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Lincoln Electric China
Lincoln Electric China
Lincoln Electric China Overview Gary Konarska | 4 April, 2010
When Quality Really Matters.
Trust Lincoln.
Lincoln Electric China | Slide 2
Complete Operations Structure
Zhengzhou
Jinzhou
People:
Facilities:
Capacity:
2,200
270,000+ M2
30,000+ MT/Mo
Shanghai
Nanjing
Tangshan
Lincoln Electric China | Slide 3
Lincoln Electric Shanghai Flux Cored Wire
LINCOLN ELECTRIC SHANGHAI CORED WIRE
Cored Wire Products Division, Baoshan District
Established in 2006
300+ workers
4,000+ metric tons monthly capacity
20,000+ square meters
Lincoln Electric China | Slide 4
Gas Shielded…Mild/Low Alloy Steel Applications
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
PRIMACORE ™LW-71 E71T-1C/9C Shipyard, Offshore, General Fabrication
PRIMACORE™ P-71X E71T-1C Shipyard, General Fabrication
PRIMACORE™ MW-71 E71T-1M/9M Shipyard, General Fabrication
PRIMACORE™ LW-70 E70T-1C Heavy Machinery
PRIMACORE™ LW-70S E70T-1C Shipyard
PRIMACORE™ LW-75 E71T-5M-JH4 Heavy Machinery
PRIMACORE™ LW-71 Plus E71T-12C-JH8 Offshore
PRIMACORE™ LW-81Ni1 E81T1-Ni1C-J Offshore, shipyard
PRIMACORE™ LW-81K2 E81T1-K2C-J Offshore, shipyard
QUALITY YOU CAN TRUST…ON MORE THAN JUST PRIMACORE™ LW-71
Lincoln Electric China | Slide 5
Low DH Applications
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
PRIMACORE™ LW-71-H E71T-1C/9C Shipyard, Offshore, General Fabrication
PRIMACORE™ LW-71 Plus-H E71T-12C-JH8 Offshore
PRIMACORE™ LW-81Ni1-H E81T1-Ni1C-J Offshore, shipyard
PRIMACORE™ LW-81K2-H E81T1-K2C-J Offshore, shipyard
QUALITY YOU CAN TRUST…ON MORE THAN JUST PRIMACORE™ LW-71
Lincoln Electric China | Slide 6
Automotive Exhaust Applications
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
PRIMALLOY™ T-409Ti EC409 Automotive
PRIMALLOY™ T-439Ti EC439 Automotive
QUALITY YOU CAN TRUST…ON MORE THAN JUST PRIMACORE™ LW-71
Lincoln Electric China | Slide 7
Metal Cored Wires
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
PRIMACORE™ LW-70MC E70C-6C Heavy Machinery , General Fab
PRIMACORE™ MW-70MC E70C-6M Heavy Machinery , General Fab
Outershield® MC-710H E70C-6M Heavy Machinery, General Fab
QUALITY YOU CAN TRUST…ON MORE THAN JUST PRIMACORE™ LW-71
Outershield® MC-710H
Competitive Metal Cored
Lincoln Electric China | Slide 8
Innershield Wire
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
Innershield® NR-211MP E71T-11 General Purpose
Innershield® NR-233 E71T-8 Structural Steel, Piling, Offshore
Innershield® NR-311 E71T-7 Structural Steel, Heavy Plate Welding
Innershield® NS-3M E70T-4 Heavy Plate Welding, Mining
PRIMACORE™ SW-77Ni E71T-8-Ni1J Pipeline
QUALITY YOU CAN TRUST…ON MORE THAN JUST PRIMACORE™ LW-71
Lincoln Electric China | Slide 9
Lincoln Electric Shanghai Machine Division
Slide 9
LINCOLN ELECTRIC SHANGHAI EQUIPMENT
Welding Equipment Products Division, Boashan District
Operations established in 2006
4,000+ units monthly capacity
Lincoln Electric China | Slide 10
Arcweld Inverters a
rcw
eld
13
0
6011,6013,7018
Lift TIG
220V/1 ph
130 Amps
25% Duty Cycle
Ready to weld
arc
we
ld 1
60
6011,6013,7018
Lift TIG
110-220V/1 Ph
160 Amps
25% Duty Cycle
Ready to weld
arc
we
ld 2
00
6011,6013,7018
Lift TIG
110-220V/1 Ph
200 Amps
25% Duty Cycle
Ready to weld
arc
we
ld 2
50
6010,6011
7013,7018
Lift TIG
VRD
380-480V/3 Ph
250 Amps
30% Duty Cycle
Ready to weld
LIGHT DUTY INVERTERS…A GROWING PORTFOLIO
130 – 250 Amps range
Lincoln Electric China | Slide 11
Po
werC
RA
FT
180i
MIG
PowerCRAFT 180i MIG
3 in 1 INVERTER…A GROWING PORTFOLIO
MIG, Stick, TIG
Generator compatible
Synergic & Manual MIG
Digital Meters
Adjustable Inductance
Arc Force
Lincoln Electric China | Slide 12
POWERPLUS Family
Slide 12 PO
WE
RP
LU
S II 350
GMAW, FCAW
380-415V/3 Ph
500 Amps, 40Volts
60% Duty Cycle
Power Saving Mode
PO
WE
RP
LU
S II 500
GMAW, FCAW
380-415V/3 Ph
500 Amps, 40Volts
60% Duty Cycle
Power Saving Mode
INDUSTRIAL SCR’s…A GROWING PORTFOLIO
350 – 650 Amps Transformer/Rectifier
PO
WE
RP
LU
S I
I 6
50
GMAW, FCAW, CAG
380-415V/3 Ph
650 Amps, 40Volts
60% Duty Cycle
Power Saving Mode
PWF Feeders
PO
WE
RP
LU
S I
I 6
50
HD
GMAW, FCAW, CAG
380-415V/3 Ph
650 Amps, 40Volts
60% Duty Cycle
Power Saving Mode
LF Feeders
Lincoln Electric China | Slide 13
Industrial Inverters
350 – 500 Amps Inverter Technology
INV
ER
TE
C C
V 3
50
R
GMAW, FCAW
Connect directly to a Fanuc Robot
Connects with US
Power Feed Series
350 amps,
60% Duty Cycle
INV
ER
TE
C C
V/C
C 5
00
GMAW, FCAW, SMAW, CAG
Arc force control
380-415V/3 Ph
500 Amps, 40Volts
60% Duty Cycle
INV
ER
TE
C C
V/C
C 5
00
INDUSTRIAL INVERTERS…A GROWING PORTFOLIO
GMAW, FCAW, SMAW,
CAG
Arc force control
380-415V/3 Ph
500 Amps, 40Volts
60% Duty Cycle
Lincoln Electric China | Slide 14
INV
ER
TE
C C
C 4
00S
-PL
US
Invertec CC400-S Plus
INDUSTRIAL STICK INVERTER…A GROWING PORTFOLIO
All Mild Steel, Stainless
Touch Start TIG
Generator compatible
Potted PCB
Low Voltage & High voltage PCB Separated
400 amps @ 60% duty cycle
IP 23
Lincoln Electric China | Slide 15
POWERPLUS™ 1000HD & Rover Tractor
INDUSTRIAL CC SAW POWERSOURCE & Rover Tractor
PO
WE
RP
LU
S™
1000H
D
CC SAW Welding
380 volt / 3 phase
1000 amps @ 100% duty cycle
Potted PCB
High grade SCR
Ro
ver
Tra
cto
r CC SAW Welding
1000 amps @ 100% duty cycle
Digital Preset Meters
Wire Diameter Selection
Wire Touch Stopping
Lincoln Electric China | Slide 16
Lincoln Electric Jinzhou Solid Wire
LINCOLN ELECTRIC JINZHOU
Solid Wire Products Division - Jinzhou, Liaoning Province China Jinzhou
Operations established in 1992
1,000+ workers
98,000 square meters
13,000+ metric tons monthly capacity
Lincoln Electric China | Slide 17
Mild Steel MIG
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
Merit™ S-6 ER70S-6 Most popular wire, general fabrication, heavy machinery etc.
Merit™ S-G ER70S-G General fabrication, good for high current applications
Merit™ S-2 ER70S-2 Single pass welding of killed, semi-killed and rimmed steels
Merit™ S-3 ER70S-3 General fabrication, good for welding of thin plate and clean plate
Merit™ S-4 ER70S-4 General fabrication, welding of thin plate and sheet metal
Merit™ S-7 ER70S-7 General fabrication, good for welding of galvanized sheet metal
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China | Slide 18
Mild & Low Alloy Steel TIG
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
Merit™ JG-50 ER70S-G JIS YG11 Raw Material
Merit™ JG-51 ER70S-3 Root Pass Welding, Thin PlatE
Merit™ JG-52 ER70S-2 Contains Zr, Ti, Ai in Addition to Mn, Si, Excellent Mechanicals
Merit™ JG-56 ER70S-6 Root Pass Welding, Thin Plate
Merit™ JG-Ni1 ER80S-Ni1 Low Termperature Root Pass Welding
Metric : 1.6mm;2.0mm;2.4mm;3.2mm;4.0mm; x 1000mm
Imperial: 1/16''; 5/64''; 3/32''; 5/32''; 1/8''; x 36''
QUALITY YOU CAN TRUST … ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China | Slide 19
Low Alloy MIG
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
Merit™ JM-80 ER80S-G Pipeline construction, Heavy Machinery, Bridge, Offshore,
Merit™ JM-90 ER90S-G Heavy Machinery, Offshore, Bridge, LPG tank, Train
Merit™ JM-100 ER100S-G Heavy Machinery, Offshore, Bridge, Marine, LPG tank
Merit™ JM-110 ER110S-G Heavy Machinery, Offshore, Bridge, Marine, LPG tank
Merit™ JM-120 ER120S-G Heavy Machinery as Crane and special vehicle
Merit™ JM-130 ER120S-G Heavy Machinery, Also meets ISO 16834-A: G 89 4 M
Merit™ JM-80D2 ER80S-D2 Heavy Machinery, Offshore, Bridge
Merit™ JM-Ni1 ER80S-Ni1 Weathering Steel, Low Temperature Applications
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China | Slide 20
STAINLESS STEEL MIG
Lincoln Electric China Stainless Steel MIG
PRIMALLOY™ JMS-308 PRIMALLOY™ JMS-308L PRIMALLOY™ JMS-308LSi
PRIMALLOY™ JMS-309 PRIMALLOY™ JMS-309L PRIMALLOY™ JMS-309LSi
PRIMALLOY™ JMS-316 PRIMALLOY™ JMS-316L PRIMALLOY™ JMS-316LSi
PRIMALLOY™ JMS-307Si PRIMALLOY™ JMS-347 PRIMALLOY™ JMS-347H
PRIMALLOY™ JMS-310 PRIMALLOY™ JMS-321 PRIMALLOY™ JMS-2209
PRIMALLOY™ JMS-430
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China | Slide 21
STAINLESS STEEL TIG
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China Stainless Steel TIG
PRIMALLOY™ JGS-308 PRIMALLOY™ JGS-308L PRIMALLOY™ JGS-308LSi
PRIMALLOY™ JGS-309 PRIMALLOY™ JGS-309L PRIMALLOY™ JGS-309LSi
PRIMALLOY™ JGS-316 PRIMALLOY™ JGS-316L PRIMALLOY™ JGS-316LSi
PRIMALLOY™ JGS-307Si PRIMALLOY™ JGS-347 PRIMALLOY™ JGS-347H
PRIMALLOY™ JGS-310 PRIMALLOY™ JGS-321 PRIMALLOY™ JGS-2209
PRIMALLOY™ JGS-430
Lincoln Electric China | Slide 22
SAW Wire
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
Premierweld™ L8 EL8 Pipe Mills. Structural Steel
Premierweld™ L12 EL12 Pipe Mills, Structural Steel
Premierweld™ M12K EM12K Pipe Mills, Structural Steel, Wind Tower
Premierweld™ H14K EH14 Wind Tower, Offshore, Pressure Vessel
Premierweld™ H12K EH12K Wind Tower, Offshore, Pressure Vessel
Premierweld™ Ni1K ENi1K Offshore, Pressure Vessel, Low Temp.
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China | Slide 23
SAW Wire – LINCOLN Branded
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
Lincoln® L-60 EL12 Pipe Mills, Structural Steel
Lincoln® L-61 EM12K Pipe Mills, Structural Steel, Wind Tower
Lincoln® L-S3 EH12K Wind Tower, Offshore, Pressure Vessel
Lincoln® L-70 EA1 Pipe Mills
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Premium Wire with Premium Packages
1 MT Stem 600 KG Reel 600 KG Drum Available Q1, 2013
Lincoln Electric China | Slide 24
Stainless Steel SAW Wire
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
PRIMALLOY™ JW-308 ER308 Use with JFS-601 flux for AISI 304 stainless steel subarc welding, including
chemical vessels, ship building etc.
PRIMALLOY™ JW-308L ER308L Low carbon content to remedy the sensitization. use with JFS-601 flux for
AISI 304 ,304L stainless steel subarc welding, including chemical vessels,
ship building etc.
PRIMALLOY™ JW-309 ER309 Use with JFS-601 flux for AISI 309 stainless steels subarc welding or for
dissimilar joints, including chemical vessels, ship building etc.
PRIMALLOY™ JW-309L ER309L Low carbon content to remedy the sensitization. use with JFS-601 flux for
AISI 304 stainless steel subarc welding, including chemical vessels, ship
building etc.
PRIMALLOY™ JW-316 ER316 Use with JFS-601 flux for AISI 304 stainless steel subarc welding, including
chemical vessels, ship building etc.
PRIMALLOY™ JW-316L ER316L Low carbon content to remedy the sensitization. Use with JFS-601 flux for
AISI 304 stainless steel subarc welding, including chemical vessels, ship
building etc.
QUALITY YOU CAN TRUST…ON MORE THAN JUST MERIT™ S-6
Lincoln Electric China | Slide 25
Lincoln Electric Heli SAW Flux
LINCOLN ELECTRIC HELI
Submerged Arc Flux Products Divisions, Zhengzhou, Henan Province China
Operations established in 1998
New factory started operations in 2010
30,000+ square meters – Phase 1
6,100+ metric tons monthly capacity
Lincoln Electric China | Slide 26
RAW MATERIALS… MINERALS CRUSHING
Extremely Robust Process Control
Lincoln Electric China | Slide 27
Submerged Arc Flux
MILD & LOW ALLOY STEEL…FLUXES
Growing Portfolio
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
PREMIERWELD™ BF-1 EM12K F7A4-EM12K Structural Steel, Wind Tower, Offshore
EH14 F7A4-EH14 Structural Steel, Wind Tower, Offshore
PREMIERWELD™ NF-3 EM12K F7A2-EM12K Pipe Mill, Structural Steel, Shipbuilding
PREMIERWELD™ AF-5 EM12K F7A0-EM12K Pipe Mill, Thin plate, High Speed Welding
EL8 F7A0-EL8 Pipe Mill, Thin plate, High Speed Welding
Lincoln Electric China | Slide 28
Future of Submerged Arc Flux…
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
LINCOLN™ 761 L-61 F7A2-EM12K Pipe Mill, Structural Steel, Gas Cylinders
LINCOLN™ 780 L-61 F7A2-EM12K Pipe Mill, Structural Steel, Gas Cylinders
LINCOLN™ 860 L-61 F7A4-EM12K Wind Tower, Structural Steel, Offshore
LINCOLN™ 960 L-61 F7A2-EM12K Structural Steel, Wind Tower
Ni1K F8A2-ENi1K-Ni1 Weathering Steel
Targeted to
Launch
Q2, 2013
Lincoln Electric China | Slide 29
Lincoln Electric Nanjing Stick Electrode
LINCOLN ELECTRIC NANJING – NEW FACTORY
Stick Electrode Products Division, Jiangsu Province, China
Operations Established in 1958
New Factory started operations in 2012
20,000 square meters – Phase 1
4,000+ metric tons monthly capacity
Lincoln Electric China | Slide 30
Lincoln Electric Nanjing Stick Electrode
PRODUCT NAME AWS CLASSIFICATION APPLICATIONS
EASYARC™ 6012 AWS: E6012 General Fabrication
EASYARC™ 6013 AWS: E6013 General Fabrication, Shipbuilding
EASYARC™ 6013D AWS: E6013 General Fabrication - Vertical Down Welding
EASYARC™ GP-6013 AWS: E6012 General Fabrication, Shipbuilding
EASYARC™ 4301 AWS: E6019 Shipbuilding, General Fabrication
EASYARC™ 7024 AWS: E7024 Shipyard, Structural Steel, General Fabrication
QUALITY YOU CAN TRUST…ON MORE THAN JUST EASYARC™ 6013
Lincoln Electric China | Slide 31
Low Hydrogen Stick Electrode
PRODUCT NAME CLASSIFICATION APPLICATIONS
EASYARC™ 7015 AWS: E7015 Pressure vessels, Shipyard
EASYARC™ 7016 AWS: E7016 Pressure vessels
EASYARC™ 7018 AWS: E7018 Shipyard, Offshore, Pressure vessels
EASYARC™ 7018-1 AWS: E7018-1 Shipyard, Offshore, Pressure vessels
EASYARC™ 7018-1H4R AWS: E7018-1H4R Offshore, Mining machinery
QUALITY YOU CAN TRUST…ON MORE THAN JUST EASYARC™ 6013
Lincoln Electric China | Slide 32
Stainless Steel Stick Electrode
PRODUCT NAME CLASSIFICATION APPLICATIONS
PRIMALLOY™ JS-308/308L AWS E308/308L-16 18%Cr-8%Ni austenitic stainless steel ASTM 304/304L
EASYARC™™ 308/308L AWS E308/308L-17 18%Cr-8%Ni austenitic stainless steel ASTM 304/304L
PRIMALLOY™ JS-309/309L AWS E309/309L-16 22%Cr-12Ni austenitic stainless steel ASTM 309/309L
EASYARC™ 309/309L AWS E309/309L-17 22%Cr-12Ni austenitic stainless steel ASTM 309/309L
PRIMALLOY™ JS-316/316L AWS E316/316L-16 Cr-Ni-Mo austenitic stainless steel ASTM 316/316L
EASYARC™ 316/316L AWS E316/316L-17 Cr-Ni-Mo austenitic stainless steel ASTM 316/316L
PRIMALLOY™ JS-347 AWS E347-16 Ti or Cb stabilized austenitic stainless steel ASTM 321/347
PRIMALLOY™ JS-310 AWS E310-16 Dissimilar steel welding of stainless steel with low alloy
steel (or mild steel)
EASYARC™ 312 AWS E312-17 Dissimilar steel welding of stainless steel with low alloy
steel or mild steel
QUALITY YOU CAN TRUST…ON MORE THAN JUST EASYARC™ 6013
Weight per Box Packs per Carton Weight per Carton
2.5mm 4kg 4 16kg
3.2/4.0/5.0mm 5kg 4 20kg
EXX-17
EXX-16
On PRIMALLOY™
Lincoln Electric China | Slide 33
1% rejects
vs.
5% rejects
$5,000 per
X-ray failure
$10,000/minute
downtime
Higher Operating
Temps = Higher
KW
Ask BP
Customers can be shown the differences
When Quality Really Matters.
Trust Lincoln.