list of effective pages · 2011. 4. 7. · doors list of effective pages chapter section subject...
TRANSCRIPT
52 − EffectivePages
1 * Apr 10/2011
2 * Apr 10/20113 * Apr 10/20114 Jul 10/20085 * Apr 10/2011
52 − Contents 1 Jun 10/20072 Jun 10/20073 Jun 10/20074 Jun 10/20075 Jun 10/20076 Jun 10/20077 Jun 10/20078 Jun 10/20079 Jul 10/200810 Jun 10/200711 Jun 10/2007
52−00−00 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−00−00 101 Feb 18/2003102 Feb 18/2003103 Feb 18/2003104 Feb 18/2003105 Feb 18/2003106 Feb 18/2003
52−00−27 1 Feb 18/2003
52−00−27 101 Feb 18/2003
52−00−27 201 Feb 18/2003
52−00−31 1 Feb 18/20032 Feb 18/2003
52−00−31 101 Feb 18/2003102 Feb 18/2003103 Feb 18/2003104 Feb 18/2003105 Jul 10/2008
52−00−31 201 Feb 18/2003
52−01−00 1 Feb 18/2003
52−01−00 201 Feb 18/2003202 Feb 18/2003203 Feb 18/2003
52−10−00 1 Feb 18/2003
52−10−14 1 Jun 10/20072 Jul 10/20063 Jun 10/20074 Jun 10/20075 Jun 10/20076 Jun 10/20077 Jun 10/20078 Jun 10/20079 Jun 10/200710 Jun 10/200711 Jun 10/200712 Jun 10/200713 Jun 10/200714 Jun 10/200715 Jun 10/200716 Jun 10/200717 Jun 10/200718 Jun 10/200719 Jun 10/200720 Jun 10/200721 Jun 10/200722 Jun 10/200723 Jun 10/200724 Jun 10/200725 May 10/201026 Jun 10/2007
CSTRUCTURAL REPAIR MANUAL
DOORSLIST OF EFFECTIVE PAGES
ChapterSectionSubject Config Page Date
ChapterSectionSubject Config Page Date
MasterEFFECTIVITY: ALL 52−Effective
PagesPage 1
Apr 10/2011
27 Jun 10/200728 Jun 10/200729 Jun 10/200730 Jun 10/200731 Jun 10/200732 Jun 10/200733 Jun 10/200734 Jun 10/200735 Jun 10/200736 Jun 10/200737 Jun 10/200738 Jun 10/200739 Jun 10/200740 Jun 10/200741 Jun 10/200742 Jun 10/200743 Jun 10/200744 Jun 10/200745 Jun 10/200746 Jun 10/200747 Jun 10/200748 Jun 10/200749 Jun 10/200750 Jun 10/200751 Jun 10/200752 Jun 10/200753 Jun 10/2007
52−10−14 201 Mar 10/2006
52−10−27 101 Feb 18/2003
52−10−27 201 Feb 18/2003
52−10−31 1 Feb 18/20032 Jun 10/20073 Jun 10/20074 Jun 10/20075 Jun 10/20076 Jun 10/20077 Jun 10/20078 Jun 10/20079 Jun 10/2007
10 Jun 10/200711 Jun 10/200712 Jun 10/200713 Jun 10/200714 Jun 10/2007
52−10−31 101 Feb 18/2003
52−10−31 201 Jul 10/2006202 Jul 10/2006203 Jul 10/2006204 Jul 10/2006205 Jul 10/2006206 Jul 10/2006
52−12−00 1 Feb 18/2003
52−12−55 1 Feb 18/20032 * Apr 10/20113 * Apr 10/20114 * Apr 10/20115 * Apr 10/20116 * Apr 10/20117 Feb 18/20038 Feb 18/2003
52−12−55 101 Feb 18/2003
52−12−55 201 Mar 10/2006
52−12−57 1 Feb 18/20032 Feb 18/20033 Jun 17/20034 Jun 17/2003
52−12−57 101 Feb 18/2003102 Feb 18/2003
52−12−57 201 Feb 18/2003
CSTRUCTURAL REPAIR MANUAL
ChapterSectionSubject Config Page Date
ChapterSectionSubject Config Page Date
MasterEFFECTIVITY: ALL 52−Effective
PagesPage 2
Apr 10/2011
52−20−00 1 Feb 18/2003
52−21−00 1 Feb 18/20032 Sep 28/20043 Sep 28/2004
52−21−00 101 May 10/2010102 Jul 10/2006103 Jul 10/2006
52−21−00 201 Mar 10/2006
52−22−00 1 Jun 10/20072 Jun 10/20073 Jun 10/20074 Jun 10/20075 Jun 10/20076 Jun 10/20077 Jun 10/20078 Jun 10/20079 Jun 10/200710 Jun 10/200711 Jun 10/200712 Jun 10/200713 Jun 10/200714 Jun 10/200715 Jun 10/2007
52−22−00 101 Feb 18/2003
52−30−00 1 Feb 18/20032 Apr 10/20053 Apr 10/20054 Apr 10/20055 Apr 10/2005
52−30−00 101 Feb 18/2003
52−30−00 201 Feb 18/2003
52−30−55 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−30−55 101 Feb 18/2003
52−30−55 201 Feb 18/2003
52−40−00 1 Feb 18/2003
52−41−00 1 Feb 18/2003
52−41−14 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−41−14 101 Feb 18/2003
52−41−14 201 Mar 10/2006
52−41−27 1 Feb 18/20032 Feb 18/20033 Feb 18/20034 Jun 17/2003
52−41−27 101 Feb 18/2003
52−42−00 1 Feb 18/20032 Jul 10/20063 Jul 10/20064 Jul 10/20065 Jul 10/20066 Jul 10/2006
52−42−00 101 Feb 18/2003
52−42−00 201 Mar 10/2006
CSTRUCTURAL REPAIR MANUAL
ChapterSectionSubject Config Page Date
ChapterSectionSubject Config Page Date
MasterEFFECTIVITY: ALL 52−Effective
PagesPage 3
Apr 10/2011
52−43−00 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−43−00 101 Feb 18/2003
52−44−00 1 Feb 18/2003
52−44−32 1 Sep 28/20042 Mar 10/20063 Mar 10/20064 Mar 10/20065 Mar 10/20066 Mar 10/20067 Mar 10/20068 Mar 10/20069 Mar 10/200610 Mar 10/200611 Mar 10/2006
52−44−32 101 Apr 10/2005102 Apr 10/2005103 Apr 10/2005104 Apr 10/2005105 Apr 10/2005106 Apr 10/2005
52−44−32 201 Mar 10/2006
52−44−37 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−44−37 101 Apr 10/2005102 Apr 10/2005103 Apr 10/2005104 Apr 10/2005105 Apr 10/2005106 Apr 10/2005107 Apr 10/2005
52−44−37 201 Mar 10/2006
52−45−00 1 Feb 18/20032 Feb 18/2003
52−45−00 101 Feb 18/2003
52−45−00 201 Feb 18/2003
52−45−01 1 Feb 18/20032 Feb 18/20033 Jun 17/2003
52−45−01 101 Feb 18/2003
52−45−02 1 Feb 18/20032 Jun 10/20073 Jun 10/20074 Jun 10/2007
52−45−02 101 Feb 18/2003
52−45−03 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−45−04 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−45−04 101 Feb 18/2003
52−45−05 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−45−05 101 Feb 18/2003
CSTRUCTURAL REPAIR MANUAL
ChapterSectionSubject Config Page Date
ChapterSectionSubject Config Page Date
MasterEFFECTIVITY: ALL 52−Effective
PagesPage 4
Jul 10/2008
52−45−06 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−45−06 101 Feb 18/2003
52−45−07 1 Jul 10/20082 Feb 18/20033 Jul 10/2008
52−45−08 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−45−08 101 Feb 18/2003
52−45−09 1 Feb 18/20032 Jul 10/20063 Jul 10/20064 Jul 10/2006
52−51−00 101 Feb 18/2003
52−51−00 201 Feb 18/2003
52−80−00 1 Feb 18/2003
52−81−00 1 Feb 18/20032 Feb 18/20033 Feb 18/20034 Feb 18/2003
52−81−00 101 Apr 10/2005102 Apr 10/2005103 Apr 10/2005104 Apr 10/2005105 Apr 10/2005
52−81−00 201 Mar 10/2006
52−82−00 1 Feb 18/20032 Feb 18/20033 Feb 18/2003
52−82−00 101 May 10/2010102 Jun 22/2004103 Jun 22/2004104 Jun 22/2004105 Jun 22/2004106 Jun 22/2004
52−82−00 201 Mar 10/2006
CSTRUCTURAL REPAIR MANUAL
ChapterSectionSubject Config Page Date
ChapterSectionSubject Config Page Date
MasterEFFECTIVITY: ALL 52−Effective
PagesPage 5
Apr 10/2011
THIS PAGE INTENTIONALLY LEFT BLANK
52−00−00 52−00−00
DOORS − GENERAL 1 ALL
General
Structural Classification
Stations
Structural Identification
DOOR INTERNAL STRUCTURE − ALLOWABLE
DAMAGE
101 ALL
General
52−00−27 52−00−27
DOOR FITTINGS − STRUCTURAL IDENTIFICATION 1 ALL
General
DOOR FITTINGS − ALLOWABLE DAMAGE 101 ALL
General
DOOR FITTINGS − REPAIRS 201 ALL
General
52−00−31 52−00−31
DOOR SKIN AND PLATING − STRUCTURAL
IDENTIFICATION
1 ALL
General
DOOR SKIN AND PLATING − ALLOWABLE DAMAGE 101 ALL
General
Allowable Damage
DOOR SKIN AND PLATING − REPAIRS 201 ALL
General
CSTRUCTURAL REPAIR MANUAL
DOORSTABLE OF CONTENTS
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 1
Jun 10/2007
52−01−00 52−01−00
DOOR SEALS 1 ALL
General
DOOR SEALS — REPAIRS 201 ALL
General
Equipment and Materials
Repair
52−10−00 52−10−00
PASSENGER−DOOR MAIN STRUCTURE − GENERAL 1 ALL
General
Structural Identification
Allowable Damage
52−10−14 52−10−14
PASSENGER−DOOR FRAME STRUCTURE −
STRUCTURAL IDENTIFICATION
1 ALL
General
PASSENGER−DOOR FRAME STRUCTURE − REPAIRS 201 ALL
General
52−10−27 52−10−27
PASSENGER−DOOR FITTINGS − ALLOWABLE
DAMAGE
101 ALL
General
PASSENGER−DOOR FITTINGS − REPAIRS 201 ALL
General
52−10−31 52−10−31
PASSENGER DOOR SKIN AND PLATING −
STRUCTURAL IDENTIFICATION
1 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 2
Jun 10/2007
PASSENGER DOOR SKIN AND PLATING −
ALLOWABLE DAMAGE
101 ALL
General
PASSENGER DOOR SKIN AND PLATING − REPAIRS 201 ALL
General
Replacement of Passenger Door Hinge (door section).
52−12−00 52−12−00
PASSENGER−DOOR AUXILIARY STRUCTURE −
GENERAL
1 ALL
General
Structural Identification
Allowable Damage
52−12−55 52−12−55
PASSENGER DOOR STAIRS − STRUCTURAL
IDENTIFICATION
1 ALL
General
PASSENGER DOOR STAIRS − ALLOWABLE DAMAGE 101 ALL
General
PASSENGER−DOOR STAIRS − REPAIRS 201 ALL
General
52−12−57 52−12−57
PASSENGER DOOR HANDRAIL − STRUCTURAL
IDENTIFICATION
1 ALL
General
PASSENGER DOOR HANDRAIL − ALLOWABLE
DAMAGE
101 ALL
General
Passenger−Door Handrail − Repairs 201 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 3
Jun 10/2007
52−20−00 52−20−00
EMERGENCY EXITS − GENERAL 1 ALL
General
Structural Identification
Allowable Damage
52−21−00 52−21−00
EMERGENCY EXIT DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
OVERWING EMERGENCY EXIT DOORS −
ALLOWABLE DAMAGE
101 ALL
General
Specific
Emergency Exit Door − Repairs 201 ALL
General
52−22−00 52−22−00
CREW ESCAPE HATCH − STRUCTURAL
IDENTIFICATION
1 ALL
General
CREW ESCAPE HATCH − ALLOWABLE DAMAGE 101 ALL
General
52−30−00 52−30−00
CARGO DOOR − STRUCTURAL IDENTIFICATION 1 ALL
General
CARGO DOOR − ALLOWABLE DAMAGE 101 ALL
General
CARGO DOOR − REPAIRS 201 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 4
Jun 10/2007
52−30−55 52−30−55
CARGO DOOR STEP PLATE − STRUCTURAL
IDENTIFICATION
1 ALL
General
CARGO DOOR STEP PLATE − ALLOWABLE DAMAGE 101 ALL
General
CARGO DOOR STEP PLATE − REPAIRS 201 ALL
General
52−40−00 52−40−00
SERVICE DOORS − GENERAL 1 ALL
General
Structural Identification
Allowable Damage
52−41−00 52−41−00
SERVICE DOOR − GENERAL 1 ALL
General
Structural Identification
Allowable Damage
52−41−14 52−41−14
SERVICE DOOR SKIN AND FRAME STRUCTURE −
STRUCTURAL IDENTIFICATION
1 ALL
General
SERVICE DOOR SKIN AND FRAME STRUCTURE −
ALLOWABLE DAMAGE
101 ALL
General
SERVICE DOOR SKIN AND FRAME STRUCTURE −
REPAIRS
201 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 5
Jun 10/2007
52−41−27 52−41−27
SERVICE DOOR FITTINGS − STRUCTURAL
IDENTIFICATION
1 ALL
General
SERVICE DOOR FITTINGS − ALLOWABLE DAMAGE 101 ALL
General
52−42−00 52−42−00
MAIN AVIONICS DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
MAIN AVIONICS COMPARTMENT DOOR −
ALLOWABLE DAMAGE
101 ALL
General
MAIN AVIONICS DOOR − REPAIRS 201 ALL
General
52−43−00 52−43−00
AFT EQUIPMENT BAY DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
AFT EQUIPMENT COMPARTMENT DOOR −
ALLOWABLE DAMAGE
101 ALL
General
52−44−00 52−44−00
FORWARD EQUIPMENT−COMPARTMENT ACCESS
AND AIR−DRIVEN GENERATOR (ADG) DOORS −
GENERAL
1 ALL
General
Structural Identification
Allowable Damage
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 6
Jun 10/2007
52−44−32 52−44−32
FORWARD EQUIPMENT−COMPARTMENT ACCESS
DOORS − STRUCTURAL IDENTIFICATION
ALL
General
FORWARD EQUIPMENT−COMPARTMENT ACCESS
DOORS − ALLOWABLE DAMAGE
101 ALL
General
FORWARD EQUIPMENT−COMPARTMENT ACCESS
DOORS − REPAIRS
201 ALL
General
52−44−37 52−44−37
AIR DRIVEN GENERATOR (ADG) DOOR −
STRUCTURAL IDENTIFICATION
1 ALL
General
AIR−DRIVEN GENERATOR (ADG) DOOR −
ALLOWABLE DAMAGE
101 ALL
General
General Limitations
Specific Limitations
AIR DRIVEN GENERATOR (ADG) DOOR − REPAIRS 201 ALL
General
52−45−00 52−45−00
SERVICING DOORS − GENERAL 1 ALL
General
SERVICING DOORS − ALLOWABLE DAMAGE 101 ALL
General
SERVICING DOORS − REPAIRS 201 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 7
Jun 10/2007
52−45−01 52−45−01
APU FAULT AND GROUND AIR CONNECTION DOOR −
STRUCTURAL IDENTIFICATION
1 ALL
General
APU FAULT AND GROUND AIR CONNECTION DOOR −
ALLOWABLE DAMAGE
101 ALL
General
52−45−02 52−45−02
REFUELING ACCESS DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
REFUELING ACCESS DOOR − ALLOWABLE DAMAGE 101 ALL
General
52−45−03 52−45−03
OXYGEN REFILLING DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
52−45−04 52−45−04
AC ELECTRICAL GROUND POWER DOOR −
STRUCTURAL IDENTIFICATION
1 ALL
General
AC ELECTRICAL GROUND POWER DOOR −
ALLOWABLE DAMAGE
101 ALL
General
52−45−05 52−45−05
EXTERNAL SERVICE PANEL DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 8
Jun 10/2007
EXTERNAL SERVICE PANEL DOOR − ALLOWABLE
DAMAGE
101 ALL
General
52−45−06 52−45−06
DC ELECTRICAL GROUND POWER DOOR −
STRUCTURAL IDENTIFICATION
1 ALL
General
DC ELECTRICAL GROUND POWER DOOR −
ALLOWABLE DAMAGE
101 ALL
General
52−45−07 52−45−07
LAVATORY SERVICE DOORS − STRUCTURAL
IDENTIFICATION
1 ALL
General
52−45−08 52−45−08
REFUEL / DEFUEL CONTROL PANEL DOOR −
STRUCTURAL IDENTIFICATION
1 ALL
General
REFUEL/DEFUEL CONTROL PANEL DOOR −
ALLOWABLE DAMAGE
101 ALL
General
52−45−09 52−45−09
POTABLE WATER SERVICE DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 9
Jul 10/2008
52−51−00 52−51−00
FLIGHT COMPARTMENT DOOR − ALLOWABLE
DAMAGE
101 ALL
General
FLIGHT COMPARTMENT DOOR − REPAIRS 201 ALL
General
52−80−00 52−80−00
LANDING GEAR DOORS − GENERAL 1 ALL
General
Structural Identification
Allowable Damage
52−81−00 52−81−00
NOSE LANDING GEAR DOORS − STRUCTURAL
IDENTIFICATION
1 ALL
General
NOSE LANDING−GEAR DOORS − ALLOWABLE
DAMAGE
101 ALL
General
General Limitations
Specific Limitations
NOSE LANDING−GEAR DOORS − REPAIRS 201 ALL
General
52−82−00 52−82−00
MAIN LANDING GEAR DOOR − STRUCTURAL
IDENTIFICATION
1 ALL
General
MAIN LANDING GEAR DOOR − ALLOWABLE DAMAGE 101 ALL
General
Specific
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 10
Jun 10/2007
MAIN LANDING GEAR DOOR − REPAIRS 201 ALL
General
CSTRUCTURAL REPAIR MANUAL
Subject
ChapterSectionSubject Page Effectivity
MasterEFFECTIVITY: ALL 52−Contents Page 11
Jun 10/2007
THIS PAGE INTENTIONALLY LEFT BLANK
DOORS − GENERAL
1. General
A. Chapter 52 contains structural identification data, allowable damage limits and repairs for theaircraft doors.
B. Section 52−00 contains data that is applicable to doors in general such as general allowabledamage limits.
2. Structural Classification
A. Most doors are primary structure. For the structural classification of the different doors, refer toSRM 51−00−00.
3. Stations
Refer to Chapter 53.
4. Structural Identification
For the structural identification locator of the different doors refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−00 Page 1
Feb 18/2003
rsr5
2069, pl,
18/0
9/0
0
52−45−09
52−45−06
52−21−00
52−45−02
52−45−08
52−45−09
52−45−07
52−41−00 52−44−32
52−45−03
52−44−37
52−44−32
52−22−00
52−10−14
52−21−00
52−30−00
52−45−01
CSTRUCTURAL REPAIR MANUAL
Door Structural Identification LocatorFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−00−00 Page 2
Feb 18/2003
rsr5
2070, pl,
18/0
9/0
0
52−81−00 52−42−00
52−82−00
52−43−00
52−45−07
52−45−05
52−45−04
CSTRUCTURAL REPAIR MANUAL
Door Structural Identification LocatorFigure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−00−00 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR INTERNAL STRUCTURE − ALLOWABLE DAMAGE
1. General
CAUTION: ALWAYS REFER TO PAGE BLOCK 101−199 APPLICABLE TO A GIVENSTRUCTURAL ELEMENT FOR SPECIFIC ALLOWABLE DAMAGE LIMITS. IF THIS ISNOT DONE, IT IS POSSIBLE THAT YOU WILL USE THE INCORRECT DATA.
A. Use the general allowable damage limits given in this subject when specific damage limits are notsupplied in the subject for a given structural element.
B. For allowable damage to the extruded, machined parts (other than fittings) and formed sheetmetal parts of the doors, refer to Figure 101 and Figure 102. For allowable damage of the doorskins, refer to SRM 52−00−31. For allowable damage of fittings, refer to the applicable subject inthis chapter.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−00 Page 101
Feb 18/2003
rsr5
2001
, yfr
, 15/
07/9
9
RUN−OUT20XMIN
THE BOTTOM OF THE REMOVEDDAMAGE MUST HAVE A RADIUS
OF 1.0 in. (25.4 mm) MINIMUM
T X = DEPTH OF MATERIALREMOVAL = 10% THICKNESS
(T) MAXIMUM
TWO WEBELEMENTSAT A HOLE
FLANGE
CORNER
WEB
FREEFLANGE
BULB(EXTRUSIONS
ONLY)
AREA OF MATERIALREMOVAL MUST NOTBE MORE THAN 10%OF ELEMENT WIDTH
THE DISTANCE OF THEDAMAGE FROM A HOLE,FASTENERS OR EDGE
MUST NOT BE LESSTHAN 20X
REMOVALLIMIT
DAMAGEAREA
THE DISTANCE OF THEDAMAGE FROM A HOLE,FASTENERS OR EDGE
MUST NOT BE LESSTHAN 20X
T
T1
2
T3
REMOVEDDAMAGE
Remove damage as shown for small edgedamage, detail A. T must be larger than Tafter damage removal.
2 For added data, refer to Sheet 3.
NOTES
3 2
MATERIAL
SKIN ELEMENT
15T 15T
T = SKIN THICKNESS
EXTRUDED SECTION
EXTRUDED AND MACHINEDSECTION ELEMENTS−EXAMPLE
SMALLEDGE DAMAGE
SURFACE DAMAGE
CORNER DAMAGE
X
TOTAL CROSS−SECTION(INCLUDES SKIN)
CSTRUCTURAL REPAIR MANUAL
Extruded and Machined Parts (Other than Fittings) – Allowable Damage – GeneralFigure 101 (Sheet 1)
MasterEFFECTIVITY: ALL 52−00−00 Page 102
Feb 18/2003
rsr5
2002
, ic,
16/
08/9
9
RADIUS OFREMOVED DAMAGEIS FOUND BY THE
DAMAGE DEPTH (X).R = 1.0 in. (25.4 mm)
MINIMUM
FASTENER EDGEDISTANCE LIMIT
(EXAMPLE)
DEPTH X − MUSTNOT BE MORE THAN
FASTENER DIAMETEROR 10% OF ELEMENT
WIDTH
MATERIAL REMOVEDTO REMOVE DAMAGE
DAMAGE REMOVALWHERE THE FASTENER EDGE DISTANCES
DO NOT HAVE OVERLAPS
DEPTH X − MUSTNOT BE MORE THAN
FASTENER DIAMETEROR 10% OF ELEMENT
WIDTH
DAMAGE REMOVALWHERE THE FASTENER EDGE DISTANCES
HAVE OVERLAPS
EDGE DAMAGE
FASTENEREDGE DISTANCELIMIT (EXAMPLE)
LIMIT OF DAMAGEREMOVAL. RADIUS OFREMOVED DAMAGE IS
FOUND BY THEDAMAGE DEPTH (X).R = 1.0 in. (25.4 mm)
MINIMUM
For added data, refer to sheet 3.
NOTE
CSTRUCTURAL REPAIR MANUAL
Extruded and Machined Parts (Other than Fittings) – Allowable Damage – GeneralFigure 101 (Sheet 2)
MasterEFFECTIVITY: ALL 52−00−00 Page 103
Feb 18/2003
DAMAGE REMARKS
Cracks
Cracks are not permitted in webs.
Cracks are permitted in flange edges if they are in material removal limits shown foredge damage.
Scratches,nicks, gougesand corrosion
Removed damage must not decrease the thickness (or the cross−section area) of agiven element by more than 10 percent (an extruded bulb is an element).
Dents Dents are not permitted.
Holes andpunctures
Holes and punctures are not permitted in attachment flanges.
You can plug holes thru 0.25 inch (6.35 mm) in diameter (refer to the Notes that follow)if they are not nearer than 4 X the repaired hole diameter to:
− Adjacent holes
− Part edges
− Corner radii
− Other damage.
NOTE: The hole must not decrease the cross−section area of a given element by morethan 10 percent.
NOTE: If the adjacent fasteners are rivets or clearance−fit fasteners, use an AD rivet toplug the hole. If the adjacent fasteners are interference−fit fasteners (e.g. Hi−Lok pins),contact Bombardier Aerospace Regional Aircraft, Customer Support (refer to SRM51−13−01).
General
Damage is permitted in only one element at a given cross−section. Removed damage atone element must not have an overlap on removed damage at another element (refer tothe data given for formed parts in Figure 102, (Sheet 1).
NOTE: Attached skins for a distance of 15 X the local skin thickness from theattachment row of fasteners are an element of the cross−section (refer to Sheet 1 of thisFigure).
If the part was shot peened when it was made, it must be shot peened again (refer toSRM 51−24−11) after damage removal.
NOTE: Approved repair or replacement of a member is necessary when more than 30 percent of its lengthis damaged.
NOTE: For full instructions on the treatment of allowable damage, refer to SRM 51−12−00. Use anapproved repair (refer to SRM 51−13−00) to repair damage that does not agree with the allowabledamage limits.
NOTE: Remove damage as shown in Sheets 1 and 2 of this Figure.
CSTRUCTURAL REPAIR MANUAL
Extruded and Machined Parts (Other than Fittings) – Allowable Damage – GeneralFigure 101 (Sheet 3)
MasterEFFECTIVITY: ALL 52−00−00 Page 104
Feb 18/2003
rsr5
2004
, yfr
, 15/
07/9
9
ATTACHMENTFLANGE
LIP
WEB
FORMED SECTIONELEMENTS EXAMPLE
FLANGE
15T 15T
T = SKIN THICKNESS
SKIN ELEMENT
FORMEDSECTION
FREEFLANGE
Repaired areas must nothave an overlap.
2 For added data,
NOTES
refer to Sheet 3.
DENTS MUST BESMOOTH AND NOT
HAVE SHARP CREASES,GOUGES, OR CRACKS.
FOR DEPTH LIMITCALCULATION, REFER
TO SHEET 2
D(DEPTH OF DENT)
W(WIDTH OF MINOR
AXIS OF DENT)
INITIALCONTOUR
AREA REPAIREDBEFORE
THE BOTTOM OF THEREMOVED DAMAGE MUSTHAVE A RADIUS OF 1.0 in.
(25.4 mm) MINIMUM
X = DEPTH OFDAMAGE REMOVAL
= 10% FLANGEWIDTH MAXIMUM
20XMINIMUMRUN−OUT
TOTAL CROSS−SECTION(INCLUDES SKIN)
DENTS
REMOVAL OF NICK OR CRACKDAMAGE ON AN EDGE
CSTRUCTURAL REPAIR MANUAL
Formed Parts – Allowable Damage – GeneralFigure 102 (Sheet 1)
MasterEFFECTIVITY: ALL 52−00−00 Page 105
Feb 18/2003
DAMAGE REMARKS
Cracks
Edge cracks are permitted only in free flanges. Cracks are not permitted in lippedflanges or in webs.
Remove damage as shown in Sheet 1 of this Figure.
Scratches,nicks, gougesand corrosion
Removed damage must not decrease the thickness or the cross−section area of a givenelement by more than 10 percent.
Dents
Dents are permitted in webs only.
Dents must be smooth and not have sharp creases, gouges, cracks, or signs ofdamaged or loose rivets.
W/D must not be less than 20 where: W = Width of the minor axis of the dent D = Depthof the dent from the initial contour.
Holes andpunctures
Holes and punctures are not permitted in attachment flanges.
You can plug holes thru 0.25 inch (6.35 mm) in diameter (refer to the Note that follows)if they are not nearer than 4 X the repaired hole diameter to:
− Adjacent holes
− Part edges
− Corner radii
− Other damage.
NOTE: The hole must not decrease the cross−section area of a given element by morethan 10 percent.
NOTE: If the adjacent fasteners are rivets or clearance−fit fasteners, use an AD rivet toplug the hole. If the adjacent fasteners are interference−fit fasteners (e.g. Hi−Lok pins),contact Bombardier Aerospace Regional Aircraft, Customer Support (refer to SRM51−13−01).
General
Damage is permitted in only one element at a given cross−section. Removed damage atone element must not have an overlap on removed damage at another element (refer toSheet 1 of this Figure).
NOTEs: Attached skins for a distance of 15 X the local skin thickness from theattachment row of fasteners are an element of the cross−sec tion (refer to Sheet 1 ofthis Figure).
NOTE: Approved repair or replacement of a member is necessary when more than 30 percent of its lengthis damaged.
NOTE: For full instructions on the treatment of allowable damage, refer to SRM 51−12−00. Use anapproved repair (refer to SRM 51−13−00) to repair damage that does not agree with the allowabledamage limits.
CSTRUCTURAL REPAIR MANUAL
Formed Parts – Allowable Damage – GeneralFigure 102 (Sheet 2)
MasterEFFECTIVITY: ALL 52−00−00 Page 106
Feb 18/2003
DOOR FITTINGS − STRUCTURAL IDENTIFICATION
1. General
A. Passenger Door Main Structure
Refer to SRM 52–10–27
B. Passenger Door Auxiliary Structure
(1) Passenger Door Stairs
Refer to SRM 52–12–55
(2) Passenger Door Handrail
Refer to SRM 52–12–57
C. Emergency Exits
(1) Overwing Emergency Exit Doors
Refer to SRM 52–21–00
D. Service Doors
(1) Service Door
Refer to SRM 52–41–27
(2) Main Avionic Compartment Door
Refer to SRM 52–42–00
(3) Aft Equipment Compartment Door
Refer to SRM 52–43–00
(4) Forward Equipment Compartment Door
Refer to SRM 52–44–32
E. Landing Gear Doors
(1) Nose Landing Gear Door
Refer to SRM 52–81–00
(2) Main Landing Gear Doors
Refer to SRM 52–82–00
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−27 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR FITTINGS − ALLOWABLE DAMAGE
1. General
A. General allowable damage limits for fittings are not available. Canadair will supply damage limitsas necessary.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−27 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR FITTINGS − REPAIRS
1. General
A. For repairs to the door fittings, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−27 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR SKIN AND PLATING − STRUCTURAL IDENTIFICATION
1. General
A. Passenger Door Main Structure
Refer to SRM 52−10−31
B. Passenger Door Auxiliary Structure
(1) Passenger Door Stairs
Refer to SRM 52−12−55
C. Emergency Exits
(1) Overwing Emergency Exit Doors
Refer to SRM 52−21−00
(2) Crew Escape Hatch
Refer to SRM 52−22−00
D. Cargo Door
Refer to SRM 52−30−00
E. Service Doors
(1) Service Door
Refer to SRM 52−41−14
(2) Main Avionic Compartment Door
Refer to SRM 52−42−00
(3) Aft Equipment Compartment Door
Refer to SRM 52−43−00
(4) Forward Equipment Compartment Door
Refer to SRM 52−44−32
(5) Air−Driven Generator (ADG) Door
Refer to SRM 52−44−37
(6) Servicing Doors
(a) APU Fault and Ground Air Connection Door
Refer to SRM 52−45−01
(b) Refueling Access Door
Refer to SRM 52−45−02
(c) Oxygen Re−Filling Door
Refer to SRM 52−45−03
(d) AC Electrical Ground Power Door
Refer to SRM 52−45−04
(e) External Service Panel Door
Refer to SRM 52−45−05
(f) DC Electrical Ground Power Door
Refer to SRM 52−45−06
(g) Lavatory Services Door
Refer to SRM 52−45−07
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−31 Page 1
Feb 18/2003
(h) Refuel/Defuel Control Panel Door
Refer to SRM 52−45−08
(i) Potable Water Service Door
Refer to SRM 52−45−09
F. Landing Gear Doors
(1) Nose Landing Gear Door
Refer to SRM 52−81−00
(2) Main Landing Gear Doors
Refer to SRM 52−82−00
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−31 Page 2
Feb 18/2003
DOOR SKIN AND PLATING − ALLOWABLE DAMAGE
1. General
CAUTION: ALWAYS REFER TO PAGE BLOCK 101−199 APPLICABLE TO A GIVENSTRUCTURAL ELEMENT FOR SPECIFIC ALLOWABLE DAMAGE LIMITS. IF THIS ISNOT DONE, IT IS POSSIBLE THAT YOU WILL USE THE INCORRECT DATA.
A. Use the allowable damage limits given in this subject when specific damage limits are notsupplied in the subject for a given structural element.
B. The door skin panels are of two general types: sheet metal and honeycomb composite structures.The honeycomb composite structures are made of Kevlar/epoxy and graphite/epoxy laminatedfacing skins on nylon honeycomb cores. To provide lightning protection, these panels havealuminum wire screen mesh bonded to the external facing skin surfaces.
2. Allowable Damage
A. Composite Honeycomb Panels
(1) Scratched paint or primer is the only allowable damage permitted for honeycomb compositepanels. If the damage has not gone through the paint or primer, there is no limit on theamount of scratch damage. You must use approved typical, generic or specific repairs for allother damage (refer to SRM 51−13−00 and the applicable 201−299 page block).
B. Sheet Metal Panels
(1) For flight operation limits of scratch damage, refer to Figure 101. For general damage limits,refer to Figure 102.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−31 Page 101
Feb 18/2003
DOOR LOCATION (PRESSUR-IZED FUSELAGE AREAS) SKIN THICKNESS IN. (MM)
MAXIMUM SCRATCH DEPTHIN. (MM)
Passenger 0.045 (1.14)
0.063 (1.6) and thicker
0.015 (0.38)
0.025 (0.635)
Service 0.040 (1.2)
0.058 (1.47) and thicker
0.015 (0.38)
0.025 (0.635)
Cargo compartment 0.050 (1.27) and thicker 0.025 (0.635)
Avionics compartment 0.060 (1.52) and thicker0.020 (0.51)
Overwing emergency exit 0.050 (1.27) and thicker
CAUTION:
THE FLIGHT OPERATION LIMITS APPLY TO SKIN DAMAGE THAT IS CONTAINED IN SINGLE LOCALAREAS (BAYS) THAT HAVE AN ATTACHED SUPPORT STRUCTURE ON ALL SIDES. WHERE ASCRATCH GOES ACROSS SUPPORT MEMBERS SUCH AS STRINGERS, INTERCOSTALS, ORFRAMES, THE SKIN DAMAGE DEPTH MUST NOT BE MORE THAN 10 PERCENT OF THE LOCALSKIN AND DOUBLER THICKNESS. IF YOU DO NOT OBEY THESE LIMITS, YOU WILL USEINCORRECT ALLOWABLE DAMAGE LIMITS.
NOTE:
Continued flight operations are permitted without limits if the scratch depth (after blending) is not morethan shown and the scratch is correctly blended (refer to SRM 51−12−00).
CSTRUCTURAL REPAIR MANUAL
Scratch Damage in Metallic Door Skin Plating − Flight Operation LimitsFigure 101
MasterEFFECTIVITY: ALL 52−00−31 Page 102
Feb 18/2003
rsr5
2007, yf
r, 1
5/0
7/9
9
For added data, refer to sheet 3.NOTE
X DEPTH = 0.15 in.(3.81 mm) MAX
MATERIAL REMOVEDTO REMOVE DAMAGE RADIUS OF
REMOVED DAMAGEIS FOUND BY THE
DAMAGE DEPTH (X).
FASTENER EDGEDISTANCE LIMIT
(EXEMPLE)
LIMIT OF DAMAGEREMOVAL. RADIUS OFREMOVED DAMAGE IS
FOUND BY THEDAMAGE DEPTH (X).
DAMAGE REMOVALWHERE THE FASTENER EDGE DISTANCES
DO NOT HAVE OVERLAPS
DAMAGE REMOVALWHERE THE FASTENER EDGE DISTANCES
HAVE OVERLAPS
EDGE DAMAGE
X DEPTH = 0.15 in.(3.81 mm) MAX
FASTENER EDGEDISTANCE LIMIT
(EXEMPLE)
CSTRUCTURAL REPAIR MANUAL
Metallic Door Skin and Plating − Allowable Damage − GeneralFigure 102 (Sheet 1)
MasterEFFECTIVITY: ALL 52−00−31 Page 103
Feb 18/2003
rsr5
2008, yf
r, 1
6/0
7/9
9
D(DEPTH OF DENT)
W(WIDTH OF MINOR
AXIS OF DENT)
INITIALCONTOUR
DENTS
0.100 in. (2.54 mm) MAX
RUN−OUT20XMIN
THE BOTTOM OF THE REMOVEDDAMAGE MUST HAVE A RADIUS
OF 1.0 in. (25.4 mm) MINIMUM
X = DEPTH OFDAMAGE REMOVAL
THE DISTANCE OF THEEDGE OF THE REMOVED
DAMAGE FROM THE HOLES,FASTENERS OR SKIN EDGE
MUST NOT BE LESS THAN 20X
T = THICKNESSOF THE MATERIAL
SCRATCHES, NICKS, GOUGES AND CORROSION
(MAJOR AXIS OF THEREMOVED MATERIAL)
DAMAGEAREA
DAMAGEREMOVAL
LIMIT
Refer to sheet 3, for added data.NOTE
CSTRUCTURAL REPAIR MANUAL
Metallic Door Skin and Plating − Allowable Damage − GeneralFigure 102 (Sheet 2)
MasterEFFECTIVITY: ALL 52−00−31 Page 104
Feb 18/2003
DAMAGE REMARKS
CracksCracks are permitted only at the edges of the skins.
Remove damage as shown in Sheet 1 of this Figure.
Scratches, nicks,gouges and
corrosion
Remove damage as shown in Sheet 2 of this Figure.
For the depth limits of scratches and nicks, Figure 101.
Removed corrosion damage must not be more than 10 percent of the local skinthickness. For the removal of corrosion damage, refer to SRM 51−21−06.
Dents
Dents must be separated by one−half (1/2) the width of the largest adjacent dent.
Dents must be smooth and not have sharp creases, cracks, or signs of damaged orloose rivets. W/D must not be less than 25 where:
W = Width of the minor axis of the dent
D = Depth of the dent from the initial contour.
Holes andpunctures/
Holes thru 0.25 inch (6.35 mm) in diameter can be plugged with AD type rivets if theyare not nearer than 4 X the repaired hole diameter to:
− Adjacent holes
− Skin edges
− Chem−milled pocket radii
− Other damage.
General edgedamage
There are no limits for the linear dimension of the removed damage if standard edgedistances are maintained (refer to SRM 51−40−06). A decreased edge distance of 1.5X fastener diameter is permitted for 10 percent of the linear dimension.
NOTE: Approved repair or replacement is necessary when more than 30 percent of the area of a panel isdamaged.
NOTE: For full instructions on the treatment of allowable damage, refer to SRM 51−12−00. Use anapproved repair (refer to SRM 51−13−00) for repair damage that does not agree with the allowabledamage limits
CSTRUCTURAL REPAIR MANUAL
Metallic Door Skin and Plating − Allowable Damage − GeneralFigure 102 (Sheet 3)
MasterEFFECTIVITY: ALL 52−00−31 Page 105
Jul 10/2008
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR SKIN AND PLATING − REPAIRS
1. General
A. For repairs to the door skin and plating, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−00−31 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR SEALS
1. General
A. Structural Identification
(1) The structural identification for the door seals is given in the applicable 1−101 page block foreach door.
B. Repairs
(1) For repairs to the door seals, refer to page block 201−299 in this subject.
C. Sealing Pads
(1) Most access panels and some access doors are sealed with sealing pads. The sealing padsare also used to make the panels/doors level (aerodynamically smooth) with the adjacentexternal skin panels. The pads are made from sealing compounds. For removal ofunserviceable sealant, refer to SRM 51−23−00. For installation of new sealing pads, referto SRM 51−23−16.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−01−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DOOR SEALS — REPAIRS
1. General
Refer to Figure 201.
This procedure covers the repairs to small rips or punctures of the passenger door and service doorseals.
2. Equipment and Materials
A. Consumable Materials
Reference Designation
— DAPCO 3302, Silicone adhesive − D AircraftProducts, Anaheim, CA (USA)
— Silicone rubber compound #AR395A−NPC (0.060inch (1.52 mm) thick reinforced with 0.008 inch(0.203 mm) Dacron polyester fabric), FreudenbergNOK Inc., Ont., CAN.
Specification ASTM D740 Type V MEK (Methyl Ethyl Ketone)
Commercial Aluminum−oxide abrasive paper, 180−grit
3. Repair
A. Procedure
(1) Cut away small rips or punctures, to a regular profile as shown in Repair A or Repair C,otherwise cut and splice seal as required, as shown in Repair B.
(2) Using repair material, prepare repair patches to suit as shown in Repair A, B, or C. Do notcover vent holes.
(3) Use 180 grit paper or fine paper, and lightly rub the seal and repair material to make repairarea rough.
(4) Solvent clean the repair area with MEK (refer to SRM 51−26−00).
(5) Mix adhesive according to the manufacturer’s instructions.
(6) Apply adhesive to both surfaces and air dry for 30 minutes at room temperature until tackfree prior to bonding.
NOTE: Great care must be taken when bonding repair items. The adhesive does notallow adjustment after contact.
.
(7) Assemble substrates and apply moderate pressure to achieve intimate contact.
.
(8) Optimum adhesion is achieved after a seven day cure at room temperature 70 °F (21 °C ).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−01−00 Page 201
Feb 18/2003
rsr5
20
78
, sb
, 0
5/0
6/0
1
0.25 in.(6.35 mm)
(TYP)
TYPICAL SECTIONTHROUGH REPAIR A
All dimensions are given ininches followed by millimetersin parentheses.
0.50 in.(12.7 mm)
CUT LINE
0.40 in.(10.16 mm)
R FULL
0.50 in.(12.7 mm)
(TYP)
1.0 in.(25.4 mm)
MAX
REPAIR A
CUT LINE
1.0 in.(25.4 mm)
(TYP)
REPAIR B
MAX
NOTE
TYPICAL SECTIONTHROUGH REPAIR B
SERVICE EFFECTIVITY
REPAIR
REPAIR A
REPAIR B
REPAIR C
SERVICE EFFECTIVITY
A/C 7003−7174PRE SB 601R−52−067A/C 7003−7174
A/C 7003−7174 POST SB 601R−52−067PRE SB 601R−52−067
A/C 7175 SUBSEQUENT
1
1
1
CSTRUCTURAL REPAIR MANUAL
Repair of Door SealsFigure 201 (Sheet 1)
MasterEFFECTIVITY: ALL 52−01−00 Page 202
Feb 18/2003
rsr5
2077, ic
, 03/1
2/0
1
All dimensions are given ininches followed by millimetersin parentheses.
REPAIR C
NOTE
SERVICE EFFECTIVITY
REPAIR
REPAIR A
REPAIR B
REPAIR C
SERVICE EFFECTIVITY
A/C 7003−7174
A/C 7003−7174
A/C 7003−7174 POST SB 601R−52−067
PRE SB 601R−52−067
PRE SB 601R−52−067
A/C 7175 SUBSEQUENT
1
1
0.25 in.(6.35 mm)
(TYP)CUT LINE
TYPICAL SECTIONTHROUGH REPAIR C
SEAL RETAINERREF
0.30 in.(7.62 mm)
1.00 in.(25.40 mm)
0.50 in.(12.70 mm)
(TYP)
CUT LINER FULL
MAX MAX
CSTRUCTURAL REPAIR MANUAL
Repair of Door SealsFigure 201 (Sheet 2)
MasterEFFECTIVITY: ALL 52−01−00 Page 203
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER−DOOR MAIN STRUCTURE − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for thepassenger−door main structure.
2. Structural Identification
A. Framing Structure
Refer to SRM 52−10−14, Page Block 1−99.
B. Fittings
Refer to SRM 52−10−27, Page Block 1−99.
C. Skin and Plating
Refer to SRM 52−10−31, Page Block 1−99.
3. Allowable Damage
Refer to SRM 52−10−14, Page Block 101−199.
A. Fittings
Refer to SRM 52−10−27, Page Block 101−199.
B. Skin and Plating
Refer to SRM 52−10−31, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER−DOOR FRAME STRUCTURE − STRUCTURAL IDENTIFICATION
1. General
Refer to Figure 1 for the structural identification of the passenger−door frame structure.
Refer to Figure 2 for the structural identification of the Phase IV passenger−door frame structure.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−14 Page 1
Jun 10/2007
rsr5
2011
.dg,
ng/
rm, 0
5/04
/06
FS311.75
FS320.10
FS329.50
FS338.00 FS
347.25
1
2
3
4
5
6
7
8
9
10
1112
13
14
15
1617
1819
20
21
22
23
24
25
26
27
28
29
30
33
34
35
36
37
38
39
4041
42
43
44
4546
4748
50
51
52
53
55
56
57
32
31
55
54
54
54
54
54
54
56
55
5638
4948 49
4546
CSTRUCTURAL REPAIR MANUAL
Passenger−Door Frame Structure − Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−10−14 Page 2
Jul 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
Assembly −Structure,PassengerDoor
601R31902 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
1 Former Inner,FS320.10
601R31902−99,−411, −455
0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
2 Channel 601R31902−93,−449
0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
3 Former Inner,FS338.90
601R31902−5 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−10−14 Page 3
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
4 Channel 601R31902−7 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
5 Former Outer,FS347.25
601R31902−3 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
6 Former Outer,FS311.75
601R31902−101 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
7 Former 601R31902−25 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−10−14 Page 4
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
8 Former 601R31902−26 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
9 Intercostal
DD 1
601R31902−23 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
10 Intercostal
DD 1A
601R31902−21 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
11 Intercostal
DD 2
600−31902−263 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−10−14 Page 5
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
12 Intercostal
DD 3
601R31902−33 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
13 Intercostal
DD 4
601R31902−337 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
14 Intercostal
DD 5
601R31902−415 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
15 Intercostal
DD 6
601R31902−413 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 4)
MasterEFFECTIVITY: ALL 52−10−14 Page 6
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
16 Intercostal
DD 7
600−31902−279 0.063 (1.60) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
17 Former 600−31902−251 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
18 Former 601R31902−409 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
19 Former 601R31902−13 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 5)
MasterEFFECTIVITY: ALL 52−10−14 Page 7
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
20 Former 600−31902−255 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
21 Former 601R31902−17 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
22 Former 601R31902−329 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
23 Former 601R31902−15 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 6)
MasterEFFECTIVITY: ALL 52−10−14 Page 8
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
24 Former 601R31902−16 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
25 Intercostal 601R31902−318 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
26 Intercostal 601R31902−317 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
27 Intercostal 601R31902−318 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 7)
MasterEFFECTIVITY: ALL 52−10−14 Page 9
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
28 Intercostal 601R31902−321 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
29 Intercostal 601R31902−322 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
30 Intercostal 601R31902−317 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
31 Intercostal 601R31902−323 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 8)
MasterEFFECTIVITY: ALL 52−10−14 Page 10
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
32 Intercostal 601R31902−313 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
33 Intercostal 601R31902−9 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
34 Intercostal 601R31902−457 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−7054
34A Intercostal 601R31902−485 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7055−7389
7391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
35 Intercostal 601R31902−459 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 9)
MasterEFFECTIVITY: ALL 52−10−14 Page 11
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
36 Intercostal 600−31902−311 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
37 Intercostal 600−31902−274 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
38 Intercostal 600−31902−259 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
39 Intercostal 600−31902−260 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 10)
MasterEFFECTIVITY: ALL 52−10−14 Page 12
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
40 Channel 601R31902−87 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
41 Bottom Corner,Forward
600−31998−10 0.063 (1.60) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
42 Bottom Corner,Aft
600−31998−9 0.063 (1.60) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
43 Cover, UpperCorner −Forward
600−31902−288 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 11)
MasterEFFECTIVITY: ALL 52−10−14 Page 13
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
44 Cover, UpperCorner − Aft
600−31902−287 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
45 Diaphragm 600−31902−283 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
46 Diaphragm 600−31902−284 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
47 Upper Channel 600−31902−285 0.063 (1.60) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 12)
MasterEFFECTIVITY: ALL 52−10−14 Page 14
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
48 Diaphragm 601R31902−145 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
49 Diaphragm 601R31902−146 0.050 (1.27) Al Alloy 2024−T42
QQ−A−250/5
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
50 Back−up Fitting 600−31922−3 0.125 / 0.210 (3.18 / 5.33 )7050−T73651 Al Alloy
CMS 516−03 (BAMS516−003)
A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
51 Back−up Fitting 600−31922−4 0.125 / 0.210 (3.18 / 5.33 )7050−T73651 Al Alloy
CMS 516−03 (BAMS516−003)
A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 13)
MasterEFFECTIVITY: ALL 52−10−14 Page 15
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
52 Back−upFitting, Tee
600−31986−3 0.250 / 0.375 (6.35 / 9.52)7050−T73651 Al Alloy
CMS 516−03 (BAMS516−003)
A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
53 Back−upFitting, Tee
600−31986−4 0.250 / 0.375 (6.35 / 9.52)7050−T73651 Al Alloy
CMS 516−03 (BAMS516−003)
A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
54 Cleat 600−31902−269 0.050 (1.27) Al Alloy 7075−T62
QQ−A−250/13
A023 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
55 Support Angle 601R31902−35 3.00 (76.2) 7075 Al Alloy ExtdBar & Shapes ♣QQ−A−200/11
A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 14)
MasterEFFECTIVITY: ALL 52−10−14 Page 16
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
56 Support Angle 601R31902−71 2.50 (63.5) M/F S−2199 ♦♦ A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
57 Support Angle 601R31902−73 2.25 (57.15) M/F S−2236 ♦♦ A024 7002−73897391−73957397−74087410−74117413−74157417−74227424−74317433−74437445−74517453−74547456−7456
♦ Refer to SRM 51−21−16
♦♦ Refer to SRM 51−31−59
♣ Make from Tiernay Extrusion No. 60−17077
NOTE: All dimensions are in inches followed by millimeters in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 15)
MasterEFFECTIVITY: ALL 52−10−14 Page 17
Jun 10/2007
rsr5
2106
.dg,
rm
, 03/
04/0
6
8780
22
74
73
46
32
45
63
73
46
50
46
31
2124
5
8023
20
39
1980
5
48
6466
267
35
4468
1110
1
6
6
5
45
57
46
73
64
65
45
82
81
62
81
4630
46
45
60
37
61
27
56
FS311.75
FS347.25
1011
9
9
9
9
9
9
38
58
45
9
CSTRUCTURAL REPAIR MANUAL
Passenger−Door Frame Structure − Structural IdentificationFigure 2 (Sheet 1)
MasterEFFECTIVITY: ALL 52−10−14 Page 18
Jun 10/2007
57
52
36
8990
9255
78
16
14
13 79 14 72
83
91
86
8371
54
78
59
29
53
51
26
4140
1843
3
424
75
33
77
FS311.75
FS347.25
34 25
28
15
84
8415
88
70
49
76
85
17
12
9
69
9
9
9
9
9
9
47
rsr5
2107
.dg,
rm
, 04/
04/0
6
CSTRUCTURAL REPAIR MANUAL
Passenger−Door Frame Structure − Structural IdentificationFigure 2 (Sheet 2)
MasterEFFECTIVITY: ALL 52−10−14 Page 19
Jun 10/2007
rsr5
2108
.dg,
rm
, 04/
04/0
6
93
94
95
96
97
98
99
100
CSTRUCTURAL REPAIR MANUAL
Passenger−Door Frame Structure − Structural IdentificationFigure 2 (Sheet 3)
MasterEFFECTIVITY: ALL 52−10−14 Page 20
Jun 10/2007
rsr5
2109
.dg,
rm
, 04/
04/0
6
102
103
104
105
106
107
108
109
110111 (OPP.)
CSTRUCTURAL REPAIR MANUAL
Passenger−Door Frame Structure − Structural IdentificationFigure 2 (Sheet 4)
MasterEFFECTIVITY: ALL 52−10−14 Page 21
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
Assembly −Structure,Passenger Door
Phase IV − Door
601R31702 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
1
Corner, Bottom −Forward
601R319983−1 4.00 (101.6) Al Alloy7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
1A
Corner, Bottom −Fwd
601R319983−3 4.00 (101.6) Al Alloy7475−T7351
CMS 516−02 (BAMS516−002)
A025 8030−8400
2
Corner, Bottom −Aft
601R319983−2 4.00 (101.6) Al Alloy7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
2A
Corner, Bottom −Aft
601R319983−4 4.00 (101.6) Al Alloy7475−T7351
CMS 516−02 (BAMS516−002)
A025 8030−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 1)
MasterEFFECTIVITY: ALL 52−10−14 Page 22
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
3
Intercostal, DD5 601R318075−3 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7879
3AIntercostal, DD5 601R318075−5 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7880−8400
4
Bracket Assy 601R38921−13 M/F S3975T ♦♦ A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−79477949−7950
4A Bracket Assy 601R319076−1 M/F B0510038BA ♦♦ A024 7948−79487951−8400
5
Riser 600−31022−111 M/F S4897 ♦♦ A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 2)
MasterEFFECTIVITY: ALL 52−10−14 Page 23
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
6
Intercostal 600−31902−257 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
7
Intercostal DD1 600−31902−259 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
8
Intercostal DD1A 600−31902−260 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
9
Cleat 600−31902−269 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 3)
MasterEFFECTIVITY: ALL 52−10−14 Page 24
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
10
Clip 600−31902−275 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8089
10A Clip 601R319034−1 M/F B0501140BD ♦♦ A025 8090−8400
11
Clip 600−31902−276 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8089
11A Clip 601R319034−2 M/F B0501140BD ♦♦ A025 8090−8400
12
Cleat 600−31902−277 0.040 (1.02) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
12ACleat 601R38121−1 0.040 (1.02) Al Alloy
7075−T62
QQ−A−250/13
A023 8030−8074
12BCleat 601R38121−3 0.040 (1.02) Al Alloy
7075−T62
QQ−A−250/13
A023 8076−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 4)
MasterEFFECTIVITY: ALL 52−10−14 Page 25
May 10/2010
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
13
Cleat 600−31902−278 0.040 (1.02) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
13ACleat 601R38121−2 0.040 (1.02) Al Alloy
7075−T62 clad
QQ−A−250/13
A023 8030−8074
13BCleat 601R38123−1 0.040 (1.02) Al Alloy
7075−T62 clad
QQ−A−250/13
A023 8076−8400
14
Diaphragm 600−31902−283 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
14ADiaphragm 601R38122−1 0.050 (1.27) Al Alloy
2024−T42
QQ−A−250/5
A023 8030−8400
15
Diaphragm 600−31902−284 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
15ADiaphragm 601R38122−2 0.050 (1.27) Al Alloy
2024−T42
QQ−A−250/5
A023 8030−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 5)
MasterEFFECTIVITY: ALL 52−10−14 Page 26
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
16
Bracket 600−31981−3 Al Alloy 7050−T73651
CMS 516−03 (BAMS516−003)
A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8074
16ABracket 600−38124−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A024 8076−8400
17
Bracket 600−31981−4 Al Alloy 7050−T73651
CMS 516−03 (BAMS516−003)
A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8074
17ABracket 600−38124−2 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A024 8076−8400
18
Bracket,Mounting Pulley
601R317106−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 6)
MasterEFFECTIVITY: ALL 52−10−14 Page 27
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
19
Former,FS311.75
601R318031−1 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7894
19AFormer,FS311.75
601R318031−3 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7895−8029
19BFormer,FS311.75
601R318031−5 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 8030−8400
20
Frame, FS320.00 601R318032−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7879
20AFrame, FS320.00 601R318032−5 0.063 (1.60) Al Alloy
2024−T42
QQ−A−250/5
A023 7880−8400
21
Frame,FS338.963
601R318033−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8029
21AFrame,FS338.963
601R318033−5 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 8030−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 7)
MasterEFFECTIVITY: ALL 52−10−14 Page 28
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
22
Former,FS347.27
601R318034−1 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7894
22AFormer,FS347.27
601R318034−3 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7895−8029
22BFormer,FS347.27
601R318034−5 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 8030−8400
23
Former,FS323.363
601R318035−5 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
24
Former,FS335.763
601R318036−7 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 8)
MasterEFFECTIVITY: ALL 52−10−14 Page 29
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
25
Former,FS338.963
601R318037−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
26
Former,FS320.163
601R318038−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
27
Intercostal DD2 601R318051−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
28
Intercostal DD2 601R318052−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 9)
MasterEFFECTIVITY: ALL 52−10−14 Page 30
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
29
Intercostal DD2 601R318053−3 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
30
Intercostal DD3 601R318054−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
31
Intercostal DD3 601R318055−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
32
Intercostal DD3 601R318056−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 10)
MasterEFFECTIVITY: ALL 52−10−14 Page 31
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
33
Intercostal DD6 601R318057−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
34
Clip 601R318058−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
35
Frame,FS327.763
601R318062−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
36
Former,FS329.50
601R318065−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 11)
MasterEFFECTIVITY: ALL 52−10−14 Page 32
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
37
Intercostal DD1A 601R318066−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
38
Intercostal DD1 601R318067−5 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
39
Channel, Upper 601R318071−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
40
Hinge, Half 601R318073−5 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 12)
MasterEFFECTIVITY: ALL 52−10−14 Page 33
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
41
Channel, Lower 601R318074−5 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
42
Former,FS329.41
601R318078−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
43
Intercostal, DD4 601R318081−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
44
Intercostal DD7A 601R318083−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 13)
MasterEFFECTIVITY: ALL 52−10−14 Page 34
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
45
Bracket 601R318084−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
46
Bracket 601R318084−2 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
47
Plate, DoorCentering
601R318085−1 Al Alloy 7075−T651
QQ−A−250/12
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
48
Plate, DoorCentering
601R318085−2 Al Alloy 7075−T651
QQ−A−250/12
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 14)
MasterEFFECTIVITY: ALL 52−10−14 Page 35
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
49
Frame, FS313.56 601R318086−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
50
Former,FS329.41
601R318088−1 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7859
50AFormer,FS329.41
601R318088−3 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7860−8400
51
Intercostal, DD5 601R318091−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7879
51AIntercostal, DD5 601R318091−3 0.050 (1.27) Al Alloy
2024−T42
QQ−A−250/5
A023 7880−8029
51BIntercostal, DD5 601R318091−5 0.050 (1.27) Al Alloy
2024−T42
QQ−A−250/5
A023 8030−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 15)
MasterEFFECTIVITY: ALL 52−10−14 Page 36
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
52
Former,FS329.50, DD2
601R318092−1 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
53
Intercostal, DD4 601R318093−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
54
Doubler, Pull inCam
601R318094−1 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
55
Doubler, Pull inCam
601R318094−2 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 16)
MasterEFFECTIVITY: ALL 52−10−14 Page 37
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
56
Plate, Mounting 601R318129−3 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
56A
Plate, Mounting 601R318129−5 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
57
Angle 601R318231−1 Al Alloy 7475−T7351
CMS 516−03 (BAMS516−003)
A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7939
57AAngle 601R318231−5 Al Alloy 7475−T7351
CMS 516−03 (BAMS516−003)
A024 7940−8400
58
Channel 601R318232−3 Al Alloy 7075−T7351
QQ−A−250/12
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7939
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 17)
MasterEFFECTIVITY: ALL 52−10−14 Page 38
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
58AChannel 601R318232−5 Al Alloy 7075−T7351
QQ−A−250/12
A025 7940−8400
59
Channel 601R318274−1 Al Alloy 7075−T7351
QQ−A−250/12
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7939
59AChannel 601R318274−5 Al Alloy 7075−T7351
QQ−A−250/12
A025 7940−8400
60
Channel 601R318275−7 Al Alloy 7075−T7351
QQ−A−250/12
A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7939
60AChannel 601R318275−9 Al Alloy 7075−T7351
QQ−A−250/12
A024 7940−8400
61
Clip, DD1A 601R318277−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 18)
MasterEFFECTIVITY: ALL 52−10−14 Page 39
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
62
Angle, Support,Forward
601R318731−3 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
63
Angle, Support,Aft
601R318732−3 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
64
Wedge, Lower 601R318737−1 Al Alloy 2024−T351
QQ−A−250/4
A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7509
64AWedge, Lower 601R318737−3 Al Alloy 2024−T351
QQ−A−250/4
A024 7510−7796
64BWedge, Lower 601R318738−1/
−2Al Alloy 2024−T351
QQ−A−250/4
A024 7797−7935
64CWedge, Lower 601R318738−3/
−4Al Alloy 2024−T351
QQ−A−250/4
A024 7936−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 19)
MasterEFFECTIVITY: ALL 52−10−14 Page 40
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
65
Clip, Intercostal,DD7
601R318824−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
66
Clip, Intercostal,DD7
601R318824−2 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
67
Intercostal, DD7 601R318825−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
68
Intercostal, DD7 601R318826−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 20)
MasterEFFECTIVITY: ALL 52−10−14 Page 41
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
69
Former,FS335.163
601R31902−15 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
70
Former,FS323.963
601R31902−16 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
71
Bracket 601R31902−147 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
72
Bracket 601R31902−148 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 21)
MasterEFFECTIVITY: ALL 52−10−14 Page 42
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
73
Intercostal 601R31902−317 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
74
Intercostal, DD1 601R31902−318 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
75
Intercostal, DD6 601R31902−323 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
76
Bracket 601R31902−347 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 22)
MasterEFFECTIVITY: ALL 52−10−14 Page 43
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
77
Target 601R31902−349 4130 Sheet Steel Cond. N
MIL−S−18729
D015 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
78
Deflector 601R31902−375 L−P−410 6/6 Nylon N/A 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
79
Deflector 601R31902−376 L−P−410 6/6 Nylon N/A 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
80
Strip 601R31902−383 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 23)
MasterEFFECTIVITY: ALL 52−10−14 Page 44
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
81
Bracket 601R31902−461 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
82
Intercostal, DD6 601R31902−485 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
83
Diaphragm 601R31902−541 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
84
Diaphragm 601R31902−542 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 24)
MasterEFFECTIVITY: ALL 52−10−14 Page 45
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
85
Bracket 601R31902−543 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7592
85ABracket 601R31902−555 0.050 (1.27) Al Alloy
2024−T42
QQ−A−250/5
A023 7593−8400
86
Bracket 601R31902−544 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−7592
86ABracket 601R31902−556 0.050 (1.27) Al Alloy
2024−T42
QQ−A−250/5
A023 7593−8400
87
Member, Edge,Upper
601R31920−5 Al Alloy 7050−T7451
CMS 516−03 (BAMS)516−003
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−75307532−75347561−7561
87AMember, Edge,Upper
601R31920−7 Al Alloy 7050−T7451
CMS 516−03 (BAMS)516−003
A023 7531−75317535−75607562−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 25)
MasterEFFECTIVITY: ALL 52−10−14 Page 46
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
88
Former,FS329.50
601R318065−4 0.063 (1.60) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
89
Gusset 601R318927−3 0.063 (1.60) Al Alloy7075−T62
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
90
Plate, CornerSupport
601R318928−1 0.080 (2.03) Al Alloy 7075−T6
QQ−A−250/13
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
91
Plate, Protector 601R318929−1 0.063 (1.60) Steel Sheet AMS5862
Cond. H−1000 15−5ph
S010 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 26)
MasterEFFECTIVITY: ALL 52−10−14 Page 47
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
92
Bracket Assy 601R38921−13 Al Alloy 7075−T73511
QQ−A−200/111
M/F S3975T ♦♦
A024 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−79477949−7950
92A
Bracket Assy 601R319076−1 Al Alloy 7075−T73511
QQ−A−200/111
M/F S3975T ♦♦
A024 7948−79487951−8400
C
Handle, MountingAssembly
601R31708 N/A N/A 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−79477949−79557957−79577967−7967
93
Bracket 601R317081−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 27)
MasterEFFECTIVITY: ALL 52−10−14 Page 48
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
94
Bracket 601R317082−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
95
Cover 601R317083−3 0.050 (1.27) Al Alloy 2024−T3
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
96
Angle, Inner 601R318072−1 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
97
Angle 601R31908−9 0.050 (1.27) Al Alloy2024−T42
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 28)
MasterEFFECTIVITY: ALL 52−10−14 Page 49
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
98
Gusset 601R318925−1 0.080 (2.03) Al Alloy7075−T62
QQ−A−250/13
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
99
Gusset 601R318925−2 0.080 (2.03) Al Alloy7075−T62
QQ−A−250/13
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
100
Gusset 601R318926−1 0.050 (1.27) Al Alloy7075−T62
QQ−A−250/13
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
101 Not Used − − − −
DHandle, MountingAssembly
601R319050 N/A N/A 7956−79567958−79667968−8400
102
Cover, Handle 601R319051−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 29)
MasterEFFECTIVITY: ALL 52−10−14 Page 50
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
103
Cover, Handle 601R319052−3 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
104
Panel, HandleMounting
601R319053−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
105
Panel, HandleMounting
601R319054−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
106
Angle, InnerHandle
601R319055−1 M/F B0501025AA ♦♦ A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 30)
MasterEFFECTIVITY: ALL 52−10−14 Page 51
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
107
Angle, InnerHandle
601R319056−1 M/F B0501025AA ♦♦ A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
108
Bracket, InnerHandle
601R319057−1 0.050 (1.27) Al Alloy 2024−T3
QQ−A−250/5
A023 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
109
Bracket, InnerHandle
601R319058−3 M/F AMS−3301 ♦♦ E002 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
110
Angle, Aft 601R319063−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 31)
MasterEFFECTIVITY: ALL 52−10−14 Page 52
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
111
Angle, Forward 601R319069−1 Al Alloy 7475−T7351
CMS 516−02 (BAMS516−002)
A025 7390−73907396−73967409−74097412−74127416−74167423−74237432−74327444−74447452−74527455−74557457−8400
♦ Refer to SRM 51−21−16
♦♦ Refer to SRM 51−31−59
NOTE: All dimensions are in inches followed by millimeters in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 32)
MasterEFFECTIVITY: ALL 52−10−14 Page 53
Jun 10/2007
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER−DOOR FRAME STRUCTURE − REPAIRS
1. General
For repairs to the passenger−door frame structure, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−11−014 Plugging of tooling holes,passenger door sealing anddrainage.
601R−52−11−088 Repair to passenger door innerskin.
601R−52−11−090 Repair to passenger door,forward outer former.
601R−52−11−101 Temporary repair to passengerdoor, inner skin.
601R−52−11−102 Passenger door inner skinpuncture near FS 349.00.
601R−52−11−402 Repair to passenger doorforward/aft frame members,FS320.10 and FS338.90
601R−52−11−408 General repair to inner passengerdoor
601R−52−11−806 Deviation to REO601R−52−11−402
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−14 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER−DOOR FITTINGS − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the passenger door fittings, contact Bombardier AerospaceRegional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−27 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER−DOOR FITTINGS − REPAIRS
1. General
For repairs to the passenger door fittings, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01), except for the REO’s listed below.
A. List of REO’s
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Generic Repairs Engineering Orders (GREO) Manual, CSP−A−092.
REO ISSUE TITLE/DESCRIPTION EFFECTIVITY
601R−52−11−034 A Pivot fitting supportpassenger door.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−27 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER DOOR SKIN AND PLATING − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the passenger door skin and plating, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−31 Page 1
Feb 18/2003
rsr5
2068
.dg,
pl/l
r, a
pr19
/200
7
FS310.00 FS349.00FS329.50
DATUM #1
DATUM #4
DATUM #7
FS310.00 FS349.00FS329.50
DATUM #1
DATUM #4
DATUM #7
VIEW LOOKING INBOARDON OUTER SKIN
2 1
3
4 5
3
LEGEND
1t = 0.040 in. (1.016 mm)
1t
1t 1t 1t 1t
1t
1t 1t 1t 1t
1t 1t
1t
1t 1t 1t 1t
1t
1t 1t 1t 1t
1t 1t
A
A
B
BVIEW LOOKING INBOARD
ON OUTER SKINB
CSTRUCTURAL REPAIR MANUAL
Passenger Door Skin and Plating − Structural IdentificationFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−10−31 Page 2
Jun 10/2007
rsr5
2073
.dg,
pl/l
r, a
pr19
/200
7
LEGEND
12
t = 0.040 in. (1.016 mm)t = 0.058 in. (1.473 mm)3t = 0.108 in. (2.743 mm)4t = 0.158 in. (4.013 mm)
FS310.00 FS349.00FS329.50
DATUM #1
DATUM #4
DATUM #7
FS310.00 FS349.00FS329.50
DATUM #1
DATUM #4
DATUM #7
VIEW LOOKING INBOARDON OUTER SKIN
876
1t 1t
1t 1t 1t 1t
1t
1t 1t 1t 1t
1t 1t
3
1t
3t
1t
1t 1t
2t
2t 1t 1t
1t 1t 1t 1t
4t
3t 3t
2t
A
B
A
B
BVIEW LOOKING INBOARD
ON OUTER SKINB
CSTRUCTURAL REPAIR MANUAL
Passenger Door Skin and Plating − Structural IdentificationFigure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−10−31 Page 3
Jun 10/2007
rsr5
2074
.dg,
pl/l
r, a
pr19
/200
7
11
13
14
16
14
19
10
12
14
15
17
1418
920
20
21
22
C
C
D
D
11
13
14
16
14
10
12
14
15
17
14
9
TOOL FACE
25
21 20
20
22
23
D
E
E
2426
24
2426
F
FF
2525252525
252525
F
24
24
CSTRUCTURAL REPAIR MANUAL
Passenger Door Skin and Plating − Structural IdentificationFigure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−10−31 Page 4
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
— PassengerDoor StructureAssembly
601R31902
−351
7003−7038
— PassengerDoor StructureAssembly
601R31902
−427
7002−7002,7039−7050
— PassengerDoor StructureAssembly
601R31902
−441
7051−7055
— PassengerDoor StructureAssembly
601R31902
−469
7056−7209
— PassengerDoor StructureAssembly
601R31902
−515
7210−7228
— PassengerDoor StructureAssembly
601R31902
−519
7229−7323
— PassengerDoor StructureAssembly
601R31902
−545
7324−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
— PassengerDoor StructureAssembly
Phase IV Door
601R31702
−5
7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−7530,7532−7534,7561−7561
— PassengerDoor StructureAssembly
Phase IV Door
601R31702
−9
7531−7531,7535−7560,7562−7659
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−10−31 Page 5
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
— PassengerDoor StructureAssembly
Phase IV Door
601R31702
−13
7660−8029
— PassengerDoor StructureAssembly
Phase IV Door
601R31702
−15
8030−8400
1 Outer Skin 601R31902
−331
0.063 (1.60) clad 2024−T3QQ−A−250/5 †
A110 7003−7038
2 Doubler 601R31902
−315
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A040 7003−7038
3 Doubler 601R31902
−95
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A048 7002−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
4 Doubler 601R31902
−433
0.050 (1.27) clad 2024−T3QQ−A−250/5 †
A040 7002−7002,7039−7050
5 Outer Skin 601R31902
−431
0.063 (1.60) clad 2024−T3QQ−A−250/5 †
A110 7002−7002,7039−7050
6 Doubler 601R31902
−447
0.050 (1.27) clad 2024−T3QQ−A−250/5 †
A048 7051−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−10−31 Page 6
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
7 Outer Skin 601R31902
−445
0.063 (1.60) clad 2024−T3QQ−A−250/5 †
A110 7051−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
8 Outer Skin 601R318021
−5
0.160 (4.06) clad 2024−T3QQ−A−250/5 †♠
A116 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−7680,7684−7689,7692−7823,7825−7826,7835−7838,7841−7841,7845−7845,7849−7849,7852−7852
8A Outer Skin 601R319066
−1
0.160 (4.06) clad 2024−T3QQ−A−250/5 †
A116 7681−7683,7690−7691,7824−7824,7827−7834,7839−7840,7842−7844,7846−7848,7850−7851,7853−8029
8B Outer Skin 601R319066
−5
0.160 (4.06) clad 2024−T3QQ−A−250/5 †
A116 8030−8064
8C Outer Skin 601R319066
−7
0.160 (4.06) clad 2024−T3QQ−A−250/5 †
A116 8065−8400
9 Inner Skin 601R31902
−319
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7003−7038
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−10−31 Page 7
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
9A Inner Skin 601R31902
−407
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7002−7002,7039−7050
9B Inner Skin 601R31902
−451
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7051−7055
9C Inner Skin 601R31902
−481
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7056−7228
9D Inner Skin 601R31902
−537
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7229−7323
9E Inner Skin 601R31902
−547
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7324−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
9F Inner Skin 601R318024
−5
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−7659
9G Inner Skin 601R318024
−7
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7660−7859
9H Inner Skin 601R318024
−11
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 7860−8029
9J Inner Skin 601R318024
−13
0.040 (1.02) clad 7075−T6QQ−A−250/13 †
A023 8030−8400
10 Access Door 600−31902
−335
0.050 (1.27) clad 7075−T6QQ−A−250/13 †
A023 7002−8400
11 Access Door 601R31902
−217
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 4)
MasterEFFECTIVITY: ALL 52−10−31 Page 8
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
12 Access Door 601R31902
−77
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−7055
12A Access Door 601R31902
−471
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7056−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
12B Access Door 601R318954
−1
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A023 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−7859
12C Access Door 601R318954
−3
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A023 7860−8400
13 Access Door 601R31902
−327
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−7055
13A Access Door 601R31902
−473
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7056−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 5)
MasterEFFECTIVITY: ALL 52−10−31 Page 9
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
13B Access Door 601R318076
−3
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A023 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−8400
14 Access Door 600−31902
−295
0.050 (1.27) clad 7075−T6QQ−A−250/13 †
A023 7002−8400
15 Access Door 601R31902
−79
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−7055
15A Access Door 601R31902
−475
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7056−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
15B Access Door 601R318953
−1
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A023 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−8400
16 Access Door 601R31902
−80
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−7055
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 6)
MasterEFFECTIVITY: ALL 52−10−31 Page 10
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
16A Access Door 601R31902
−476
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7056−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
16B Access Door 601R318077
−3
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A023 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−8400
17 Access Door 600−31902
−327
0.050 (1.27) clad 7075−T6QQ−A−250/13 †
A023 7002−7055
17A Access Door 601R31902
−463
0.050 (1.27) clad 2024−T42QQ−A−250/5 †
A023 7056−8400
18 Access Door 601R31902
−83
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−7055
18A Access Door 601R31902
−477
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7056−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
19 Access Door 601R31902
−81
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7002−7055
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 7)
MasterEFFECTIVITY: ALL 52−10−31 Page 11
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
19A Access Door 601R31902
−479
0.050 (1.27) clad 7075−T62QQ−A−250/13 †
A023 7056−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
20 Deflector 601R31902
−375, −376
0.375 (9.53) Nylon †† NA 7002−7002,7039−8400
21 Bracket 601R38921
−3
2.5 (63.50) ♠♠† A024 7002−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
21A Bracket 601R38921
−15
2.5 (63.50) ♠♠† A024 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−7947,7949−7950
21B Bracket 601R319076
−3
2.25 (57.15) ♠♠♠† A024 7948−7948,7951−8400
22 Bracket 601R38921
−11
2.5 (63.50) ♠♠† A024 7002−7002,7039−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 8)
MasterEFFECTIVITY: ALL 52−10−31 Page 12
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
23 Plate 601R318928
−1
0.080 (2.03) clad 7075−T6QQ−A−250/13 †
A023 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−8400
24 Cup Assembly 601R319023
−1, −4
† E212 7324−7389,7391−7395,7397−7408,7410−7411,7413−7415,7417−7422,7424−7431,7433−7443,7445−7451,7453−7454,7456−7456
24A Cup Assembly 601R319023
−3, −2
† E212 7390−7390,7396−7396,7409−7409,7412−7412,7416−7416,7423−7423,7432−7432,7444−7444,7452−7452,7455−7455,7457−7659
24B Cup Assembly 601R318972
−3, −4
Polyamide Nylon 6/6 perL−P−410
E002 7660−8400
25 Glass Fabric 601R319023 BAMS 18 Type II 7324−7659
26 Doubler 601R318972
−5, −6
0.032 (0.81) clad 2024−T3QQ−A−250/5 †
A023 7660−7859
♦ Refer to SRM 51−21−16.
— Item not shown
† Polyurethane topcoat color white number 17875 per Federal Standard 595.
†† Specification ASTM 5989−96.
♠ Chem−mill per MPS 186.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 9)
MasterEFFECTIVITY: ALL 52−10−31 Page 13
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISH
CODE ♦ EFFECTIVITY
♠♠ Make from S3975−T.
♠♠♠ Make from B0510038BA.
NOTE: All dimensions are given in inches followed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 10)
MasterEFFECTIVITY: ALL 52−10−31 Page 14
Jun 10/2007
PASSENGER DOOR SKIN AND PLATING − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the passenger door skin and plating, refer to SRM 52−00−31.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−31 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER DOOR SKIN AND PLATING − REPAIRS
1. General
For repairs to the passenger door skin and plating, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01), except for the REOs and repairs listed below.
A. List of REOs
The repairs listed below are applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−11−024 Passenger door handle cutoutchamfer.
2. Replacement of Passenger Door Hinge (door section).
NOTE: Bombardier Aerospace recommends that all work be carried out by a well trained andexperience crew.
A. Consumable Materials
Reference Designation
liquid shim EA 934, Moldable CL 1, Grade 1 and 2
B. Job Set−up
(1) Remove the passenger door (refer to AMM 52−11−00).
(2) Place the door on a secure workbench.
(3) Get access to the hinge underside area inside the door as follows:
(a) Remove the handrails (refer to AMM 52−11−05).
(b) Remove all the steps (refer to AMM 52−11−04) .
(c) Remove or disconnect the passenger door handle and mechanism as necessary foraccess (refer to AMM 52−11−21).
(d) Remove the stair structure from the door (refer to SRM 52−12−55).
(e) Remove the fasteners as necessary and carefully release the inner door skin from thedoor structure.
(4) Inspect the area for possible damage or corrosion.
(5) Protect door from contamination.
(6) Remove FWD and AFT hinge fairings from the door.
(7) Manufacture Jig locator blocks as shown in Figure 201, sheet 1.
NOTE: Jig alignment block can be fabricated on site, using any metallic material, in orderto locate the new hinge from the removed hinge reference location points.
(8) Apply protective tape at the mating point of the jig locator blocks and the door outer skin toprotect the surface.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−31 Page 201
Jul 10/2006
(9) Mark off hinge location on the outer skin.
(10) Install the tooling pin using washers between the locator block and the hinge ends asfollows :
– Make sure the pin is protruding at least 9 in. (22.86 cm) into the lugs on both side of thehinge.
– Make sure there is no free play between the pin, hinge holes and locator holes.
(11) Hold the jig alignment block with quick cure epoxy (or equivalent) and clamps.
NOTE: Do not use excessive force on clamps in order to keep alignment.
(12) Cure with tooling pin installed.
(13) Back drill 2 holes in the jig locator blocks from existing fairing holes.
(14) Secure locator blocks with bolts, washers and nuts (any type).
(15) Remove the clamps
(16) Make sure that the tooling pin moves freely
(17) Remove the tooling pin.
C. Procedure
(1) Remove all fasteners common to the hinge.
(2) Carefully remove the hinge from the door.
(3) Remove and clean (refer to SRM 51−26−00) the liquid shim from the old hinge and retainfor future reference.
(4) Inspect the fastener holes.
(5) Position and secure the new hinge on the door.
(6) Re−install tooling pins.
(7) Make sure that the pin moves freely.
(8) Back drill five holes, equally spaced from the skin on the new hinge for each row as shownin Figure 201, sheet 2.
NOTE: Do not back drill any holes in the lower flange of the hinge at this stage.
(9) Remove and deburr the hinge as required.
(10) Apply release agent on the door outer skin surface and let dry.
(11) Apply liquid shim at mating surfaces as shown in Figure 201, sheet 3.
(12) Reinstall the hinge with tooling pin.
NOTE: Do not apply excessive pressure on the hinge, or the liquid shim will squeeze outtoo much.
(13) Install, finger tight only, five wing nuts, twist Clecos, or similar in the upper row of hinge.
(14) Let the liquid shim cure.
NOTE: If authorized, use a heat gun to accelerate cure time.
(15) Use a drill bushing to back drill all fastener holes from existing holes on to the outer flangeof hinge.
(16) If required, cut the flange of the old hinge and use as template for holes that are too difficultto reach from the inside of the door structure as follows:
– Secure template on the hinge with wing nuts.
– Use the drill bushing to spot drill on the new hinge.
NOTE: Do not drill through, the template is tapered and may cause misalignment ofholes.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−31 Page 202
Jul 10/2006
– Progressively open the holes to the final size.
– Periodically verify the alignment, hole roundness and tooling pin (freedom ofmovement).
(17) Countersink holes (refer to SRM 51−40−11) for installation of Hi−Lites.
(18) Wet install the Hi−Lites (refer to SRM 51−23−00 and SRM 51−42−21) .
(19) Back drill the solid rivet row through lower flange of hinge, if necessary use the template anddrill bushing to spot drill holes that are to difficult to reach from the underside of door.
(20) Wet install the solid rivets (refer to SRM 51−23−00 and SRM 51−42−06).
(21) Install the FWD and AFT hinge fairings on the door.
(22) Touch up as required (refer to SRM 51−25−00).
D. Close out
(1) Remove all tools, and unwanted materials from the work area.
(2) Attach the inner skin to the door structure.
(3) Install the stair structure on the door (refer to SRM 52−12−55).
(4) Install or connect the passenger door handle and mechanism as applicable (refer to AMM52−11−21).
(5) Install the steps (refer to AMM 52−11−04) .
(6) Install the passenger door (refer to AMM 52−11−00) .
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−10−31 Page 203
Jul 10/2006
rsr5
2103
.dg,
cc,
05/
01/0
6
JIGLOCATOR
BLOCKAFT
JIGLOCATOR
BLOCKFORWARD
TOOLING PIN
VIEW LOOKING INBOARD AT HINGE
WASHERSWASHER
AFT
CSTRUCTURAL REPAIR MANUAL
Passenger Door Skin and Plating − RepairsFigure 201 (Sheet 1)
MasterEFFECTIVITY: ALL 52−10−31 Page 204
Jul 10/2006
rsr5
2104
.dg,
cc,
06/
01/0
6
CSTRUCTURAL REPAIR MANUAL
Passenger Door Skin and Plating − RepairsFigure 201 (Sheet 2)
MasterEFFECTIVITY: ALL 52−10−31 Page 205
Jul 10/2006
rsr5
2105
.dg,
cc/
lr, m
ay24
/200
6
VIEW LOOKING AT CROSS SECTION OF PAX DOOR AND HINGE
DOORSTRUCTURE
LIQUIDSHIM
HINGE
OUTERFLANGE
LOWERFLANGE
CSTRUCTURAL REPAIR MANUAL
Passenger Door Skin and Plating − RepairsFigure 201 (Sheet 3)
MasterEFFECTIVITY: ALL 52−10−31 Page 206
Jul 10/2006
PASSENGER−DOOR AUXILIARY STRUCTURE − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for thepassenger−door auxiliary structure.
2. Structural Identification
A. Stair Structure
Refer to SRM 52−12−55, Page Block 1−99.
B. Handrails
Refer to SRM 52−12−57, Page Block 1−99.
3. Allowable Damage
A. Stair Structure
Refer to SRM 52−12−55, Page Block 101−199.
B. Handrails
Refer to SRM 52−12−57, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER DOOR STAIRS − STRUCTURAL IDENTIFICATION
1. General
A. For the structural identification of the passenger door stairs, refer as follows:
(1) Fixed Stair Assembly
Refer to Figure 1.
(2) Hinged Stair Panels
Refer to Figure 2.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−55 Page 1
Feb 18/2003
14
2419
228
8 22
223
3013
25
527
20
14
5
29
18
28
12
16
10
16
4
1
4
2532
34
33
16
14
114
12
3
2
10
419
21
14
2
15
2(TYPICAL)
26
13
31
rsr5
2015
.dg,
ss,
mar
23/2
01036
CSTRUCTURAL REPAIR MANUAL
Fixed Stair Assembly−Structural IdentificationFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−12−55 Page 2
Apr 10/2011
rsr5
2016
.dg,
ps/
ss, j
an20
/201
1
3
5
6
7
8
10
11
12
13
14
1718
19
2021
25
28
2
2
3
3
3
5
7
8
8
12
13
13
14
28
25
29
30
2 (5 PLACES)
(2 PLACES) 2
2 (4 PLACES)
2 (5 PLACES)31
2 (4 PLACES)
2 (5 PLACES)
2 (5 PLACES)
(DOOR REF)
3 (4 PLACES)
2 (5 PLACES)
FWD
35
CSTRUCTURAL REPAIR MANUAL
Fixed Stair Assembly−Structural IdentificationFigure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−12−55 Page 3
Apr 10/2011
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFECT−
IVITY
Stair Structure 601R31907
1 Tread 0.063 (1.60) clad 2024−T42 A023
2 Stiffener S−6665 extruded2024−T3511
A024
3 Support angle S−2175 extruded 2024−T42 A024
4 Anti−skid tread V−2500−GD plastic sheet ¶
5 Cleat 0.040 (1.02) clad 2024−T42 A023
— Packer 0.032 (0.81) clad 2024−T42 A023
— Packer 0.050 (1.27) clad 2024−T42 A023
6 Support Zee 0.050 (1.27) clad 2024−T4 A023
7 Shear clip 0.050 (1.27) clad 2024−T42 A023
8 Support angle S−2201 extruded2024−T3511
A024
9 Doubler 0.250 (6.35) nylon 6/6 sheet¶¶
E002
10 Doubler 0.050 (1.27) clad 2024−T42 A023
11 Support Tee 60−1900 extruded2024−T3511 ♠
A024
12 Attach angle 600−31907 60−10229 extruded2024−T3511 ♠
A024
13 Stiffener S−4883 formed 2024−T3 A023
14 Stiffener 0.040 (1.02) clad 2024−T42 A023
15 Stiffener Machined 2024 −T4 rolledbar
A024
16 Door 0.032 (0.81) clad 2024−T42 A023
17 Support angle 0.040 (1.02) clad 2024−T42 A023
18 Edge member 600−31907−225 0.040 (1.02) clad 2024−T42 A023 7003−7067,7069−7355,7357−7368
18A Edge member 600−31907−389 0.040 (1.02) clad 2024−T42 A023 7002,7356,7369−8990
19 Support 0.063 (1.60) clad 2024−T42 A023
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−12−55 Page 4
Apr 10/2011
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFECT−
IVITY
20 Cleat 0.040 (1.02) clad 2024−T42 A023
21 Shroud Organic fiber (Kevlar − 2plies) ♠♠
E102 •
22 Cover 0.050 (1.27) clad 2024−T42 A023
23 Retainer 0.050 (1.27) clad 2024−T42 A023
— Packer 0.100 (25.4) clad 2024−T42 A023
24 Base plate 0.050 (1.27) clad 2024−T42 A023
— Washer 0.080 Teflon ♠♠♠
25 Panel 0.032 (0.81) clad 2024−T42 A023
26 Support Zee 0.040 (1.02) clad 2024−T42 A023
— Packer 0.032 (0.81) clad 2024−T42 A023
27 Stiffener 0.050 (1.27) clad 2024−T42 A023
28 Angle 0.063 (1.60) clad 2024−T42 A023
29 Cleat 0.040 (1.02) clad 2024−T42 A023
30 Hand−rail support fitting 600−31955 Machined 2024−T3511extrusion (60−6480 ♠)
A024
31 Hand−rail support fitting 601R31954 Machined 2024−T3511extrusion (60−6480 ♠)
A024
32 Bracket 601R38629 S−2091 extruded 7075−T6 A024
33 Window 601R38630 0.063 (1.60) acrylic plastic † E002
34 Plate 601R38632 0.050 (1.27) clad 2024−T3 A023
— Lever 601R38646 Refer to the CMM (CSPA−033)
— Structure Assy, Stair 601R31707
35 Beam, Gas shock 601R318011− 1 3.00 (76.20) Al Alloy 7475−T7351 Plate ††
A025 †††
36 Beam, Gas shock 601R318011− 2 3.00 (76.20) Al Alloy 7475−T7351 Plate ††
A025 †††
— Item not shown
¶ Flexcon Co. Inc., Spencer, MA, U.S.A.
♦ Refer to 51−21−16.
¶¶ Specification L−P−410
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−12−55 Page 5
Apr 10/2011
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFECT−
IVITY
♠ Tiernay Metals
♠♠ Canadair Specification CMS 532−01, Type I.
• External surface only. Finish code on internal surface is E002.
♠♠♠ Specification AMS 3651
† Specification MIL−P−5425, Finish A
†† Specification CMS 516−02 (BAMS 516−002)
††† Effectivity: 7390, 7396, 7409, 7412, 7416, 7423, 7432, 7444, 7452, 7455, 7457−7999, 8000−8400
NOTE: All dimensions are given in inches followed by millimeters in parentheses.
NOTE: A gloss−white (Federal Standard 595 color number 17875) polyurethane topcoat is applied on allinternal areas of the doors forward of FS621.00.
NOTE: Corrosion−inhibiting compound (Type I, Level 1 − refer to SRM 51−21−11) is applied over theprimer/paint finishes on the internal areas of the fixed stair assembly.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−12−55 Page 6
Apr 10/2011
rsr5
2019
, cr,
03/
10/0
0
4
12
112
8
15
5
2
1
1
10
9
13
7
5
6
4
142
1
11
1
12
8
3
−
CSTRUCTURAL REPAIR MANUAL
Hinged Stair Panels – Structural IdentificationFigure 2
MasterEFFECTIVITY: ALL 52−12−55 Page 7
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦
EF-FECT−IVITY
Hinged Stair Panels 600−31980
1 Facings 0.020 (0.51) clad 2024−T3 A110
2 Core 5052 aluminum honeycomb ¶ A002
3 Support 0.063 (1.60) clad 2024−T42 A023
4 Hinge MS20001P10 stock material X055
5 Hinge MS20001P5 stock material X055
6 Packer 0.032 (0.81) clad 2024−T3 A023
7 Packer 0.050 (1.27) clad 2024−T3 A023
8 Edge member S−6130 extruded 2024−T8311 A048
9 Edge member 0.063 (1.60) clad 2024−T42 A048
10 Zee member 0.020 (0.51) clad 2024−T3 A110
11 Bumper 0.125 (3.18) synthetic rubbersheet ¶¶
12 Anti−skid tread V−2500 plastic sheet ♠
13 Chamfered washer 0.063 (1.60) clad 2024−T3 (11places)
A023
14 Rod attachment fitting 600−31956 S−2270 extruded 2024−T4 ♠♠♠ A024
— Countersink inserts 402CA3−08 Potted insert ♠♠
— Flat−head inserts 404HA3−08 Potted insert ♠♠
¶ Specification MIL−C−7438, cell size = 3/16 inch (1.59 mm), density = 3.1 lbs/cubic foot (PCF), foilthickness = 0.001 inch (0.025 mm)
¶¶ Specification AMS 3209, Shore hardness 65 to 75
♠ Flexcon Co. Inc., Spencer MA, U.S.A.
♠♠ Delron Co.
♠♠♠ Refer to the Component Maintenance Manual (CMM) for fits, clearances and wear limits.
♦ Refer to 51−21−16.
— Item not shown.
NOTE: All dimensions are shown in inches followed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2
MasterEFFECTIVITY: ALL 52−12−55 Page 8
Feb 18/2003
PASSENGER DOOR STAIRS − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the passenger door stairs as follows:
(1) Skin Panels
Refer to Figure 102, SRM 52−00−31.
(2) Formed, Extruded and Machined Parts
Refer to SRM 52−00−00, Page Block 101−199.
(3) Metal Honeycomb Panels
Allowable damage limits for the door stair honeycomb−panels are not available. Canadairwill supply damage limits as necessary.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−55 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER−DOOR STAIRS − REPAIRS
1. General
For repairs to the passenger door stairs, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainsvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−11−022 Repair to passenger dooranti−slip walkway.
601R−52−11−082 Repair to passenger door stairangle.
601R−52−11−279 Repair to passenger door edgemember
601R−52−11−503 Temporary repair to passengerdoor stair aft drag angle
601R−52−11−513 Repair to passenger door stair aftdrag angle
601R−52−11−652 Repair to passenger door top,mid(s), lower mid, and bottomsteps
601R−52−11−665 Temporary repair to passengerdoor steps
601R−52−11−702 Repair to passenger door forwardand aft side panel
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−55 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
PASSENGER DOOR HANDRAIL − STRUCTURAL IDENTIFICATION
1. General
Refer to Figure 1 for the structural identification of the passenger door handrail.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−57 Page 1
Feb 18/2003
rsr5
2021
, ja,
05/
09/0
0
3
14
15
12
4
5
4 58
79
10
5
13
4
6
10
2
51 2
6
11
10
13
10
97
8
12
15
2
14
3
4
11
CSTRUCTURAL REPAIR MANUAL
Passenger Door Handrail – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−12−57 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFEC-TIVITY
Handrail Installation 600R31909
1 Cross tube 600−31967 7075−T6 tube, 1.5 (38.1) OD X0.095 (2.41) wall thickness ¶
A023
2 Bearing housing 600−31968 Machined 2024−T351 plate ¶¶ A024
3 Fitting 600−31927 Machined 2024−T351 plate A024
— Packer 600−31909 0.160 (4.06) clad 7075−T6 A023
4 Handrail tube 601R38580 6061−T62 tube, 1.62 (41.1) OD X0.058 (1.47) wall thickness ¶¶¶
♠
5 Fitting 601R38581 Machined 6061−T351 bar ♠♠
6 Tube 601R38583 7075−T6 tube, 1.62 (41.1) OD X0.083 (2.11) wall thickness ¶
A010
7 Fitting 601R38584 17−4PH CRES, Cond H1025 ‡ S021
8 Fitting 601R38585 Machined 7475−T7351 plate ‡‡¶¶
A012
9 Tube 601R38586 Machined 2024−T351 rod ♠♠ A010
— Link lever 601R38588 Refer to the CMM (CSP A−033)
10 Fitting 600−31826 Machined 7475−T7351 plate ‡‡ A024
11 Fitting 601R38593 Machined 7475−T7351 plate ‡‡¶¶
A012
12 Cover 601R38589 Fiberglass prepreg (5 plies) ‡‡‡ E100
13 Bracket 601R38591 Machined 2024−T351 rolled bar♠♠
A024
— Pad 0.063 (1.60) silicone rubber † E002
14 Actuating rod 601R38578 Machined 7475−T7351 plate ‡‡¶¶ ♠♠
A024
15 Clevis 601R38577 17−4PH CRES, Cond H1025 { S011
♦ Refer to 51−21−16.
— Item not shown.
¶ Specification WW−T−700/7.
¶¶ Refer to the Component Maintenance Manual (CMM) for fits, clearances and wear limits.
¶¶¶ Specification WW−T−700/6.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−12−57 Page 3
Jun 17/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFEC-TIVITY
♠ Nickel−plated 0.001 inch (0.025 mm) thick and then chromium−plated 0.002 inch (0.051 mm)thick on the outside surface (commercial quality plating).
♠♠ Shot peened.
‡ Specification AMS−5643.
‡‡ Specification CMS 516−02.
‡‡‡ Specification CMS 532−18, Style 181.
† Specification AMS−3302.
NOTES: All dimensions are in inches (millimeters) unless otherwise specified.
The cross tube is installed in the post assemblies with a retaining compound, SpecificationMIL−R−46082, Type I.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−12−57 Page 4
Jun 17/2003
PASSENGER DOOR HANDRAIL − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the passenger−door handrail installation as follows:
(1) Machined Parts
Refer to SRM 52−00−00, Page Block 101−199.
(2) Fiberglass Laminate
Scratched paint or primer is the only allowable damage permitted on fiberglass laminateparts. If the damage has not gone through the paint or primer, there is no limit on theamount of scratch damage.
(3) Tubes
For allowable damage limits for the side post and handrail tubes, refer to Figure 101.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−57 Page 101
Feb 18/2003
DAMAGEDEPTH IN.
(MM)QUANTITY
OF DAMAGE REMARKS
Dents Thru 0.25(6.35)
No limit
Examine tube hinges for damage.
Make sure there is no effect on function.
Scratches
0.050 (1.27)max
Blend out scratches (refer to SRM 51−12−00).
Make sure there is no effect on function.
Corrosion Remove corrosion (refer to SRM 51−21−06).
Make sure there is no effect on function.
Cracks — — Contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01) .
CSTRUCTURAL REPAIR MANUAL
Passenger Door Handrail Tubes – Allowable DamageFigure 101
MasterEFFECTIVITY: ALL 52−12−57 Page 102
Feb 18/2003
Passenger−Door Handrail − Repairs
1. General
A. For repairs to the passenger door handrail, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−12−57 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
EMERGENCY EXITS − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for the emergencyexits.
2. Structural Identification
A. Overwing Emergency−Exit Doors
Refer to SRM 52−21−00, Page Block 1−99.
B. Crew Escape Hatch
Refer to SRM 52−22−00, Page Block 1−99.
3. Allowable Damage
A. Overwing Emergency−Exit Doors
Refer to SRM 52−21−00, Page Block 101−199.
B. Crew Escape Hatch
Refer to SRM 52−22−00, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−20−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
EMERGENCY EXIT DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the emergency exit doors, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−21−00 Page 1
Feb 18/2003
rsr5
2024
, lc/
ds, 0
4/08
/04
4
10 919
14 (12 PLACES)
13 (20 PLACES)
31
28
6
5
7
11 (2 PLACES)
15 (4 PLACES)
4
17 (2 PLACES)
20 (2 PLACES)9
4
16(6 PLACES)
12
18
A
A
CSTRUCTURAL REPAIR MANUAL
Emergency Exit Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−21−00 Page 2
Sep 28/2004
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin, outer (chem−milled)
601R31123 0.050 / 0.100 (1.27 / 2.54) clad2024−T3
A115
2 Doubler, lipped 601R31123 0.040 (1.02) clad 2024−T42 A023 7003−7815
3 Skin, inner 601R31123 0.063 (1.60) clad 7075−T62 A023 7003−7815
4 Frame, door, outer 601R31123 0.050 (1.27) clad 7075−T62 A023 7003−7815
5 Former 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
6 Plate, end 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
7 Web 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
8 Surround 601R31123 0.050 (1.27) clad 7075−T62 A023 7003−7815
9 Retainer, Seal 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
10 Seal 601R31406 7003−7815
11 Gusset 601R31123 0.050 (1.27) clad 7075−T62 A023 7003−7815
12 Plate gusset 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
13 Cleats 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
14 Diaphragm 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
15 Bracket, attachment 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
16 Fitting, support 601R31123 2024−T4 QQ−A−225/6 A023 7003−7815
17 Panel, access 601R31123 0.040 (1.02) clad 7075−T62 A023 7003−7815
18 Packer 601R31123 0.063 (1.60) clad 7075−T62 A023 7003−7815
19 Splice 601R31123 0.050 (1.27) clad 7075−T62 A023 7003−7815
20 Angle, splice 601R31123 0.050 (1.27) clad 7075−T62 A023 7003−7815
— Shims 601R31123 0.050 (1.27) clad 7075−T62 A023 7003−7815
— Shim, peelable 601R38685 0.032 (0.81) Max MIL−S−22499COMP 3 Type 1 Class 1
S002 7816−8300
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−21−00 Page 3
Sep 28/2004
THIS PAGE INTENTIONALLY LEFT BLANK
OVERWING EMERGENCY EXIT DOORS − ALLOWABLE DAMAGE
CAUTION: ALWAYS REFER TO THE SUBJECT PAGE BLOCK 101−199 APPLICABLE TO A GIVENSTRUCTURAL ELEMENT FOR SPECIFIC ALLOWABLE DAMAGE LIMITS. IF THIS ISNOT DONE, IT IS POSSIBLE THAT YOU WILL USE INCORRECT DATA.
YOU MUST REFER TO THE CONTINUING AIRWORTHINESS INSPECTIONREQUIREMENTS TO DETERMINE IF ADDITIONAL DAMAGE TOLERANCEINSPECTIONS APPLY (REF. SRM 51−13−00).
1. General
The general allowable damage limits of 10% given in SRM 52−00−00 may not apply to this section.You must replace the general limits of 10% with the limits specified for each item identified in section 2below. For the allowable damage limits for any item not specified in section 2 below, contactBombardier Aerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01).
CAUTION: MAKE SURE THAT THE REMOVED DAMAGE, INCLUDING ANY PREVIOUS DAMAGEREMOVAL, IS WITHIN ALLOWABLE LIMITS AT ANY SPECIFIC LOCATION. RECORDDAMAGE REMOVAL LOCATION.
2. Specific
A. Find the allowable damage limits for the overwing emergency exit doors as follows:
(1) Skin and Plating
Refer to SRM 52−00−31.
(2) Internal Structure
Refer to SRM 52−00−00, Page Block 101−199.
(3) For the allowable damage limits for the emergency exit door fittings and latch bolt, refer toFigure 101. These limits comply with the wear limits specified in Repair Engineering Order(REO) 601R−52−21−006 Revision NC and 601R−52−21−009 Revisison NC.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−21−00 Page 101
May 10/2010
rsr5
2003
.dg,
yf,
14/0
2/05
.
12
HINGE FITTING
0.020 in. (0.508 mm)
DEPTH DUE TO WEAR.
(REF)
FS449.85 FS461.50 FS473.15
WL88.733
D
D
B B
C
C
STOP FITTING(TYPICAL6 PLACES)
DOOR
FRAME STATION STOP FITTING PIN (REF)
A
A
VIEW LOOKING INBOARD
B B−
0.040 in.(1.02 mm)
C C− TYPICAL 2 PLACES
WL88.733
BL50.351
STGR8
5
4
3
D D− TYPICAL 2 PLACES
2
NOTES
Maximum permissible depth due to wear.
Touch up/finish damaged area AO23
1However, door must be rigged to achieveproper seating in fuselage.
per SRM 51−21−16.
2
1
ASSEMBLY
DOORASSEMBLY
DOORASSEMBLY
(REF)
(REF)
MAXIMUM PERMISSIBLE
CSTRUCTURAL REPAIR MANUAL
Overwing Emergency Exit Door (Fittings and Latch Bolt) − Allowable DamageFigure 101 (Sheet 1)
MasterEFFECTIVITY: ALL 52−21−00 Page 102
Jul 10/2006
LIN
EIT
EM
RE
FE
RE
NC
E O
RIG
INA
L M
AN
UF
AC
TU
RE
S L
IMIT
S IN
INC
HE
S (
mm
)IN
−SE
RV
ICE
WE
AR
LIM
ITS
IN IN
CH
ES
(m
m)
DE
SC
RIP
-T
ION
PA
RT
NO
.
DIM
EN
SIO
NS
CL
EA
RA
NC
ED
IME
N−
SIO
NS
LIM
ITS
MA
XIM
UM
AL
LO
WA
BL
EC
LE
AR
AN
CE
—M
INM
AX
MIN
MA
X
1P
inM
S
2039
24C
19
O/D
0.30
90(7
.85)
0.31
10(7
.90)
0.00
15(0
.04)
0.00
40(0
.10)
No
wea
ral
low
ed
0.00
60 (
0.15
)2
Hin
gesu
ppor
tfit
ting
600−
3139
1
−1/
−2
I/D0.
3125
(7.9
4)0.
3130
(7.9
5)I/D
0.3
150
(8.0
0) M
ax§
3La
tch
bolt
600−
3139
5
−1
O/D
0.49
93(1
2.68
)0.
4997
(12.
69)
0.00
15(0
.04)
0.00
24(0
.06)
O/D
0.4
981
(12.
65)
Min
§§0.
0036
(0.
09)
4D
oor
latc
hfit
ting
600−
3159
6
−1/
−2
I/D0.
5012
(12.
73)
0.50
17(1
2.74
)I/D
0.5
029
(12.
77)
Max
§
5D
oor
fram
e la
tch
fittin
g
600−
3139
4
−1/
−2
I/D—
——
—N
o w
ear
expe
cted
§T
ouch
up
dam
aged
are
a fin
ish
code
S01
0 pe
r S
RM
51−
21−
16.
§§T
ouch
up
dam
aged
are
a fin
ish
code
A04
4 pe
r S
RM
51−
21−
16.
CSTRUCTURAL REPAIR MANUAL
Overwing Emergency Exit Door (Fittings and Latch Bolt) − Allowable DamageFigure 101 (Sheet 2)
MasterEFFECTIVITY: ALL 52−21−00 Page 103
Jul 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
Emergency Exit Door − Repairs
1. General
For repairs to the emergency exit door, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−21−019 Repair to overwing Eemergencyexit door Sseal
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−21−00 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
CREW ESCAPE HATCH − STRUCTURAL IDENTIFICATION
1. General
A. For the structural identification of the crew escape hatch refer to Figure 1 and Figure 2.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−22−00 Page 1
Jun 10/2007
rsr5
2110
.dg,
rm
, 02/
02/0
7
1
2
3
4
5
6
7
8
9
1011
12
13
14
16
18
19
22
27
12
12
12
16
7
6
15
15
17
1759
10
11
19
14
23
1322
EFFECTIVITY: 7003 − 7521
CSTRUCTURAL REPAIR MANUAL
Crew Escape−Hatch Structure − Structural IdentificationFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−22−00 Page 2
Jun 10/2007
rsr5
2111
.dg,
rm
, 02/
02/0
7
3
4
6
7
14
16
17
23
25
26
2829
30
12
12
14
20
2021
21
27
24
24
5
23
16
20
20
18
6
7
EFFECTIVITY: 7003 − 7521
CSTRUCTURAL REPAIR MANUAL
Crew Escape−Hatch Structure − Structural IdentificationFigure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−22−00 Page 3
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦ EFFECTIVITY
StructuralAssembly, Pilot’sEscape Hatch
600−33046 NA NA 7003−7521
1 Frame, Hatch, Aft 600−33046−11 0.040 (1.27) clad 2024−T42 A010 7003−7039
1A Frame, Hatch, Aft 600−33046−113 0.050 (1.27) clad 2024−T42 A010 7040−7521
2 Frame, Hatch,Fwd
600−33046−105 0.040 (1.27) clad 2024−T42 A010 7003−7038
2A Frame, Hatch,Fwd
600−33046−115 0.050 (1.27) clad 2024−T42 A010 7039−7521
3 Canted Rib, Aft 600−33046−13 0.050 (1.27) clad 7075−T6 A010 7003−7521
4 Canted Rib, Fwd 600−33046−101 0.050 (1.27) clad 7075−T6 A010 7003−7521
5 Intercostal 600−33046
−17, −18
0.040 (1.02) clad 7075−T6 A010 7003−7521
6 Intercostal 600−33046
−19, −20
0.040 (1.02) clad 7075−T6 A010 7003−7521
7 Intercostal 600−33046
−21, −22
0.040 (1.02) clad 7075−T6 A010 7003−7521
8 Diaphragm 600−33046
−89, −90
0.032 (0.81) clad 7075−T6 A010 7003−7521
9 Diaphragm 600−33046
−91, −92
0.032 (0.81) clad 7075−T6 A010 7003−7521
10 Cleat 600−33046
−93, −94
M/F S−2400−T6 extrusion A012 7003−7259
10A Cleat 600−33046
−135, −136
M/F S−2400−T6 extrusion A012 7260−7521
11 Cleat 600−33046
−95, −96
M/F S−2400−T6 extrusion A012 7003−7259
11A Cleat 600−33046
−127, −128
M/F S−2400−T6 extrusion A012 7260−7521
12 Fitting, StopSupport
600−33243−1 M/F S−6508−T extrusion A012 7003−7521
13 Platform, PivotMount
600−33046−55 0.040 (1.02) clad 7075−T6 A010 7003−7521
14 Angle, Splice 600−33046−29 0.040 (1.02) clad 7075−T6 A010 7003−7521
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−22−00 Page 4
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦ EFFECTIVITY
15 Angle, Splice 600−33046−109 0.040 (1.02) clad 7075−T6 A010 7003−7521
16 Fitting, HingeSupport
600−33242−1 M/F S−6508−T A012 7003−7521
17 Strap 600−33046−99 0.050 (1.27) clad 7075−T6 A010 7003−7521
18 Strap 600−33046−37 0.050 (1.27) clad 7075−T6 A010 7003−7521
19 Cleat 600−33046
−23, −24
0.040 (1.02) clad 7075−T6 A010 7003−7259
19A Cleat 600−33046
−129, −130
0.040 (1.02) clad 7075−T62 A010 7260−7521
20 Gusset 600−33046−41 0.040 (1.02) clad 7075−T6 A010 7003−7521
21 Gusset 600−33046−43 0.040 (1.02) clad 7075−T6 A010 7003−7521
22 Bracket, PivotClosing
600−33046−53 0.040 (1.02) clad 7075−T6 A010 7003−7521
23 Bracket, Indicator 600−33046
−111, −112
0.040 (1.02) clad 7075−T62 A010 7003−7521
24 Doubler 600−33046
−97, −98
0.050 (1.27) clad 7075−T62 A010 7003−7521
25 Frame, InnerAngle, Aft
600−33046−59 0.040 (1.02) clad 2024−T42 A010 7003−7259
25A Frame, InnerAngle, Aft
600−33046−133 0.040 (1.02) clad 2024−T42 A010 7260−7521
26 Frame, InnerAngle, Fwd
600−33046−103 0.040 (1.02) clad 2024−T42 A010 7003−7259
26A Frame, InnerAngle, Fwd
600−33046−131 0.040 (1.02) clad 2024−T42 A010 7260−7521
27 Handle Assembly,Crew EscapeHatch
601R33050−1 NA NA 7003−7521
28 Skin, Outer 600−33046−107 0.063 (1.60) clad 2024−T42 A010 7003−7053
28A Skin, Outer 600−33046−117 0.063 (1.60) clad 2024−T42 A109 7054−7206
28B Skin, Outer 600−33046−125 0.063 (1.60) clad 2024−T42 A109 7207−7521
29 Seal 600−33203−3 silicone rubber NA 7003−7521
30 Angle, Seal 600−33046−33
−34
0.050 (1.27) clad 7075−T6 A010 7003−7521
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−22−00 Page 5
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦ EFFECTIVITY
♦ Refer to 51−21−16
NOTE: All dimensions are in inches followed by millimeters in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−22−00 Page 6
Jun 10/2007
rsr5
2112
.dg,
rm
, 02/
02/0
7
EFFECTIVITY: 7522 − 8400
1
2
5
6
7
8
9
10
11
12
13
14
16
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
56
57
58
59
61
24
27
45
67
68
69 Hatch skin, seal and retainers added for clarity.
NOTE
3
4
CSTRUCTURAL REPAIR MANUAL
Crew Escape−Hatch Structure − Structural IdentificationFigure 2 (Sheet 1)
MasterEFFECTIVITY: ALL 52−22−00 Page 7
Jun 10/2007
rsr5
2113
.dg,
rm
, 02/
02/0
7
3
4
28
29
32
33
34
3536
37
38
39
41
42
43
4445
52
53
54
55
56
57
56
60
64
65
6667
68
7071(OPP)
40
60
33
57
68
EFFECTIVITY: 7522 − 8400
45
32
62
63
CSTRUCTURAL REPAIR MANUAL
Crew Escape−Hatch Structure − Structural IdentificationFigure 2 (Sheet 2)
MasterEFFECTIVITY: ALL 52−22−00 Page 8
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
Structural Assembly,Pilot’s Escape Hatch
CC670−38002 NA NA 7522−8400
1 Frame, Outer CC670−38025−1
NHA: CC670−38002
CMS 516−03 AL Alloy7050−T7451
A025 7522−8400
2 Frame, Fwd CC670−38027−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
3 Frame, Aft CC670−38028−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
4 Diaphragm CC670−38029−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
5 Diaphragm CC670−38029−2
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
6 Diaphragm CC670−38030−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
7 Diaphragm CC670−38030−2
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
8 Diaphragm CC670−38031−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
9 Diaphragm CC670−38031−2
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
10 Diaphragm, BL 4.73 CC670−38032−1
NHA: CC670−38002
0.032 (0.81)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
11 Diaphragm, BL 4.73 CC670−38032−2
NHA: CC670−38002
0.032 (0.81)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
12 Diaphragm CC670−38033−1
NHA: CC670−38002
0.032 (0.81)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8079
12A Diaphragm CC670−38033−3
NHA: CC670−38002
0.032 (0.81)QQ−A−250/13 AL Alloy7075−T62
A023 8080−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 1)
MasterEFFECTIVITY: ALL 52−22−00 Page 9
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
13 Diaphragm CC670−38033−2
NHA: CC670−38002
0.032 (0.81)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8079
13A Diaphragm CC670−38033−4
NHA: CC670−38002
0.032 (0.81)QQ−A−250/13 AL Alloy7075−T62
A023 8080−8400
14 Angle CC670−38034−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
15 Angle CC670−38034−2
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
16 Angle, BL 4.73 CC670−38035−1
NHA: CC670−38002
QQ−A−200/11 AL Alloy7075−T73511
A025 7522−8400
17 Angle, BL 4.73 CC670−38035−2
NHA: CC670−38002
QQ−A−200/11 AL Alloy7075−T73511
A025 7522−8400
18 Angle, BL 2.07 CC670−38036−1
NHA: CC670−38002
QQ−A−200/11 AL Alloy7075−T73511
A025 7522−8400
19 Angle, BL 2.07 CC670−38036−2
NHA: CC670−38002
QQ−A−200/11 AL Alloy7075−T73511
A025 7522−8400
20 Fitting, Stop SupportFwd
CC670−38037−1
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
21 Fitting, Stop SupportFwd
CC670−38037−2
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
22 Bracket, Mechanism CC670−38039−1
NHA: CC670−38002
0.40 (1.02)QQ−A−200/13 AL Alloy7075−T62
A023 7522−8400
23 Bracket, Mechanism CC670−38039−2
NHA: CC670−38002
0.40 (1.02)QQ−A−200/13 AL Alloy7075−T62
A023 7522−8400
24 Splice, Side CC670−38040−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8400
25 Splice, Aft CC670−38042−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 2)
MasterEFFECTIVITY: ALL 52−22−00 Page 10
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
26 Splice, Fwd CC670−38044−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8400
27 Fitting, HingeBackup
CC670−38046−1
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
28 Strap, Fwd CC670−38048−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/13 AL Alloy7075−T6
A023 7522−8400
29 Strap, Aft CC670−38049−3
NHA: CC670−38002
0.063 (1.60)QQ−A−250/13 AL Alloy7075−T6
A023 7522−8400
30 Angle CC670−38050−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
31 Angle CC670−38050−2
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
32 Gusset CC670−38051−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T6
A023 7522−8400
33 Gusset CC670−38052−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T6
A023 7522−8079
33A Gusset CC670−38052−3
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T6
A023 8080−8400
34 Strap, Int. Handle CC670−38055−3
NHA: CC670−38002
0.090 (2.29)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8079
34A Strap, Int. Handle CC670−38055−5
NHA: CC670−38002
0.090 (2.29)QQ−A−250/5 AL Alloy2024−T42
A023 8080−8400
35 Strap, Int. Handle CC670−38055−4
NHA: CC670−38002
0.090 (2.29)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8079
35A Strap, Int. Handle CC670−38055−6
NHA: CC670−38002
0.090 (2.29)QQ−A−250/5 AL Alloy2024−T42
A023 8080−8400
36 Bracket, FurnishingFwd Ctr
CC670−38057−5
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 3)
MasterEFFECTIVITY: ALL 52−22−00 Page 11
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
36A Bracket, FurnishingFwd Ctr
601R412907−1
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8069
36B Bracket, FurnishingFwd Ctr
601R412907−3
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8070−8400
37 Bracket, FurnishingFwd Outbd
CC670−38058−5
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
37A Bracket, FurnishingFwd Outbd
601R412908−1
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
38 Bracket, FurnishingFwd Outbd
CC670−38058−6
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
38A Bracket, FurnishingFwd Outbd
601R412908−2
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
39 Bracket, FurnishingSide Fwd
CC670−38059−3
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
39A Bracket, FurnishingSide Fwd
601R412903−1
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
40 Bracket, FurnishingSide Fwd
CC670−38059−4
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
40A Bracket, FurnishingSide Fwd
601R412903−2
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
41 Bracket, FurnishingSide Aft
CC670−38095−1
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
41A Bracket, FurnishingSide Aft
601R412904−1
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
42 Bracket, FurnishingSide Aft
CC670−38060−4
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 4)
MasterEFFECTIVITY: ALL 52−22−00 Page 12
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
42A Bracket, FurnishingSide Aft
601R412904−2
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
43 Bracket CC670−38061−5
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
43A Bracket 601R412905−3
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
44 Bracket CC670−38061−5
NHA:CC670−38002−1
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8007,8009
44A Bracket 601R412905−4
NHA: 601R412900
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T42
A023 8008,8010−8400
45 Mount, Isolator SL2337−08
NHA: 601R2900
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
46 Angle, Mechanism CC670−38064−1
NHA: 601R2900
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
47 Angle, Mechanism CC670−38064−2
NHA: 601R2900
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
48 Fitting, Stop Aft CC670−38066−1
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
49 Fitting, Stop Aft CC670−38066−2
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
50 Angle, MechanismBracket
CC670−38069−1
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
51 Angle, MechanismBracket
CC670−38069−2
NHA: CC670−38002
0.040 (1.02)QQ−A−250/13 AL Alloy7075−T62
A023 7522−8400
52 Bracket CC670−38070−3
NHA: CC670−38070
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T3
A023 7522−8400
53 Bracket CC670−38070−4
NHA: CC670−38070
0.040 (1.02)QQ−A−250/5 AL Alloy2024−T3
A023 7522−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 5)
MasterEFFECTIVITY: ALL 52−22−00 Page 13
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
54 Doubler CC670−38079−1
NHA: CC670−38002
0.050 (1.27)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8400
55 Doubler CC670−38079−2
NHA: CC670−38002
0.050 (1.27)QQ−A−250/5 AL Alloy2024−T42
A023 7522−8400
56 Packer, Stop Fitting CC670−38080−1
NHA: CC670−38002
0.063 (1.60)QQ−A−250/5 AL Alloy2024−T3
A023 7522−8400
57 Packer, Hinge Fitting CC670−38081−1
NHA: CC670−38002
0.063 (1.60)QQ−A−250/5 AL Alloy2024−T3
A023 7522−8400
58 Packer, Stop Fitting CC670−38082−1
NHA: CC670−38002
0.063 (1.60)QQ−A−250/5 AL Alloy2024−T3
A023 7522−8400
59 Handle Assy,Cockpit EscapeHatch
601R33050−1
NHA: CC670−38002
NA 7522−8400
60 Plate, Base 600−33272−5
NHA: 600−33272
SAE 4130 SteelMIL−S−18729 COND N
D001 7522−8400
61 Plate, Base 600−33273−5
NHA: 600−33273
SAE 4130 SteelMIL−S−18729 COND N
D001 7522−8400
62 Angle, Iml Fwd CC670−38077−1
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
63 Angle, Iml Fwd CC670−38077−2
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
64 Angle, Iml Aft CC670−38078−1
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
65 Angle, Iml Aft CC670−38078−2
NHA: CC670−38002
CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
66 Skin, Pilot EscapeHatch
CC670−38020−1 0.063 (1.60)QQ−A−250/5 AL Alloy2024−T3
A116 7522−7720,7722, 7730,7882−8007,8009
66A Skin, Pilot EscapeHatch
CC670−38020−3 0.063 (1.60)QQ−A−250/5 AL Alloy2024−T3
A116 7721,7723−7729,7731−7881,8008,8010−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 6)
MasterEFFECTIVITY: ALL 52−22−00 Page 14
Jun 10/2007
ITEM DESCRIPTION DRAWING
MATERIAL
REFERENCEFINISHCODE♦ EFFECTIVITY
67 Seal CC670−38022−1 AMS3345 E002 7522−8400
68 Retainer, Seal CC670−38023−3 CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
69 Retainer, Seal CC670−38023−4 CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
70 Retainer, Seal CC670−38023−5 CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
71 Retainer, Seal CC670−38023−6 CMS 516−02 AL Alloy7475−T7351
A025 7522−8400
NOTE: All dimensions are in inches followed by millimeters in parenthesis.
♦ Refer to 51−21−16
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2 (Sheet 7)
MasterEFFECTIVITY: ALL 52−22−00 Page 15
Jun 10/2007
THIS PAGE INTENTIONALLY LEFT BLANK
CREW ESCAPE HATCH − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the crew escape hatch as follows:
(1) Skin and Plating
Refer to SRM 52−00−31.
(2) Internal Structure
Refer to SRM 52−00−00, Page Block 101−199.
(3) Fittings
Refer to SRM 52−00−27.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−22−00 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
CARGO DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the cargo door, Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−30−00 Page 1
Feb 18/2003
rsr5
2028
.dg,
lc/lr
, 10/
02/0
5
1 2
3
5
7
8
9
11
12
15
18
19
22
23
24
15
2
29303132(REF)
25262728(REF)
SEAL(REF)
A
B
B
29
2631
27
SEAL(REF)
A
30
28
32
25
EFFECTIVITY:7465 − 8400
CSTRUCTURAL REPAIR MANUAL
Cargo Door – Structural IdentificationFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−30−00 Page 2
Apr 10/2005
rsr5
2090
.dg,
ds/
lr, 1
0/02
/05
C
D − D
CD
D
4
6
1013
1416
20
21
16
20
17
SEAL
CARGO DOOR(REF)
FILLETSEAL
SEALRETAINER
D − D
CARGO DOOR(REF)
B
EFFECTIVITY:7003 − 7464
EFFECTIVITY:7465 − 8400
CSTRUCTURAL REPAIR MANUAL
Cargo Door – Structural IdentificationFigure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−30−00 Page 3
Apr 10/2005
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin, inner 601R35027 0.040 (1.02) clad 7075−T63 A023
2 Skin, outer (chem−milled)
601R35027 0.050 / 0.100 (1.27 / 2.54) clad2024−T3
A116
3 Frame, surround 601R35027 0.063 (1.60) clad 2024−T42 A023
4 Member, vertical 601R35027 0.040 (1.02) clad 2024−T42 A023
5 Intercostal 601R35027 0.063 (1.60) clad 2024−T42 A023
6 Angle 601R35027 0.050 (1.27) clad 2024−T42 A023
7 Doubler 601R35027 0.063 (1.60) clad 7075−T6 A023
8 Strap 601R35027 0.100 (2.54) clad 7075−T62 A023
9 Angle, surround 601R35027 0.063 (1.60) clad 2024−T42 A023
10 Clip 601R35027 0.050 (1.27) clad 7075−T62 A023
11 Strap 601R35027 0.100 (2.54) clad 7075−T6 A023
12 Strap 601R35027 0.125 (3.18) clad 2024−T3 A023
13 Angle 601R35027 0.050 (1.27) clad 7075−T62 A023
14 Gusset 601R35027 0.050 (1.27) clad 7075−T62 A023
15 Angle 601R35027 0.080 (2.03) clad 7075−T62 A023
16 Angle 601R35027 0.080 (2.03) clad 7075−T62 A023
17 Angle 601R35027 0.050 (1.27) clad 2024−T42 A023
18 Member, transv. lower 601R35027 0.063 (1.60) clad 2024−T42 A023
19 Member, transv. upper 601R35027 0.063 (1.60) clad 2024−T42 A023
20 Angle 601R35027 0.063 (1.60) clad 2024−T42 A023
21 Channel, support 601R35027 0.063 (1.60) clad 7075−T62 A023
22 Splice 601R35027 0.063 (1.60) clad 2024−T42 A023
23 Stiffener 601R35027 0.063 (1.60) clad 2024−T42 A023
24 Doubler 601R35027 0.063 (1.60) clad 2024−T42 A023
25 Retainer Seal, Lower CC670−38742
−1
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
26 Retainer Seal, Upper CC670−38741
−1
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−30−00 Page 4
Apr 10/2005
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
27 Retainer Seal, Forward CC670−38739
−3
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
28 Retainer Seal, Aft CC670−38740
−3
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
29 Retainer Corner Seal,Upper Forward
CC670−38743
−1
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
30 Retainer Corner Seal,Lower Forward
CC670−38744
−1
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
31 Retainer Corner Seal,Upper Aft
CC670−38745
−1
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
32 Retainer Corner Seal,Lower Aft
CC670−38746
−1
0.050 (1.27) Al Alloy 6061−T6†
A023 7465−8400
† Specification AMS QQ−A−250/11.
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
A gloss−white (Federal Standard 595 color number 17875) polyurethane topcoat is applied to all structuralparts below WL 85.70 and between FS169.00 and FS621.00 (includes the internal surfaces of the skins).
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−30−00 Page 5
Apr 10/2005
THIS PAGE INTENTIONALLY LEFT BLANK
CARGO DOOR − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the cargo door as follows:
(1) Skin and Plating
Refer to SRM 52−00−31.
(2) Frame Structure
Refer to SRM 52−00−00, Page Block 101−199.
(3) Fittings
Refer to SRM 52−00−27.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−30−00 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
CARGO DOOR − REPAIRS
1. General
For repairs to the cargo door, contact Bombardier Aerospace Regional Aircraft, Customer Support(refer to SRM51−13−01), except for the REO’s listed below.
A. List of REO’s
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Generic Repair Engineering Orders (GREO) Manual, CSP−A−092.
REO ISSUE TITLE/DESCRIPTION EFFECTIVITY
601R−52−31−004 A Damaged stop boltbracket assembly incargo door − repair
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−30−00 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
CARGO DOOR STEP PLATE − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the cargo door step plate, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−30−55 Page 1
Feb 18/2003
rsr5
2030, lc
, 19/0
5/9
9
6
42
1
8
1
601R31668(REF)
601R35160(REF)
5
11
10
9
3(3 PLACES)
CSTRUCTURAL REPAIR MANUAL
Cargo Door Step Plate – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−30−55 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Clip 601R35205 0.063 (1.60) clad 2024−T42 A023
2 Shim, laminated 601R35205 0.050 (1.27) MIL−S−22499 cmop1, type 1, class 1
X070
3 Clip 601R35205 0.032 (.81) clad 2024−T42 A023
4 Latch 601R35205 M / F Hartwell H1000S2B5NR X110
5 Plate, Step 601R35205 0.080 (2.03) clad 7075−T62 A023
6 Bracket 601R35205 0.050 (1.27) 304 stainless steelannealed MIL−S−4043
X110
7 Hinge assembly 601R35205
8 Support 601R35205 0.500 (12.7) M / F 6/6 nylon barfed spec L−P−410A
9 Spacer 601R35205 NAS 43HTO−31A
10 Spring 601R35205 S 1443
11 Hinge 601R35205 M / F MS 20001PH6−1439 X070
NOTE: All are dimensions in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−30−55 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
CARGO DOOR STEP PLATE − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the cargo door step plate, refer to SRM 52−00−00, PageBlock 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−30−55 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
CARGO DOOR STEP PLATE − REPAIRS
1. General
A. For repairs to the cargo door step plate, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−30−55 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE DOORS − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for the servicingand equipment access doors.
2. Structural Identification
A. Service Door (Galley)
Refer to SRM 52−41−00, Page Block 1−99.
B. Main−Avionics Compartment Door
Refer to SRM 52−42−00, Page Block 1−99.
C. Aft Equipment−Compartment Door
Refer to SRM 52−43−00, Page Block 1−99.
D. Nose−Equipment Access Doors
Refer to SRM 52−44−32, Page Block 1−99.
E. Air−Driven Generator Door
Refer to SRM 52−44−37, Page Block 1−99
F. Servicing Doors
Refer to SRM 52−45−00, Page Block 1−99.
3. Allowable Damage
A. Service Door (Galley)
Refer to SRM 52−41−00, Page Block 101−199.
B. Main−Avionics Compartment Door
Refer to SRM 52−42−00, Page Block 101−199.
C. Aft Equipment−Compartment Door
Refer to SRM 52−43−00, Page Block 101−199.
D. Forward Equipment−Compartment Access Doors
Refer to SRM 52−44−32, Page Block 101−199.
E. Air−Driven Generator Door
Refer to SRM 52−44−37, Page Block 101−199.
F. Servicing Doors
Refer to SRM 52−45−00, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−40−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE DOOR − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for the servicedoor structure.
2. Structural Identification
A. Skin and Frame Structure
Refer to SRM 52−41−14, Page Block 1−99.
B. Fittings
Refer to SRM 52−41−27, Page Block 1−99.
3. Allowable Damage
A. Skin and Internal Structure
Refer to SRM 52−41−14, Page Block 101−199.
B. Fittings
Refer to SRM 52−41−27, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−41−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE DOOR SKIN AND FRAME STRUCTURE − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the service door skin and framing, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−41−14 Page 1
Feb 18/2003
rsr5
2032, lc
, 19/0
5/9
9
10
2
11
19
18
3
1
20
13
12
1415
172
5 (9 PL)
6 (5 PL)
4 (19 PL)
9 (4 PL)
8 (14 PL)
21 (4 PL)
22 (2 PL) 23 (2 PL)
12
7 (2 PL)
16
CSTRUCTURAL REPAIR MANUAL
Service Door Skin and Frame Structure – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−41−14 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin, inner 601R38304 0.063 (1.60) clad 7075−T6 A023
2 Pan 601R38304 0.063 (1.60) clad 7075−T62 A023
3 Pan 601R38304 0.063 (1.60) clad 7075−T62 A023
4 Angle 601R38304 0.063 (1.60) clad 7075−T62 A023
5 Intercostal 601R38304 0.063 (1.60) clad 7075−T62 A023
6 Former 601R38304 0.063 (1.60) clad 7075−T62 A023
7 Channel 601R38304 0.063 (1.60) clad 7075−T62 A023
8 Filler 601R38304 0.063 (1.60) clad 2024−T3 A023
9 Splice 601R38304 0.063 (1.60) clad 7075−T62 A023
10 Angle, seal support 601R38304 0.040 (1.02) clad 2024−T42 A023
11 Filler, radius 601R38304 0.100 (2.54) clad 2024−T3 A023
12 Panel, access 601R38304 0.063 (1.60) clad 2024−T3 A023
13 Panel, access 601R38304 0.063 (1.60) clad 2024−T42 A023
14 Doubler, inner 601R38304 0.063 (1.60) clad 7075−T6 A023
15 Window, indicator 601R38304 0.050 (1.27) clad 2024−T42 A023
16 Intercostal 601R38304 0.080 (2.03) clad 7075−T62 A023
17 Clip 601R38304 0.080 (2.03) clad 7075−T62 A023
18 Doubler, outer 601R38304 0.050 (1.27) clad 2024−T3 A048
19 Skin, outer (chem−milled)
601R38304 0.048 / 0.063 (1.22 / 1.60) clad2024−T3
A110
20 Zee 601R38304 0.063 (1.60) clad 7075−T62 A023 −381
20 Zee 601R38304 M /F S−6676−T A024 −1,−361−373
NOTEs: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−41−14 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE DOOR SKIN AND FRAME STRUCTURE − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the service door skin and frame structure as follows:
(1) Skin and Plating
Refer to SRM 52−00−31.
(2) Formed, Extruded and Machined Parts
Refer to SRM 52−00−00, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−41−14 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE DOOR SKIN AND FRAME STRUCTURE − REPAIRS
1. General
For repairs to the service door, contact Bombardier Aerospace Regional Aircraft, Customer Support(refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−41−004 Damage to Service Door Seal −Repair
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−41−14 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICE DOOR FITTINGS − STRUCTURAL IDENTIFICATION
1. General
A. For the structural identification of the service door fittings, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−41−27 Page 1
Feb 18/2003
rsr5
2035
, ng,
03/
10/0
0
6
4
3
14
15
12
2
11
10
5
8
13
10
9
7
1
The structure is symmetrical aroundthe centerline, unless shown differently.
NOTE
CSTRUCTURAL REPAIR MANUAL
Service Door Fittings – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−41−27 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFEC-TIVITY
Service Door Assembly 601R38302
1 Door stabilizer fitting 601R38425 Machined 7050−T7451 plate ¶ ¶¶ A024
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
2 Support fitting 601R38571 Machined 7050−T7451 plate ¶ ¶¶ A024
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
3 Door stop fitting 601R38417 CRES, PH13 8Mo † ‡ SO24
4 Roller fitting 601R38420 Machined SAE 4140 steel †† D010
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
5 Pivot fitting 601R38423 Machined 7050−T7451 plate ¶ ¶¶‡
A025
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
6 Backup fitting 601R38574 Machined 7050−T7451 plate ¶ A024
— Radius filler 601R38304 0.100 (2.54) clad 2024−T3 A023
7 Back−up fitting 601R38433 Machined 7050−T7451 plate ¶ ‡ A024
— Laminated shim 601R38418 0.093 (2.36) stock § D003
8 Backup fitting 601R38422 Machined 7050−T7451 plate ¶ ‡ A024
9 Backup fitting 601R38426 Machined 7050−T7451 plate ¶ ‡ A024
10 Backup fitting 601R38427 Machined 7050−T7451 plate ¶ ‡ A024
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
— Laminated shim 0.080 (2.03) shim stock § D003
11 Roller fitting 601R38428 Machined SAE 4140 steel †† ¶¶ D010
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
12 Support fitting 601R38508 Machined 7050−T7451 plate ¶ A024
— Laminated shim 601R38418 0.032 (0.81) shim stock § D003
— Laminated shim 0.063 (1.60) shim stock § D003
13 Backup fitting 601R38572 Machined 7050−T7451 plate ¶ A024
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
14 Pin guide 601R38688 Machined 7050−T7451 plate ¶ ¶¶ A024
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−41−27 Page 3
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE
FINISHCODE
♦EFFEC-TIVITY
— Handle assembly 601R38305 Refer to the CMM (CSP A−033)‡‡
— Door mechanismassembly
601R38306 Refer to the CMM (CSP A−033)
— Uplock installation 601R38721 Refer to the CMM (CSP A−033)
15 Support fitting 601R38495 Machined 7050−T7451 plate ¶ ¶¶ A024
— Laminated shim 601R38418 0.063 (1.60) shim stock § D003
¶ Specification CMS 516−03.
¶¶ For fits and clearances, and wear limits, refer to the Component Maintenance Manual (CMM).
‡ Shot peened.
‡‡ Hartwell Part No. H3412−1.
§ Specification MIL−S−22499, Comp. 1, Type I, Class 1.
† Specification AMS 5629, Cond. H1050.
†† Specification MIL−S −5626, HT 160−180 ksi (1103−1241 MPa).
— Not shown.
♦ Refer to SRM 51−21−16.
NOTES: A gloss−white (Federal Standard 595 color number 17875) polyurethane topcoat is applied on allinternal areas of the doors forward of FS 621.00.
Corrosion−inhibiting compound (Type I, Level 1 − refer to SRM 51−21−11) is applied over theprimer/paint finishes on the internal areas of the service door assembly.
All dimensions are in inches (millimeters) unless otherwise specified.
Refer to SRM 53−21−27 for the mating fitting components on the fuselage.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−41−27 Page 4
Jun 17/2003
SERVICE DOOR FITTINGS − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the service door fittings, refer to SRM 52−00−27.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−41−27 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
MAIN AVIONICS DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the main avionics door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−42−00 Page 1
Feb 18/2003
rsr5
2038
.dg,
lc/lr
, feb
20/2
006
A
36
5
4
1
2
3
8
10
9
9
11
10
13
13
14
15
16
17
18
19
23
22
21
20
25
24
27
28
29
30
31
32
33
3334
34
35
35
26
19
7
6
15
12
37
38
39
Outer skin omitted for clarity.
NOTE
A
B
B
40
CSTRUCTURAL REPAIR MANUAL
Main Avionics Compartment Door – Structural IdentificationFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−42−00 Page 2
Jul 10/2006
rsr5
2039
.dg,
lr, f
eb20
/200
6
VIEW LOOKING OUTBOARDON OUTER SKIN
t2
42
41
C
C
t2
t2
t2
t2 t2 t2 t2
t2t2t2
t2 t2 t2
t2t2t2
t1
LEGEND
t1= 0.040 in. (1.01 mm).t2= 0.060 in. (1.52 mm).
CSTRUCTURAL REPAIR MANUAL
Main Avionics Compartment Door – Structural IdentificationFigure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−42−00 Page 3
Jul 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE †
FIN-ISH
CODE(note
2)EFFEC-TIVITY
Assembly −Avionics Door
601R31050 7002−7454
Assembly −Avionics Door
CC670−38651 7455−8400
1 Angle, Aft RHS 601R31050−157 0.040 (1.02) clad 2024−t42 †† A023 7002−7454
1a Angle, Aft RHS CC670−38660−1 0.040 (1.02) clad 2024−t42 †† A023 7455−8400
2 Angle, Aft LHS 601R31050−63 0.040 (1.02) clad 2024−T42 †† A023 7002−7454
2a Angle, Aft LHS CC670−38661−1 0.040 (1.02) clad 2024−T42 †† A023 7455−8400
3 Angle, Fwd LHS 601R31050−17 0.040 (1.02) clad 2024−T42 †† A023 7002−7454
3a Angle, Fwd LHS CC670−38664−1 0.040 (1.02) clad 2024−T42 †† A023 7455−8400
4 Angle, Fwd RHS 601R31050−19 0.040 (1.02) clad 2024−T42 †† A023 7002−7454
4a Angle, Fwd RHS CC670−38665−1 0.040 (1.02) clad 2024−T42 †† A023 7455−8400
5 Coving, Outer, Fwd 601R31050−9 0.050 (1.27) clad 2024−T42 †† A023
6 Coving, Inner, Fwd 601R31050−13 0.050 (1.27) clad 2024−T42 †† A023
7 Coving, Inner, Aft 601R31050−15 0.050 (1.27) clad 2024−T42 †† A023
8 Coving, Outer, Aft 601R31050−155 0.050 (1.27) clad 2024−T42 †† A023
9 Intercostal 601R31050−33 0.063 (1.60) clad 7075−T62 ††† A023 7002−78927894−7894
9a Intercostal CC670−38680−1 0.063 (1.60) clad 7075−T62 ††† A023 7893−78937895−8400
10 Intercostal 601R31050−34 0.063 (1.60) clad 7075−T6 ††† A023 7002−78927894−7894
10a Intercostal CC670−38680−2 0.063 (1.60) clad 7075−T62 ††† A023 7893−78937895−8400
11 Intercostal 601R31050−35 0.063 (1.60) clad 7075−T62 ††† A023 7002−78927894−7894
11a Intercostal CC670−38681−1 0.063 (1.60) clad 7075−T62 ††† A023 7893−78937895−8400
12 Intercostal 601R31050−36 0.063 (1.60) clad 7075−T62 ††† A023 7002−78927894−7894
12a Intercostal CC670−38681−2 0.063 (1.60) clad 7075−T62 ††† A023 7893−78937895−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−42−00 Page 4
Jul 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE †
FIN-ISH
CODE(note
2)EFFEC-TIVITY
13 Bracket 601R31050−37 0.080 (2.03) clad 2024−T42 †† A023 7002−76807682−76857730−7730
13a Bracket CC670−38677−1 0.080 (2.03) clad 2024−T42 †† A023 7681−76817686−77297731−8400
14 Doubler 601R31050−43 0.063 (1.60) clad 7075−T62 ††† A023
15 Bracket 601R31050−45 0.050 (1.27) clad 2024−T42 †† A023
16 Bracket 601R31050−46 0.050 (1.27) clad 2024−T42 †† A023
17 Bracket 601R31050−49 0.063 (1.60) clad 7075−T62 ††† A023
18 Bracket 601R31050−50 0.063 (1.60) clad 7075−T62 ††† A023
19 Fitting, cable 601R31050−61 0.063 (1.60) clad 7075−T62 ††† A023
20 Intercostal 601R31050−141 0.063 (1.60) clad 7075−T62 ††† A023
21 Intercostal 601R31050−142 0.063 (1.60) clad 7075−T62 ††† A023
22 Intercostal 601R31050−143 0.063 (1.60) clad 7075−T62 ††† A023
23 Intercostal 601R31050−144 0.063 (1.60) clad 7075−T62 ††† A023
24 Intercostal 601R31050−147 0.063 (1.60) clad 7075−T62 ††† A023 7002−78927894−7894
24a Intercostal CC670−38682−1 0.063 (1.60) clad 7075−T62 ††† A023 7893−78937895−8400
25 Intercostal 601R31050−148 0.063 (1.60) clad 7075−T62 ††† A023 7002−78927894−7894
25a Intercostal CC670−38682−2 0.063 (1.60) clad 7075−T62 ††† A023 7893−78937895−8400
26 Bracket 601R31050−149 0.063 (1.60) clad 7075−T62 ††† A023
27 Doubler 601R31050−150 0.063 (1.60) clad 7075−T6 ††† A023
28 Intercostal 601R31050−153 0.063 (1.60) clad 7075−T62 ††† A023
29 Intercostal 601R31050−23 0.063 (1.60) clad 7075−T62 ††† A023
30 Bracket 601R31050−159 0.050 (1.27) clad 7075−T62 ††† A023
31 Intercostal 601R31050−201 0.063 (1.60) clad 7075−T62 ††† A023
32 Doubler 601R31050−203 0.063 (1.60) clad 7075−T6 ††† A023
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−42−00 Page 5
Jul 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCE †
FIN-ISH
CODE(note
2)EFFEC-TIVITY
33 Fitting 601R38359−1 M/F S2734T (note 1) A024 7002−8066
33a Fitting 601R38359−7 3.00 (76.20) Al alloy 7475−T7351 A024 8067−8400
34 Fitting 601R38359−5 M/F S2748T (note1) A024 7002−8066
34a Fitting 601R38359−9 3.00 (76.20) Al alloy 7475−T7351 A024 8067−8400
35 Fitting 601R38359−6 M/F S2748T (note1) A024 7002−8066
35a Fitting 601R38359−10 3.00 (76.20) Al alloy 7475−T7351 A024 8067−8400
36 Retainer, Seal, AftLHS
CC670−38662−5 0.050 (1.27) M/F S4943 (note 1) A046&X055
7455−8400
37 Retainer, Seal, FwdLHS
CC670−38663−5 0.050 (1.27) M/F S4943 (note 1) A046&X055
7455−8400
38 Retainer, Seal, FwdRHS
CC670−38674−3 0.050 (1.27) M/F S4943 (note 1) A046&X055
7455−8400
39 Retainer, Seal, AftRHS
CC670−38675−3 0.050 (1.27) M/F S4943 (note 1) A046&X055
7455−8400
40 Skin, Inner 601R31050−191 0.050 (1.27) Al alloy 7075−T62 ††† A023
41 Skin, Outer(chem−milled)
601R31050−193 0.100 (2.54) Al alloy 2024−T3 †† A116
42 Doubler 601R31050−7 0.063 (1.60) Al alloy 7075−T62 †††
†: All dimensions are in inches followed by millimeters in parenthesis.
†† Specification QQ−A−250/5
††† Specification QQ−A−250/13
Note 1: refer to SRM51−32−59−001−001−A01
Note 2: refer to SRM51−21−16−001−001−A01
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−42−00 Page 6
Jul 10/2006
MAIN AVIONICS COMPARTMENT DOOR − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the main avionics compartment door as follows:
(1) Skin and Plating
Refer to SRM 52−00−31.
(2) Internal Structure
Refer to SRM 52−00−00, Page Block 101−199.
(3) Fittings
Refer to SRM 52−00−27.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−42−00 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
MAIN AVIONICS DOOR − REPAIRS
1. General
For repairs to the main avionics door, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−42−006 Repair to Main Avionic Bay DoorSeal
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−42−00 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
AFT EQUIPMENT BAY DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the aft equipment bay door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−43−00 Page 1
Feb 18/2003
rsr5
2040, lc
, 19/0
5/9
9
177
6
14(10 PLACES)
8(6 PLACES)
92
1
59
3
9
4
3
1610 7
15
11
1913
6
1812
CSTRUCTURAL REPAIR MANUAL
Aft Equipment Bay Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−43−00 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin, outer (chem−milled)
600−35128 0.040 / 0.050 (1.02 / 1.27) clad2024−T3
A109
2 Vent 600−35131 0.040 (1.02) clad 2024−T42 A100
3 Frame 600−35128 0.040 (1.02) clad 2024−T42 A010
4 Angle 600−35128 0.040 (1.02) clad 2024−T42 A010
5 Angle, splice 600−35128 0.040 (1.02) clad 2024−T3 A010
6 Longeron 600−35128 0.032 (.81) clad 2024−T42 A010
7 Angle 600−35128 0,040 (1.02) clad 2024−T42 A010
8 Channel 600−35128 0.032 (.81) clad 2024−T42 A010
9 Angle 600−35128 0.040 (1.02) clad 2024−T42 A010
10 Channel 600−35128 0.032 (.81) clad 2024−T42 A010
11 Web 600−35128 0.032 (.81) clad 2024−T3 A010
12 Doubler 600−35128 0.040 (1.60) clad 2024−T42 A010
13 Cover, dished 600−35128 0.032 (.81) clad 2024−T42 A010
14 Gusset 600−35128 0.040 (1.02) clad 2024−T3 A010
15 Support 600−35029 0.050 (1.27) clad 2024−T42 A010
16 Fitting, bolt guide 600−35093 Plate 7050−T73651 CMS 516−03 A012
17 Fitting, hinge 600−35130 Plate 7050−T73651 CMS 516−03 A012
18 Doubler 600−35128 0.040 (1.02) clad 2024−T3 A010
19 Seal 600−35128 silicone rubber, Haveg #7574
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−43−00 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
AFT EQUIPMENT COMPARTMENT DOOR − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the aft equipment compartment door as follows:
(1) Skin and Plating
Refer to SRM 52−00−31.
(2) Internal Structure
Refer to SRM 52−00−00, Page Block 101−199.
(3) Fittings
Refer to SRM 52−00−27.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−43−00 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
FORWARD EQUIPMENT−COMPARTMENT ACCESS AND AIR−DRIVEN GENERATOR(ADG) DOORS − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for the forwardequipment−compartment access and ADG doors. The forward equipment−compartment accessand ADG doors are hinged advanced−composite structures.
2. Structural Identification
A. Forward Equipment−Compartment Access Doors
Refer to SRM 52−44−32, Page Block 1−99.
B. ADG Door
Refer to SRM 52−44−37, Page Block 1−99.
3. Allowable Damage
A. Forward Equipment−Compartment Access Doors
Refer to SRM 52−44−32, Page Block 101−199.
B. ADG Door
Refer to SRM 52−44−37, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS − STRUCTURALIDENTIFICATION
1. General
For the structural identification of the forward equipment−compartment access doors, refer to Figure 1and 2.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−32 Page 1
Sep 28/2004
rsr5
2042
, ds/
lr, 0
3/11
/04
71
TYPICALEDGE DETAIL
A
B
E E
B
C
C C
C
C
C
A
D
D
D D E E
C C C CEFFECTIVITY: EFFECTIVITY:7003−7369 7370−7522
10
8
5
2
6
12
5
9
5
7
81
3 1
141213
112
4
13 12
CSTRUCTURAL REPAIR MANUAL
Forward Equipment−Compartment Access Doors – Structural IdentificationFigure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−44−32 Page 2
Mar 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
Access Door, UpperElectrical Bay Assembly
600−33039
−3, −4
E104††
E112†7003−7369
Access Door, UpperElectrical Bay Assembly
600−33039
−39, 040
E104††
E112†††7370−7522
1 Kevlar (2 laminations) 600−33039
−5
CMS 532−01, Type I 7003−7369
1A Kevlar (1 lamination) 600−33039
−5
CMS 532−01, Type I 7370−7522
2 Honeycomb, Nomex 600−33039
−13, −14
0.500 (12.70) CMS 539−01,type 1
7003−7522
3 Graphite fabric (1lamination)
600−33039
−41
CMS 532−04, Type I 7370−7522
4 Packer 600−33039
−17
0.040 (1.02) 2024−T3QQ−A−250/5
7003−7522
5 Seal 600−33039
−21
Made from S4551 7003−7522
6 Seal 600−33039
23
Made from S4551 7003−7522
7 Aluminum screen 600−33039
−25
120 mesh 0.004 dia. wire5056 RR−W−360, type 1,class 2
7003−7369
7A Copper foil 600−33039
−43
CMS 553−01, Type 2 7370−7522
8 Aluminum foil 600−33039
−31
CYCOM AEL 200/1100 ♣ 7003−7522
9 Bracket 600−33291
−3, −4
0.050 (1.27) clad 2024−T42 A010 7003−7522
10 Latch handle assembly 600−33039
−35, −36
A010 7523−8400
Access door assembly,lower electronic bay
600−33040
−1
E102†
E104††
7003−8400
11 Honeycomb, Nomex 600−33040
−11
0.375 (9.53) CMS 539−01,type 1
7003−8400
CSTRUCTURAL REPAIR MANUAL
Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−44−32 Page 3
Mar 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
12 Doubler, edge, Kevlar (2laminations)
600−33040
−5
CMS 532−01, Type I, class ll 7003−8400
13 Kevlar (2 laminations) 600−33040
−7, −9
CMS 532−01, Type I, class ll 7003−8400
14 Aluminum screen 600−33040
−25
120 mesh 0.004 dia. wire5056 RR−W−360, type 1,class 2
7003−8400
♦ Refer to SRM 51−21−16.
† Inside finish polyurethane topcoat color white number 17875 per FED−STD−595.
†† Outside finish polyurethane topcoat color grey number 16473 per FED−STD−595.
♣ Applied at original installation. Not required for replacement or repair on CRJ 100/200 aircraft.
NOTE: All dimensions are in inches followed by millimeters in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Figure 1 (Sheet 3)
MasterEFFECTIVITY: ALL 52−44−32 Page 4
Mar 10/2006
A
NOTEAll dimensions are given in inches followed bymillimeters in parentheses.
rsr5
2086
.dg,
lr, 0
8/07
/04
1451961718
145196789101112131415161718
181719541
145
196
1718
B B
t=0.097 (2.46)
t=0.264(6.71)
t=0.063 (1.60)
t=0.097(2.46)
A
VIEW LOOKING OUTBOARD
B
B
C
C
D
D G
G
J
J
H
H
F
E
E
FS193.00
TRACEWL79.50
FS173.00
−45°20°
45°
0°
F
14
15
16
17
2
5
19
6
7
8
9
10
11
12
13
14
15
16
17
18
320 21
4
18
N/A
0°
45°
0° or 90°
−45°
0° or 90°
45° or −45°
0° or 90°
45° or −45°
0° or 90°
45° or −45°
0° or 90°
45° or −45°
0° or 90°
45° or −45°
90°
OPTIONAL
2
3
4
5
6
7
8
9
10
11
12
13
LAY−UP TABLEPLY SEQUENCE NUMBERED
FROM TOOL SURFACE
1 1 N/A
PLYSEQUENCE
NUMBER
PLYITEMNo.
ORIENTATIONDEGREE
CSTRUCTURAL REPAIR MANUAL
Forward Equipment−Compartment Access Doors − Structural IdentificationFigure 2 (Sheet 1)
MasterEFFECTIVITY: ALL 52−44−32 Page 5
Mar 10/2006
rsr5
2087
.dg,
lr, 0
8/07
/04
1345196789101112131415161718
t=0.268 (6.81)
C C
1245196789101112131415161718
t=0.268 (6.81)
D D
1817161514131211109876
19541
t=0.264 (6.71)
1817619541
t=0.097(2.46)
E E
NOTE
All dimensions are given in inchesfollowed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Forward Equipment−Compartment Access Doors − Structural IdentificationFigure 2 (Sheet 2)
MasterEFFECTIVITY: ALL 52−44−32 Page 6
Mar 10/2006
rsr5
2088
.dg,
lr, 0
8/07
/04
18176
19541
t=0.097 (2.46)
F F G G
18176
19541
t=0.097 (2.46)
H H
18176
1954
201
t=0.097 (2.46)
J J
18176
1954
211
t=0.097 (2.46)
NOTE
All dimensions are given in inchesfollowed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Forward Equipment−Compartment Access Doors − Structural IdentificationFigure 2 (Sheet 3)
MasterEFFECTIVITY: ALL 52−44−32 Page 7
Mar 10/2006
rsr5
2089
.dg,
lr, 0
8/07
/04
K
K
VIEW LOOKING OUTBOARD
25
23
25
24
FS193.00
TRACEWL79.50
22
FS173.00
FS187.00
FS177.25
ACCESS DOOR HINGEDATUM LINE AXIS
CSTRUCTURAL REPAIR MANUAL
Forward Equipment−Compartment Access Doors − Structural IdentificationFigure 2 (Sheet 4)
MasterEFFECTIVITY: ALL 52−44−32 Page 8
Mar 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
Access door, upperelectrical bay assembly
601R33029
−1, −2
E102†
E100††7523−8064
Access door, upperelectrical bay assembly
601R33029
−3, −4
E102†
E100††8065−8400
1 Copper foil 601R33029
−005, −006
CMS 553−01, Type II GRD 4†††
7523−8064
1 Copper foil 601R33029
−051, −052
CMS 553−01, Type II GRD 4†††
8065−8400
2 Copper foil 601R33029
−007, −008
CMS 553−01, Type II GRD 4†††
7523−8064
3 Copper foil 601R33029
−009, −010
CMS 553−01, Type II GRD 4†††
7523−8064
4 Graphite fabric 601R33029
−011, −012
CMS 532−19, Class II ††† 7523−8400
5 Graphite fabric 601R33029
−013, −014
CMS 532−19, Class II ††† 7523−8400
6 Graphite fabric 601R33029
−017, −018
CMS 532−19, Class II ††† 7523−8400
7 Graphite fabric 601R33029
−019, −020
CMS 532−19, Class II ††† 7523−8400
8 Graphite fabric 601R33029
−21, −022
CMS 532−19, Class II ††† 7523−8400
9 Graphite fabric 601R33029
−023, −024
CMS 532−19, Class II ††† 7523−8400
10 Graphite fabric 601R33029
−025, −026
CMS 532−19, Class II ††† 7523−8400
11 Graphite fabric 601R33029
−027, −028
CMS 532−19, Class II ††† 7523−8400
12 Graphite fabric 601R33029
−029, −030
CMS 532−19, Class II ††† 7523−8400
13 Graphite fabric 601R33029
−031, −032
CMS 532−19, Class II ††† 7523−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2Figure 2 (Sheet 5)
MasterEFFECTIVITY: ALL 52−44−32 Page 9
Mar 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
14 Graphite fabric 601R33029
−033, −034
CMS 532−19, Class II ††† 7523−8400
15 Graphite fabric 601R33029
−035, −036
CMS 532−19, Class II ††† 7523−8400
16 Graphite fabric 601R33029
−037, −038
CMS 532−19, Class II ††† 7523−8400
17 Graphite fabric 601R33029
−039, −040
CMS 532−19, Class II ††† 7523−8400
18 Fiberglass fabric 601R33029
−043, −044
CMS 532−06, Style 120 ††† 7523−8064
18 Fiberglass fabric 601R33029
−053, −054
CMS 532−31, Style ll ††† 8065−8400
19 Graphite fabric 601R33029
−045, −046
CMS 532−19, Class II††† 7523−8400
20 Copper foil 601R33029
−047, −048
CMS 553−01, Type II GRD 4†††
7523−8064
21 Copper foil 601R33029
−049, 050
CMS 553−01, Type II GRD 4†††
7523−8064
Access door assembly 601R33028
−1, −2
A145 7523−8064
Access door assembly 601R33028
−3, −4
A145 8065−8400
22 Seal CC670−33297
−1, −2
AMS 3301, Make fromS4551
E002 7523−8400
23 Seal CC670−33298
−1, −2
AMS 3301, Make fromS4551
E002 7523−8400
24 Bracket strut support CC670−33424
−1, −2
.050 (1.27) 2024−T3,QQ−A−250/5,
A023 7523−8400
25 Latch handle assembly H2438
−15K3239
−1, −2
7523−8400
♦ Refer to SRM 51−21−16.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2Figure 2 (Sheet 6)
MasterEFFECTIVITY: ALL 52−44−32 Page 10
Mar 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
† Inside finish polyurethane topcoat color white number 17875 per FED−STD−595.
†† Outside finish polyurethane topcoat color grey number 16473 per FED−STD−595.
††† Refer to Lay−up table for ply sequence and fiber orientation.
NOTE: All dimensions are in inches followed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 2Figure 2 (Sheet 7)
MasterEFFECTIVITY: ALL 52−44−32 Page 11
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS − ALLOWABLEDAMAGE
1. General
A. General
The allowable damage limits given in this procedure are only for the forwardequipment−compartment access doors, part number 601R33029−1 and 601R33029−2. Theseallowable limits must not be used for any other part number.
B. Contact Bombardier Aerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01)when:
– there is damage that is more than the limits that follow.
– the part number (or dash number) of the damaged part is not given above.
C. General Limitations
NOTE: These general limitations must be applied before the specific limitations areconsidered.
(1) All fasteners that connect the hinges and latches to the composite structure must remaineffective.
(2) No damage is allowed to the footprint area of the hinge fittings and the latches or for 1.5 in.(38.1 mm) arround the footprints.
D. Specific Limitations
Refer to Figure 101.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−32 Page 101
Apr 10/2005
rsr5
2102
.cgmVIEW LOOKING OUTBOARD ON LEFT HAND SIDE
A
LAMINATE AREA
REINFORCEDLAMINATE AREA
A
Left side shown Right side opposite.
NOTE
CSTRUCTURAL REPAIR MANUAL
Upper Electrical Access Bay − Allowable DamageFigure 101 (Sheet 1)
MasterEFFECTIVITY: ALL 52−44−32 Page 102
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Cracks
Free edge The maximum acceptable cracklength is 1.00 in. (25.4 mm)provided:
− the nearest structural fasteneris 3L minimum.
− there are no more than twocracks per square foot.
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Laminate
(reinforced area)
The maximum crack length (L)allowed is 2.00 in. (50.8 mm)provided:
− the distance from anyunrepaired damage, hingefasteners or latch fasteners is 3Lminimum.
− there are no more than twocracks per square foot.
Laminate
(all other areas)
The maximum crack length (L)allowed is 2.00 in. (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum.
− there are no more than twocracks per square foot.
Holes andpunctures
All areas The maximum puncture diamater(D) allowed is 2.0 in. (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum.
− there are no more than twopunctures per square foot.
− the distance from any freeedge is 3D minimum.
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS—Allowable DamageFigure 101 (Sheet 2)
MasterEFFECTIVITY: ALL 52−44−32 Page 103
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Dents ordepressions
All areas Dent does not penetrate skin andis less than 0.040 in. (1.02 mm)deep.
No repair necessary.
Dent is more than 0.040 in. (1.02mm) deep but is less than fullpenetration.
Treat as penetration of 0.500 in.(12.70 mm).
Do a tap test and check fordelamination and repeat at every’A’ check. If there isdelamination, refer to the limitsfor delamination.
Do a permanent repair no laterthan the next ’C’ check.
The maximum dent diamater (D)allowed is 2.00 in (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum.
− there are no more than threedents per square foot.
− there is no fiber damage.
Do a tap test around the dent. Ifthere is fiber damage, cracks,delamination or disbonding oneither surface of the structure,refer to the relevant damage typefor limits.
Repeat tap test at every ’A’check.
No temporary repair necessary.
Do a permanent repair no laterthan the next ’C’ check.
Scratches
All areas The maximum damage length (L)is 4.00 in. (101.6 mm)
− the damage is limited to onlyone ply (0.012 in. (0.30 mm)maximum depth), otherwise referto allowable damage limits forcrack.
− the distance from anyunrepaired damage is a minimumof 3L or 4.00 in. (101.6 mm).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS—Allowable DamageFigure 101 (Sheet 3)
MasterEFFECTIVITY: ALL 52−44−32 Page 104
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Nicks orgouges
All areas The allowable limits given forholes and punctures must alsobe considered in addition to theallowable limits given below.
The maximum area of damageshall be 1.0 square inchprovided:
− the maximum damage length(L) is 2.00 in. (50.8 mm).
− the distance from anyunrepaired damage is a minimumof 3L or 4.00 in. (101.6 mm).
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Delaminations
Free edge The maximum delaminationlength (L) allowed is 1.00 in.(25.4 mm) provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than twodelaminations per square foot.
− the delamination is not at thedoor corner
− maximum delamination area isone square inch.
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a tap test and repeat at everysubsequent ’A’ check for damagepropagation.
Do a permanent repair no laterthan the next ’C’ check.
All other areas The maximum delaminationlength (L) allowed is 2.00 in.(50.8 mm) provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum.
− there are no more than threedelaminations per square foot.
− maximum delamination area is2 square inches.
No temporary repair necessary.
Do a tap test and repeat at everysubsequent ’A’ check for damagepropagation.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS—Allowable DamageFigure 101 (Sheet 4)
MasterEFFECTIVITY: ALL 52−44−32 Page 105
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Erosion
Free edge The maximum damage length inthe wind direction is 1.50 in.(38.1 mm) provided:
− the damage is limited to twoplies maximum.
− the maximum damage length inthe crosswind direction is 1.5 in.(38.1 mm)
− the damage is not adjacent toany fasteners.
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
All other areas Maximum erosion of one ply shallbe treated as a scratch.
More than one ply removed isassessed as a puncture hole.
Maximum area of damage is onesquare inch.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS—Allowable DamageFigure 101 (Sheet 5)
MasterEFFECTIVITY: ALL 52−44−32 Page 106
Apr 10/2005
FORWARD EQUIPMENT−COMPARTMENT ACCESS DOORS − REPAIRS
1. General
For repairs to the forward equipment−compartment access doors, contact Bombardier AerospaceRegional Aircraft, Customer Support (refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−44−038 Generic temporary repair toforward upper equipmentcompartment doors
601R−52−44−042 Generic temporary repair toforward lower electronics bayaccess doors
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−32 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
AIR DRIVEN GENERATOR (ADG) DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the air driven generator door (ADG), refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−37 Page 1
Feb 18/2003
rsr5
2044, dd, 19/0
5/9
9
6
5
TYPICAL CENTRESTRUCTURE
1 2
14
1
2
4
11
1 3 3
2 1 3 3 4
CSTRUCTURAL REPAIR MANUAL
Air Driven Generator (ADG) Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−44−37 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Kevlar 600−33253 CMS 532−01, type 1 E109
2 Honeycomb, Nomex 600−33253 CMS 539−01, type 4
3 Carbon fibre 600−33253 prepreg 12" (304.8) wide tape withT300 fibre and 5209 resin system
4 Screen, aluminum 600−33253 120 mesh 0.004 dia wire 5056RR−W−360, type 1, class 2
5 Hinge assembly, fwd. 600−33254 al alloy 2024−T351 QQ−A−250/4 A012
6 Hinge assembly, aft 600−33255 al alloy 2024−T351 QQ−A−250/4 A012
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−44−37 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
AIR−DRIVEN GENERATOR (ADG) DOOR − ALLOWABLE DAMAGE
1. General
A. The allowable damage limits which follow are only for the air−driven generator door, part number600−33253−31. You must not use these allowable limits for any other part number.
B. Contact Bombardier Aerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01)when:
– there is damage that is more than the limits that follow.
– the part number (or dash number) of the damaged part is not given above.
2. General Limitations
NOTE: These general limitations must be applied before the specific limitations are considered.
A. Refer to Figure 101. Damage is not allowed in the areas shown.
B. The fasteners attaching the attachment fittings to the air−driven generator door must remain fullyeffective. Damage is not allowed to the composite structure around the fasteners for a radius of1.00 in (25.4 mm).
3. Specific Limitations
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−37 Page 101
Apr 10/2005
rsr5
2100
.cgm
FS190.00
VIEW LOOKING INBOARD ON OUTER SKIN
FS184.75 FS174.62 FS169.00
No damage permitted
OUTER SKIN
4.00 in.(101.6 mm)
3.00 in.(76.2 mm)
4.50 in.(114.3 mm)
9.00 in.(228.6 mm)
A
A
4.30 in.(109.22 mm)
4.50 in.(114.3 mm)
6.43 in.(163.32 mm)
2.50 in.(63.5 mm)
CSTRUCTURAL REPAIR MANUAL
Air−Driven Generator (ADG) Door − Allowable DamageFigure 101 (Sheet 1)
MasterEFFECTIVITY: ALL 52−44−37 Page 102
Apr 10/2005
rsr5
2101
.cgm
2.50 in.(63.5 mm)
FS190.00FS184.75FS174.62FS169.00
INNER SKIN
VIEW LOOKING OUTBOARD ON INNER SKIN
FS190.00FS184.75FS174.62FS169.00
VIEW LOOKING OUTBOARD ON SANDWICH STRUCTURE CORE
HONEYCOMB CORE
3.50 in.(88.9 mm)
A
14.38 in.(365.25 mm)
No damage permitted
3.00 in.(76.2 mm)
4.50 in.(114.3 mm)
4.00 in.(101.6 mm)
8.50 in.(215.9 mm)
A
4.00 in.(101.6 mm)
1.00 in.(25.4 mm)
CSTRUCTURAL REPAIR MANUAL
Air−Driven Generator (ADG) Door − Allowable DamageFigure 101 (Sheet 2)
MasterEFFECTIVITY: ALL 52−44−37 Page 103
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Cracks
Laminate
(free edge)
The maximum crack length (L)allowed is 1.00 in. (25.4 mm)provided the distance from anystructural fastener is 3Lminimum.
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Laminate
(all other areas)
The maximum crack length (L)allowed is 2.00 in. (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than twocracks per square foot.
Sandwich
(all areas)
The maximum crack length (L)allowed is 2.00 in. (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than twocracks per square foot.
Holes andpunctures
Laminate
(all areas)
The maximum puncture diamater(D) allowed is 2.0 in. (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum
− there are no more than twopunctures per square foot
− the distance from any freeedge is 3D minimum.
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich
(all areas)
The maximum puncture diamater(D) allowed is 2.0 in (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum
− there are no more than twopunctures per square foot.
CSTRUCTURAL REPAIR MANUAL
Air−Driven Generator (ADG) Door—Allowable DamageFigure 101 (Sheet 3)
MasterEFFECTIVITY: ALL 52−44−37 Page 104
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Dents
All areas Dent does not penetrate skin andis less than 0.040 in. (1.02 mm)deep.
No repair necessary.
Dent is more than 0.04 in. (1.01mm) deep but is less than fullpenetration.
Treat as penetration of 0.500 in.(12.70 mm).
Do a tap test and check fordelamination at everysubsequent ’A’ check. If there isdelamination, refer to the limitsfor delamination.
Laminate
(all areas)
The maximum dent diamater (D)allowed is 2.00 in (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum
− there are no more than threedents per square foot
If there is fibre damage, cracks ordelamination on either surface ofthe laminate, refer to theallowable damage limits forcracks or delaminations asnecessary.
No temporary repair necessary.
Do a tap test and check fordelamination at everysubsequent ’A’ check. If there isdelamination, refer to the limitsfor delamination.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich
(all areas)
The maximum dent diamater (D)allowed is 2.0 in. (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 2D minimum
− there are no more than fourdents per square foot
− the maximum depth of the dentmust not be more than 20% ofthe complete thickness of thesandwich structure, otherwisetreat as a hole.
If there is fibre damage, cracks ordelamination on either surface ofthe laminate, refer to theallowable damage limits forcracks, delaminations ordisbonds as necessary.
No temporary repair necessary.
Do a tap test and check fordelamination at everysubsequent ’A’ check. If there isdelamination, refer to the limitsfor delamination.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
Air−Driven Generator (ADG) Door—Allowable DamageFigure 101 (Sheet 4)
MasterEFFECTIVITY: ALL 52−44−37 Page 105
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Scratches
All areas The maximum damage length (L)is 4.00 in. (101.6 mm) provided:
− the damage is limited to onlyone ply (0.010 in. (0.25 mm)maximum depth), otherwise referto allowable damage limits forcrack.
− the distance from anyunrepaired damage is a minimumof 3L or 4.00 in. (101.6 mm).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation.
Do a permanent repair no laterthan the next ’C’ check.
Nicks andgouges
All areas The maximum area of damageshall be 1.0 square inchprovided:
− the maximum damage length(L) is 2.00 in. (50.8 mm)
− the distance from anyunrepaired damage is a minimumof 3L or 4.00 in. (101.6 mm).
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Delaminationsand
Disbonds
Less than 1.50 in.(38.1 mm) fromdoor corner
Not allowed Contact Bombardier AerospaceRegional Aircraft, CustomerSupport (refer to SRM51−13−01).
Free edge The maximum delaminationlength (L) allowed is 1.00 in.(25.4 mm) provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than threedelaminations per square foot.
Where there is free edgedamage apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a tap test and repeat at everysubsequent ’A’ check for damagepropagation.
Do a permanent repair no laterthan the next ’C’ check.
All other areas The maximum delaminationlength (L) allowed is 2.00 in.(50.8 mm) provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than threedelaminations per square foot.
No temporary repair necessary.
Do a tap test and repeat at everysubsequent ’A’ check for damagepropagation.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
Air−Driven Generator (ADG) Door—Allowable DamageFigure 101 (Sheet 5)
MasterEFFECTIVITY: ALL 52−44−37 Page 106
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Erosion
Free edge Edge erosion is acceptableprovided:
− the damage is limited to twoplies maximum
− the damage length parallel tothe free edge does not exceed1.00 in. (25.4 mm)
− the damage does not exceedmore than 2.00 in. (50.8 mm)perpendicular to the free edge..
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
All other areas Erosion of one ply shall betreated as a scratch provided:
− the maximum eroded area isnot more than 5.00 squareinches.
Erosion of more than one plyshall be treated as a puncturehole.
CSTRUCTURAL REPAIR MANUAL
Air−Driven Generator (ADG) Door—Allowable DamageFigure 101 (Sheet 6)
MasterEFFECTIVITY: ALL 52−44−37 Page 107
Apr 10/2005
THIS PAGE INTENTIONALLY LEFT BLANK
AIR DRIVEN GENERATOR (ADG) DOOR − REPAIRS
1. General
For repairs to the air driven generator (ADG) door, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−44−043 Generic temporary repair to ADGdoor
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−44−37 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICING DOORS − GENERAL
1. General
For the structural identification locator of the different servicing doors refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−00 Page 1
Feb 18/2003
rsr5
2072, m
cp, 31/1
0/0
0
52−45−09
52−45−06
52−45−02
52−45−08
52−45−09
52−45−07
52−45−03
52−45−01
52−45−07
52−45−05
52−45−04
CSTRUCTURAL REPAIR MANUAL
Servicing DoorsFigure 1
MasterEFFECTIVITY: ALL 52−45−00 Page 2
Feb 18/2003
SERVICING DOORS − ALLOWABLE DAMAGE
1. General
A. Find the allowable damage limits for the servicing doors as follows:
(1) Conventional Support Structures
Refer to SRM 52−00−00, Page Block 101−199.
(2) Metal Skins and Composite Honeycomb Structures
Refer to SRM 52−00−31.
(3) Fittings
Refer to SRM 52−00−27.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−00 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
SERVICING DOORS − REPAIRS
1. General
A. For repairs to the servicing doors, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−00 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
APU FAULT AND GROUND AIR CONNECTION DOOR − STRUCTURALIDENTIFICATION
1. General
For the structural identification of the APU fault and ground air connection door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−01 Page 1
Feb 18/2003
rsr5
2046, dd, 19/0
5/9
9
3
1
2
4
CSTRUCTURAL REPAIR MANUAL
APU Fault and Ground Connection Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−01 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin 601−35009 0.032 (0.81) clad 2024−T42 A048
2 Reinforcement 601−35009 0.032 (0.81) clad 2024−T42 A048
3 Latch 601−35009 Hartwell H5000−2−072−196
4 Hinge assembly 601−35009
Hinge flanges 0.040 (1.02) MIL−S−5059 type301, annealed
S010
Hinge pin 0.091 (2.31) DIA. X 10.5 (266.7)MS 9226−08
NOTE: All dimensions are in inches (millimeters) unless otherwise specified.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−01 Page 3
Jun 17/2003
THIS PAGE INTENTIONALLY LEFT BLANK
APU FAULT AND GROUND AIR CONNECTION DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the APU fault and ground air connection door, contactBombardier Aerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−01 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
REFUELING ACCESS DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the refueling access door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−02 Page 1
Feb 18/2003
rsr5
2048
.dg,
lr, j
an23
/200
7−
10 (1 PLY)9A (6 PLY)9 (5 PLY) 2
31A (6 PLY)1 (5 PLY)
4(4 PLACES)
8(4 PLACES)
3 6(2 PLACES)
57
12
9A (6 PLY)9 (5 PLY)
10 (1 PLY)
3
TYPICAL EDGE DETAIL
A
A
B
B
C
C
B B
−C C
1 (5 PLY)1A (6 PLY)
−C C
12
CORE SPLICE(REF)
11(2 PLACES)
CSTRUCTURAL REPAIR MANUAL
Refueling Access Door − Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−02 Page 2
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE EFFECTIVITY
RefuelingAccess Door
Assembly600−31183
7003 7775
7777 7799
7801 7816
7818 7839
Access Door−Refuel FwdWing/fuse
Fairing
601R31183
7776 7776
7800 7800
7817 7817
7840 8400
1 KevlarLaminate
600−31183−41 CMS 532−01, type 1, class 2 E002 7003 7775
7777 7799
7801 7816
7818 7839
1A Graphite Cloth 601R31183−13/−15/−17/−19/−21/−23
0.0167 (0.424), CMS 532−19,class 2
7776 7776
7800 7800
7817 7817
7840 8400
2 Flex Core 600−31183−45 0.500 (12.7), CMS 539−01 type6
E002 7003 7166
2A Flex Core 600−31183−61 0.500 (12.7), CMS 539−01 type1
7167 7269
2B Flex Core 600−31183−69 0.500 (12.7), CMS 539−01 type6
7270 8400
3 Screen,Aluminum
600−31183−55 0.004 (0.102) dia wire, 5056R.R.W. 360, type 1, class 2
E002 7003 7775
7777 7799
7801 7816
7818 7839
3A Copper Foil 601R31183−11 0.004 (0.102), CMS 553−01,type 2, Grade 4
E001 7776 7776
7800 7800
7817 7817
7840 8400
4 Plate 600−31183−35 0.040 (1.02), MIL−S−5050 type301, cond. annealed
S020
5 Plate 600−31183−53 0.050 (1.27), clad 2024−T42 A010 7003 8019
5A Plate 600−31183−73 0.050 (1.27), Steel 4130 (AMS6350)
8020 8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−45−02 Page 3
Jun 10/2007
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE EFFECTIVITY
6 Latch NA 0.094 (2.39), HartwellH2561−1−145
Alternate part
Hartwell H2561−9−145
X110
7 Shim 600−31183−51 0.094 (2.39), MIL−S−22499comp 1, type 1, class 1
X110
8 Bracket, Hinge 600−31183−25/−27/−29/−31
0.063 (1.60), clad 2024−T42 A010
9 KevlarLaminate
600−31183−43 CMS 532−01, type 1, class 2 E002 7003 7775
7777 7799
7801 7816
7818 7839
9A Graphite Cloth 601R31183−13/−15/−17/−19/−21/−23
0.0167 (0.424), CMS 532−19,class 2
7776 7776
7800 7800
7817 7817
7840 8400
10 FiberglassCloth
601R31183−25 0.005 (0.127), CMS 532−06,style 120
7776 7776
7800 7800
7817 7817
7840 8400
11 FoamingAdhesive
600−31183−65 CMS 551−07, Grade 2 Class 1 7167 8400
12 HoneycombCore
600−31183−59 0.200 (5.08), CMS 539−01,Type 1
7167 7269
12A HoneycombCore
600−31183−67 0.150 (3.81), CMS 539−01,Type 6
7270 8400
Note: All dimensions are in inches followed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−45−02 Page 4
Jun 10/2007
REFUELING ACCESS DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the refueling access door, contact Bombardier AerospaceRegional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−02 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
OXYGEN REFILLING DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the oxygen refilling door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−03 Page 1
Feb 18/2003
rsr5
2050
, dg,
03/
10/0
0
2
6
5
3
1
4
FS201.57
FS196.40
CSTRUCTURAL REPAIR MANUAL
Oxygen Refilling Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−03 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Latch 600−33280 Hartwell H5000−2−064−115
2 Hinge 600−33280 M / F MS 20001P4
3 Gasket 600−33280 0.063 (1.60) sponge rubberMIL−R−6130 type 2, grade cmedium
4 Panel (chem−milled) 600−33280 0.040 / 0.063 (1.02 / 1.60) clad7075−T62
A109
5 Doubler 600−33280 0.063 (1.60) clad 7075−T62 A109
6 Spring 600−33280 S1440
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−03 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
AC ELECTRICAL GROUND POWER DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the AC electrical ground power door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−04 Page 1
Feb 18/2003
rsr5
2052
, ps,
03/
10/0
0
14
3
2
CSTRUCTURAL REPAIR MANUAL
AC Electrical Ground Power Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−04 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Door 600−33283 0.063 (1.60) clad 7075−T6 A116
2 Hinge 600−33283 M / F MS 20001P4 A024
3 Doubler 600−33283 0.063 (1.60) clad 7075−T6 A023
4 Latch 600−33283 Hartwell H5000−2−064−102
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−04 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
AC ELECTRICAL GROUND POWER DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the AC electrical ground power door, contact BombardierAerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−04 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
EXTERNAL SERVICE PANEL DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the external service panel door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−05 Page 1
Feb 18/2003
rsr5
2054
, ps,
03/
10/0
0
FS202.75FS193.004
1
3
2
CSTRUCTURAL REPAIR MANUAL
External Service Panel Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−05 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Door 601R33003 0.063 (1.60) clad 7075−T6 A116
2 Hinge 601R33003 M / F MS 20001P4 A023
3 Doubler 601R33003 0.063 (1.60) clad 7075−T6 A023
4 Latch 601R33003 Hartwell H5000−2−064−115
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−05 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
EXTERNAL SERVICE PANEL DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the external service panel door, contact BombardierAerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−05 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DC ELECTRICAL GROUND POWER DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the DC electrical ground power door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−06 Page 1
Feb 18/2003
rsr5
2056
, ps,
03/
10/0
0
FS661.30
FS654.50
2
4
31
CSTRUCTURAL REPAIR MANUAL
DC Electrical Ground Power Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−06 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Door 601R35119 0.063 (1.60) clad 2024−T42 A109
2 Latch 601R35119 Hartwell H5000−2−064−132
3 Flange, hinge 601R35119 0.040 (1.02) S5059 comp 301,annealed
S010
4 Pin, hinge 601R35119 0.091 (2.31) dia X 4.00 (101.6) M /F MS 9226−08
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−06 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
DC ELECTRICAL GROUND POWER DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the DC electrical ground power door, contact BombardierAerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−06 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
LAVATORY SERVICE DOORS − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the lavatory service doors, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−07 Page 1
Jul 10/2008
rsr5
2058
, lc,
04/
10/0
0
−
3
2
1
4(2 PLACES)
9
8(9 PLY)
8(11 PLY)
7
68
(9 PLY)7
8(7 PLY)
8(9 PLY)
8(7 PLY)9
8
8(7 PLY)
5(2 PLACES)
9
CSTRUCTURAL REPAIR MANUAL
Lavatory Service Doors – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−07 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Hinge 601R38329 0.080 (2.03) MS28257C5−1100 X055
2 Door panel (chem−milled)
601R38329 0.080 (2.03) clad 2024−T3 A116
3 Trigger lock 601R38329 Hartwell H 2757−1−080 3
3 Trigger lock 601R38329 Hartwell H5100−2−081−218 73
4 Doubler 601R35232 0.050 (1.27) clad 2024−T42 A023
5 Hinge arm 601R35232 0.050 (1.27) clad 2024−T42 A023
6 Latch 601R35232 Hartwell H2561−11−088
7 Honeycomb (Nomex) 601R35232 0.750 (19.05) CMS 539−01 type 7
8 Kevlar laminate 601R35232 CMS 532−01 type 1, class 1 E109
9 Screen, aluminum 601R35232 0.004 (0.102) dia. wire 5056RR−W−360, type 1, class 2
NOTE: All dimensions are in inches (millimetres) unless otherwise specified.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−07 Page 3
Jul 10/2008
THIS PAGE INTENTIONALLY LEFT BLANK
REFUEL / DEFUEL CONTROL PANEL DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the refuel / defuel control panel door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−08 Page 1
Feb 18/2003
rsr5
2060
, cr,
04/
10/0
0
1
5
2
3
4
CSTRUCTURAL REPAIR MANUAL
Refuel/Defuel Control Panel Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−08 Page 2
Feb 18/2003
ITEM DESCRIPTIONDRAW-
ING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Door (chem−milled) 601R38321 0.066 / 0.090 (1.68 / 2.29) clad2024−T3
A116
2 Latch 601R38321 Hartwell H5100−091−115
3 Hinge, upper 601R38321 Hartwell H 795−1
4 Hinge, lower 601R38321 Hartwell H 971−1
5 Doubler 601R38321 0.050 (1.27) clad 2024−T3 A048
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−45−08 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
REFUEL/DEFUEL CONTROL PANEL DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the refuel/defuel control panel door, contact BombardierAerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−08 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
POTABLE WATER SERVICE DOOR − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the potable water service door, refer toFigure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−45−09 Page 1
Feb 18/2003
−3 and −153INSTALLATION
−113 and −151INSTALLATION
t1= 0.058 in. (1.473 mm).t2= 0.108 in. (2.743 mm).
LEGEND
1
5
6
7
t1
t2
2
34
34
1
t1
t2
rsr5
2062
.dg,
lc/r
m, 2
3/05
/06
CSTRUCTURAL REPAIR MANUAL
Potable Water Service Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−45−09 Page 2
Jul 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
Potable Water SystemAft Service Door −Installation
601R35014−3 7003−7076
7082−7091
7136
7140
7152
7176
Potable Water SystemAft Service Door −Installation
601R35014−113 7077
7092−7135
7137−7139
7153−7175
7177−7196
Potable Water SystemAft Service Door −Installation
601R35014−151,−153
7197−8400
1 Skin, door(chem−milled)
601R35014−47 0.125 (3.18) clad 2024−T42 A116
2 Stiffener 601R38316−69 0.050 (0.127) clad 2024−T42 A023 7003−7076
7078−7091
7136
7140
7152
7176
3 Spacer 601R35014−21 0.125 (3.18) clad 2024−T3 A023 7003−7196
4 Spacer 601R35014−155 0.125 (3.18) clad 2024−T3 A023 7197−8400
5 Bracket 601R35014−109 0.050 (0.127) clad 2024−T42 A023 7077
7092−7135
7137−7139
7141−7151
7153−7175
7177−8400
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−45−09 Page 3
Jul 10/2006
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE♦
EFFEC-TIVITY
6 Stiffener 601R35014−85 0.050 (0.127) clad 2024−T42 A023 7077
7092−7135
7137−7139
7141−7151
7153−7175
7177−8400
7 Bracket 601R35014−93 0.050 (0.127) clad 2024−T42 A023 7077
7092−7135
7137−7139
7141−7151
7153−7175
7177−8400
NOTE: All dimensions are in inches followed by millimeters in parentheses.
♦ Refer to SRM 51−21−16
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−45−09 Page 4
Jul 10/2006
FLIGHT COMPARTMENT DOOR − ALLOWABLE DAMAGE
1. General
A. For the allowable damage limits for the flight compartment door, contact Bombardier AerospaceRegional Aircraft, Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−51−00 Page 101
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
FLIGHT COMPARTMENT DOOR − REPAIRS
1. General
A. For repairs to the flight compartment door, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM 51−13−01).
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−51−00 Page 201
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
LANDING GEAR DOORS − GENERAL
1. General
A. This section contains structural identification data and allowable damage limits for the landinggear doors.
2. Structural Identification
A. Nose Landing−Gear Doors
Refer to SRM 52−81−00, Page Block 1−99.
B. Main Landing−Gear Doors
Refer to SRM 52−82−00, Page Block 1−99.
3. Allowable Damage
A. Nose Landing−Gear Doors
Refer to SRM 52−81−00, Page Block 101−199.
B. Main Landing−Gear Doors
Refer to SRM 52−82−00, Page Block 101−199.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−80−00 Page 1
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
NOSE LANDING GEAR DOORS − STRUCTURAL IDENTIFICATION
1. General
For the structural identification of the nose landing gear doors, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−81−00 Page 1
Feb 18/2003
rsr5
20
64
, n
g,
12
/08
/99
NOTE
Structure symetricalabout centerline,except as shown.
8109
18 13 19
1 2
17 3
12 11
6
167
4
5
1416
15
TYP. CROSS SECTIONTYP. CROSS SECTION
CSTRUCTURAL REPAIR MANUAL
Nose Landing−Gear Doors – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−81−00 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin, inner (Kevlar, 2lams. with 2 lam.doubler)
600−33043 CMS 532−01, Type I E102
2 Core, honeycomb(Nomex)
600−33043 1.50 (38.1) CMS 539−01 type 4
3 Screen, aluminum 120mesh
600−33043 0.004 (.102) dia. wire 5056RR−W−360 type I, class 2
4 Edge member 600−33043 0.040 (1.02) sheet 6061−T4 A010
5 Retainer, seal 600−33043 0.040 (1.02) sheet 6061−T4 A010
Packer 600−33043 0.18 (4.57) Phenolic MIL−P−15035type FBI
Seal 600−33043 0.060 (1.52) AMS 3302 C10
6 Fitting, hinge 600−33210 extruded bar 2024−T3511 A023
Packer 600−33043 0.020 (.51) − 0.100 (2.54) (asrequired) clad 2024−T3
A010
7 Fitting, actuator 600−86105 extruded bar 2024−T3511 A024
8 Skin, inner (Kevlar, 2lams.)
600−33044 CMS 532−01, Type I E102
9 Core, honeycomb(Nomex)
600−33044 0.410 (10.41) CMS 539−01, Type 1
10 Core, honeycomb(Nomex)
600−33044 0.660 (16.76) CMS 539−01 type 1
11 Fitting, actuator 600−33213 extruded bar 2024−T3511 A012
12 Fitting, hinge 600−33212 extruded bar 2024−T3511 A012
13 Screen, aluminum 120mesh
600−33044 0.004 (.102) dia. wire 5056RR−W−360 Type I, class 2
14 Channel 600−33043 0.032 (.81) clad 2024−T3 A010
15 Target 600−33043 0.062 (1.57) SAE 1020MIL−S−7952
D010
16 Plate, bearing 600−33043 0.100 (2.54) clad 2024−T42 A048
17 Skin, outer (Kevlar, 4lams.)
600−33043 CMS 532−01, Type I E109
18 Skin, outer (Kevlar, 2lams.)
600−33044 CMS 532−01, Type I E109
19 Edge doubler (Kevlar, 1lam.)
600−33044 CMS 532−01, Type I
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 1)
MasterEFFECTIVITY: ALL 52−81−00 Page 3
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
NOTE: All dimensions are in inches followed by millimeters in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1 (Sheet 2)
MasterEFFECTIVITY: ALL 52−81−00 Page 4
Feb 18/2003
NOSE LANDING−GEAR DOORS − ALLOWABLE DAMAGE
1. General
A. The allowable damage limits given in this procedure are only for the components that follow.These allowable limits must not be used for any other part number:
– forward nose−landing−gear (NLG) door, part numbers 600−33043−1007 and600−33043−1008.
– aft nose−landing−gear (NLG) door, part number 600−33044−1001.
B. Contact Bombardier Aerospace Regional Aircraft, Customer Support (refer to SRM 51−13−01)when:
– there is damage that is more than the limits that follow.
– the part number (or dash number) of the damaged part is not given above.
2. General Limitations
NOTE: These general limitations must be applied before the specific limitations are considered.
A. Damage is not allowed to either the skins or the honeycomb core of the forward NLG doors at theattachment fiitings, and for 1.00 in. (25.4 mm) around the attachment fittings.
B. Damage is not allowed to either the skins or the honeycomb core of the aft NLG door at theattachment fittings, and for 2.00 in (50.8 mm) around the attachment fittings.
C. All fasteners that connect the attachment fittings to the composite must remain fully effective.
3. Specific Limitations
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−81−00 Page 101
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Cracks
Laminate The maximum crack length (L)allowed is 1.00 in. (25.4 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum.
− there are no more than twocracks per square foot.
− the crack does not open on afree edge.
Apply speed tape to thedamaged areas (Refer to ).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich The maximum crack length (L)allowed is 1.25 in. (31.75 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than twocracks per square foot.
Holes andpunctures
Laminate The maximum puncture diamater(D) allowed is 1.00 in. (25.4 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum.
− there are no more than twopunctures per square foot
− the distance from any freeedge is 3D minimum.
Apply speed tape to thedamaged areas (Refer to ).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich The maximum puncture diamater(D) allowed is 1.00 in. (25.4 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum.
− there are no more than twopunctures per square foot.
CSTRUCTURAL REPAIR MANUAL
NOSE LANDING−GEAR DOORS—Allowable DamageFigure 101 (Sheet 1)
MasterEFFECTIVITY: ALL 52−81−00 Page 102
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Dents ordepressions
All areas Dent does not penetrate skin andis less than 0.040 in. (1.02 mm)deep.
No repair necessary.
Dent is more than 0.040 in. (1.02mm) deep but is less than fullpenetration.
Treat as penetration of 0.500 in.(12.70 mm).
Do a tap test and check fordelamination. Repeat tap test atevery ’A’ check. If there isdelamination, refer to the limitsfor delamination.
Laminate The maximum dent diamater (D)allowed is 1.00 in (25.4 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum.
− there are no more than threedents per square foot.
Apply speed tape to thedamaged areas (Refer to ).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich The maximum dent diamater (D)allowed is 2.00 in (50.8 mm)provided:
− the distance from anyunrepaired damage or structuralfastener is 3D minimum.
− there are no more than fourdents per square foot.
Do a tap test and check fordelamination. Repeat tap test atevery ’A’ check. If there isdelamination, refer to the limitsfor delamination.
If there is disbonding, thedamage must be repairedimmediately.
Do a permanent repair no laterthan the next ’C’ check.
CSTRUCTURAL REPAIR MANUAL
NOSE LANDING−GEAR DOORS—Allowable DamageFigure 101 (Sheet 2)
MasterEFFECTIVITY: ALL 52−81−00 Page 103
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Scratches
Laminate The maximum length (L) ofdamage shall be 2.00 in. (50.8mm) provided:
− the damage is limited to onlyone ply (0.009 in. (0.22 mm)maximum depth), otherwise referto allowable damage limits forcrack.
− the distance from anyunrepaired damage is a minimumof 3L or 4.00 in. (101.6 mm).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich The maximum length (L) ofdamage shall be 4.00 in. (101.6mm) provided:
− the damage is limited to onlyone ply (0.009 in. (0.22 mm)maximum depth), otherwise referto allowable damage limits forcrack.
− the distance from anyunrepaired damage is a minimumof 3L or 4.00 in. (101.6 mm).
Nicks orgouges
Laminate The maximum area of damageshall be 1.00 square inchprovided:
− the distance from any structuralfastener is 3L minimum
− the maximum damage length is1.00 in. (25.4 mm)
− the minimum distance from anyunrepaired damage is 4.00 in.(101.6 mm).
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a detailed visual inspection atevery subsequent ’A’ check fordamage propagation and speedtape integrity. Replace the speedtape as necessary.
Do a permanent repair no laterthan the next ’C’ check.
Sandwich The maximum area of damageshall be 1.00 square inchprovided:
− the distance from any structuralfastener is 3L minimum
− the maximum damage length is1.00 in. (25.4 mm)
− the minimum distance from anyunrepaired damage is 4.00 in.(101.6 mm).
CSTRUCTURAL REPAIR MANUAL
NOSE LANDING−GEAR DOORS—Allowable DamageFigure 101 (Sheet 3)
MasterEFFECTIVITY: ALL 52−81−00 Page 104
Apr 10/2005
COMPOSITE STRUCTURE—ALLOWABLE DAMAGE LIMITS
TYPE OFDAMAGE
LOCATION OFDAMAGE LIMITS REMARKS
Delaminations
Door Corner Not allowed Contact Bombardier AerospaceRegional Aircraft, CustomerSupport (refer to SRM 51−13−01.
Free edge The maximum area of damageshall be 2.00 square inchprovided:
− the maximum delaminationlength is 1.00 in. (25.4 mm)
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than fourdelaminations per square foot
Apply speed tape to thedamaged areas (Refer to SRM51−27−15).
Do a tap test at everysubsequent ’A’ check for damagepropagation.
Do a permanent repair no laterthan the next ’C’ check.
All areas The maximum area of damageshall be 2.00 square inchprovided:
− the distance from anyunrepaired damage or structuralfastener is 3L minimum
− there are no more than fourdelaminations per square foot
No temporary repair necessary.
Do a tap test at everysubsequent ’A’ check for damagepropagation.
Do a permanent repair no laterthan the next ’C’ check.
Erosion
Laminate
(free edge)
Edge erosion is acceptableprovided:
− the damage is limited to twoplies maximum
− the damage length in the winddirection does not exceed 1.50in. (38.1 mm)
− the damage does not exceedmore than two attachments in thecrosswind direction.
No repair necessary.
Laminate
(all other areas)
Maximum erosion of one ply shallbe treated as a scratch.
More than one ply removed isassessed as a puncture hole.
Maximum erosion area shall be1.0 square inch.
Sandwich
(all areas)
Treat as a gouge.
CSTRUCTURAL REPAIR MANUAL
NOSE LANDING−GEAR DOORS—Allowable DamageFigure 101 (Sheet 4)
MasterEFFECTIVITY: ALL 52−81−00 Page 105
Apr 10/2005
THIS PAGE INTENTIONALLY LEFT BLANK
NOSE LANDING−GEAR DOORS − REPAIRS
1. General
For the repairs to the nose landing−gear doors, contact Bombardier Aerospace Regional Aircraft,Customer Support (refer to SRM51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−81−020 Repair to NLG door leading edgedelamination/erosion.
601R−52−81−079 Temporary Repair to Aft NLGDoor, Forward Edge
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−81−00 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK
MAIN LANDING GEAR DOOR − STRUCTURAL IDENTIFICATION
1. General
For structural identification of the main landing gear door, refer to Figure 1.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−82−00 Page 1
Feb 18/2003
rsr5
20
66
, n
g,
13
/08
/99
18
1910 11
89
5
6
4
234
420
21
217
13
15
22
1217
6
16
6
5
14
1
13
18
3
CSTRUCTURAL REPAIR MANUAL
Main Landing Gear Door – Structural IdentificationFigure 1
MasterEFFECTIVITY: ALL 52−82−00 Page 2
Feb 18/2003
ITEM DESCRIPTION DRAWING MATERIAL REFERENCEFINISHCODE
EFFEC-TIVITY
1 Skin, inner 601R31178 0.040 (1.02) clad 2024−T42 A014
2 Skin, outer 601R31178 0.063 (1.60) clad 2024−T42 A109
3 Clip 601R31178 0.050 (1.27) clad 2024−T42 A010
4 Brace, channel 601R31178 0.050 (1.27) clad 2024−T42 A010
5 Brace, hinge 601R31178 0.050 (1.27) clad 2024−T42 A010
6 Clip 601R31178 0.063 (1.60) clad 2024−T42 A010
7 Gusset 601R31178 0.050 (1.27) clad 2024−T42 A010
8 Shim, hinge 601R31178 0.063 (1.60) MIL−S−22499 comp 1,type 1, class 1
X110
9 Doubler, hinge 601R31178 0.063 (1.60) clad 2024−T42 A010
10 Shim, hinge 601R31178 0,050 (1.27) clad 2024−T42 A010
11 Shim 601R31178 0.063 (1.60) MIL−S−22499 comp 1,type 1, class 1
X110
12 Support, brush 601R31178 0.063 (1.60) clad 2024−T42 A010
13 Shim 601R31178 0.040 (1.02) MIL−S−22499 comp 1,type 1, class 1
X110
14 Roller assembly 601R38119 2.50 (63.50) 7075−T7351QQ−A−250/12
15 Fitting, door attach 601R38119 0.500 (12.7) 7050−T7451 al alloyCMS 516−03
A023
16 Dish 601R38537 0.040 (1.02) clad 2024−T42 A023
17 Brush 601R31180 Fuller Brush Company
18 Tee 601R38531 1.25 (31.75) 7050−T7451 al alloyCMS 516−03
A024
19 Fitting, hinge support 601R31519 1.75 (44.45) 7050−T7451 al alloyCMS 516−03
A024
20 Doubler 601R31178 0.050 (1.27) clad 2024−T42 A010
21 Channel 601R31178 0.050 (1.27) clad 2024−T42 A010
22 Zee 601R31178 0.050 (1.27) clad 2024−T42 A010
NOTE: All dimensions are in inches followed by millimetres in parenthesis.
CSTRUCTURAL REPAIR MANUAL
Key to Figure 1
MasterEFFECTIVITY: ALL 52−82−00 Page 3
Feb 18/2003
THIS PAGE INTENTIONALLY LEFT BLANK
MAIN LANDING GEAR DOOR − ALLOWABLE DAMAGE
CAUTION: ALWAYS REFER TO THE SUBJECT PAGE BLOCK 101−199 APPLICABLE TO A GIVENSTRUCTURAL ELEMENT FOR SPECIFIC ALLOWABLE DAMAGE LIMITS. IF THIS ISNOT DONE, IT IS POSSIBLE THAT YOU WILL USE INCORRECT DATA.
YOU MUST REFER TO THE CONTINUING AIRWORTHINESS INSPECTIONREQUIREMENTS TO DETERMINE IF ADDITIONAL DAMAGE TOLERANCEINSPECTIONS APPLY (REF. SRM 51−13−00).
1. General
The general allowable damage limits given at the beginning of this chapter (ref. SRM 52−00−00, PageBlock 101−199) do not apply to this section. You must replace the general limits with the limitsspecified for each item identified in section 2 below. For the allowable damage limits for any item notspecified in section 2 below, contact Bombardier Aerospace Regional Aircraft, Customer Support (refertoSRM 51−13−01.
CAUTION: MAKE SURE THAT THE REMOVED DAMAGE, INCLUDING ANY PREVIOUS DAMAGEREMOVAL, IS WITHIN ALLOWABLE LIMITS AT ANY SPECIFIC LOCATION. RECORDDAMAGE REMOVAL LOCATION.
2. Specific
For the allowable damage limits for the Main Landing−Gear−Doors, refer to Figure 101.
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−82−00 Page 101
May 10/2010
0.032(0.81)
0.048(1.22)
rsr5
2079
, ds,
05/
09/0
3
BL47.90
FS525.69
5
6
10
9
7
8
4
2
1 3
BL56.06
MAXIMUM TRIMMING2D EDGE DISTANCEFROM CENTER OFFASTENER HOLES
(REFER TO DETAIL C)
MAXIMUMBLEND
THICKNESS0.0275 (0.70)
FS526.00 FS531.67
A
A
All dimensions arein inches (millimeters).
NOTE
0.048(1.22) 0.048 (1.22)
0.048(1.22)
0.048(1.22)
0.048(1.22)
0.032(0.81)
0.032(0.81)
0.032(0.81)
OUTER SKIN
CSTRUCTURAL REPAIR MANUAL
Main Landing Gear Doors − Allowable DamageFigure 101 (Sheet 1)
MasterEFFECTIVITY: ALL 52−82−00 Page 102
Jun 22/2004
rsr5
2080
.dg,
ds/
lr, 1
6/02
/04
FS525.69
56
10
9
7
8
4
2
13
MAXIMUM TRIMMING2D EDGE DISTANCEFROM CENTER OFFASTENER HOLES
(REFER TO DETAIL C)
FS526.00FS531.67
B
MAXIMUM BLENDTHICKNESS0.020 (0.51)
13
12
11
B
0.040(1.02)
0.040(1.02)0.040 (1.02)
0.040(1.02)
0.040(1.02)
0.040(1.02)
0.040 (1.02)
0.040(1.02)
0.040 (1.02)
0.040(1.02)
0.040(1.02)
0.040(1.02)
0.040(1.02)
All dimensions arein inches (millimeters).
NOTE
INNER SKIN
CSTRUCTURAL REPAIR MANUAL
Main Landing Gear Doors − Allowable DamageFigure 101 (Sheet 2)
MasterEFFECTIVITY: ALL 52−82−00 Page 103
Jun 22/2004
rsr5
2081
, ds,
05/
09/0
3
W(WIDTH OF MINOR
AXIS OF DENT)
INITIALCONTOUR
DENTS
X DEPTH = 0.15 in.(3.81 mm) MAXIMUM
MATERIAL THAT CANBE REMOVED
TO REMOVE DAMAGE
SKINEDGE
2D FASTENER EDGEDISTANCE LIMIT
DAMAGE REMOVALWHERE THE FASTENER EDGE DISTANCES
DO NOT HAVE OVERLAPS
D(DEPTH OF DENT)
0.075 in. (1.91 mm) MAXIMUM
C
2D MINIMUM
RADIUS OF REMOVEDDAMAGE IS FOUND
BY THE DAMAGEDEPTH (X).
R=1.0 in. (25.4 mm).
Dent ratio W/D must not be less than 2D.
11.500 in. (38.10 mm) maximummust not exceed 1/3 of pocketwidth or 1/3 of pocket heightwhichever is smaller.(Pocket dimension measuredfrom rivet line to next rivet line).
NOTES
1
2
2
CSTRUCTURAL REPAIR MANUAL
Main Landing Gear Doors − Allowable DamageFigure 101 (Sheet 3)
MasterEFFECTIVITY: ALL 52−82−00 Page 104
Jun 22/2004
MAXIMUM1.500 in.
(38.10 mm)
rsr5
2082
.dg,
ds/
lr, 1
6/02
/04
0.750 in.(19.05 mm)
0.750 in.(19.05 mm)
0.750 in.(19.05 mm)
MAXIMUM DENTDEPTH0.075 in.
(1.91 mm)
FASTENERHOLE
(TYPICAL)
DETAIL OF THE MAXIMUM DENT SIZE ALLOWED AND WHERE DENTSCAN BE LOCATED FROM FASTENER HOLE PATTERNS IN THE
INNER OR OUTER SKIN POCKETS
NO DENTS ALLOWED
REFER TODETAIL "C"
CSTRUCTURAL REPAIR MANUAL
Main Landing Gear Doors − Allowable DamageFigure 101 (Sheet 4)
MasterEFFECTIVITY: ALL 52−82−00 Page 105
Jun 22/2004
OUTER SKIN INNER SKIN
Area
OriginalThickness(in, mm)
Max BlendDepth
(in, mm)
DentLimit(qty) Area
OriginalThickness(in, mm)
Max BlendDepth
(in, mm)
DentLimit(qty)
1 0.048 (1.22) 0.010 (0.25) 0 1 0.040 (1.02) 0.008 (0.21) 0
2 0.048 (1.22) 0.009 (0.23) 1 2 0.040 (1.02) 0.008 (0.21) 1
3 0.048 (1.22) 0.010 (0.25) 0 3 0.040 (1.02) 0.008 (0.21) 0
4 0.048 (1.22) 0.010 (0.25) 2 4 0.040 (1.02) 0.008 (0.21) 2
5 0.048 (1.22) 0.010 (0.25) 2 5 0.040 (1.02) 0.008 (0.21) 2
6 0.048 (1.22) 0.010 (0.25) 2 6 0.040 (1.02) 0.008 (0.21) 2
7 0.032 (0.81) 0.003 (0.08) 2 7 0.040 (1.02) 0.008 (0.21) 2
8 0.032 (0.81) 0.005 (0.13) 1 8 0.040 (1.02) 0.008 (0.21) 2
9 0.032 (0.81) 0.005 (0.13) 2 9 0.040 (1.02) 0.008 (0.21) 2
10 0.032 (0.81) 0.005 (0.13) 2 10 0.040 (1.02) 0.008 (0.21) 2
− − − − 11 0.040 (1.02) 0.008 (0.21) 0
− − − − 12 0.040 (1.02) 0.008 (0.21) 0
− − − − 13 0.040 (1.02) 0.008 (0.21) 0
NOTE: All dimensions are given in inches followed by millimeters in parentheses.
CSTRUCTURAL REPAIR MANUAL
Main Landing Gear Doors − Allowable DamageFigure 101 (Sheet 5)
MasterEFFECTIVITY: ALL 52−82−00 Page 106
Jun 22/2004
MAIN LANDING GEAR DOOR − REPAIRS
1. General
For repairs to the main landing gear door, contact Bombardier Aerospace Regional Aircraft, CustomerSupport (refer to SRM 51−13−01), except for the REOs listed below.
A. List of REOs
The repairs listed below are only applicable to this subject. Details of these repairs are found inappropriate chapters of the Structural Generic Repair Engineering Order (SGREO) Manual,CSP−A−092.
The SGREO Manual contains the latest issue of each repair. Repairs to an earlier issue remainvalid unless otherwise indicated on the current issue of the REO. Make sure that you record theissue of the REO that was used.
REO TITLE/DESCRIPTION EFFECTIVITY
601R−52−82−016 Repair to MLG door inner andouter skin chafing
601R−52−82−033 Allowable damage limits forchafing on left and right MLGdoors forward zee member
601R−52−82−034 Repair to MLG door inner skinchafing
601R−52−82−102 Repair to MLG door forwardcorner and outer skin, left sideand right side
CSTRUCTURAL REPAIR MANUAL
MasterEFFECTIVITY: ALL 52−82−00 Page 201
Mar 10/2006
THIS PAGE INTENTIONALLY LEFT BLANK