Charge Dissipation Principle
Charge Dissipation PrincipleCharge Dissipation, or “Charge Redistribution” Technology uses the point discharge principle to facilitate the dissipation, or the reduction, of a buildup of static electrical charges. This technology has primarily been applied to the electronics and manufacturing industries to control the buildup of static charges that can interfere with or damage sensitive electronic components, and it has been widely accepted and used with great success. The sole purpose of static dissipation products is to reduce the accumulation of electrical charges and thereby prevent an electrical arc or an electrical current flow that can cause damage.
This same technology has been successfully applied to the lightning protection industry by developing a product line that can be mounted on structures to reduce the accumulation of ground charge. This is accomplished by ionizing surrounding air and neutralizing accumulated charges on the earth’s surface, including the grounding system.
When a pointed, grounded conductor is placed in a high electric field (such as on a structure located in a thunderstorm) voltage effects at the point are increased greatly. Electrons from atmospheric atoms and molecules are stripped away and flow to ground through the grounded conductor, leaving behind positive atmospheric ions around the point. This process is commonly referred to as the “corona” effect.
This corona process begins long before charge accumulation reaches a critical level when step leaders begin forming in a storm cloud. The result is an accumulation of ions around the point. Since like charges repel from each other, this accumulation of ions disperse (or dissipate) in all directions away from the point. Electrons left behind from this dissipation of ions flow to ground and neutralize the positive charges accumulated on the ground and on the structure. This is an ongoing process as the thunderstorm builds and passes over a facility.
A single point, such as on a lightning rod, or as occurs on a corner of a tower or structure, will reach a point of saturation to the extent that it cannot disperse charge at a fast enough rate to keep up with the charge accumulation. These areas then become the points where streamers will form, thereby attracting a lightning strike to themselves.
When the process is magnified with the addition of thousands of points in a charge dissipation terminal, the dissipation of ions is magnified many times over that of a single sharp point. The resulting effect is that the ground charges, which develop streamers attracting a lightning strike, no longer have sufficient electrical energy supporting them to initiate this process. Without the formation of an upward streamer, the downward stepped leaders will look for a better target.
ALLTEC Corporation has a full array of TerraStat® models to protect all types of structures or facilities. Our experienced design staff is ready to assist you with technical support in choosing the correct models for your specific application. We also offer site survey and design services to review an entire facility, and can assist you with providing system designs for a complete physical plant or a campus type environment.
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Charge Dissipation Principle Section 1.1Charge Dissipation Terminals
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Charge Dissipation Principle
Progressive Lightning Protection for an Advancing WorldMission-critical systems, subjected to even properly terminated lightning strikes, suffer unacceptable damages from secondary and electro-magnetic effects. The advancement of electronic technology over the past several decades demands a constant innovation in lightning protection technology as well. ALLTEC Corporation takes pride in the continual development and improvement of our TerraStat® line of charge dissipation/charge redistribution products.
The old-fashioned lightning rod system may no longer offer adequate protection to the microprocessor-controlled world in which we now live. Today’s technology requires more than just managing the lightning strike by directing it to earth. It is now imperative to do whatever is necessary to mitigate the chances of a direct lightning strike to critical facilities. ALLTEC’s TerraStat® product line offers the advanced technology required to protect your sensitive equipment.
There are many adjectives used to characterize this advanced technology, but “Charge Dissipation” or “Charge Redistribution” most accurately describes the technology. To understand how TerraStat® products work, one must first develop an understanding of the basic processes involved in a thunderstorm and the development of a lightning strike.
As a thunderstorm builds, a breakdown point is reached and the cloud begins sending down charges called stepped leaders through ionized paths in the atmosphere. Multiple stepped leaders begin propagating towards the ground in three dimensions looking for the highest accumulation of ground charge in the area. These charges move in steps of approximately 50 meters, stop and look for the best potential, then move again. These steps and redirections are what gives lightning its jagged appearance.
Once these stepped leaders reach within about 10 to 150 meters of the earth, objects on the surface where the opposite ground charge has accumulated begin to form upward streamers. The energy from the stepped leaders is actually pulling the charge off objects on the earth’s surface in the form of the upward streamers. At this point, the object on the ground that provides the highest concentration of charges and the best formed streamer, becomes the most likely target for the nearest stepped leader, and completes the path of the lightning strike. Once this occurs, charge from other stepped leaders originating from the same source recede and dump their energy through the established neutralization path.
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Section 1.1 Charge Dissipation Terminals
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Standard Risk Protection Model Medium Risk Protection Model
Numbering SystemTo order, simply follow the three steps below to specify the type and size of the unit. The example below, shows how to order the TS-100.
Example: TS-100-C-12-12
TS-100 - C - 12 - 12(1) Model (2) Type (3) Length (4) Diameter
1. Model: TS-100
2. Type: C = CopperS = Stainless SteelA = Aluminum
3. Length: Measured in inches
4. Diameter: 12=1/2”58=5/8”
Standard ModelsTS-100-C-12-12 WT 1.0 lbs (0.4 kg) TS-100-A-12-12 WT 0.5 lbs (0.2 kg)
TS-100-C-18-12 WT 1.5 lbs (0.6 kg) TS-100-A-18-12 WT 0.5 lbs (0.2 kg)
TS-100-C-24-12 WT 2.0 lbs (0.9 kg) TS-100-A-24-12 WT 1.0 lbs (0.4 kg)
TS-100-A-12-58 WT 1.0 lbs (0.4 kg)
TS-100-S-18-58 WT 1.5 lbs (0.6 kg) TS-100-A-18-58 WT 1.0 lbs (0.4 kg)
TS-100-S-24-58 WT 2.5 lbs (1.1 kg) TS-100-A-24-58 WT 1.0 lbs (0.4 kg)
ALL threads are machined to 1/2” standard.Other sizes available upon request.
A wide choice of mounting hardware is available for any application. For further information, see pg. 1-6 and 1-7. See also Section 2 for the mounting brackets.
Standard Risk Protection Model
TerraStat®TS-100
Designed to replace the traditional air terminal in conventional lightning protection systems, the TS-100 converts a standard lightning rod system into a Charge Lightning Dissipation Terminal System, which mitigates the chances of a direct lightning strike to any building or structure on which it is installed. The TS-100 assembly is constructed of high quality stainless steel. The stem section is available in various materials and sizes to be compatible with all standard lightning protection system components.
4.5" Spiral WoundDissipation Brush with .010 Diameter X 3.75”Length Disspation Wire
AIR TERMINAL 46UN
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Standard Risk Protection Model Section 1.1Charge Dissipation Terminals
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Medium Risk Protection Model
Medium Risk Protection Model
TerraStat®TS-400
Using the same features as the TS-100, the TS-400 provides a higher level of charge dissipation. It is constructed of Stainless Steel or Aluminum and utilizes four stainless steel dissipation brushes attached to a single elevation conductor for higher dissipation on a single mount. The TS-400 is ideally suited for protecting high mast light poles, security cameras, SCADA antenna systems, and smaller monopoles and towers used for communications.
Numbering SystemTo order, simply follow the two steps below to specify the type and size of the unit. The example below, shows how to order the TS-400.
Example: TS-400-S-18
TS-400 - S - 18(1) Model (2) Type (3) Length
1. Model: TS-400
2. Type: S = Stainless SteelA = Aluminum
3. Length: Measured in inches
Standard ModelsTS-400-S-18 WT 4.2 lbs (1.9 kg) TS-400-A-18 WT 2.4 lbs (1.0 kg)
TS-400-S-24 WT 4.5 lbs (2.0 kg) TS-400-A-24 WT 2.5 lbs (1.1 kg)
TS-400-S-36 WT 5.5 lbs (2.5 kg) TS-400-A-36 WT 3.1 lbs (1.4 kg)
TS-400-S-48 WT 6.5 lbs (2.9 kg) TS-400-A-48 WT 3.4 lbs (1.5 kg)
TS-400-S-60 WT 7.5 lbs (3.4 kg) TS-400-A-60 WT 3.6 lbs (1.6 kg)
TS-400-S-72 WT 8.5 lbs (3.9 kg) TS-400-A-72 WT 4.1 lbs (1.9 kg)
ALL threads are machined to 1/2” standard.Other sizes available upon request.
A wide choice of mounting hardware is available for any application. For further information, see pg. 1-6 and 1-7. See also Section 2 for the mounting brackets.
4.5” Spiral WoundDissipation Brushwith .010 DiameterX 3.75” LengthDissipation Wire
All elevationconductors are5/8”diameter.Elevation conductorsare available invarious lengths.
Standard 1/2” X .75Threaded Shaft EndFor StandardAir TerminalMounting Base
AIR TERMINAL 46UN
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Section 1.1 Charge Dissipation Terminals
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Elevation Conductors Elevation Conductors
Elevation Conductors
Numbering SystemTo order, simply follow the steps below to specify the type and size of the unit. The example below shows how to order the mounting hardware.
Example: TS-400-EC-SRO-48-58
TS-400 - EC - SRO - 48 - 58(1) TerraStat Model (2) Part name (3) Type (4) Length (5) Diameter
1. TerraStat Model: TS-XXX = TS-100 or TS-400
2. Part name: Elevation conductor
3. Type: SRO = Stainless Steel Round OffsetARO = Aluminum Round Offset
4. Length: Measured in inches NOTE: Other lengths available upon request.
5. Diameter Measured in inches: 5/8”
TS-100 & TS-400 Elevation Conductor Models
Round Offset Elevation ConductorsOffsets should not exceed 16”.TS-XXX-EC-SRO-48-58 5/8” diameter, Stainless Steel, 48” Round offset
WT4.50 lbs (2.0 kg)
TS-XXX-EC-SRO-60-58 5/8” diameter, Stainless Steel, 60” Round offset WT5.39 lbs (2.4 kg)
TS-XXX-EC-SRO-72-58 5/8” diameter, Stainless Steel, 72” Round offset WT6.43 lbs (2.9 kg)
TS-XXX-EC-ARO-48-58 5/8” diameter, Aluminum, 48” Round offset WT1.31 lbs (0.6 kg)
TS-XXX-EC-ARO-60-58 5/8” diameter, Aluminum, 60” Round offset WT1.56 lbs (0.7 kg)
TS-XXX-EC-ARO-72-58 5/8” diameter, Aluminum, 72” Round offset WT1.81 lbs (0.8 kg)
Standard offset is 8”. All shafts are 5/8” diameter, with threads machined to 1/2” standard.
For weight calculation:TS-100-EC, add 0.32 lbs (0.15 kg)TS-400-EC, add 3.1 lbs (1.4 kg)
See also Section 2 for the mounting brackets.
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Elevation Conductors Section 1.1Charge Dissipation Terminals
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Elevation Conductors
Round Offset Elevation Conductors with Mounting Plate
TS-XXX-EC-SRO-48-58-MP 5/8” diameter, Stainless Steel, 48” Round offset with mounting plates WT5.0 lbs (2.3 kg)
TS-XXX-EC-SRO-60-58-MP 5/8” diameter, Stainless Steel, 60” Round offset with mounting plates WT6.6 lbs (3.0 kg)
TS-XXX-EC-SRO-72-58-MP 5/8” diameter, Stainless Steel, 72” Round offset with mounting plates WT7.1 lbs (3.2 kg)
All shafts are 5/8” diameter, with threads machined to 1/2” standard.
For weight calculation:TS-100-EC, add 0.32 lbs (0.15 kg)TS-400-EC, add 3.1 lbs (1.4 kg)
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Section 1.1 Charge Dissipation Terminals
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High Risk Protection Models High Risk Protection Models
High Risk Protection Models
TerraStat®TS-500
ALLTEC Corporation’s latest development in charge dissipation products utilizes the Point Discharge Principal for the mitigation of direct lightning strikes to communications and broadcast towers and other tall structures. The TS-500 is constructed completely of 300 series stainless steel for durability. The lightweight, low wind load design of the TS-500 facilitates a simple installation without requiring a large amount of valuable real estate for mounting. The TS-500 can be installed on any type of tower or monopole. WT 8.0 lbs (3.6 kg)
5” Diameter Spiral Wound DissipationBrush with .010 Diameter StainlessSteel Dissipation Wire
10” Stand O� Brace
Cast Bronze Bonding Lug
36” X 1.5” X .25” Mounting Frame
Custom mounting hardware available for round member legs or angle legs. For mounting hardware, pg. 1-10 and Section 2.
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High Risk Protection Models Section 1.1Charge Dissipation Terminals
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High Risk Protection Models
TerraStat®TS-510
The TerraStat® TS-510 is the horizontal version of the TerraStat® TS-500 and is designed to be mounted horizontally across the tops of large face section towers, on platforms and antenna arms. The TS-510 can also be used to protect water tanks, storage tanks, commercial cranes and other structures that have large areas of horizontal exposed steel. WT 9.0 lbs (4.1 kg)
36” X 1.5” X .25” Mounting Frame
5” Diameter Spiral Wound DissipationBrush with .010 Diameter Stainless SteelDissipation Wire
10” Stand Off Brace
Custom mounting hardware available for round member legs or angle legs. For mounting hardware, pg. 1-10 and Section 2.
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Section 1.1 Charge Dissipation Terminals
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Mounting Hardware Introduction
Mounting HardwareOnly for TS-500 & TS-510 models
“C“ ClampBKT-CC Mount to flat stock, or angle iron WT 8.0 oz (226.8 g)
Mounting BracketBKT-FC-24 Stainless Steel, 2” - 4”, Mount to flat, or corner angle WT 2.5 lbs (1.1 kg)BKT-FC-46 Stainless Steel, 4” - 6”, Mount to flat, or corner angle WT 3.1 lbs (1.4 kg)
BKT-RC-24 Stainless Steel, 2” - 4”, Mount to round, or corner angle WT 2.6 lbs (1.2 kg)BKT-RC-46 Stainless Steel, 4” - 6”, Mount to round, or corner angle WT 3.3 lbs (1.5 kg)
Refer to Section 2 “Heavy Duty Mounting Brackets” for further information on our bracket systems.
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Mounting Hardware Section 1.2Early Streamer Emission (ESE) Terminals
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Introduction
TerraStreamer®Early Streamer Emission (ESE) Terminals
IntroductionALLTEC Corporation is proud to offer our new line of Early Streamer Emission terminals for structural lightning protection. The TerraStreamer® ESE utilizes advanced streamer generating design elements to provide lightning protection to facilities that would otherwise be difficult or cost prohibitive to protect by conventional means.
The TerraStreamer® ESE Lightning Terminal is an externally mounted, proactive, structural lightning protection device and is designed to activate itself in the moments directly preceding an imminent direct strike. The installation of a TerraStreamer® ESE Terminal combines the best advantages of two systems: the direct path to ground of a conventional lightning protection system and state-of-the-art ESE technology employed in the TerraStreamer®’s physical design.
The TerraStreamer® ESE terminal is scientifically designed and rigorously tested to provide exceptional performance, durability and long service life.
FeaturesWide variety of mounting hardware is available •for easy installation
Suitable for use with lightning protection cable •or copper tape
Competitively priced•
Available in five models for all applications•
Rugged yet aesthetically pleasing construction•
Suitable for most environments, including •corrosive atmospheres
Lightweight and low wind loading•
Reliable performance in all weather conditions•
Tested and certified to internationally accepted •standards
Complete design services available•
A Certificate of Protection Radius and Fulfillment of standards NF C 17-102 and UNE 21 186 for each model and level
Certificate of Withstood Current•
Certificate of Gain in Triggering Time•
Alltec has developed the TerraStreamer® product according to internationally recognized standards. However, Alltec does not make any specific performance guarantees as no lightning protection system can be 100% effective.
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Section 1.2 Early Streamer Emission (ESE) Terminals
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Early Streamer Em
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(ESE) Termin
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Protection Radius
Protection Radius
The ESE PrincipleThe principle of operation for ESE terminals is to create an upward propagating streamer earlier than conventional air terminals or other objects on the earth. The TerraStreamer® does this by collecting and storing ground charge during the initial phase of a thunderstorm development.
Once a thunderstorm begins creating downward step leaders, the ambient electric field intensity in the area of the ESE terminal increases. When this electric field intensifies, it triggers the terminal to release the stored ground charge, forming an upward streamer microseconds earlier than other objects in the immediate area.
This development of an upward streamer earlier in time and space ensures that the TerraStreamer® ESE terminal should be the target of the developing lightning strike. The selection of the TerraStreamer® model, placement, and mounting height above the protected area all factor into formulas calculating the dimensions of the protection area.
TerraStreamer®
Upward Streamer
RpH
Protection AreAs
H(m) TSP 20 (Rp)TSP 30
(Rp)TSP 40
(Rp)TSP 50
(Rp)TSP 60
(Rp)
Level I
2 15 20 25 30 32
3 23 29 37 45 48
4 31 40 50 59 65
5 39 50 62 73 80
6 40 50 62 74 80
8 40 51 63 74 80
10 41 51 63 74 80
Level II
2 18 23 28 33 38
3 26 34 42 49 55
4 36 46 55 64 74
5 45 58 69 80 89
6 47 58 69 80 90
8 47 59 70 81 90
10 48 60 71 81 91
Level III
2 21 26 32 37 42
3 31 39 48 54 62
4 42 52 63 73 82
5 54 66 80 92 99
6 54 66 80 92 99
8 56 68 81 93 100
10 57 69 82 94 100
Level IV
2 24 29 36 41 45
3 35 43 52 60 65
4 49 59 71 80 87
5 61 74 88 101 108
6 62 74 89 102 108
8 63 76 90 103 109
10 65 77 91 104 110
The standard protection radius RP of the TerraStreamer
is linked (according to NF C 17-102 standard) to ΔT, to the protection levels I, II, III, or IV and to the height of the TerraStreamer above the protected structure (H, defined by NF C-102 as a minimum of 2 m). The NF C-102 standard includes four levels of protection.
Additional LevelsLevel 1+: Structure with a roof protected by an ESE air terminal. The whole constituted by ESE, down conductors(s) and earthing system(s), is connected to continuous metal framework or in concrete of the structure which are used as additional natural down conductors.
Level 1 ++: Structure with roof protected by ESE level 1+ with protection radius reduction by 40% and ensuring a complete protection from the materials on the roof against direct lightning.
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Protection Radius Section 1.2Early Streamer Emission (ESE) Terminals
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Models
Models
TerraStreamer®Early StrEamEr EmiSSion tErminalS
TSP-20 / TSP-30 / TSP-40 / TSP-50 / TSP-60
Triggering Time Test Results
The triggering time ∆ T (µs) is defined as the gain at the sparkover instant obtained with a TSP terminal compared with a simple rod terminal exposed to the same conditions. According to NF C 17-102:
The triggering time instance gain ∆ T is associated with a triggering time distance gain ∆ L.
∆ L = V. ∆T where: ∆ L (m): gain in lead distance of the sparkover distance.V (m/µs): the average speed of the downward tracer (1.23 m/µs).
∆ T (µs) : gain in sparkover time of the upward leader.
triggering time test resultsModel Advance
TimeGain in
Lead Distance
TSP-20 22 µs 27.1 m
TSP-30 32 µs 39.4 m
TSP-40 44 µs 54.1 m
TSP-50 55 µs 67.7 m
TSP-60 61 µs 75.0 m
All figures derived from independent testing as per NF C 17-102 specifications under strict laboratory conditions, associated to results.
TSP terminal WT 3.38 lbs (1.53 kg)
Adaptor WT 1.5 lbs (0.68 kg)
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Section 1.2 Early Streamer Emission (ESE) Terminals
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Mounting Hardware Mounting Hardware
Mounting Hardware
Masts
Stainless Steel Mast2” x 1.09” Wall SS TubeTSEM-2-5 5’ (1.5 m) Length WT 12.5 lbs (5.7 kg)TSEM-2-10 10’ (3.0 m) Length WT 25.0 lbs (11.3 kg)TSEM-2-15 15’ (4.6 m) Length WT 37.5 lbs (17.0 kg)TSEM-2-20 20’ (6.1 m) Length WT 50.0 lbs (22.7 kg)1-1/2” x 1.09” Wall SS TubeTSEM-1.5-5 5’ (1.5 m) Length WT 11.0 lbs (5.0 kg)TSEM-1.5-10 10’ (3.0 m) Length WT 22.0 lbs (10.0 kg)TSEM-1.5-15 15’ (4.6 m) Length WT 33.0 lbs (15.0 kg)TSEM-1.5-20 20’ (6.1 m) Length WT 44.0 lbs (20.0 kg)
MastsTSE-FRP-A FRP Mast Top Section, 7.7’ (2.3 m) height WT 11.6 lbs (5.25 kg)
TSE-FRP-B FRP Mast Middle Section, 7.7’ (2.3 m) height WT 11.0 lbs (5.02 kg)
TSE-FRP-C FRP Mast Bottom Section, 7.7’ (2.3 m) height WT 15.0 lbs (6.82 kg)
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Mounting Hardware Section 1.2Early Streamer Emission (ESE) Terminals
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Mounting Hardware
Aluminum Mast BaseTSE-FRP-MST 18”L X 18”W X 60”H WT 23.5 lbs (10.66 kg)
FRP Mast Accessories
The following items are not available separately.
Collar 2 inch HeighTSE-FRP-2-CLR 2” (5 cm) height, 1.96” (50 mm) O.D. & 1.61” (41 mm) I.D.
WT 6.34 oz (180 g)
Nipple 22 inch HeightTSE-FRP-22-NIP 22” (56 cm) height, 1.96” (50 mm) O.D. & 1.61” (41 mm) I.D.
WT 2.20 lbs (1.0 kg)
Coupler 24 inch HeightTSE-FRP-24-CPLR 24” (60 cm) height, 1.96” (50 mm) O.D. & 1.61” (41 mm) I.D.
WT 2.65 lbs (1.2 kg)
Addtional SleeveTSE-FRP-36-SLV 36”(91 cm) height, 1.96” (50 mm) O.D. & 1.61” (41 mm) I.D.
WT 3.97 lbs (1.8 kg)
AdhesiveTSE-FRP-RESIN Instant Adhesive, Resin Tube WT17.6 oz (500 g)
Refer to Section 2 “Heavy Duty Mounting Brackets” for further information on our bracket systems.
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Section 1.2 Early Streamer Emission (ESE) Terminals
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Mounting Hardware Mounting Hardware
FRP Anchors
AnchorTSE-FRP-ANC-G Guy Wire Anchor, plate size: 4” X 4”, thickness:
.24” (6 mm), Circle Dia: 1.57” (40 mm) WT 8.8 oz (0.25 kg)
GI Anchor PlateTSE-GI-ANC-P 4” X 4” X .250” (102 X 102 X 6.35 mm) with
Stainless Steel hook having four corner holes of 3/8” I.D. WT 22 oz (0.62 kg)
Fastening Cable
Guy Wire CableTSE-GUY-CABLE 3/16 stainless steel wire, 77 lbs per 1,000’.
WT 5.5 oz (160.0 g) (per ft.)
Fastening Cable Kit
Guy Cable KitTSE-GUY-KIT Kit contains 150’ of cable, 9 Turnbuckles, 9 “D” Clamps, 36 “U” Clamps, 18 AF Sleeves,
and 3 Anchor Plates for securing a 9 ft (2.74 m) mast WT 62.5 lbs (28.4 kg)TSE-GUY-KIT-20 Kit contains 75’ of cable, 3 Turnbuckles, 3 “D” Clamps, 12 “U” Clamps, 6 AF Sleeves,
and 3 Anchor Plates for securing a 20 ft (6.1 m) mast WT 33.1 lbs (15.0 kg)TSE-GUY-KIT-15 Kit contains 60’ of cable, 3 Turnbuckles, 3 “D” Clamps, 12 “U” Clamps, 6 AF Sleeves,
and 3 Anchor Plates for securing a 15 ft (4.6 m) mast WT 28.0 lbs (12.7 kg)TSE-GUY-KIT-10 Kit contains 45’ of cable, 3 Turnbuckles, 3 “D” Clamps, 12 “U” Clamps, 6 AF Sleeves,
and 3 Anchor Plates for securing a 10 ft (3.04 m) mast WT 22.8 lbs (10.3 kg)
Cable Turnbuckle “D” Clamp
“U” Clamp Anti Fray sleeve Anchor Plate
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Mounting Hardware Section 1.2Early Streamer Emission (ESE) Terminals
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Mounting Hardware
Guy Wire Accessories
Turnbuckle ClampTSE-GUY-TB-CLAMP Stainless Steel WT 3.5 oz (100 g)
“D“ ClampTSE-GUY-D-CLAMP Stainless Steel WT 1.4 oz (40 g)
“U“ ClampTSE-GUY-U-CLAMP Stainless Steel WT 0.7 oz (20 g)
Mount Base
Non Penetrating Ballast Mount BaseTSE-NP-BASE 36”L X 36” W X 48”H WT 30.0 lbs (13.6 kg)
This base requires eight blocks for weighting down the base.
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Section 1.3 Lightning Protection Accessories
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Lightning Strike Counter
Lightning Protection Accessories
Lightning Strike Counter
LSC-6DThe counter displays the number of lightning strikes that have hit a system. The counter is for use on tower legs or other down conductors such as cables. It connects to two points on the conductor, spaced at least 8 feet apart, using 14 AWG (25 mm2) insulated wire. Features include weather proof enclosure, internal protection, and six digit readout. Mounts to any flat surface. The Strike Counter LSC-6D is for outdoor use. WT 5 oz (141.75 g)
CONN
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SLSC
-6D
LIGHTN
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STRIKE
COUNTE
R
Made in
the USA
w ww . a
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0 20 0 00
1.62 in.[41.2 mm]1.19 in.
[30.1 mm]
6.19 in. [157.2 mm]
1.06 in.[27.0 mm]
2.13 in. [54.0 mm]
1.00 in.[25.4 mm]
7.07 in.[179.6 mm]
5.50 in.[139.7 mm]
3.57 in.[90.7 mm]
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2Heavy Duty Mounting Brackets
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Section 2.1Heavy Duty Mounting Brackets
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Bracket Assembly
Heavy Duty Mounting BracketsMade completely of high quality 1/4” thick heavy duty 304 stainless steel for copper systems, with aluminum adaptors for aluminum systems, the modular construction of this mounting hardware system offers incredible strength, flexibility and utility for a wide variety of applications.
Bracket AssemblySelecting the appropriate Heavy Duty Mounting Brackets and Hardware for your application is easy! Remember, two BKT assemblies- typically spaced twelve inches apart, are needed to provide support for TerrasStat® air terminals. To accommodate for angled or tapered mounting, order the adjustable BKT-AT series or calculate two extension lengths to create almost any non-parallel mount slant.
12”
< For Typical Mounting >
BKT-EX Series
Example of use: 4” Extented Brackets
BKT-AT Series may be easily adjusted for Angled or Tapered Mounting. For details, refer to pg. 2-2 and 2-3.
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Section 2.1 Heavy Duty Mounting Brackets
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Mounting Brackets Mounting Brackets
Mounting Brackets
Numbering SystemTo create a part numbering supply information, format as follows: BKT-T-S-E-L-B (See chart on for detail.)To Order, simply follow the five steps below to specify the type and size of the brackets.
Example: BKT-RF-24-EX-R-4-STH
BKT - RF - 24 - EX-R - 4 - STH
(1) Type (2) Size (3) Extension (4) Extension Length (5) Bracket Attachment
1. Type: T - First, Determine the Type (shape) of the pole, mast or tower leg to which attachment is to be made: RR = RoundFF = Square/RectangularRF = Corner Angle
2. Size: S - Indicate Clamp Size required (Dimension “A”):24 = 2” - 4”46 = 4” - 6”68 = 6” - 8”810= 8” - 10”
3. Extension: E - Indicate Bracket/All-Thread Extension - EX-Series or AT-SeriesEX-R = Round Bracket ExtensionEX-F = Flat Bracket ExtensionAT = All-Thread Extension
4. Extension Length: L - Select Extension Length “L”4 = 4“6 = 6”8 = 8”10 = 10”12 = 12”
5. Bracket Attachment: B - Select Bracket Attachment Type:Uxx = “U”-Bolt(xx = Overall Diameter of rod, pipe, etc i.e. U10 = 1”, U20 = 2”)SH = Stainless Steel Thru-Hole Adaptor BlockAH = Aluminum Thru-Hole Adaptor BlockSTH = Stainless Steel Threaded Adaptor Base ATH = Aluminum Threaded Adaptor Base
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Mounting Brackets Section 2.1Heavy Duty Mounting Brackets
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Mounting Brackets
How to Create Your Bracket Set
RR FF RF
ATSeries
EXSeries
RRSeries FFSeries RFSeries
-TType
-EExtension
-BBracket
Attachment
-SSize
-LExtension
Length
DIM “A” DIM “A”
DIM “A”
EX-R
EX-R
EX-F
EX-F
“L”
“L”
Uxx
Uxx
STH, ATH
SH, AH
BKT-T-S-E-L-B
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Section 2.1 Heavy Duty Mounting Brackets
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Mounting Brackets Mounting Brackets
Bracket SetQty 1- BKT-RR-24-EX-R-4-SH plus Qty 1- BKT-RR-24-EX-R-4-STH, creates a Heavy Duty Mounting Bracket set for use on a 2”-4” round pole, with a 4” offset extension for a TerraStat® Charge Dissipation Air Terminal.
Weight ChartThis chart shows the weight of the bracket set including the bolts, nuts, and washers.
Clamp
Diameter
“A“
Type
Extension Length “L”
0” 4” 6” 8” 10” 12”
lbs kg lbs kg lbs kg lbs kg lbs kg lbs kg
2” - 4”EX 1.13 0.51 1.41 0.64 1.55 0.70 1.69 0.77 1.83 0.83 1.98 0.90
AT 1.13 0.51 1.25 0.57 1.31 0.59 1.38 0.63 1.44 0.65 1.50 0.68
4” - 6”EX 1.41 0.64 1.69 0.77 1.84 0.83 1.98 0.90 2.12 0.96 2.26 1.03
AT 1.41 0.64 1.54 0.77 1.60 0.73 1.66 0.75 1.72 0.78 1.82 083
6” - 8”EX 1.69 0.77 1.97 0.89 2.12 0.96 2.26 1.03 2.40 1.09 2.54 1.15
AT 1.69 0.77 1.82 0.83 1.88 0.85 1.94 0.88 2.00 0.91 2.06 0.93
8” - 10”EX 1.98 0.90 2.26 1.03 2.40 1.11 2.55 1.16 2.69 1.22 2.83 1.28
AT 1.98 0.90 2.11 0.96 2.17 0.98 2.23 1.01 2.29 1.04 2.36 1.03
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Mounting Brackets Section 2.1Heavy Duty Mounting Brackets
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Mounting Brackets
Mounting Brackets
Heavy Duty Universal Wall Mount BracketTSE-WM-BKT Stainless Steel WT 3.0 lbs (1.4 kg)
Round Member Mounting BracketBKT-RU-12 1” - 2” I.D. WT 1.6 lbs (0.7 kg)BKT-RU-24 2” - 4” I.D. WT 2.7 lbs (1.2 kg)BKT-RU-46 4” - 6” I.D. WT 4.8 lbs (2.2 kg)
Flat Member Mounting BracketBKT-FU-12 1” - 2” I.D. WT 1.6 lbs (0.7 kg)BKT-FU-24 2” - 4” I.D. WT 2.7 lbs (1.2 kg)BKT-FU-46 4” - 6” I.D. WT 4.8 lbs (2.2 kg)
Flat Wall Corner BracketStandard Length: 18”BKT-FU-1 with 1” I.D. U-bolt WT 4.5 lbs (2.0 kg)BKT-FU-2 with 2” I.D. U-bolt WT 5.0 lbs (2.3 kg)
Pipe Mount Bracket - VerticalBKT-RR-24-DV Fits Pipes up to 4” O.D.
Brackets are welded at the center point. WT 3.4 lbs (1.5 kg)
Pipe Mount Bracket - HorizontalBKT-RR-24-DVH Fits Pipes up to 4” O.D.
Brackets are welded at the center point. WT 3.4 lbs (1.5 kg)
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Section 2.1
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NO
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3Traditional Lightning Protection
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Section 3.1Lightning Protection Conductors
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Class I & II Conductors
Lightning Protection Conductors
Class I & II Conductors
32S32 Strand 17 Gauge Class I Copper CableApproximate weight per 1,000 feet 215 pounds (97.5 kg/304.8 m).Diameter 15/32”; No. 2 size; 65,600 circular mils.
32L32 Strand 17 Gauge Class I Lead Coated Copper CableApproximate weight per 1,000 feet 250 pounds (113.4 kg/304.8 m).Diameter 15/32; No. 2 size; 65,600 circular mils.Lead coated copper conductor cable is used on chimneys and other locations where resistance to corrosion is necessary.
2214 Strand 17 Gauge Miniature Copper CableApproximate weight per 1,000 feet 90 pounds (40.8 kg/304.8 m).Diameter 1/4”; No.6 size; 28,500 circular mils.
4028 Strand of .066 dia. Class II Copper CableApproximate weight per 1,000 feet 375 pounds (170.1 kg/304.8 m).Diameter 1/2”; No. 1/0 size; 122,000 circular mils.
40L28 Strand of .066 dia. Class II Lead Coated Copper CableApproximate weight per 1,000 feet 405 pounds (183.7 kg/304.8 m).Diameter 1/2”; No. 1/0 size; 122,000 circular mils.Lead coated copper conductor cable is used on chimneys and other locations where resistance to corrosion is necessary.
A2828 Strand 14 Gauge Class I Aluminum CableApproximate weight per 1,000 feet 130 pounds (58.9 kg/304.8 m).Diameter 5/8”; No.1/0 size; 115,080 circular mils.
A3037 Strand of .0756 dia. Class II Aluminum CableApproximate weight per 1,000 feet 200 pounds (90.7 kg/304.8 m).Diameter 9/16”; No.4/0 size; 211,600 circular mils.
AG410 Strand 14 Gauge Miniature Aluminum CableApproximate weight per 1,000 feet 39 pounds. (17.7 kg/304.8m)Diameter 5/16”; Size No. 4; 43,000 circular mils.
C-STNDThis stand is made of steel yet is light, sturdy and durable. The stand is a big assist for small and large jobs as cable is unwound from the spool.WT 8.0 lbs (4.0 kg)
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Section 3.2 Air Terminals
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Air Term
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Class I & II Points Concealed Air Terminal Assembly
Air Terminals
Class I & II PointsAll Air Terminals in this section meet or exceed the material specifications and requirements of Underwriters Laboratories, Inc., (UL®) and the Lightning Protection Institute (LPI). All 5/8” Air Terminals are machined to 1/2” Threads – Standard.
AIR TERMINAL 46UN
1012 3/8” X 12” Solid copper point WT 6.8 oz (0.19 kg)1016 3/8” X 16” Solid copper point WT 9.2 oz (0.26 kg)1018 3/8” X 18” Solid copper point WT 10.3 oz (0.29 kg)1024 3/8” X 24” Solid copper point WT 13.8 oz (0.39 kg)1036 3/8” X 36” Solid copper point WT 1.31 lbs (0.59 kg)1048 3/8” X 48” Solid copper point WT 1.71 lbs (0.77 kg)
1112 1/2” X 12” Solid copper point WT 12.1 oz (0.34 kg)1116 1/2” X 16” Solid copper point WT 1.02 lbs (0.46 kg)1118 1/2” X 18” Solid copper point WT 1.08 lbs (0.48 kg)1124 1/2” X 24” Solid copper point WT 1.54 lbs (0.69 kg)1136 1/2” X 36” Solid copper point WT 2.31 lbs (1.04 kg)1148 1/2” X 48” Solid copper point WT 3.06 lbs (1.38 kg)
1212 5/8” X 12” Solid copper point WT 1.18 lbs (0.53 kg)1216 5/8” X 16” Solid copper point WT 1.58 lbs (0.71 kg)1218 5/8” X 18” Solid copper point WT 1.78 lbs (0.80 kg)1224 5/8” X 24” Solid copper point WT 2.37 lbs (1.07 kg)1236 5/8” X 36” Solid copper point WT 3.56 lbs (1.61 kg)1248 5/8” X 48” Solid copper point WT 4.75 lbs (2.15 kg)
1112A 1/2” X 12” Solid aluminum point WT 3.6 oz (0.10 kg)1116A 1/2” X 16” Solid aluminum point WT 4.9 oz (0.14 kg)1118A 1/2” X 18” Solid aluminum point WT 5.6 oz (0.16 kg)1124A 1/2” X 24” Solid aluminum point WT 7.1 oz (0.20 kg)1136A 1/2” X 36” Solid aluminum point WT 10.8 oz (0.30 kg)1148A 1/2” X 48” Solid aluminum point WT 14.2 oz (0.40 kg)
1212A 5/8” X 12” Solid aluminum point WT 5.6 oz (0.16 kg)1216A 5/8” X 16” Solid aluminum point WT 7.1 oz (0.20 kg)1218A 5/8” X 18” Solid aluminum point WT 8.6 oz (0.24 kg)1224A 5/8” X 24” Solid aluminum point WT 11.0 oz (0.31 kg)1236A 5/8” X 36” Solid aluminum point WT 1.03 lbs (0.46 kg)1248A 5/8” X 48” Solid aluminum point WT 1.37 lbs (0.63 kg)
1218S 5/8” X 18” Solid stainless steel point WT 1.5 lbs (0.68 kg)1224S 5/8” X 24” Solid stainless steel point WT 2.0 lbs (0.90 kg)1236S 5/8” X 36” Solid stainless steel point WT 3.0 lbs (1.36 kg)1248S 5/8” X 48” Solid stainless steel point WT 4.0 lbs (1.81 kg)
Please add suffix letter; ‘B’ to part number for Blunt Tips, ‘T’ to part number for Tin Plating, ‘and L‘ to part number for Lead coating.
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Class I & II Points Section 3.2Air Terminals
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Concealed Air Terminal Assembly
Concealed Air Terminal Assembly
Cast Flare End Air Terminal1520 3/8” I.D. cast flare end air terminal WT 6.9 oz (198.0 g)1521 1/2” I.D. cast flare end air terminal WT 7.5 oz (212.0 g)1521A 1/2” I.D. aluminum flare end air terminal WT 2.5 oz (72.0 g)
Concealed Air Terminal Assembly
AIR TERMINAL 46UN
1532 3/8” x 12” solid copper stem WT 16.2 oz (459.3 kg)1538 3/8” x 18” solid copper stem WT 18.25 oz (157.4 g)1542 1/2” x 12” solid copper stem WT22.6 oz (640.7 g)1548 1/2” x 18” solid copper stem WT 29.2 oz (827.9 kg)1542A 1/2” x 12” solid aluminum stem WT 7.4 oz (209.8 g)1548A 1/2” x 18” solid aluminum stem WT 9.2 oz (260.8 g)
Nail BracketVertical support for concealed air terminal base.1533 3/8” I.D. copper nail bracket WT 6.3 oz (178.6 g)1535 1/2” I.D. copper nail bracket WT 6.6 oz (187.1 g)1535A 1/2” I.D. aluminum nail bracket WT 4.1 oz (116.2 g)
Mechanical Cable ConnectorMechanical cable connector for concealed air terminal base.1534 3/8” I.D. copper mechanical cable connector WT 3.2 oz (90.7 g)1536 1/2” I.D. copper mechanical cable connector WT 3.6 oz (102.1 g)1536A 1/2” I.D. aluminum mechanical cable connector WT 2.1 oz (59.5 g)
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Section 3.2 Air Terminals
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Air Term
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Tree Points Air Terminal Bases
Tree Points
Miniature Tree Point1602 4” Bronze tree point for miniature cable to protect trees.
WT 5.5 oz (155.9 g)
Standard Tree Point1604 4” Bronze tree point for standard cable to protect trees.
WT 5.8 oz (164.4 g)
See pg. 3-15 for appropriate Tree Drive Cable Fastener.
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Tree Points Section 3.2Air Terminals
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Air Terminal Bases
Air Terminal Bases
Adhesive Air Terminal BaseUsed for mounting on membrane or built-up roofs. Mounted with adhesive or plastic roofing cement. The cast base has a mechanical conductor connector.2003 Cast bronze base with 3/8” I.D. threads WT 13.9 oz (394.1 g)2005 Cast bronze base with 1/2” I.D. threads WT 14.8 oz (419.6 g)2007 Cast bronze base with 5/8” O.D. threads WT 15.8 oz (447.9 g)2005A Cast aluminum base with 1/2” I.D. threads WT 4.7 oz (133.2 g)2007A Cast aluminum base with 5/8” I.D. threads WT 4.8 oz (136.1 g)
Universal Surface BaseUsed for mounting on a flat surface or against the inside of vertical walls. Can be mounted with adhesive or fasteners.2013 Cast bronze base with 3/8” I.D. threads WT 13.1 oz (371.4 g)2015 Cast bronze base with 1/2” I.D. threads WT 10.9 oz (309.0 g)2015A Cast aluminum base with 1/2” I.D. threads WT 4.2 oz (119.1 g)
Offset Parapet Air Terminal BaseUsed for vertical mounting against the inside parapet wall. Base has a 1-1/2” offset to clear coping on parapet wall.2033 Offset cast bronze base with 3/8” I.D. threads
WT 13 oz (36.85 g)
2035 Offset cast bronze base with 1/2” I.D. threads WT 12.8 oz (362.9 g)
2037 Offset cast bronze base with 5/8” I.D. threads WT 13.1 oz (371.4 g)
2035A Offset cast aluminum base with 1/2” I.D. threads WT 4.3 oz (121.9 g)
2037A Offset cast aluminum base with 5/8” I.D. threads WT 4.1 oz (116.2 g)
Standard Ridge BaseAllows for easy fitting along a roof ridge. The standard base has a 5/8” O.D. thread for air terminal fastening and mechanical conductor connector.2100 Standard copper ridge base WT 11.7 oz (331.7 g)2100A Standard aluminum ridge base WT 5.9 oz (167.39 g)
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Section 3.2 Air Terminals
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Air Term
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Air Terminal Bases Air Terminal Bases
Adjustable Ridge BaseA swivel neck allows mounting on any roof pitch while keeping the air terminal level. The base has a mechanical conductor connector.2126 Cast bronze ridge base – 3/8” I.D. threads and 5/8” O.D. threads
WT 1.14 lbs (517.1 g)
2126A Aluminum ridge base – 5/8” O.D. threads WT 6.5 oz (184.3 g)
Standing Seam BaseThis cast base for standing seam roof has a 3/4” groove to fit over most seams. Provided with a swivel adapter for leveling points. Cable holder is adjustable so cables can run parallel or perpendicular. Two set screws secure base to seam.2128 Bronze standing seam base – 3/8” I.D. threads WT 1 lbs (453.6 g)2129 Bronze standing seam base – 1/2” I.D. threads WT 1.1 lbs (498.9 g)2129A Aluminum standing seam base – 1/2” I.D. threads WT 9 oz (255.1 g)
Horizontal Air Terminal Conductor BaseApplicable where placing air terminals on grounded or pre-bonded horizontal metal surfaces. The base has an 8 sq. in. contact surface and four holes for fastening.2205 Cast bronze base – 1/2” I.D. threads WT 7.3 oz (206.9 g)2206 Cast bronze base – 5/8” O.D. threads WT 8.1 oz (229.6 g)2205A Aluminum base – 1/2” I.D. threads WT 2.3 oz (65.2 g)2206A Aluminum base – 5/8” O.D. threads WT 2.3 oz (65.2 g)
Vertical Air Terminal Conductor BaseApplicable where placing air terminals on grounded or pre-bonded vertical metal surfaces. The base has a 4 sq. in. contact surface and four holes for fastening.2215 Cast bronze base with 1/2” I.D. threads WT 5.1 oz (144.6 g)2215A Aluminum base with 1/2” I.D. threads WT 1.4 oz (39.7 g)
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Air Terminal Bases Section 3.2Air Terminals
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Air Terminal Bases
Horizontal Pipe Air Terminal BaseMay be used with or without conductor run. 2223 2” Cast bronze pipe base with 3/8” I.D. threads WT 12.4 oz (351.5 g)2225 2” Cast bronze pipe base with 1/2” I.D. threads WT 1.19 lbs (539.8 g)2227 2” Cast bronze pipe base with 5/8” O.D. threads WT 12.4 oz (351.5 g)2225A 2” Cast aluminum pipe base with 1/2” I.D. threads WT 4.4 oz (124.7 g)2227A 2” Cast bronze pipe base with 5/8” O.D. threads WT 4.5 oz (127.6 g)
Vertical Pipe Air Terminal BaseMay be used with or without conductor run. 2223V 1.75 to 2.5” Cast bronze pipe base with 3/8” I.D. threads
WT 12.4 oz (351.5 g)
2225V 1.75 to 2.5” Cast bronze pipe base with 1/2” I.D. threads WT 1.19 lbs (539.8 g)
2227V 1.75 to 2.5” Cast bronze pipe base with 5/8” O.D. threads WT 12.4 oz (351.5 g)
2225AV 1.75 to 2.5” Cast aluminum pipe base with 1/2” I.D. threads WT 4.4 oz (124.7 g)
2227AV 1.75 to 2.5” Cast aluminum pipe base with 5/8” O.D. threads WT 4.5 oz (127.6 g)
Vertical Air Terminal BaseBase has a mechanical conductor connector that allows both vertical and horizontal cable runs.2303 Cast bronze base with 3/8” I.D. threads WT 7.8 oz (221.1 g)2305 Cast bronze base with 1/2” I.D. threads WT 7.2 oz (204.1 g)2305A Cast aluminum base with 1/2” I.D. threads WT 2.6 oz (73.7 g)
Heavy Duty Terminal BaseA heavy duty base for vertical mounting with multiple applications. The straight base has two stainless steel set screws for clamping conductor concentric to the air terminal.2313 Cast bronze base with 3/8” I.D. threads WT 10.2 oz (289.2 g)2315 Cast bronze base with 1/2” I.D. threads WT 9.1 oz (257.9 g)2315A Cast aluminum base with 1/2” I.D. threads WT 3.2 oz (90.7 g)
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Section 3.2 Air Terminals
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Air Term
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Point Adapters Air Terminal Brace
Point Adapters
Adjustable Air Terminal AdapterThe adjustable air terminal adapter adjusts at 180 degree range. Also available in tin plated.2401 3/8” I.D. top to 3/8” I.D. cast bronze swivel WT 5.1 oz (144.6 g)2402 1/2” I.D. top to 1/2” O.D. cast bronze swivel WT 5.8 oz (164.0 g)2403 1/2” I.D. top to 1/2” I.D. cast bronze swivel WT 5.6 oz (158.8 g)2404 3/8” I.D. top to 5/8” O.D. cast bronze swivel WT 5.2 oz (147.4 g)2405 1/2” I.D. top to 5/8” O.D. cast bronze swivel WT 5.3 oz (150.3 g)2406 5/8” I.D. top to 5/8” O.D. cast bronze swivel WT 5.3 oz 150.3 g)2407 1/2” I.D. top to 5/8” I.D. cast bronze swivel WT 5.3 oz (150.3 g)2408 3/8” I.D. top to 5/8” I.D. cast bronze swivel WT 5.2 oz (147.4 g)2402A 1/2” I.D. top to 1/2” O.D. cast aluminum swivel WT 2.4 oz (68.0 g)2403A 1/2” I.D. top to 1/2” I.D. cast aluminum swivel WT 2.6 oz (73.7 g)2405A 1/2” I.D. top to 5/8” O.D. cast aluminum swivel WT 3.1 oz (87.9 g)2406A 5/8” I.D. top to 5/8” O.D. cast aluminum swivel WT 1.9 oz (53.9 g)2407A 1/2” I.D. top to 5/8” I.D. cast aluminum swivel WT 1.9 oz (53.9 g)
Please contact your representative for orders requiring different configurations and sizes.
Air Terminal Adapter2411 Brass adapter 3/8”I.D. to 3/8” I.D. threads WT 2.4 oz (68.0 g)2412 Brass adapter 3/8” I.D. to 1/2” I.D. threads WT 2.0 oz (62.0 g)2413 Brass adapter 3/8” I.D. to 5/8” I.D. threads WT 2.3 oz (68.0 g)2414 Brass adapter 1/2” I.D. to 1/2” I.D. threads WT 2.2 oz (62.4 g)2415 Brass adapter 1/2” I.D. to 5/8” I.D. threads WT 2.4 oz (68.0 g)2416 Brass adapter 5/8” I.D. to 5/8” I.D. threads WT 1.0 oz (28.3 g)2414A Aluminum adapter 1/2” I.D. to 1/2” I.D. threads WT 2.2 oz (62.4 g)2415A Aluminum adapter 1/2” I.D. to 5/8” I.D. threads WT 1.0 oz (28.3 g)2416A Aluminum adapter 5/8” I.D. to 5/8” I.D. Threads WT 1.0 oz (28.3 g)
Concealed Air Terminal Adapter2423 Cast bronze adapter for 5/8” O.D. and 3/8” I.D. thread at top and
3/8” I.D. thread at the bottom WT 2.5 oz (70.9 g)2425 Cast bronze adapter for 5/8” O.D. thread at top and 1/2” I.D. thread
at the bottom WT 2.2 oz (62.0g)2425A Cast aluminum adapter for 5/8” O.D. thread at top and 1/2” I.D.
thread at the bottom WT 1.0 oz (28.3 g)
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Point Adapters Section 3.2Air Terminals
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Air Terminal Brace
Air Terminal Brace
Tripod Air Terminal BraceThis mechanical fastened brace is used where conditions require additional support for long air terminals. The tripod brace is made of 1/4” special tempered copper or aluminum rod.2518 18” Copper tripod WT 1.00 lbs (0.45 kg)2524 24” Copper tripod WT 1.50 lbs (0.68 kg)2536 36” Copper tripod WT 2.00 lbs (0.90 kg)2548 48” Copper tripod WT 2.50 lbs (1.1 kg)2618A 18” Aluminum tripod WT 1.00 lbs (0.45 kg)2624A 24” Aluminum tripod WT 1.25 lbs (0.56 kg)2636A 36” Aluminum tripod WT 1.50 lbs (0.68 kg)2648A 48” Aluminum tripod WT 1.75 lbs (0.79 kg)
Adhesive Tripod Air Terminal BraceThe adhesive fastened brace is used where conditions require additional support for long air terminals without roof penetration. The tripod brace is made of 1/4” special tempered copper or aluminum rod.2718 18” Copper tripod WT 1.00 lbs (0.45 kg)2724 24” Copper tripod WT 1.50 lbs (0.68 kg)2736 36” Copper tripod WT 2.00 lbs (0.90 kg)2748 48” Copper tripod WT 2.50 lbs (1.1 kg)2818A 18” Aluminum tripod WT 1.00 lbs (0.45 kg)2824A 24” Aluminum tripod WT 1.25 lbs (0.56 kg)2836A 36” Aluminum tripod WT 1.50 lbs (0.68 kg)2848A 48” Aluminum tripod WT 1.75 lbs (0.79 kg)
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Section 3.3 Connectors & Fittings
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Splicers, Bonding Plates & Lugs Splicers, Bonding Plates & Lugs
Connectors & Fittings
Splicers, Bonding Plates & Lugs
Mechanical Straight Cable SplicerUsed for splicing straight run class I cable through 2/0 conductor sizes.3002 Cast bronze straight splicer WT 11.3 oz (320.4 g)3002A Cast aluminum straight splicer WT 4.5 oz (127.6 g)
Miniature Straight Cable SplicerTwo set screws are used for mechanical clamping of miniature conductor and up to #2 solid wire.3021 Cast bronze miniature straight cable splicer WT 1.9 oz (53.8 g)3021A Cast aluminum miniature straight cable splicer WT 1.0 oz (28.3 g)
Two Bolt Mechanical Conductor SplicerTwo bolt mechanical clamping with 2 inches of contact for any combination of miniature or full size conductor and wire.3061 Cast bronze parallel conductor splicer WT 8.0 oz (226.8 g)3061A Cast aluminum parallel conductor splicer WT 4.0 oz (113.4 g)
One Bolt Mechanical Conductor SplicerUses a single bolt mechanical clamping with 1 inch of contact for any combination of miniature or full size conductor and wire.3071 Cast bronze parallel conductor splicer WT 4.0 oz (113.4 g)3071A Cast aluminum parallel conductor splicer WT 2.0 oz (56.7 g)
Flat Parallel Conductor SplicerUses a single bolt mechanical clamping with 1-1/2 inches of contact for any combination of standard or full size conductor.3081 Cast bronze parallel cable splicer WT 7.0 oz (198.4 g)3081A Cast aluminum parallel cable splicer WT 3.0 oz (85.0 g)
Secondary Bonding Cast Parallel Splicer3091 Cast bronze parallel cable splicer with 4” square bonding surface
WT 9.0 oz (225.1 g)
3091A Cast aluminum parallel cable splicer with 4” square bonding surface WT 4.0 oz (113.4 g)
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Splicers, Bonding Plates & Lugs Section 3.3Connectors & Fittings
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Splicers, Bonding Plates & Lugs
Bonding PlateHas an 8 sq. in. contact area for primary bonding and a mechanical clamp cable connector that can be rotated at 90 degrees.3101 Cast bronze bonding plate WT 12.0 oz (340.2 g)3101A Cast aluminum bonding plate WT 4.0 oz (113.4 g)
Terminal Bonding LugHas a 4 sq. in. contact area for secondary bonding and a mechanical conductor connector that can be rotated 90 degrees.3111 Cast bronze bonding lug for 1/2” bolt WT 8.0 oz (226.8 g)3111A Cast aluminum bonding lug for 1/2” bolt WT 3.0 oz (85.0 g)
Heavy Duty Beam Flange Bonding ConnectorEight (8) sq. in. of bonding surface makes this bonding connector ideal for bonding to flanges of structural beams, columns and angles and steel purlins up to 5/8” thickness. Clamp type cable fastener fits all standard cables through 2/0. Requires no drilling, clamps directly to edge of steel.3121 Bronze heavy duty beam flange bonding connector to fit 3/4” thick
metal flange WT 1.60 lbs (0.73 kg)3121A Aluminum heavy duty beam flange bonding connector to fit 3/4”
thick metal flange WT 9.0 oz (255.1 g)
Small Terminal Bonding LugSmall bonding lug with 1/4” bolt hole uses two set screws for mechanical clamping of miniature cable and wire. 3161 Cast bronze small terminal bonding lug WT 3.6 oz (102.1 g)3161A Cast aluminum small terminal bonding lug WT 1.5 oz (45.5 g)
Flange Bonding ClampAllows bonding to structural steel edges without making penetrations. The flange bonding clamp uses a mechanical clamp for standard conductor to steel members up to 5/8” thick.3181 Cast bronze flange bonding clamp WT 9.0 oz (255.1 g)3181A Cast aluminum flange bonding clamp WT 4.0 oz (113.4 g)
Mechanical Tee SplicerThe mechanical tee splicer is used for clamping terminating conductor cable run perpendicular to continuing conductor run.3201 Cast bronze tee splicer WT 9.5 oz (269.0 g)3201A Cast aluminum tee splicer WT 3.5 oz (99.0 g)
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Section 3.3 Connectors & Fittings
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Splicers, Bonding Plates & Lugs Clamp & Strap
Cross Run ClampThe cross run clamp uses mechanical clamping on standard conductor sizes.3231 Cast bronze cross run clamp WT 7.0 oz (198.4 g)3231A Cast aluminum cross run clamp WT 3.0 oz (85.0 g)
Bimetal Bonding PlatePlate is made of a cast aluminum and bronze to allow connections of copper conductor cables sizes standard through 2/0 to aluminum beam or other structural aluminum bodies requiring 8 sq. in. of bonding surface. The bimetal bonding plate is also available with a 4-1/2 sq. in. bonding plate for applications that require a minimum of 3 sq. in. of bonding surface. Both bimetal bonding plates use a mechanical clamp for conductors. 3311 Bimetal bonding plate with 4-1/2 sq. in. bonding plate
WT 9.0 oz (255.1 g)
3312 Bimetal bonding plate with 8 sq. in. bonding plate WT 10.0 oz (283.5 g)
Bimetal Mechanical Tee SplicerMade of cast aluminum and bronze. Uses a mechanical clamping for standard through 2/0 conductor sizes. 3321 Bimetal mechanical tee splicer for copper terminating cable
connecting to aluminum through cable. WT 10.0 oz (283.5 g)3322 Bimetal mechanical tee splicer for aluminum terminating cable
connecting to copper through cable. WT 10.0 oz (283.5 g)
Cast Bimetal Straight Cable Splicer For making connections between aluminum and copper cables in a straight line. Two-bolt tension on each cable for making a strong connection. Use with all main size conductors.3352 Cast bimetal straight cable splicer with two-bolt, aluminum to
copper bimetal WT 11.3 oz (320.4 g)
Cast Bimetal Cable SplicerFor making connections between aluminum and copper cables. Single bolt tension caps allow the cable to come from a variety of directions (straight, parallel, perpendicular). Use with all main size conductors. Eliminates the use of an additional splicer.3372 Cast bimetal cable splicer with single bolt, aluminum to copper
bimetal WT 1.0 lbs (453.6 g)
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Splicers, Bonding Plates & Lugs Section 3.3Connectors & Fittings
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Clamp & Strap
Clamp & Strap
Pipe Grounding ClampUsed for bonding to water pipe, gas lines and pipe railing. For use with all standard conductor and bonding wire.3501 Cast bronze pipe clamp, up to 1-1/4” WT 10.0 oz (283.5 g)3511 Cast bronze pipe clamp, from 1-1/4” to 2-1/4” WT 1.37 lbs (621.4 g)3521 Cast bronze pipe clamp, from 2” to 4-1/2” WT 1.93 lbs (875.4 g)3501A Cast aluminum pipe clamp, up to 1-1/4” WT 4.0 oz (113.4 g)3511A Cast aluminum pipe clamp, from 1-1/4” to 2-1/4” WT 9.0 oz (255.1 g)3521A Cast aluminum pipe clamp, from 2” to 4-1/2” WT 12.0 oz (340.2 g)
Large Pipe Bonding StrapHas a terminal bonding lug for standard conductor 1-1/4” wide.3531 Copper strap/cast bronze terminal lug to 2” pipe WT 14.0 oz (396.9 g)3541 Copper strap/cast bronze terminal lug to 4” pipe WT 1.12 lbs (508.1 g)3551 Copper strap/cast bronze terminal lug to 6” pipe WT 1.62 lbs (734.8 g)3561 Copper strap/cast bronze terminal lug to 8” pipe WT 2.50 lbs (1.13 kg)3531A Aluminum strap/cast aluminum terminal lug to 2” pipe
WT 6.0 oz (170.1 g)
3541A Aluminum strap/cast aluminum terminal lug to 4” pipe WT 8.0 oz (226.8 g)
3551A Aluminum strap/cast aluminum terminal lug to 6” pipe WT 12.0 oz (340.2 g)
3561A Aluminum strap/cast aluminum terminal lug to 8” pipe WT 1.12 lbs (0.51 kg)
Please contact your representative for additional sizes.
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Section 3.3 Connectors & Fittings
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Connectors Fasteners & Clips
Connectors
Right Angle Thru-Roof ConnectorConsists of a mechanical conductor connector, a lead seal flashing washer, 1/2” X 8” threaded stem and bronze bottom connector. Fits up to 6” roof thickness.3601 Cast bronze thru-roof connector WT 1.43 lbs (648.6 g)3601A Cast aluminum thru-roof connector WT 1.0 lbs (453.6 g)3601B Bimetal thru-roof connector WT 1.26 oz (571.5 g)
Please contact your representative for additional sizes.
PVC Thru-Roof Conduit ConnectorThe PVC thru-roof conduit connector consists of a cast mechanical roof conductor connector, a polymer seal washer, a PVC end cap for 1” schedule 40 PVC, and a stainless steel mechanical straight down conductor connector with a 3” threaded stem.3621 Thru-roof connector for copper cable connection
WT 15.0 oz (425.2 g)
3621A Thru-roof connector for aluminum cable connection WT 9.0 oz (255.1 g)
Thru-Wall ConnectorThe Thru-Wall Conductor has an 18” threaded stem and two adjustable, mechanical conductor connectors.3651 Copper/Bronze thru-wall connector with 1/2” diameter stem
WT 1.50 lbs (680.4 g)
3651A Aluminum thru-wall connector with 1/2” diameter stem WT 10.0 oz (283.5 g)
3651B Bimetal thru-wall connector with 1/2” diameter stainless steel stem WT 1.50 lbs (680.4 g)
Please contact your representative for addtional sizes.
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Connectors Section 3.4Fasteners & Hardware
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Fasteners & Clips
Fasteners & Hardware
Fasteners & Clips
Adhesive Flat Cable FastenerUses a crimp over cable fastener. The cable fastener is fastened with a roofing adhesive or cement to eliminate any penetrations to the membrane.6101 Copper flat cable fastener WT 1.0 oz (28.3 g)6101A Aluminum flat cable fastener WT 0.5 oz (14.2 g)
Polymer Adhesive Cable FastenerFastened with a roofing adhesive or cement to eliminate any roof penetrations. The polymer cable fastener uses pressure snap to lock the hoop firmly around the conductor.6111 Polymer cable fastener for copper WT 0.5 oz (14.2 g)6111A Polymer cable fastener for aluminum WT 0.5 oz (14.2 g)
Standard Cable ClipUsed with a single nail or screw to fasten conductor sizes standard through 2/0.6121 Standard copper cable clip WT 110 pc/lb (50 pc/kg)6121A Standard aluminum cable clip WT 220 pc/lb (100