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LINE PIPE PRODUCT CATALOGUE

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Page 1: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

LINE PIPE PRODUCT CATALOGUE

Page 2: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production
Page 3: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Borusan Group at a Glance

Borusan Mannesmann in Brief

Borusan Mannesmann Line Pipe Production Facilities

Production Flow

Production Range

Production Standards

Quality System Certificates

Protective OD & ID Coating Systems

Pipe Joint Systems

Integrated Logistics Experiences

References

1

3

5

7

9

11

12

13

15

17

25

Contents

Page 4: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

1

Borusan Group at a Glance

Steel

The PipeGroup

The Flat SteelGroup

Borusan Mannesmann

Borusan StainlessSteel Pipe

Borusan Engineering

Borusan ‹stikbal Trading

Borçelik

Kerim Çelik

Distributorship

The Earth MovingEquipments Group

The AutomotiveGroup

Borusan Makina veGüç Sistemleri

Borusan Otomotiv &Borusan Oto

Supsan Engine Valves

Manheim Turkey

Partners

Distributed Brands

Page 5: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Logistics

Borusan Logistics

Borusan International

2

In 4 major business areaswith 5.000 employees...

Energy

Borusan EnBW Energy

Page 6: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Borusan Mannesmann in Brief

Flagship of Borusan Group with 54 years of pipe manufacturing experience.

Operates with 5 plants, 3 in Turkey (1 HSAW, 2 ERW), 1 in Italy (ERW),1 in USA (ERW)

Total annual capacity of 1 mn tons.

Workforce of 1.250 people.

20 years of Contract Management competency

Has its own port (Borusan Port) which brings operational flexibilityin terms of logistics inbound and outbound.

Together with Borusan Group's integrated logistic company Borusan Logistics;provides logistic services for every international pipeline project.

Sole 24.5 m single seam API/ISO/EN large diameter line pipe producer in Europe

Corporate Structure:Borusan Group and one of Europe's leading steel and technology companies;Salzgitter Mannesmann GMBH, merged their welded steel pipe investmentsin Turkey and named that partnership; “Borusan Mannesmann Boru YatırımHolding” in 1998. The company has 73% shares of Borusan MannesmannBoru San. ve Tic. A.Ş.

3

U.S

CANADA

UNITED STATES

73%

16%

11%

77% 23%

Borusan MannesmannInvestment Company

Free Float

Others

Page 7: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

4

“Our mission is to provide products and services thatenhance the quality of life with our expertise in steelpipe industry and to promote the process of economicand social progress of our community...”

Location of Borusan Mannesmann Plants

Halkalı PlantGemlik ERW Pipe PlantGemlik HSAW Pipe PlantVobarno Plant

TURKEY

Workforce of 1.250committed people...

ISRAEL

DENMARK

NETH.

BELGIUM

CYPRUS

LEB.

PORTUGAL

SERBIA

SWITZ.

IRELAND

UNITEDKINGDOM

ITALY BULGARI

AZERBAIJAN

GEORGIA

TUNISIA

SLOVAKIA

CZECHREP.

AUSTRIA

GREECE

ALB.

BOS.&HERZ

SLOVENIACROATIA

EST.

LAT.

LITH.

REIGNONISLAND

QUEEN ELIZABETHISLANDS

ICELAND

FINLAND

SWEDEN

POLAND

GAMBIA

SENEGAL

SICILY

FRENCHGUIANA

ROMANIAFRANCE

SPAIN

ALGERIA

EGYPT

TANZANIA

ANGOLA

SOUTHAFRICA

QATAR

GABON

CAMEROON

SAUDIARABIA

YEMEN

OMAN

IRAQ

UZBEKISTAN

KAZAKHSTAN

JORDAN

GERMANY

NORWAY

UKRAINE

HUNGARY

PAKISTAN

U.A.E

CHAD

NIGERIA

BOTSWANA

CONGO

LIBYA

Current Export Countries of Borusan Mannesmann

Houston Plant

Page 8: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

5

Borusan Mannesmann Line Pipe Production Facilities

Gemlik HSAW Pipe PlantProcess Helically Two Step SAWOD 20” - 64”Wall Thickness Up to 25.4 mmLength 24.5 mGrade including X80Coating PE, PP, FBE, FCE, SFE

Dual Layer FBE (ARO)

Gemlik ERW Pipe PlantProcess HFI - ERWOD 1/2” - 13 3/8”Wall Thickness Up to 12,7 mmLength 18.3 mGrade including X70Coating PE, PP, FCE, SFE

HSAWPipe Plant

ERWPipe Plant

Cold RollingPlant

Borusan Port

Gemlik Conventional Spiral Pipe PlantProcess ConventionalOD 28” - 120”Wall Thickness Up to 25.4 mmLength 18.3 mGrade including X80

Page 9: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

6

Over 10,000 KmLarge Diameter Oil/Gas Line Pipe

Over 15,000 KmERW/HFI

Oil/Gas Line

Page 10: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

7

Production Flow

Beveling ofPipe Ends

Hydrostatic Test

X-Ray Inspection

Offline UltrasonicInspection Final Inspection

and Marking Stockpiling

Inside Welding

Cutting to Length

Ultrasonic Test

Outside Welding

Spiral Forming

Edge Preparing

UncoilingCoil Identityand Analysis

Conventional Helical Submerged Arc Welded Pipe

Beveling ofPipe Ends

Hydrostatic Test

Final Inspectionand Marking

Cutting to Length

Ultrasonic Test

Welding

Forming

Edge Preparing

Uncoiling

Coil Identityand Analysis

Ultrasonic Test

Cooling

Annealing

Sizing and Straightening

Beat Cutting(inner/outer)

Pre-forming

Electric Resistance Welded Pipe

Stockpiling

Page 11: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Uncoiling 100% Strip Lamination ControlStraightening

Inside Cleaning - 2 Off - line Ultrasonic - 1 Manuel Ultrasonic andMagnetic Particle Inspection

Grinding & Beveling of Pipe Ends

Hydrostatic TestingOff - line Ultrasonic - 2Digital Filmless

RadiographySampling and

Destructive TestingFinal Inspection of Surfaces

and Pipe Geometry

Weighing and Final Marking

SAW Station

Stockpiling

4.500

BORUSAN MANNESMANNAPI 5L PSL2 X80

Edge Preparing Crimping

Forming & Tack WeldingTack WeldingVisual Control

Inside Cleaning-1Pipe Length Cutting &

Pipe Identification Tab Plate Installation

8

Two Step Helical Submerged Arc Welded Pipe

Quality Steps

Production Flow

Production Steps

Page 12: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

9

Production Range - HSAW Line Pipes

Wal

l Thi

ckne

ss (m

m &

inch

)O

D

mm

mm

inch

508

559

610

660

711.

276

281

2.8

863.

691

496

5.2

1016

1067

1118

1168

1219

1270

1321

1372

1422

1524

1626

1676

1727

1829

2032

2083

2235

2540

2794

3048

20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 64 66 68 72 80 82 88 100

110

120

4.78

0.18

84.

370.

172

3.

960.

156

3.

180.

125

5.

160.

203

5.

560.

219

6.

350.

250

7.

140.

281

7.

920.

312

8.

740.

344

9.

520.

375

10.3

10.

406

11.1

30.

438

11.9

10.

469

12.7

00.

500

13.4

90.

531

14.2

70.

562

15.0

00.

591

16.6

60.

656

17.4

80.

688

18.2

60.

719

19.0

50.

750

20.6

20.

812

22.2

30.

875

23.8

30.

938

25.4

01

up to

18,

3 m

eter

up to

24,

5 m

eter

Min

. len

gth

8 m

eter

s

Page 13: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

10

Production Range - ERW Line Pipes

21.3

26.9

33.7

42.4

48.3

60.3

73 88.9

114.

3

141.

3

168.

3

219.

1

273

323.

9

339.

7

mm

mm

inch

OD

1.28

1.66

2.13

2.73

3.14

3.97

4.85

1.32

1.72

2.20

2.82

3.25

4.10

5.01

6.15

7.97

1.50

1.97

2.54

3.27

3.76

4.77

5.84

7.17

9.30

11.5

6

1.56

2.05

2.65

3.41

3.93

4.98

6.10

7.49

9.72

12.0

9

1.60

2.11

2.72

3.51

4.05

5.14

6.29

7.73

10.0

4

12.4

9

14.9

4

19.5

5

1.61

2.12

2.74

3.53

4.07

5.16

6.32

7.77

10.0

9

12.5

5

15.0

2

19.6

5

1.67

2.21

2.87

3.70

4.27

5.42

6.65

8.17

10.6

2

13.2

1

15.8

1

20.7

0

25.8

8

2.49

3.24

4.21

4.86

6.19

7.60

9.37

12.1

8

15.1

8

18.1

8

23.8

1

29.8

0

35.4

4

3.60

4.69

5.43

6.94

8.54

10.5

4

13.7

3

17.1

3

20.5

3

26.9

1

33.6

9

40.0

9

42.0

8

4.77

5.53

7.07

8.69

10.7

3

13.9

9

17.4

5

20.9

1

27.4

3

34.3

4

40.8

7

42.8

9

9.91

12.2

7

16.0

2

20.0

2

24.0

1

31.5

3

39.5

1

47.0

4

49.3

7

17.5

3

21.9

2

26.3

2

34.5

9

43.3

6

51.6

4

54.2

1

18.5

2

23.1

8

27.8

4

36.6

1

45.9

2

54.7

0

57.4

3

18.7

7

23.5

0

28.2

2

37.1

2

46.5

6

55.4

7

58.2

3

21.2

1

26.6

1

32.0

0

42.1

5

52.9

1

63.0

8

66.2

3

21.9

4

27.5

3

33.1

2

43.6

5

54.8

1

65.3

5

68.6

3

22.4

2

28.1

4

33.8

7

44.6

4

56.0

7

66.8

7

70.2

2

24.0

8

30.2

7

36.4

6

48.1

2

60.4

8

72.1

5

75.7

7

30.8

8

37.2

0

49.1

0

61.7

3

73.6

5

77.3

5

35.3

5

42.6

7

56.4

5

71.0

7

84.8

8

89.1

6

46.2

5

61.2

9

77.2

4

92.3

0

96.9

7

Wal

l Th

ickn

ess

(mm

& in

ch)

5.2

2.8

3.4

3.68

3.7

3.9

4.5

2.9

3.56

5.1

66.

67

7.1

8.4

8.1

8.6

9.3

9.5

1211

12.7

0.10

90.

133

0.14

50.

147

0.15

40.

179

0.20

00.

203

0.23

70.

258

0.27

70.

331

0.28

00.

318

0.33

70.

365

0.37

50.

432

0.47

20.

113

0.14

00.

492

48.0

3

63.6

8

80.3

0

95.9

9

102.

41

X 52

X 60

X 65

X 70

We

can

mee

t all

X 42

req

uire

men

ts in

our

pro

duct

ion

rang

e.

1/2

3/4

1 1 1

/4

1 1

/2

2 3

/8

2 7

/8

3 1

/2

4 1

/2

5 9

/16

6 5

/8

8 5

/8

10 3

/4

12 3

/4

13 3

/8

Page 14: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

11

Petroleum and Gas Line PipesAPI 5L/ISO 3183 : Requirements of PSL 1 & PSL 2 (HSAW & ERW)

Annex G : Resistance to ductile fracture propagationAnnex H : For Sour Service

EN 10208 : Requirements of Part 1 & Part 2 (HSAW & ERW)GOST 20295 : Requirements of Type 1, 2 and 3 (HSAW)

Water Line PipesWith protective OD and/or ID coating, plain (beveled) or sleeve welded joints.EN 10217-1 : HSAW & ERWEN 10224 : HSAW & ERWAWWA C 200 : HSAW & ERWBS 534 : HSAW & ERW

General Purpose PipesEN 10217-3 : HSAW - Alloy, fine grain Service condition: max 400°C, min -50°CEN 10217-5 : HSAW - Alloy or non-alloy,

Service condition: max 400°C,EN 10217-6 : HSAW - Non-alloy,

Service condition: - 40°CASTM A139 : HSAW

Piling & Construction PipesASTM A 252 : HSAWEN 10219 : HSAW & ERWEN 10210 : HSAW & ERW

Pipe Lengths: any desired lengths between 8 - 24,5 m

These are our general production standards and specifications.We can meet other production standards and specifications upon request.

Production Standards

Page 15: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

12

Quality System Certificates

ISO 9001ISO 14001ISO 10002ISO 29001ISO 31000EN ISO/IEC 17025OHSAS 18001

PED 97/23 ECB-MARKNSF CertifiedFM CertifiedUL/CUL ListedCE CertifiedDNV Certified

DVGW 7101-2DIN 30670EN 10208-2EN 10217-1EN ISO 3834-2

API 5LAPI 5CTAPI QRAPI Q1AD 2000HP0AD 2000 W0ÜHPUNE

Page 16: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

13

Protective OD & ID Coating Systems

Maximum Operating Temperature of Coating

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

HDPE

FBE DRY CONDITION

FBE WET CONDITION

PP NORMAL

PP SPECIAL

MDPE

LDPE

Temperature (0C)

Borusan Mannesmann offers wide range of anti-corrosive and protective OD & ID coatings in itsfully integrated coating facilities. The below table illustrates the type of coatings applied externally andinternally according to standards and special customer requirements.

Type of Coating

Dual-Layer FBE (ARO)

FBE

Epoxy (liquid)

Polyethylene (PE)

Polypropylene (PP)

Cement Mortar

Gas & Oil Line Pipe

General Application AreaOD ID

Water Line Pipe

Other OD&ID coating processes can also be designed for each specific application i.e. PU, coal tar,glass flake reinforced epoxy etc. which all above processes are within Borusan Mannesmann’sbroad experience.

DUAL-LAYER FBE

Page 17: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

14

General Application Standards

Dual Layer Abrasion Resistant FBE OD Coating: Dual layer fusion bonded epoxy provides aperfect abrasion and impact resistance, also maintains an excellent protection for oil - gas linepipes.(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)

FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides highprotection of oil and gas pipe lines.(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)

Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength andcorrosion resistance are achieved by 3-layer coating method.(DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1)

Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strengthand corrosion resistance are achieved by 3-layer coating method.(DIN 30678, NF A 49-711, EN ISO 21809-1)

Flow Efficiency ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied inorder to reduce pipe wall roughness thus increasing throughput.(API RP 5L2)

Solvent Free Epoxy ID Coating: Various epoxy coatings applied internally are enabling hygienicinner surface for potable water transportation.(AWWA C 210)

Cement Mortar ID Coating: Specifically for potable water pipe lines cement mortar ID coatingprovides hygienic and excellent corrosion resistance and protection. On demand regular cementmortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied.(AWWA C 205, DIN 2614, BS 534, TS 8590)

Page 18: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Pipe Joint Systems

Spherical endButt WeldJoint Preparation

30˚ (+5˚/-0˚)

1,6 mm ± 0,8mm

Cylindrical end ZAP-LOK®

*Double Joint Operation

* For high pressure gas & oil pipelines up to 12”* For water pipelines

* For all types of applications* For water pipelines

Other types of joints may be available upon request.

15

Rubber Ring

PE

Cement

a

a

l

Page 19: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Just in timeon-site deliveryJust in timeon-site delivery

16

Page 20: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Integrated Logistics Experiences

The care devoted to proper storage and shipment of products is part of Borusan Mannesmann’scommitment to customer satisfaction.

Borusan Mannesmann plants are located on the eastern coast of Marmara Sea in the vicinity ofmany piers that are expert in pipe loading equipped with mobile cranes, forklifts and other machinerynecessary for international shipment.

Borusan Mannesmann, together with Group’s integrated logistic company Borusan Logistics, isable to deliver with high versatility for every international project from Saharan desert to Rockymountains.

We deliver• By railway• By barge transportation• By IACS class vessels (sous-palan unloading)• By truck and trailers• Even by containers

In many of our projects we have been in charge of custom clearance, sous-palan operations,leasing and management of stockyards, on-site delivery; providing complete integrated logisticssolutions to meet even the most stringent client delivery terms.

17

Page 21: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Project:In SalahGas Southern Fields Development

18

Operational Highlights

Project DetailsSize: 24"-32"Total Length: 133 kmStandard & Material: API 5L 44th Edition PSL2, X70M and Customer SpecificationsOD Coating: 3 layers of High Density PolyethyleneID Coating Flow Coat EpoxyContractor: Petrofac Engineering and Construction - SharjahProject Owner: BP - Statoil - Sonatrach (JV)

Scope of Logistics: Delivery of line pipes with minimum 12.7 meters of average pipe lengthand bends to Djen Djen Port in Algeria as unloaded to the trucks in the port.

Logistic Partners: Borusan Logistics - a Borusan Holding companyBorusan Logistics International Algeria

Page 22: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Project:Capacity Expansion Ellund - Egtved Pipeline- Line Pipes and Bends

Operational Highlights

Project DetailsSize: From DN600 to DN1000 line pipes and bendsTotal Length: 95 kmStandard & Material: EN10208-2 and ENDK Specifications - L485 MBOD Coating: 3 layers of High Density PolyethyleneID Coating Flow Coat EpoxyProject Owner: Energinet.dk - Denmark

Scope of Logistics: Delivery of line pipes with minimum 16.5 meters of average pipe length andbends to 40 pipe yards along the route of the pipeline as unloaded and stockpiled in Denmark.

Logistic Partners: Borusan Logistics - a Borusan Holding company

19

Page 23: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

20

Operational Highlights

Project DetailsSize: DN500Total Length: 48.5 kmStandard & Material: EN10208-2 and C4Gas / Fluxys Specifications - L415 MBOD Coating: 3 layers of High Density PolyethyleneID Coating BareProject Owner: Fluxys - Belgium

Scope of Logistics: Delivery of line pipes with minimum 15.8 meters of average pipe length to Fluxys pipe yard via train in Belgium.

Logistic Partners: Borusan Logistics - a Borusan Holding company

Project:Ben Ahin Bras Pipeline Project

Page 24: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Operational Highlights

Project DetailsSize: DN800Total Length: 57 kmStandard & Material: EN10208-2 and EVN Specifications - L485 MB

OD Coating: 3 layers of High Density PolyethyleneID Coating Flow Coat EpoxyProject Owner: EVN Netz GmbH - Austria

Scope of Logistics: Delivery of line pipes with minimum 17.2 meters of average pipe length to EVN pipe yard via train as unloaded and stockpiled in Austria.

Logistic Partners: Borusan Logistics - a Borusan Holding company

Project:West 4 Westrail DN800 High PressureGas Pipeline

21

Page 25: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

22

Operational Highlights

Project DetailsSize: 36"-42"Total Length: 313 kmStandard & Material: API 5L PSL2, X70MOD Coating: FBE

Project Owner: Southern Natural Gas Pipeline Group

Scope of Logistics: DDP basis delivery to 5 pipe yards. The logistics scope includes unloading,double jointing, girth weld coating, sand berms preparations and stacking.

- 22 shipments via A class vessels.- On site double-joint operation- Management of 6 different pipe yards.

Logistic Partners: Borusan Logistics (Transportation to USA) Borusan Logistics International (USA operations)

On this prestigious project Borusan Mannesmann produced FBE coated 36"-42" pipes accordingto the client’s requirements. The pipes were double jointed to 80 ft (24 m) pipe length. 80 ft pipeswere transported with special trucks to 4 other designated pipe yards.

Project:Elba Express Expansion Gas Pipeline/ USA - 2008

Page 26: LINE PIPE PRODUCT CATALOGUE - · PDF fileLINE PIPE PRODUCT CATALOGUE. Borusan Group at a Glance Borusan Mannesmann in Brief Borusan Mannesmann Line Pipe Production Facilities Production

Operational Highlights

Project DetailsSize: 40"Total Length: 205 kmStandard & Material: EN 10208-2, L485 MBOD Coating: 3 Layer PE acc. to DIN 30670ID Coating: Flow Coat Epoxy acc. to API RP5 L2

Project Owner: MOL-Hungary

Scope of Logistics: DDP transportation to 14 different pipe yards along the pipeline route in Hungary. The logistics scope includes unloading, stockpiling and safe guarding during entire delivery operation

Logistic Partners: Borusan Logistics (Transportation to Hungary) Borusan Logistics International (Hungary operations)

The following transportation methods have been used simultaneously because of the tight deliveryschedule1- Transportation by vessel & barges (45 % of the total quantity)2- Transportation by train (55 % of the total quantity)

Complete handover of the project to the Client was realized in 10 months.

Project:MOL Natural Gas Transmission Project/ HUNGARY-2007

23

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24

Operational Highlights

Project DetailsSize: 34"-42"Total Length: 194 kmStandard & Material: API 5L - PSL 2, X65MSOutside Coating: 3 Layer PE acc. To DIN 30670

Project Owner: BOTAŞ, BTC DIRECTORATE

Scope of Logistics: Delivery to the pipe yards located at 4 different locations (Kars, Erzincan,Ceyhan and Terminal), including unloading and stockpiling of the pipes.

The following transportation methods have been used simultaneously because of the tight deliveryschedule:

- Transportation by trucks (15 % of the total quantity)- Transportation by train & trucks (85 % of the total quantity)

The project has been completed within a period of 12 months.This project was one of the most important pipeline projects of its time. Global energy conglomerates,along with the world’s top engineering groups took part in this major infrastructure investment,where highest technical, operational and HSE standards were applied.

Project:Baku - Tbilisi - CeyhanCrude Oil Pipeline / TURKEY- 2005

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COUNTRY PROJECT OWNER USAGE PROJECT DESCRIPTION QUANTITY YEAR

MEXICO

USA

USA

USA

USA

USA

AUSTRIA

BELGIUM

DENMARK

FRANCE

FRANCE

FRANCE

HUNGARY

HUNGARY

HUNGARY

HUNGARY

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

TAMAZUNCHALE EXTENSION PIPELINE36'' X70M OD FBE COATED

NORTHEAST UPGRADE PROJECT30'' X 70M OD FBE COATED, ID EPOXY COATED

NORTHEAST SUPPLY DIVERSIFICATION30'' X 70M OD FBE COATED, ID EPOXY COATED

300 LINES PIPELINE PROJECT30'' X70M OD FBE COATED, ID EPOXY COATED

ELBA EXPRESS PIPELINE PROJECT36'' - 42'' X70M OD FBE COATED

MLV 20 GAS PIPELINE PROJECT36'' X65 M OD FBE COATED

EVN WESTRAIL PROJECT32'' L485MB OD PE COATED, ID EPOXY COATE

BEN AHIN BRAS PIPELINE PROJECT20'' L415MB OD PE COATED, ID EPOXY COATED

ELLUND EGTVED PROJECT32'' L485MB OD PE & PP COATED,

ID EPOXY COATED

ARC DE DIERREY GAS PIPELINE PROJECT48''L485MB OD PE COATED, ID EPOXY COATED

HAUTS DE FRANCE II GAS PIPELINE PROJECT48" L485MB OD PE COATED, ID EPOXY COATED

F72 LE MANS PIPELINE PROJECT36'' L485MB OD PE COATED, ID EPOXY COATED

CROATIAN TRANSIT PIPELINE32'' L485MB OD PE COATED, ID EPOXY COATED

FGSZ PIPELINE PROJECT28'' L450MB OD PE COATED, ID EPOXY COATED

GAS PIPELINE PROJECT40'' L485MB OD PE COATED, ID EPOXY COATED

GAS PIPELINE PROJECT32'' L485MB OD PE COATED, ID EPOXY COATED

12 KM

77 KM

12 KM

212 KM

313 KM

13 KM

57 KM

49KM

95 KM

61 KM

17 KM

2 KM

209 KM

49 KM

205 KM

55 KM

2013

2012

2011

2009

2007

2007

2011

2011

2011

2012

2012

2009

2009

2008

2007

2007

TRANSCANADALLC

KINDER MORGAN

ELPASO GROUP -TENNESSEE

GAS PIPELINE

ELPASO GROUP -TENNESSEE

GAS PIPELINE

SOUTHERN NATURAL GASPIPELINE GROUP

ELPASO GROUP -TENNESSEE

GAS PIPELINE

EVN AUSTRIA

FLUXYS - BELGIUM

ENERGGINET.DK

GRTGAZ

GRTGAZ

GRTGAZ

MOL GROUP

FGSZ

MOL GROUP

MOL GROUP

25

Major Large-Diameter HSAW Reference List for the Last Seven Years

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COUNTRY PROJECT OWNER USAGE PROJECT DESCRIPTION QUANTITY YEAR

POLAND

SLOVAKIA

TURKEY

TURKEY

TURKEY

TURKEY

TURKEY

ALGERIA

ALGERIA

ALGERIA

ALGERIA

ALGERIA

ALGERIA

ALGERIA

VARIOUS GAS PIPELINE PROJECTS28" & 32" L485MB & L555MB OD PE & PP COATED

ID EPOXY COATED

SLOVAKIA - HUNGARY INTERCONNECTOR GASPIPELINE PROJECT

32" L485MB OD PE COATED, ID EPOXY COATED

KESAN GAS PIPELINE PROJECT36'' X65M OD PE COATED

BOTAS SALT LAKE UNDERGROUND GASSTORAGE

36"' X65M OD PE COATED, ID EPOXY COATED

OMV SAMSUN GAS PIPELINE PROJECT24'' X65M OD PE COATED, ID EPOXY COATED

TURKEY GREECE PIPELINE36'' X65M OD PE COATED

BAKU - TBILISI - CEYHAN PIPELINE34'' - 42'' X65MS OD PE COATED

GAS PIPELINE PROJECT28'' X70M OD PE COATED, ID EPOXY COATED

IN-SALAH GAS SOUTHERN FIELDDEVELOPMENT PROJECT

24'' - 32'' X70 OD PE COATED, ID EPOXY COATED

GR4 PIPELINE PROJECT48'' X70 OD PE COATED, ID EPOXY COATED

GAS PIPELINE PROJECTS20'' - 28'' X70M OD PE COATED,

ID EPOXY COATED

LZ2 HASSI R'MEL - ARZEW PIPELINE24'' X60M OD PE COATED

GZ1 HASSI R'MEL - MEDAREG PIPELINE40''X60M OD PE COATED, ID EPOXY COATED

NK1 PIPELINE PROJECT30'' X60M OD PE COATED

262 KM

26 KM

100 KM

24 KM

53 KM

180 KM

193 KM

97 KM

134 KM

305 KM

171 KM

476 KM

234 KM

665 KM

20112012

2012

2012

2010

2010

2005

20052004

2013

2011

2009

20092008

2007

2006

2005

GAZ-SYSTEM S.A.

EUSTREAM SLOVAKIA

BOTAŞ

CHINA TIANCHENENGINEERING CORP.

OMV

BOTAŞ

BOTAŞ, BTCDIRECTORATE

CAMEG

PETROFACBP-STATOILSONATRACH

(JV) (END USER)

SONATRACH

CAMEG

SNAMPROGETTI

SONATRACH

SONATRACH

GAS

GAS

GAS

GAS

GAS

GAS

OIL

GAS

GAS

GAS

GAS

GAS

GAS

CRUDE

26

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COUNTRY PROJECT OWNER USAGE PROJECT DESCRIPTION QUANTITY YEAR

COLOMBIACONGO,GABONCAMEROON

TURKEY

TUNISIA

IRAQ

ROMANIA

LIBYA

CAMEROON

EGYPT

CROATIA

SWEDEN

NIGERIA

AZERBAIJAN

OIL &GAS

OIL &GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

3" 12" LONGITUDINALLY WELDED (ERW) STEELPIPES

GRB - X52M, PE COATED, ZAPLOK END

2" - 12" LONGITUDINALLY WELDED (ERW) STEELPIPES

GRB - X42M - X52M, PE COATED, API 5L, BEVELEDEND

4" - 8" LONGITUDINALLY WELDED (ERW) STEELPIPES

X42M - X60M, PE COATED, BEVELED END

10" LONGITUDINALLY WELDED (ERW) STEEL PIPESX52M - X60M, PE COATED, BEVELED END

3" - 4" LONGITUDINALLY WELDED (ERW) STEELPIPES

L245NB, PE COATED, BEVELED END

12" LONGITUDINALLY WELDED (ERW) STEEL PIPESGRB, PE COATED, BEVELED END

12" LONGITUDINALLY WELDED (ERW) STEEL PIPESX60M, PE COATED, BEVELED END

6" - 12'' LONGITUDINALLY WELDED (ERW) STEELPIPES

X52M, PE COATED, BEVELED END

8" - 12" LONGITUDINALLY WELDED (ERW) STEELPIPES

L290NB-L360NB, PE COATED, BEVELED END

2" - 5" LONGITUDINALLY WELDED (ERW) STEELPIPES

S460MH, BARE, BEVELED END

12" LONGITUDINALLY WELDED (ERW) STEEL PIPESX65M, PE COATED, ZAPLOK END

8" LONGITUDINALLY WELDED (ERW) STEEL PIPESX42M, PE COATED, API 5L, BEVELED END

865 KM

796 KM

125 KM

32 KM

125 KM

25 KM

19 KM

75 KM

26 KM

320 KM

28 KM

10 KM

20132008

20122009

2012

2012

2012

2012

2012

2012

2012

20112012

2011

2009

PERENCO

TPAO, BOTAŞ, AKSA

STEG

TOVI COMPANY

OMV-PETROM

ENKA

SNH CAMEROON

WASCO, FAYUM. TAQAGROUP

EVN CROATIA

PALAB

OILSERVE LTD

BP

Major ERW Reference List for the Last Five Years

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BORUSAN MANNESMANN Head Office:Meclisi Mebusan Caddesi 35, Salıpazarı 34427 İstanbul / TURKEY

Phone : +90 212 393 59 59 Fax : +90 212 293 69 60

June

201

3

Borusan Mannesmann Call Center www.borusanmannesmann.com+90 212 393 58 58 E-Mail: [email protected]