lmt news 2016 - sorma spa€¦ · · 2016-11-11dievar 50–54 hrc dievar vandis, sverker 55–57...

LMT news 2016.indd 1 09/11/16 17:03

LMT news 2016.indd 2 09/11/16 17:03

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LMT news 2016.indd 3 09/11/16 17:03

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LMT news 2016.indd 4 09/11/16 17:03

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LMT news 2016.indd 5 09/11/16 17:03

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Assuming the use of the long version. Depth of cut 1.5 x d to max l3.The cutting data indicated are starting values based and must be adjusted to the prevailing conditions.

1.7225 42CrMo4 950–1400 42CrMo41.2344 X40CrMoV5.1 –900 X40CrMoV5-11.4104 X12CrMoS17 500–950 X14CrMoS171.8504 34CrAl6 950–1400 34CrAl61.2343 X38CrMoV5 1 950–1400 X37CrMoV5-11.6580 30CrNiMo8 950–1400 30CrNiMo81.2379 X155CrVMo12 1 –950 X153CrMoV12-11.2080 X210Cr12 950–1400 X210Cr121.2311 40CrMnMo7 –1100 40CrMnMo71.2312 40CrMnNiMoS8.6 –1150 40CrMnNiMoS8-61.2738 45CrMnNiMo8.6.4 950–1150 45CrMnNiMo8-6-41.2358 60CrMoV18-5 850–1000 60CrMoV18-51.2714 55NiCrMoV7 1100–1350 55NiCrMoV70.6025 GG25 100–400

(120–260 HB)EN-GJI-250

0.6678 GGL-NiCr35 2 150–250(160–230 HB)

EN-GJLA-XNICr35-2

0.70600.7070

GGG60GGG70L

400–800(120–310 HB)

EN-GJS-600-3EN-GJS-700-2U

0.8155 GTS55 350–700(150–280 HB)

EN-GJMB-550-4

Sleipner, Toolox 45–49 HRC Sleipner, TooloxDievar 50–54 HRC DievarVandis, Sverker 55–57 HRC Vandis, Sverker

58–60 HRC61–63 HRC

1.43011.44041.4571

X2CrNiMo17-12-2X6CrNiMoTi17-12-2X10CrNiMoTi18

500–950 X5CrNiMo18-10X2CrNiMo17-12-2X10CrNiMoTi18

1.40241.40571.4122

X15Cr13X17CrNi16-2X35CrMo17

500–950 X15Cr13X17CrNi16-2X35CrMo17

1.27091.45421.4568

X3NiCoMoTi18-9-5X5CrNrCuNb16-4X7CrNiAl17-7

800–1000 X3NiCoMoTi18-9-5X5CrNrCuNb16-4X7CrNiAl17-7

3.2581 G-AlSi12 –400 G-IGK-AlSi12

2.0402 MS58 –500 AlMg3AlZnMgCu1,5

3.7164 TiAl6V4 –950 TiAl5Sn2-5Ti6AlV43.7115 TiAl5Sn2,5

3.7174 TiAl6Sn2 900–1400 TiAl6V6Sn2

2.4670 NiCr12Al6MoNb –950 NiCr12Al6MoNb

2.4668 NiCr19Fe19NbMo 900–1400 Inconel 718NiCr19Fe19Nb5Mo3

LMT news 2016.indd 6 09/11/16 17:03

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Pressure angle

35–45° 0,09–0,15 x D 280–320 0,10–0,15 0,15–0,2 0,2–0,3280–320 0,10–0,15 0,15–0,2 0,2–0,3280–320 0,10–0,15 0,15–0,2 0,2–0,3280–320 0,10–0,15 0,15–0,2 0,2–0,3250–300 0,08–0,12 0,12–0,18 0,18–0,25280–320 0,10–0,15 0,15–0,2 0,2–0,3250–300 0,08–0,12 0,12–0,18 0,18–0,25250–300 0,08–0,12 0,12–0,18 0,18–0,25280–320 0,10–0,15 0,15–0,2 0,2–0,3300–350 0,15–0,2 0,2–0,25 0,25–0,35280–320 0,10–0,15 0,15–0,2 0,2–0,3250–300 0,08–0,12 0,12–0,18 0,18–0,25250–300 0,08–0,12 0,12–0,18 0,18–0,25

35–45° 0,09–0,15 x D 400–450 0,2–0,25 0,25–0,3 0,3–0,4

350–400 0,15–0,2 0,2–0,25 0,25–0,35

300–350 0,15–0,2 0,2–0,25 0,25–0,35

280–320 0,10–0,15 0,15–0,2 0,2–0,3

35–40° 0,09–0,12 x D 300–340 0,1–0,15 0,15–0,2 0,2–0,2530–35° 0,065–0,09 x D 260–320 0,08–0,12 0,12–0,18 0,14–0,225–30° 0,05–0,065 x D 180–240 0,06–0,09 0,08–0,11 0,1–0,1420–25° 0,03–0,05 x D 120–160 0,04–0,06 0,06–0,08 0,07–0,115–20° 0,015–0,03 x D 60–100 0,02–0,04 0,03–0,05 0,04–0,07

Pressure angle

35–45° 0,09–0,15 x D 100–160 0,05–0,08 0,08–0,12 0,1–0,15 0,15–0,2 0,2–0,25

120–180250–300280–320

0,05–0,080,08–0,120,10–0,15

0,08–0,14 0,12–0,17 0,15–0,22 0,2–0,3

100–160250–300280–320

0,05–0,080,10–0,150,10–0,15

0,08–0,12 0,1–0,15 0,15–0,2 0,2–0,25

55–65° 0,21–0,3 x D 600–700 0,05–0,1 0,1–0,15 0,15–0,2 0,2–0,25 0,25–0,3

500–600 0,05–0,1 0,1–0,15 0,15–0,2 0,2–0,25 0,25–0,3

25–35° 0,05–0,09 x D 100–150 0,04–0,08 0,06–0,1 0,1–0,15 0,12–0,17 0,15–0,2

20–30° 0,03–0,065 x D 80–120 0,04–0,08 0,06–0,1 0,1–0,15 0,12–0,17 0,15–0,2

15–25° 0,015–0,05 x D 60–100 0,03–0,06 0,05–0,08 0,08–0,12 0,1–0,15 0,12–0,17

15–25° 0,015–0,05 x D 60–100 0,03–0,06 0,05–0,08 0,08–0,12 0,1–0,15 0,12–0,17

LMT news 2016.indd 7 09/11/16 17:03

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◼ Optimized geometry with very narrow manufacturing tolerancesfor maximum precision during use

◼ High quality substrate for high cutting speeds (materials up to65 HRC) and shorter processing times

◼ Highly developed coating with high wear resistance for stablemanufacturing processes

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LMT news 2016.indd 8 09/11/16 17:03

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HSClineSF2

L Z=2HSClineSF4

Z=4

r

d1d2

l1

l3

λl2

1854C 1864C

P ◻ ◻M

K ◼ ◼N

S

H ◼ ◼

d1 l2 l1 l3 d2 z r

short

4 5 57 14,5 6 2 2 EM-HSCSF2 4x5/57 2BA – – 6 7,5 57 21 6 2 3 EM-HSCSF2 6x7.5/57 2BA – – 6 7,5 57 21 6 4 3 – – EM-HSCSF4 6x7.5/57 4BA

8 10 63 27 8 2 4 EM-HSCSF2 8x10/63 2BA – – 8 10 63 27 8 4 4 – – EM-HSCSF4 8x10/63 4BA

10 12,5 72 32 10 2 5 EM-HSCSF2 10x12.5/72 2BA – –10 12,5 72 32 10 4 5 – – EM-HSCSF4 10x12.5/72 4BA

12 15 83 38 12 2 6 EM-HSCSF2 12x15/83 2BA – –12 15 83 38 12 4 6 – – EM-HSCSF4 12x15/83 4BA

long

4 5 80 19 6 2 2 EM-HSCSF2 4x5/80 2BA – – 6 7,5 90 54 6 2 3 EM-HSCSF2 6x7.5/90 2BA – – 8 10 100 64 8 2 4 EM-HSCSF2 8x10/100 2BA – –10 12,5 100 60 10 2 5 EM-HSCSF2 10x12.5/100 2BA – –12 15 110 65 12 2 6 EM-HSCSF2 12x15/110 2BA – –

SolidCarbide

DIN6535HA

HRC52-65

30°h5

SLCHK20M

◼ = First choice◻ = Alternative

LMT news 2016.indd 9 09/11/16 17:03

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Technical hintsCutting data recommendations for SuperFinish2 and SuperFinish4

1.2311 950–1150 40CrMnMo7 230–2801.2312 950–1150 40CrMnNiMoS8-6 260–3001.2738 950–1150 45CrMnNiMo8-6-4 230–3001.2711 950–1400 54NiCrMoV6 220–2801.2358 850–1000 60CrMoV18-5 230–2801.2343 –950 X37CrMoV5 1 250–3001.2080 –850 X210Cr12 220–2801.2379 –850 X153CrVMo12 1 230–2801.2767 –900 X45NiCrMo4 250–3001.8550 800–1000 34CrAlNi7 220–2801.8519 850–1050 31CrMoV9 240–3201.7735 850–1050 14CrMoV6.9 260–3501.2344 950–1100 X40CrMoV5-1 260–3500.6025 400–900 EN-GJI-250 200–280

0.6678 500–800 EN-GJLA-XNiCr35-2 220–280

0.70600.7070

400–1000 EN-GJS-600-3EN-GJS-700-2U

220–260

0.8155 500–1000 EN-GJMB-550-4 140–240

45–52 HRC 230–280

53–56 HRC 200–250

57–62 HRC 150–200

63–65 HRC 100–150

When using the long version we recommend reducing the feed (fz) by 30 %.

The cutting data specified are just for the first try. They need to be adjusted to the individual conditions within the production.

vc = 250 m/min vf = 1195 mm/minn = 6635 min–1 ae = 0,1 mmfz = 0,09 mm ap = 0,05 mm

LMT news 2016.indd 10 09/11/16 17:03

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Ø 6

0,05 0,07–0,1 0,1 0,12–0,15 0,12–0,18 d x 0,018–0,020,06 0,09–0,12 0,12 0,12–0,15 0,12–0,180,04 0,06–0,08 0,08 0,12–0,15 0,12–0,180,06 0,08–0,1 0,12 0,12–0,15 0,12–0,180,05 0,08–0,1 0,1 0,12–0,15 0,12–0,180,06 0,09 0,12 0,14 0,170,04 0,06 0,08 0,1 0,120,03 0,05 0,07 0,08 0,10,05 0,07 0,1 0,12 0,140,06 0,09–0,12 0,12 0,12–0,15 0,12–0,180,06 0,09–0,12 0,12 0,12–0,15 0,12–0,180,06 0,09–0,12 0,12 0,12–0,15 0,12–0,180,06 0,09–0,12 0,12 0,12–0,15 0,12–0,180,05 0,07–0,1 0,1 0,12–0,15 0,12–0,18 d x 0,018–0,02

0,06 0,08–0,1 0,12 0,12–0,15 0,12–0,18

0,06 0,08–0,1 0,12 0,12–0,15 0,12–0,18

0,06 0,08–0,1 0,12 0,12–0,15 0,12–0,18

0,05 0,07–0,1 0,1 0,12–0,15 0,12–0,18 d x 0,018–0,02

0,03 0,04 0,06 0,07 0,09 d x 0,01–0,018

0,02 0,04 0,05 0,06 0,07

0,02 0,03 0,04 0,05 0,06

LMT news 2016.indd 11 09/11/16 17:03

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λ 35°

λ 38°

LMT news 2016.indd 12 09/11/16 17:03

DIN6535HA

DIN6527A6528

DIN6535HB

DIN

6527B

λ1 λ2

l3l2

d1

l1

d2

Rtheo

1840C 1841C

P ◼ ◼M

K ◻ ◻N

S

H ◼ ◼

d1 l2 l1 l3 d2 z

Rtheo

(± 0,1) short

6 7 54 16 6 4 0,5 EM-DHCH 6x7/16 4R0.5A EM-DHCH 6x7/16 4R0.5B 8 9 58 20 8 4 0,5 EM-DHCH 8x9/20 4R0.5A EM-DHCH 8x9/20 4R0.5B10 11 66 24 10 4 0,5 EM-DHCH 10x11/24 4R0.5A EM-DHCH 10x11/24 4R0.5B12 12 73 26 12 4 0,5 EM-DHCH 12x12/26 4R0.5A EM-DHCH 12x12/26 4R0.5B12 12 73 26 12 4 1 EM-DHCH 12x12/26 4R1A EM-DHCH 12x12/26 4R1B16 16 82 32 16 4 0,5 EM-DHCH 16x16/32 4R0.5A EM-DHCH 16x16/32 4R0.5B16 16 82 32 16 4 1 EM-DHCH 16x16/32 4R1A EM-DHCH 16x16/32 4R1B20 20 92 40 20 4 0,5 EM-DHCH 20x20/40 4R0.5A EM-DHCH 20x20/40 4R0.5B20 20 92 40 20 4 1 EM-DHCH 20x20/40 4R1A EM-DHCH 20x20/40 4R1B

6 15 57 21 6 4 0,5 EM-DHCH 6x15/21 4R0.5A EM-DHCH 6x15/21 4R0.5B 8 20 63 27 8 4 0,5 EM-DHCH 8x20/27 4R0.5A EM-DHCH 8x20/27 4R0.5B10 25 72 32 10 4 0,5 EM-DHCH 10x25/32 4R0.5A EM-DHCH 10x25/32 4R0.5B12 30 83 38 12 4 0,5 EM-DHCH 12x30/38 4R0.5A EM-DHCH 12x30/38 4R0.5B12 30 83 38 12 4 1 EM-DHCH 12x30/38 4R1A EM-DHCH 12x30/38 4R1B16 35 92 44 16 4 0,5 EM-DHCH 16x35/44 4R0.5A EM-DHCH 16x35/44 4R0.5B16 35 92 44 16 4 1 EM-DHCH 16x35/44 4R1A EM-DHCH 16x35/44 4R1B20 44 104 54 20 4 0,5 EM-DHCH 20x44/54 4R0.5A EM-DHCH 20x44/54 4R0.5B20 44 104 54 20 4 1 EM-DHCH 20x44/54 4R1A EM-DHCH 20x44/54 4R1B


+ 35°38°

0,005/-0,035 h6 LCHP

20MDHC

HARDLINE

www.lmt-tools.com

Rtheo

LMT news 2016.indd 13 09/11/16 17:03

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P Nitriding steel andheat-treatment steel

1.7225 42CrMo4 950–1400 42CrMo41.2344 X40CrMoV5.1 –900 X40CrMoV5-11.4104 X12CrMoS17 500–950 X14CrMoS171.8504 34CrAl6 950–1400 34CrAl61.2343 X38CrMoV5 1 950–1400 X37CrMoV5-11.6580 30CrNiMo8 950–1400 30CrNiMo81.2379 X155CrVMo12 1 –950 X153CrMoV12-11.2080 X210Cr12 950–1400 X210Cr121.2311 40CrMnMo7 –1100 40CrMnMo71.2312 40CrMnNiMoS8.6 –1150 40CrMnNiMoS8-61.2738 45CrMnNiMo8.6.4 950–1150 45CrMnNiMo8-6-41.2358 60CrMoV18-5 850–1000 60CrMoV18-51.2714 55NiCrMoV7 1100–1350 55NiCrMoV7

K Grey cast iron 0.6025 GG25 100–400(120–260 HB)

EN-GJI-250

Alloyed grey cast iron 0.6678 GGL-NiCr35 2 150–250(160–230 HB)

EN-GJLA-XNICr35-2

Nodular cast iron 0.70600.7070

GGG60GGG70L

400–800(120–310 HB)


Malleable cast iron 0.8155 GTS55 350–700(150–280 HB)

EN-GJMB-550-4

H Chilled cast iron Ni-hard, Ampco 300–600 HB Ni-hard, AmpcoHardened steel Sleipner, Toolox 45–49 HRC Sleipner, Toolox

Dievar 50–53 HRC DievarVandis, Sverker 54–55 HRC Vandis, Sverker

LMT news 2016.indd 14 09/11/16 17:03

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Ø 6–8

120–140 0,04–0,06 0,06–0,08 0,15–0,18 0,03–0,05 0,04–0,06 0,08–0,10120–140 0,04–0,06 0,06–0,08 0,15–0,18 0,03–0,05 0,04–0,06 0,08–0,10120–140 0,04–0,06 0,06–0,08 0,15–0,18 0,03–0,05 0,04–0,06 0,08–0,10120–140 0,04–0,06 0,06–0,08 0,15–0,18 0,03–0,05 0,04–0,06 0,08–0,10100–120 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10120–140 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10100–120 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10100–120 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10120–140 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10140–160 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10120–140 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10100–120 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10100–120 0,03–0,05 0,05–0,08 0,12–0,15 0,02–0,03 0,04–0,05 0,08–0,10180–220 0,09–0,12 0,15–0,18 0,22–0,28 0,05–0,06 0,08–0,09 0,11–0,14

160–180 0,08–0,11 0,13–0,16 0,20–0,26 0,04–0,06 0,07–0,08 0,10–0,13

150–180 0,07–0,10 0,12–0,14 0,19–0,24 0,04–0,05 0,06–0,07 0,09–0,12

120–150 0,07–0,10 0,12–0,14 0,19–0,24 0,04–0,05 0,06–0,07 0,09–0,12

80–100 0,01–0,02 0,02–0,03 0,04–0,05 0,01–0,02 0,01–0,02 0,02–0,04100–120 0,02–0,03 0,04–0,05 0,08–0,10 0,02–0,03 0,04–0,05 0,06–0,08 80–100 0,01–0,02 0,02–0,03 0,06–0,08 0,01–0,02 0,02–0,03 0,04–0,06

80 0,01–0,02 0,02–0,03 0,05–0,06 0,01–0,02 0,02–0,03 0,04–0,05

Feed correction

factor f1

ap

ae ae

ap

ae ap f1 f1 ap f1 f1

0,1 · d1 1 x d1 2,0 1,8 – – –1,5 x d1 – 1,6 – – –2 x d1 – 1,4 – – –

0,25 · d1 1 x d1 1,9,0 1,4 – – –1,5 x d1 – 1,2 – – –2 x d1 – 1 – – –

0,5 · d1 1 x d1 1,4 1 – – –1,5 x d1 – 0,8 – – –2 x d1 – 0,6 – – –

0,75 · d1 1 x d1 0,9,0 0,6 – – –1,5 x d1 – 0,5 – – –

1 · d1 – – – 0,5 x d1 1,4 1,2– – – 1 x d1 1,2 1

LMT news 2016.indd 15 09/11/16 17:03

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The indexable insert cutters MultiEdge 2Feed mini LMT Fette is designed for roughing applications of small and medium work pieces. The cutter bodies for the MultiEdge 2Feed mini are available in diameters 16–42 mm for screw-on-type with 2–6 teeth, as well as in diameters of 40–80 mm for arbor type with up to 9 teeth.

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vc = 173 m/min vf = 8000 mm/minn = 2200 min–1 ae = 17 mmfz = 0,90 mm ap = 0,4 mm

Application exampleNow

LMT news 2016.indd 16 09/11/16 17:03

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d2 d1did5

hap max

FHP IK

d1 di h d5 d2 z ap max

35 26 40 32 16 5 1 FHP X09.035AN-I XDMW 0903…35 26 40 32 16 6 1 FHP X09.035AN-IF XDMT 0903… T840 31 40 32 16 6 1 FHP X09.040AN-I42 33 40 32 16 6 1 FHP X09.042AN-I50 41 40 40 22 7 1 FHP X09.050AN-I52 43 40 40 22 7 1 FHP X09.052AN-I63 54 50 50 27 8 1 FHP X09.063AN-I66 57 50 50 27 8 1 FHP X09.066AN-I80 71 50 50 27 9 1 FHP X09.080AN-I

d3

d2

d1did5

l3ap max

EHP IK

d1 di l3 d3 d5 d2 z ap max

16 7 28 M8 13 8,5 2 1 EHP X09.016TR028-I XDMW 0903…16 7 28 M8 13 8,5 3 1 EHP X09.016TR028-IF XDMT 0903… T820 11 30 M10 18 10,5 3 1 EHP X09.020TS030-I20 11 30 M10 18 10,5 4 1 EHP X09.020TS030-IF25 16 33 M12 21 12,5 4 1 EHP X09.025TF033-I32 23 43 M16 29 17 5 1 EHP X09.032TH043-I35 26 43 M16 29 17 5 1 EHP X09.035TH043-I42 33 43 M16 29 17 6 1 EHP X09.042TH043-I

+

+

MultiEdge2 Feed

MultiEdge2 Feed

5°

5°

10° ap max

Rtheo

5°

5°

10° ap max

Rtheo

LMT news 2016.indd 17 09/11/16 17:03

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LC

P4

0M

LC

M4

5M

LC

KP

10

M

l d s d1 rtheo

N = 2

XDMW 090308SR 9 6 3 2,8 1,5 EHP IKFHP IK

XDMW 090316SR 9 6 3 2,8 2,0

XDMT 090308ER 9 6 3 2,8 1,5 EHP IKFHP IK

XDMT 090316ER 9 6 3 2,8 2,0

N = 2◼ ◻ ◻ P

◻ ◼ M

◼ K

N

◻ S

◻ H

d s15°

10°d1l

d s15°

10°d1l

LMT news 2016.indd 18 09/11/16 17:03

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E(F)HP X09

XDMW 090308SRXDMW 090316SRXDMT 090308ERXDMT 090316ER

ap max (mm) 1ae max (mm) 5Tmax (mm) 0,5

d1 (mm) W1 max (°)

16 420 425 432 2,535 2

40/42 1,850/52 1,563/66 1

80 0,8

d1 (mm) dmin – dmax (mm)

16 22– 3120 30– 3925 40– 4932 54– 6235 60– 6840 70– 7842 74– 8250 90– 9852 94–10263 116–12466 122–13080 150–158

d1 (mm) de max (mm)

16 1120 1525 2032 2735 3040 3542 3750 4552 4763 5866 6180 75

a p m

ax

ae max

a p m

ax

W1 max

dmin – dmax

a p m

ax

de max

a p m

ax

LMT news 2016.indd 19 09/11/16 17:03

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1.0570 St52-3 –700 S355J2G31.1730 C45 –800 C45U1.0715 9SMn28 –700 11SMn301.11911.7219

Ck4526CrMo4

500–950 C45E26CrMo4-2

1.72251.8159

42CrMo451CrV4

500–950 42CrMo451CrV4

1.0416 GS40 –950 GS401.7131 16MnCr5 –950 16MnCr51.40061.41041.4122

X10Cr13X12CrMoS17X35CrMo17

500–950 X12Cr13X14CrMoS17X39CrMo17-1

1.72251.6580

42CrMo430CrNiMo8

950–1400 42CrMo430CrNiMo8

1.8504 34CrAl6 950–1400 34CrAl61.2344 X40CrMoV5.1 –900 X40CrMoV5-11.27381.23791.2080

45CrMnNiMo8.6.4X155CrVMo12 1X210Cr12

950–1150–950

950–1400

45CrMnNiMo8-6-4X153CrMoV12-1X210Cr12

1.23111.23121.2343

40CrMnMo740CrMnNiMoS8.6X38CrMoV5 1

–1100–1150

950–1400

40CrMnMo740CrMnNiMoS8-6X37CrMoV5-1

1.23581.27141.2316

60CrMoV18-555NiCrMoV7X38CrMo16

850–10001100–1350

–1100


1.43011.44041.4571



1.27091.45421.4568



0.6025 GG25 100–400(120–260 HB)

EN-GJI-250

0.6678 GGL-NiCr35 2 150–250(160–230 HB)

EN-GJLA-XNICr35-2

0.7060 GGG60 400–800(120–310 HB)

EN-GJS-600-30.7070 GGG70L EN-GJS-700-2U0.8155 GTS55 350–700

(150–280 HB)EN-GJMB-550-4

Ni-hard, Ampco 300–600 HB Ni-hard, AmpcoSleipner, Toolox 45–52 HRC Sleipner, TooloxDievar 53–59 HRC DievarVandis, Sverker 60–65 HRC Vandis, Sverker

Technical hints

:

■

■

■

■

LMT news 2016.indd 20 09/11/16 17:03

www.lmt-tools.com

LCM45M

vc fz fz vc fz vc fz fz

200–260 1,70 1,40 260–270 1,50 1,30

160–210 1,50 1,30 180–220 1,40 1,20

150–180 1,40 1,20 160–190 1,30–1,40 1,10–1,20150–180 1,40 160–190 1,30–1,40 1,10–1,20160–210 1,50 1,30 160–210 1,40 1,20

160–210 1,20–1,40 1,00–1,20 160–210 1,20–1,40 1,00–1,20

120–140 1,20 1,00 180 1,00 0,80

160–210 1,00–1,40 0,80–1,20 180–220 1,00–1,40 0,80–1,20

160–210 1,00–1,40 0,80–1,20 180–220 1,00–1,40 0,80–1,20

140–180 1,00–1,40 0,80–1,20 210–240 1,00–1,40 0,80–1,20

140–160

0,60–0,80

200–240

0,60–0,80

120–140

0,60–0,80

200–240

0,60–0,80

180–200 0,80–1,20

200–240 0,80–1,20

60–90 0,70–1,00100 1,00 80 0,70 70 0,40

■

■

■

■

■

■

LMT news 2016.indd 21 09/11/16 17:03

www.lmt-tools.com

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

XCNT also available for MultiEdge 4Feed.

LMT news 2016.indd 22 09/11/16 17:03

www.lmt-tools.com

LC

P4

0M

LC

M4

5M

LC

KP

10M

l d s d1 r

N = 3

XPMW 070308SR – 6,79 2,78 2,8 0,8 ECP IK

XPHW 070308SR – 6,79 2,78 2,8 0,8

N = 3

XPMT 070308ER – 6,79 2,78 2,8 0,8 ECP IK

XCNT 09T312EN 9,52 9,52 3,97 3,8 1,2 ECPFCP

N = 4

N = 4

XCNT 120520EN 12,7 12,7 5,56 5,2 2,0 FCP

◼ ◻ ◼ P

◼ ◻ M

◼ K

N

◻ S

H


s

d1

11°

d r

d

11°

s

d1

r

7°

s

d1

r

l

d

7°

s

d1

r

l

d

LMT news 2016.indd 23 09/11/16 17:03

www.lmt-tools.com

Technical hints

Material

P 1.0570 St52-3 –700 S355J2G31.1730 C45 –800 C45U1.0715 9SMn28 –700 11SMn301.11911.7219

Ck4526CrMo4

500–950 C45E26CrMo4-2

1.72251.8159

42CrMo451CrV4

500–950 42CrMo451CrV4

1.0416 GS40 –950 GS40

1.7131 16MnCr5 –950 16MnCr5

1.40061.41041.4122


500–950 X12Cr13X14CrMoS17X39CrMo17-1

1.72251.6580

42CrMo430CrNiMo8


1.2344 X40CrMoV5.1 –900 X40CrMoV5-11.8504 34CrAl6 950–1400 34CrAl61.23431.2379

X38CrMoV5 1X155CrVMo12 1

950–1400–950

X37CrMoV5-1X153CrMoV12-1

1.2080 X210Cr12 950–1400 X210Cr121.2311 40CrMnMo7 –1100 40CrMnMo71.23121.2738

40CrMnNiMoS8.645CrMnNiMo8.6.4

–1150950–1150

40CrMnNiMoS8-645CrMnNiMo8-6-4

1.23581.27141.2316


850–10001100–1350

–1100


M 1.44041.4571

X6CrNiMoTi17-12-2X10CrNiMoTi18

500–950 X2CrNiMo17-12-2X10CrNiMoTi18

1.4301 X2CrNiMo17-12-2 X5CrNiMo18-101.27091.45421.4568



K 0.6025 GG25 100–400(120–260 HB)

EN-GJI-250

0.6678 GGL-NiCr35 2 150–250(160–230 HB)

EN-GJLA-XNICr35-2

0.7060 GGG60 400–800(120–310 HB)

EN-GJS-600-3

0.7070 GGG70L EN-GJS-700-2U0.8155 GTS55 350–700

(150–280 HB)EN-GJMB-550-4

LMT news 2016.indd 24 09/11/16 17:03

www.lmt-tools.com

Dry machining, air-blast cooling is advantageous

Recommended max. feed per tooth fz with ae = 0.75 x d1

( Cutter diameter)

MultiEdge 3Feed MultiEdge 4Feed

LCP40M

LCM45M LCKP10M

LCP40M

LCM45M LCKP10M

vc fz vc fz vc XC

NT

09

SN

-TR

XC

NW

09

SN

XC

NT

12

SN

-TR

XC

NW

12

SN

XC

NT

09

EN

-TR

XC

NT

12

EN

-TR

vc XC

NT

09

EN

-TR

XC

NT

12

EN

-TR

200–260 1,70 260–270 1,50 200–260 2,50 3,00 1,70 2,00 240–300 1,40 1,60

160–200 1,50 180–220 1,40 160–200 2,00 2,50 1,50 1,80 180–220 1,20 1,40

150–180 1,40 160–190 1,30–1,40 140–180 1,80 2,20 1,30 1,60 160–200 1,00 1,20

150–180 1,40 160–190 1,30–1,40 140–180 1,80 2,20 1,30 1,60 160–200 1,00 1,20

140–180 1,50 150–190 1,40 130–170 1,80 2,20 1,30 1,60 140–180 1,00 1,20

140–180 1,20–1,40 150–190 1,20–1,40 140–180 2,00 2,50 1,50 1,80 160–200 1,20 1,40

120–140 1,20 180 1,00 120–140 2,00 2,20 1,40 1,50 160–200 1,10 1,20

140–190 1,00–1,40 210–240 1,00–1,40 140–180 1,50–2,30 1,80–2,50 1,10–1,60 1,30–2,00 180–240 0,80–1,40 1,00–1,60

220–260 1,00 160–220 1,20 1,50 1,20 1,50

200–260 1,70 200–260 2,00 2,50 1,60 2,00 240–300 2,00 2,50

160–200 1,40 160–200 1,80 2,20 1,40 1,80 200–240 1,80 2,20

200–240 1,00–1,20 200–240 2,00 2,50 1,40 1,70 180–240 1,40 1,60

170–210 1,00–1,20 160–200 1,30 1,50 0,90 1,00 160–200 1,30 1,50

LMT news 2016.indd 25 09/11/16 17:03

www.lmt-tools.com

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼ Insert with 4 cutting edges for high efficiency◼ Depth of cut up to ap max = 11.5 mm◼ Robust indexable insert geometry for a broad area of

application

LMT news 2016.indd 26 09/11/16 17:03

www.lmt-tools.com

vc = 180 m/min vf = 2407 mm/minn = 573 min–1 ae = 12 mmfz = 0,35 mm ap = 6 mm

◼

◼

◼

Features:

◼ Insert with 8 cutting edges for high efficiency◼ Depth of cut up to ap max = 10 mm◼ Soft-cutting indexable insert geometry to reduce cutting

forces

LMT news 2016.indd 27 09/11/16 17:03

www.lmt-tools.com

22

h

ap

d1d2d590°

7°5°

ap

FMP90T L

d1 h d2 d5 ap z

50 40 22 40 11,5 4 FMP90T L13.050AN-I LNMU 130608SR50 40 22 40 11,5 6 FMP90T L13.050AN-IF T1563 40 22 50 11,5 6 FMP90T L13.063AN-I63 40 22 50 11,5 8 FMP90T L13.063AN-IF80 50 27 60 11,5 8 FMP90T L13.080AN-I80 50 27 60 11,5 10 FMP90T L13.080AN-IF

100 50 32 65 11,5 10 FMP90T L13.100AN-I100 50 32 65 11,5 12 FMP90T L13.100AN-IF125 63 40 90 11,5 12 FMP90T L13.125AN-I125 63 40 90 11,5 16 FMP90T L13.125AN-IF160 63 40 130 11,5 14 FMP90T L13.160AN160 63 40 130 11,5 20 FMP90T L13.160AN-F

+MultiEdgeT90 PRO

1)

1) IC Ø 50–125

N = Number of

cutting edges LC

P4

0M

LC

KP

30M

LC

K2

0M

l d s d1 r

N = 4

LNMU 130608SR 13,5 12,4 6 4,4 0,8 FMP90T L

◼ ◼ P

M

◼ ◼ K

N

S

H

d1

sr

d

l


LMT news 2016.indd 28 09/11/16 17:03

www.lmt-tools.com

27

h

ap

d1d2d5

90°

10°

ap

5°

FMP90T X

d1 h d2 d5 ap z

50 40 22 40 10 5 FMP90T X12.050AN-I XNMU 120508ER50 40 22 40 10 6 FMP90T X12.050AN-IF T1563 40 22 50 10 6 FMP90T X12.063AN-I63 40 22 50 10 8 FMP90T X12.063AN-IF80 50 27 60 10 8 FMP90T X12.080AN-I80 50 27 60 10 10 FMP90T X12.080AN-IF

100 50 32 65 10 9 FMP90T X12.100AN-I100 50 32 65 10 12 FMP90T X12.100AN-IF125 63 40 90 10 11 FMP90T X12.125AN-I125 63 40 90 10 16 FMP90T X12.125AN-IF160 63 40 130 10 13 FMP90T X12.160AN160 63 40 130 10 20 FMP90T X12.160AN-F

+MultiEdgeT90 PRO

1)

1) IC Ø 50–125

LC

P4

0M

LC

KP

30M

LC

K2

0M

l d s d1 r

N = 8

XNMU 120508ER 12 12 5,56 4,4 0,8 FMP90T X

◼ ◼ P

M

◼ ◼ K

N

S

H

d1

sr

d

l


LMT news 2016.indd 29 09/11/16 17:03

www.lmt-tools.com

1.0037, 1.00441.0052, 1.00701.0036, 1.0038

St37, St44St52, St70U- und and RST37-2

300–500500–700350–500

S235JR, S275JRSt-52, E360S235JRG1, S235JRG2

1.0711, 1.07151.0727, 1.0728

9S20, 9SMn2845S20, 60S20

360–550600–800

9S20K, 11SmNPb3046S20, 60S20

1.11911.7219

Ck4526CrMo4

500–950 C45E26CrMo4-2

1.72251.2241

42CrMo450CrV4

500–950 42CrMo451CrV4

1.0416 GS40 –950 GS40

1.7131 16MnCr5 –950 16MnCr5

1.72251.6580

42CrMo430CrNiMo8


1.8504 34CrAl6 950–1400 34CrAl6

1.23431.2379

X38CrMoV5.1X155CrMoV12.1

950–1400 X37CrMoV5-1X153CrMoV12-1

EN-JL-1040(0.6025)

EN-GJI-250(GG25)

100–400(120–260 HB)

EN-GJI-250

(0.6678) EN-GJLA-XNICr35-2(GGL-NiCr35-2)

150–250(160–230 HB)

EN-GJLA-XNICr35-2

EN-JS-1060(0.7060)

EN-GJS-600(GGG60)

400–800(120–310 HB)

EN-GJS-600-3

EN-JL-1160(0.8155)

EN-GJMB-550-4(GTS55)

350–700(150–280 HB)

EN-GJMB-550-4

Technical hints

10 mm

8 mm

6 mm

4 mm

2 mm

0 mm0,1 00,6 0,5 0,4 0,3 0,2

De

pth

of

cu

t a

p

LMT news 2016.indd 30 09/11/16 17:03

www.lmt-tools.com

vc

LCP40MLCKP30M

200–220

180–200

140–160

140–180

120–160

120–140

LCK20MLCKP30M

200–240

160–200

140–180

160–200

LMT news 2016.indd 31 09/11/16 17:03

www.lmt-tools.com

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

◼

LMT news 2016.indd 32 09/11/16 17:03

www.lmt-tools.com

Ball nose copy cutters SuperFinish with carbide shank

d1d3

l2

l1

d2

GWR

d1 l2 l1 d3 d2 z

12 80 120 12 10,5 2 EBG R 12.012AN120-C-I-SF WPR 12 GWS 12 T2016 50 100 16 14 2 EBG R 16.016AN100-C-I-SF WPR 16 GWS 1616 100 150 16 14 2 EBG R 16.016AN150-C-I-SF GWS 1620 100 150 20 18 2 EBG R 20.020AN150-C-I-SF WPR 20 GWS 20

h6GWRSF

1)

HRC> 60

LC

HK

10

M

LC

H3

3M

l d s d1 r

N = 2

WPR 8 SF – 8 2 3 4 EBG R 8...SF

WPR 10 SF – 10 2,5 4 5 EBG R 10...SF

WPR 12 SF – 12 2,5 5 6 EBG R 12...SF

WPR 16 SF – 16 3 5 8 EBG R 16...SF

WPR 20 SF – 20 3 5 10 EBG R 20...SF

◼ ◻ P

◻ ◻ M

◼ ◼ K

◻ ◻ N

S

◼ ◼ H

s

d

d1


LMT news 2016.indd 33 09/11/16 17:03

www.lmt-tools.com

Technical hintsCutting data recommendations for indexable insert WPR-SF Finishing

1.05701.1730

St52-3C45

–700–800

S355J2G3C45U

1.0715 9SMn28 –700 11SMn30

1.11911.7219

Ck4526CrMo4

500–950 C45E26CrMo4-2

1.72251.8159

42CrMo451CrV4

500–950 42CrMo451CrV4

1.0416 GS40 –950 GS40

1.7131 16MnCr5 –950 16MnCr5

1.40061.41041.4122


500–950 X12Cr13X14CrMoS17X39CrMo17-1

1.72251.6580

42CrMo430CrNiMo8


1.85041.2344

34CrAl6X40CrMoV5.1

950–1400–900

34CrAl6X40CrMoV5-1

1.23431.23791.23581.20801.27141.23111.23121.23161.2738

X38CrMoV5 1X155CrVMo12 160CrMoV18-5X210Cr1255NiCrMoV740CrMnMo740CrMnNiMoS8.6X38CrMo1645CrMnNiMo8.6.4

950–1400–950

850–1000950–1400

1100–1350–1100–1150–1100

950–1150

X37CrMoV5-1X153CrMoV12-160CrMoV18-5X210Cr1255NiCrMoV740CrMnMo740CrMnNiMoS8-6X38CrMo1645CrMnNiMo8-6-4

Stainless steel,austenitic

1.43011.44041.4571



Stainless steel,martensitic steel

1.27091.45421.4568



Grey cast iron 0.6025 GG25 100–400(120–260 HB)

EN-GJI-250


EN-GJLA-XNICr35-2


GGG60GGG70L

400–800(120–310 HB)



EN-GJMB-550-4

Aluminium alloys,short chipping

3.2581 G-AlSi12 –400 G-IGK-AlSi12

Aluminium alloys,long chipping

3.35353.4365

AlMg3AlZnMgCu1,5

–550 AlMg3AlZnMgCu1,5

Copper alloys,short chipping

2.0402 MS58 –500 CuZn40Pb2

Copper alloys,long chipping

2.03202.0975

MS63CuAl10Ni

300–500 CuZn37CuAl10Fe5Ni5-C

Thermoplastics PVC 40–70 PVC

Duroplastics Bakelit, Melamin 20–40 Bakelit, Melamin

Graphite

Zircon oxide ceramics

Titanium alloys, medium strength

3.71153.7164

TiAl5Sn2,5TiAl6V4

–950 TiAl5Sn2-5Ti6AlV4

Titanium alloys, high strength

3.7174 TiAl6Sn2 900–1400 TiAl6V6Sn2

Nickel based alloys, medium strength


Heat resistant nickel based alloys, high strength


Cobalt chromium alloys

Chilled cast iron Ni-hard, Ampco 300–600 HB Ni-hard, Ampco

Hardened steel 45–52 HRC

53–59 HRC

60–65 HRC

LMT news 2016.indd 34 09/11/16 17:03

www.lmt-tools.com

Cutting speedFeed per tooth

ae

Finishing

Ø 8 Ø 10 Ø 12 Ø 16 Ø 20

WPR-SFLCHK10M

WPR-SFLCH33M

ap max

fz max

ap max

fz max

ap max

fz max

ap max

fz max

ap max

fz max

260–280 290–310 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

d x 0,02

260–280 290–310 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

280–300 310–330 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

260–280 290–310 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

240–260 270–290 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

260–280 290–310 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

280–300 310–330 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

300–340 330–370 0,100,15

0,150,20

0,150,20

0,200,35

0,250,40

220–240 240–260 0,120,15

0,150,20

0,150,20

0,200,35

0,250,40

d x 0,02

220–240 240–260 0,120,10

0,150,15

0,150,20

0,200,35

0,250,40

300–320 330–350 0,150,15

0,150,20

0,200,25

0,200,35

0,300,40

d x 0,02

240–260 270–290 0,150,15

0,150,20

0,200,25

0,200,35

0,300,40

320–340 350–370 0,150,15

0,150,20

0,200,25

0,200,35

0,300,40

240–280 270–310 0,150,15

0,150,20

0,200,25

0,200,35

0,300,40

d x 0,02

350–400 380–440 0,200,15

0,200,20

0,200,25

0,200,35

0,300,40

300–350 330–380 0,200,15

0,200,20

0,200,25

0,200,35

0,300,40

d x 0,02

180–200 200–220 0,100,10

0,100,15

0,100,18

0,150,20

0,200,25

d x 0,02

280–300 300–330 0,100,10

0,100,15

0,100,18

0,150,25

0,200,30

240–260 270–290 0,100,10

0,100,12

0,100,18

0,150,20

0,200,25

200–220 220–250 0,100,08

0,100,10

0,100,18

0,150,20

0,200,25

LMT news 2016.indd 35 09/11/16 17:03

www.lmt-tools.com

Nanomold Black

Nanomold Red

Ha

rdn

ess

–

+

Roughing Finishing

Nanomold Gold

LMT news 2016.indd 36 09/11/16 17:03

www.lmt-tools.com

HRC< 58

+

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 r

WPR 06 N – 6 1,6 2,5 3 EBG R 06

WPR 08 N – 8 2 3 4 EBG R 08

WPR 10 N – 10 2,5 4 5 EBG R 10

N = 2

WPR 12 N – 12 2,5 5 6 EBG R 12

WPR 16 N – 16 3 5 8 EBG R 16

WPR 20 N – 20 3 5 10 EBG R 20

WPR 25 N – 25 4 6 12,5 EBG R 25

WPR 30 N – 30 5 6 15 EBG R 30

WPR 32 N – 32 5 8 16 EBG R 32

◼ ◼ ◼ ◼ ◻ P

◻ ◻ M

◼ ◼ K

◼ N

◻ S

◻ ◻ ◼ H

d

d1

sd


All WPR, WPV and WPB inserts are available in grade LDN10M (LC610A)(diamond coated) or PCD/CBN tipped.

LMT news 2016.indd 37 09/11/16 17:03

www.lmt-tools.com

HRC> 58

+

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 r

N = 2

WPR 06 D – 6 1,6 2,5 3 EBG R 06

WPR 08 D – 8 2 3 4 EBG R 08

WPR 10 D – 10 2,5 4 5 EBG R 10

WPR 12 D – 12 2,5 5 6 EBG R 12

WPR 16 D – 16 3 5 8 EBG R 16

WPR 20 D – 20 3 5 10 EBG R 20

WPR 25 D – 25 4 6 12,5 EBG R 25

WPR 32 D – 32 5 8 16 EBG R 32

◼ ◼ ◻ P

◻ ◻ M

◼ ◼ ◼ K

N

◻ S

◻ ◻ ◼ H

s

d

d1



LMT news 2016.indd 38 09/11/16 17:03

www.lmt-tools.com

+

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 r

N = 2

WPB 08 N 06 9,5 8 2 3 0,6 EBG V 08

WPB 08 N 10 9,5 8 2 3 1

WPB 10 N 08 11,5 10 2,5 4 0,8 EBG V 10

WPB 10 N 10 11,5 10 2,5 4 1

WPB 12 N 10 14 12 2,5 5 1 EBG V 12

WPB 12 N 20 14 12 2,5 5 2

WPB 16 N 10 16 16 3 5 1 EBG V 16

WPB 16 N 13 16 16 3 5 1,3

WPB 16 N 30 16 16 3 5 3

◼ ◼ P

◻ ◻ M

◼ ◼ K

◼ N

◻ ◻ S

◻ H

ds

d r

7°l

d1


LMT news 2016.indd 39 09/11/16 17:03

www.lmt-tools.com

+

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 r

N = 2

WPB 20 N 10 18 20 3 5 1 EBG V 20

WPB 20 N 16 18 20 3 5 1,6

WPB 20 N 40 18 20 3 5 4

WPB 25 N 10 23,5 25 4 6 1 EBG V 25

WPB 25 N 20 23,5 25 4 6 2

WPB 25 N 50 23,5 25 4 6 5

◼ ◼ P

◻ ◻ M

◼ ◼ K

◼ N

◻ ◻ S

◻ H

ds

d r

7°l

d1


LMT news 2016.indd 40 09/11/16 17:03

www.lmt-tools.com

Air-Jet+

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 r

N = 2

WPR 12 AR – 12 2,5 5 6 EBG R 12

WPR 16 AR – 16 3 5 8 EBG R 16

WPR 20 AR – 20 3 5 10 EBG R 20

N = 2

WPR 25 AR – 25 4 6 12,5 EBG R 25

WPR 32 AR – 32 5 8 16 EBG R 32

◼ ◻ ◼ P

◻ M

◼ ◻ ◼ K

N

◼ ◻ S

H

sd

d

d1

sd

dd1


LMT news 2016.indd 41 09/11/16 17:03

www.lmt-tools.com

HF +

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 rtheo.

N = 2

WPB 06 HF 8 6 1,6 2,5 0,6 EBG R 06

WPB 08 HF 9,5 8 2 3 0,8 EBG V 08

WPB 10 HF 11,5 10 2,5 4 1,0 EBG V 10

WPB 12 HF 14 12 2,5 5 1,2 EBG V 12

WPB 16 HF 16 16 3 5 1,6 EBG V 16

WPB 20 HF 18 20 3 5 2,0 EBG V 20

WPB 25 HF 23,5 25 4 6 2,5 EBG V 25

WPB 32 HF 26,5 32 5 8 3,2 EBG V 32

◼ ◼ ◼ P

◻ M

◼ ◼ ◼ K

◼ ◼ N

◼ ◻ ◼ S

H

s

d

d1

l

Rtheo


LMT news 2016.indd 42 09/11/16 17:03

www.lmt-tools.com

ds

d r

7°l

d1

Air-Jet

HRC> 60

+

LW

P4

0M

LC

P4

0M

LW

NS

30

M

LC

PK

30

M

LC

HK

30

M

LC

PK

25

M

LC

PK

15

M

LW

NS

10

M

LC

PK

10

M

LC

KP

10

M

LC

HK

10

M

LC

N1

0M

LW

NS

33

M

LC

H3

3M

l d s d1 r

WPB 06 AF 05 8 6 1,6 2,5 0,5 EBG R 06

WPB 08 AF 05 9,3 8 2 3 0,5 EBG V 08

WPB 08 AF 10 9,5 8 2 3 1

N = 2

WPB 10 AF 05 11,3 10 2,5 4 0,5 EBG V 10

WPB 10 AF 10 11,5 10 2,5 4 1

WPB 12 AF 05 13,8 12 2,5 5 0,5 EBG V 12

WPB 12 AF 10 14 12 2,5 5 1

WPB 12 AF 20 14 12 2,5 5 2

WPB 16 AF 10 16 16 3 5 1 EBG V 16

WPB 16 AF 30 16 16 3 5 3

WPB 20 AF 10 18 20 3 5 1 EBG V 20

WPB 20 AF 20 18 20 3 5 2

WPB 20 AF 40 18 20 3 5 4

◼ ◼ P

◻ ◻ M

◼ ◼ K

◼ ◼ N

◻ ◼ S

◻ ◼ H



LMT news 2016.indd 43 09/11/16 17:03

www.lmt-tools.com

◼

◼

◼

◼

◼

◼

◼

◼

LMT news 2016.indd 44 09/11/16 17:03

www.lmt-tools.com

d1d2d3

3°l2

l1

d1 l2 l1 d3 d2 z

16 55 120 20 15,5 2 EBC R16.016AR120-D CMR 16 DR GWS-D 16 20IP16 55 180 20 15,5 2 EBC R16.016AR180-D20 70 140 25 18,8 2 EBC R20.020AS140-D CMR 20 DR GWS-D 2020 70 200 25 18,8 2 EBC R20.020AS200-D25 95 160 32 23,6 2 EBC R25.025AV160-D CMR 25 DR GWS-D 25 25IP25 95 240 32 23,6 2 EBC R25.025AV240-D

SW

3°

d3d2 d1

l1

l2

d5

CopyMax2

d1 l2 l1 SW d3 d5 d2 α16 30 49,5 15 M10 10,5 18 3° EBC R16.016TE 030-I-D CMR 16 DR GWS-D 16 20IP20 40 62 17 M12 12,5 21 3° EBC R20.020TF 040-I-D CMR 20 DR GWS-D 2025 45 69 24 M16 17 29 5° EBC R25.025TH 045-I-D CMR 25 DR GWS-D 20 25IP

+

+

CopyMax2

CopyMax2

Torx SW Wrenches Torx MA Blade

GWS-D 16 20IP 2,5 20IP 20IP 4 Nm SW6 20IPGWS-D 20 20IP 2,5GWS-D 25 25IP 3,0 25IP 25IP 5 Nm 25IP

LMT news 2016.indd 45 09/11/16 17:03

www.lmt-tools.com

Copy inserts CMR-DR for CopyMax®2

CopyMax2 +

For cutter

N = Number of

cutting edges LW

NS

30

M

LC

PK

30

M

l d s d1 r

CMR 16 DR 18 16 3 5,2 8 EBC R

CMR 20 DR 23 20 4 5,7 10

CMR 25 DR 28 25 5 6,2 12,5

N = 2◼ P

M

◻ ◼ K

◼ N

◼ S

H


vf = 3800 m/minae = 0,5 mmap = 0,6 mm

Tool life 19 hours (+15 % compared to competitor)

d1

s

dr

l1

2

LMT news 2016.indd 46 09/11/16 17:03

www.lmt-tools.com

LMT cutting materials

Cutting material

grades Description

LWNS30M HW-K30 uncoatedWear-resistant uncoated milling grade with high cutting edge stability.Suitable for roughing and semi-finishing, non-ferrous metal and super alloys.

LCPK30M HC-K30 Nanomold GoldHighly wear-resistant grade with high cutting edge stability. Suitable for roughing and semi-finishing alloyed and unalloyed tool steels, high-strength materials and cast iron.Suitable for dry machining.

ae 1,0 mm

Full cut

ae 2,0 mm ae 1,5 mm

3°

3,2

1,6

0,8

0,4

0,2

0,15° 7,5° 10° 15° 20°

Angle

ap (

mm

)

ae 1,0 mm

Full cut

ae 3,0 mm ae 2,0 mm

3°

8

4

2

1

0,5

0,25

0,1255° 7,5° 10° 15° 20°

Angle

ap (

mm

)

Angle

ap (

mm

)

ae 0,5 mm

Full cut

ae 1,5 mm ae 1,0 mm

3°

3,2

1,6

0,8

0,4

0,2

0,1

0,05

0,0255° 7,5° 10° 15° 20°

Angle

ae

ap

CMR 20 DR

CMR 25 DRCMR 16 DR

LMT news 2016.indd 47 09/11/16 17:03

www.lmt-tools.com

1

3

5

2

4

6

LMT news 2016.indd 48 09/11/16 17:03

www.lmt-tools.com

◼

◼

◼

◼

◼

◼

LMT news 2016.indd 49 09/11/16 17:03

Technical hints

Material No.DINDescription Old

P 1.05701.1730

St52-3C45

–700–800

S355J2G3C45U

1.0715 9SMn28 –700 11SMn30

1.11911.7219

Ck4526CrMo4

500–950 C45E26CrMo4-2

1.72251.8159

42CrMo451CrV4

500–950 42CrMo451CrV4

1.0416 GS40 –950 GS40

1.7131 16MnCr5 –950 16MnCr5

1.40061.41041.4122


500–950 X12Cr13X14CrMoS17X39CrMo17-1

1.72251.6580

42CrMo430CrNiMo8


1.85041.2344

34CrAl6X40CrMoV5.1

950–1400–900

34CrAl6X40CrMoV5-1

1.23431.23791.23581.20801.27141.23111.23121.23161.2738

X38CrMoV5 1X155CrVMo12 160CrMoV18-5X210Cr1255NiCrMoV740CrMnMo740CrMnNiMoS8.6X38CrMo1645CrMnNiMo8.6.4

950–1400–950

850–1000950–1400

1100–1350–1100–1150–1100

950–1150

X37CrMoV5-1X153CrMoV12-160CrMoV18-5X210Cr1255NiCrMoV740CrMnMo740CrMnNiMoS8-6X38CrMo1645CrMnNiMo8-6-4

M Stainless steel,austenitic

1.43011.44041.4571



Stainless steel,martensitic steel

1.27091.45421.4568



K Grey cast iron 0.6025 GG25 100–400(120–260 HB)

EN-GJI-250


EN-GJLA-XNICr35-2


GGG60GGG70L

400–800(120–310 HB)



EN-GJMB-550-4

N Aluminium alloys,short chipping

3.2581 G-AlSi12 –400 G-IGK-AlSi12

Aluminium alloys,long chipping

3.35353.4365

AlMg3AlZnMgCu1,5

–550 AlMg3AlZnMgCu1,5

Copper alloys,short chipping

2.0402 MS58 –500 CuZn40Pb2

Copper alloys,long chipping

2.03202.0975

MS63CuAl10Ni

300–500 CuZn37CuAl10Fe5Ni5-C

Thermoplastics PVC 40–70 PVC

Duroplastics Bakelit, Melamin 20–40 Bakelit, Melamin

Graphite

Zircon oxide ceramics

S Titanium alloys, medium strength

3.71153.7164

TiAl5Sn2,5TiAl6V4

–950 TiAl5Sn2-5Ti6AlV4

Titanium alloys, high strength

3.7174 TiAl6Sn2 900–1400 TiAl6V6Sn2

Nickel based alloys, medium strength


Heat resistant nickel based alloys, high strength


Cobalt chromium alloys

H Chilled cast iron Ni-hard, Ampco 300–600 HB Ni-hard, Ampco

Hardened steel 45–52 HRC

53–59 HRC

60–65 HRC

www.lmt-tools.com

LMT news 2016.indd 50 09/11/16 17:03

www.lmt-tools.com

Cutting speed Feed per tooth ae

Roughing

Ø 16 Ø 20 Ø 25

LCPK30M LWNS30M ap max1) | fz max ap max

1) | fz max ap max1) | fz max

160–180 d : 4,000,35

d : 4,000,40

d : 4,000,45

d x 0,10–0,12

160–180 d : 4,000,35

d : 4,000,40

d : 4,000,45

140–160 d : 4,000,35

d : 4,000,40

d : 4,000,45

140–160 d : 4,000,35

d : 4,000,40

d : 4,000,45

120–140 d : 4,000,30

d : 4,000,35

d : 4,000,40

140–160 d : 4,000,30

d : 4,000,35

d : 4,000,40

160–180 d : 4,000,35

d : 4,000,40

d : 4,000,45

160–200 d : 4,000,35

d : 4,000,40

d : 4,000,45

120–140 d : 5,000,30

d : 5,000,35

d : 5,000,40

d x 0,08–0,10

100–120 d : 5,000,30

d : 5,000,35

d : 5,000,40

120–140 d : 3,000,35

d : 3,000,40

d : 3,000,45

d x 0,10–0,12

120–140 d : 3,000,35

d : 3,000,40

d : 3,000,45

180–200 d : 3,000,35

d : 3,000,40

d : 3,000,45

160–180 d : 3,000,35

d : 3,000,40

d : 3,000,45

d : 3,000,35

d : 3,000,40

d : 3,000,45

d x 0,10–0,12

d : 3,000,35

d : 3,000,40

d : 3,000,45

250–300 d : 3,000,35

d : 3,000,40

d : 3,000,45

200–250 d : 3,000,35

d : 3,000,40

d : 3,000,45

d : 3,000,35

d : 3,000,40

d : 3,000,45

d : 3,000,35

d : 3,000,40

d : 3,000,45

80–100 2,50–3,000,35

3,00–3,500,40

3,00–4,000,45

d x 0,08–0,10

60–80 2,50–3,000,35

3,00–3,500,40

3,00–4,000,45

60–80 2,50–3,000,35

3,00–3,500,40

3,00–4,000,45

40–60 2,50–3,000,35

3,00–3,500,40

3,00–4,000,45

2,00–2,500,30

2,50–3,000,35

3,00–3,500,40

d x 0,08–0,10

2,50–3,000,35

3,00–3,500,40

3,00–4,000,45

d x 0,10–0,12

2,50–3,000,35

3,00–3,500,40

3,00–4,000,45

d x 0,08–0,10

1) In case of a climbing cut please mind the references at page 45

The cutting data indicated are starting values and must be adjusted to the prevailing conditions.

LMT news 2016.indd 51 09/11/16 17:03

20

99

99

96

09

86

6

Sorma SpaVia Don F. Tosatto, 830174 Mestre - Venezia+39 [email protected]

LMT news 2016.indd 52 09/11/16 17:03

lmt news 2016 - sorma spa€¦ · · 2016-11-11dievar 50–54 hrc dievar vandis, sverker 55–57...

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