lng tanker loading hazif (dnv).pdf
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DET NORSKE VERITAS
Navigational and Safety Risk Assessment
Washington State Ferries MANAGING RISK
Appendix 3
Safety Risk HAZID Workshop
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
Appendix 3 Safety Risk HAZID Workshop
09 October 2013 p. 1
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Abbreviations
BLEVE Boiling Liquid Expanding Vapor Explosion
BOG Boil Off Gas
DOI Declaration of Intent
DNV Det Norske Veritas
ESD Emergency Shut Down
HAZID Hazard Identification (workshop)
HC Hydrocarbon
LNG Liquefied Natural Gas
MES Marine Evacuation System
PKP Fire extinguishing agent
PMS Preventive Maintenance System
PPE Personal Protective Equipment
SMS Safety Management System
USCG United States Coast Guard
WSF Washington State Ferries
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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Table of Contents Page
1 INTRODUCTION .................................................................................................................. 4
2 HAZID WORKSHOP ............................................................................................................ 4
2.1 Scope.................................................................................................................................. 4
2.2 Participants ........................................................................................................................ 5
2.3 Guidewords ........................................................................................................................ 6
2.4 Photographs of a Bunkering Operation ............................................................................. 7
3 HAZID FINDINGS .............................................................................................................. 10
3.1 General Findings .............................................................................................................. 10
3.2 HAZID Worksheets ......................................................................................................... 11
4 HAZID CONCLUSIONS .................................................................................................... 22
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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1 INTRODUCTION
DNV conducted a safety risk assessment, with stakeholder input, of the LNG-fueled passenger
ferry vessels and terminals. As part of the safety risk assessment, a vessel and terminal safety
HAZID workshop was held in Seattle on February 14, 2013 with local maritime experts. The purpose of the workshop was to identify local hazards related to the LNG-fuelled passenger ferry
vessels and bunkering at the terminals and to assess how the hazards could influence risk.
The vessel and terminal safety HAZID workshop used a systematic approach to identify hazards
and assess the associated risk. Existing safeguards and barriers were identified as well as needsfor risk reducing measures.
Output of the vessel and terminal safety HAZID was used to establish relevant probability valuesfor accidental incidents along the sailing route and at the terminal (an input to navigational risk
modeling). The HAZID output is also useful for development of the first draft of an OperationsManual.
2
HAZID WORKSHOP
A Hazard Identification Study (HAZID) uses a systematic process to identify hazards in order to plan for, avoid, or mitigate their impacts. Hazard identification is an important step in risk
assessment and risk management.
The vessel and terminal safety HAZID workshop was a key early step and provided risk
assessors important local knowledge about hazards related to the LNG system in the ferries -
hazards related to terminal operations and hazards related to bunkering.
2.1
Scope
The following incident types where considered during the workshop:
• LNG truck trailer approach
• Bunkering operations- Pre-cooling
- Purging- Filling
-
Inerting• LNG-fueled passenger ferry operations
- Fires- LNG leaks
- LNG venting
• Out of service / dry dock
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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The main safety issues examined were:
• LNG leakage and spills
•
Rapid phase transition• Incorrect operation
• Pressure build-up
• Communication
• Control and automation systems
• Natural gas emissions to air
2.2 Participants
A HAZID participant group was assembled of 32 local experts who were knowledgeable aboutthe study area. Members of the team had experience in piloting, escorting, and conning vessels
within WSF’s ferry network and working on marine projects in the Seattle and coastal areas.The participants’ experience covered a wide range of maritime background and detailed
knowledge about the area. The participant group was appropriate to assess the hazards involved
in navigation in the area.
Table 2-1 List of Vessel and Terminal Safety HAZID Participants
Name Company Position e-mail
Peter Hoffmann DNV Facilitator [email protected] Lie Strom DNV Scribe [email protected]
Per Sollie DNV Project Manager [email protected]
Christopher Lanza DNV Security Analyst [email protected]
Philip Read DNV Surveyor [email protected]
Robin Zahler WSF Staff Chief [email protected]
Gretchen Bailey USCG CID [email protected]
John Dwyer USCG OCMI [email protected]
Lindsay Cook USCG Inspector [email protected]
McCrea Harrison USCG Inspector [email protected]
Randy Sorge USCG Facilities Branch [email protected]
Kelly Mitchell WSF Sr. Port Captain [email protected]
Paul Wilson WSF Staff Chief [email protected]
Doug McPheed WSF Staff Chief [email protected]
Darrell Kimmerly WSF Master [email protected]
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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Name Company Position e-mail
Dave Goddard WSF Staff Chief [email protected]
Vern Day WSF Sr.Port Engineer [email protected]
Tim Browning WSF Port Engineer [email protected]
Greg Peterson BC Ferries Director, Fleet Performance [email protected]
Brad Judson BC Ferries Manager, SMS [email protected]
David Samuelson WSF Staff Chief [email protected]
Jim Ghiglione SJCFD#4 Fire Chief [email protected]
Rand Lymangrover Tote Terminal Manger [email protected]
J.M. Havner SFD Captain [email protected]
Rusty Palmer SWEF Chief [email protected]
Shane Kelly WSF Port Engineer [email protected]
Tom Castor WSF Marine Project Engineer [email protected]
Steven Hopkins WSF Staff Master [email protected]
Cotty Fay WSF Chief Naval Architect [email protected]
Sheila Helgath WSF Environmental Program Manager [email protected]
Darnell Baldinelli WSF Safety Systems Engineer [email protected]
2.3
Guidewords
The following guidewords were used to aid in the identification of hazards:
• Fire or explosion
o
in machinery spaces
o
in other areas
• Mechanical hazards
• Electrical hazards
• Thermal hazards
•
Hazards generated by malfunctions• Other hazards generated by materials and
substances
• Hazards generated by erroneous human
intervention
• Collisions
• Dropped objects
• Grounding
• Foundering
• Environmental hazards
• Pollution
•
Occupational accidents
• Hazards generated by neglecting ergonomic
principles
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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2.4 Photographs of a Bunkering Operation
For purposes of setting a common understanding, the following photographs were shared during
the workshop. The bunkering operations shown in the pictures were conducted in Norway.
Figure 2-1 Supervision of bunkering
Figure 2-2 View of truck manifold and transfer hose during bunkering
Reference to part of this report which may lead to misinterpretation is not permissible.
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Figure 2-3 Connection of bunkering hose to vessel inlet manifold
Figure 2-4 Supervision of LNG fuel transfer
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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Figure 2-5 View of exhaust stack and vent mast
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3 HAZID FINDINGS
The HAZID was organized by LNG bunkering approaches and stages. LNG ferry operations,
dry docking, and type information was provided. The following was captured during theworkshop:
• Hazard or Threat
• Cause
• Consequence
• Existing Safeguards and Barriers
• Risk Reducing Measures
Each item was discussed and potential hazards identified, noting any segment-specific causes.
3.1
General Findings
The following issues were raised as part of general discussions across the various stages of theoperation (bunkering, ferry operations and out of service / dry docking):
1. The largest risk from an LNG or gas release would most likely be from a spill during bunkering, due to not following procedures or from a hole in a transfer hose or piping.
2. Crew entrapment (during a fire or crew incident) on the vessel during bunkering would
be a worst case scenario (blocked egress by an LNG truck trailer).
3.
Ignition sources that are present during bunkering and LNG-fueled passenger ferry vesseloperation need to be identified and treated during the planning phase of the ferry
conversions.
4. Hazardous area zones on the ferry and in the terminals need to be defined for LNG
operations.
5. Mitigating measures for fires on the vessel during operation due to electrical shorts,
diesel leaks or from vehicles are currently in place.
6. During sailing, a leak in a LNG tank or gas piping will pose a potential fire and explosion
hazard.
7.
A LNG liquid leak around the cold box is foreseen as a credible event.8. For the Eagle Harbor site (out of service / dry docking period) various dry dock events
were discussed regarding pressure build-up in an LNG tank (venting/excess BOG), gas
freeing of piping and components, hot work near proximity to gas/LNG spaces andworking environment issues related to confined spaces.
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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3.2 HAZID Worksheets
The HAZID Worksheets below document the results and reflect the information gathered in the workshop. Information in [brackets] was added to the worksheets by comment after the workshop.
ID HAZARD OR CRITICALISSUE
CAUSE POSSIBLECONSEQUENCE
EXISTING SAFEGUARDSAND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
Transfer Operations
1 LNG Truck Tanker Terminal Approach
1.1 Crew entrapment on the vesselin a worst case scenario
(blocked egress)
FireCrew incident (truck
blocking escape way)
[Crew injury or death] Life rescue boats Evaluate to have a second mean of egress or access to the shipExtra access from the other end the ship
Evaluate a Marine Evacuation System (MES) to a smaller vessel
1.2 Electrical components on the
station shore and vessel side
[Equipment malfunction
or improper installation]
Ignition, fire Specify Explosion proof or intrinsically safe components
De-energize the system in case of a gas leak to ensure thehazardous zoneEnsure proper grounding via an isolating flange on the bunker
hose.
1.3 Operational failure Insufficient [or improper]
lighting
Cargo light on the tower Install Intrinsically safe lighting in bunkering area
Sufficient lighting on the total bunkering system, lines, ventmast on the vessel
DNV working on PHAST calculations for
LNG/Gas leakage
Truck area in the shadow of the cargo light
1.4 Spillage of LNG Substantial differences in
the tilt of the apron due totide
Impact on truck and truck
personnel - a high tide maycause a leak to flow downtowards the truck (Bridge
ramp is higher than the shiptransfer apron)
Planned drip trays Have piping or hoses cross over the bridge, making it possible
for the truck to bunker away from the bridge
Evaluate a drain over the side of the bridge
Evaluate a water hose in the vicinity of the bunkering area
Evaluate a double walled bunker hose
Evaluate the effect of LNG spillage on the bridge structure
The deck covering material on the bridge is
concrete.
All the electronics controlling the bridge
will be in close proximity to the truck and bunker station.
Have not yet decided if there will be amobile LNG transfer pump or if a pump
will be integrated on the tr uck
1.5 Spillage of LNG Not sufficient drip trays
Wear and tear of hose.
[Ignition, fire] Drip trays Aluminum or stainless steel drip trays
Maintenance inspection
Move the bridge halfway up the span
Tray is a trough/gutter protecting the deck from the bunkerstation to truck
Deck is concrete
All the electronics controlling movement
on the bridge is in close proximity to thetruck and bunker station
Reference to part of this report which may lead to misinterpretation is not permissible.
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
1.6 Backing the truck up on theapron
Maneuvering Hitting the bridge side/othernearby obstacles/personnel
injury
Have piping or hoses across the bridge
Back-up siting personnel (spotter)
Back-up cameras and proximity alarms
Guiding line/light for the truck
WSF to evaluate the practices for Dieselsupply trucks and utilize these as an initial
guideline
1.7 Proximity of unauthorized
personnel
Insufficient marking of
bunkering and transferarea
Safety or Security violation [Signs posted at terminals] Physical, temporary barriers (fences), marking and signs (area
restriction)
Evaluate to have crew member standing to
keep people away
1.8 External ignition source Bad weather (lightning
strike)Plane passing (mainlysmall aircrafts)
Ignition, fire [Regular weather updates
provided by U.S. Coast Guardand WSF Operation Center]
Notice to the FAA (Federal Aviation Authority) during refueling DNV working on PHAST calculations for
LNG/Gas leakage. Need to calculate thedispersion height in case of a gas releaseduring bunkering.
1.9 Large LNG release Catastrophic breach of thetruck
Overflow of drip trays.Damage to the vessel deck
and vehicle bridge
Ignition, fire
Calculate the plume size (height) in modeling software(PHAST)
Very low probability of this event to occur
1.10 Large LNG release, fire propagation
Truck fire Damage to material,equipment and surroundings
Personnel injury and/orfatalities
[Fueling only at night and mostfueling locations are away from
population densities]
Install baffles or other measures on the vehicle bridge with the purpose of directing the LNG away from the ship on case of a
large spill and a potential fire. The purpose being to ensure thatthe LNG or fire of the truck does not damage the bridge or thevessel.
Ensure notification of local fire departments and U.S. Coast
Guard advanced notification center prior to truck transfers
Ensure possible means of notification are incorporated intofuture procedures
The closest fire department (manned) isanything between 1 miles to 4 miles away
from the planned bunkering stations
1.12 Wrong/insufficientmaintenance of external pump
Pump not integrated onthe truck or ship -
responsibility not clearly
defined
Dysfunctional pump [Regular preventive maintenance performed]
Clearly specified maintenance procedures and responsibility
Validate the concepts of operations in prior to initiating them
Reference to part of this report which may lead to misinterpretation is not permissible.
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
2 Preparations
2.1 Human error during bunkering
operations
Lack of clear procedural
interface between gasvendor, ship personneland fire department.
Crew change
Lack of training orrepetitive training
Mis-operation [Thorough and detailed
bunkering procedures]
Have joint written and agreed upon bunkering procedures with
chosen vendor and fire department
Joint training and common drills
Share written procedures and emergency manual with fire
department
Separate bunkering and crew change operations (Don't allow
crew change, vendors, non-essential personal within theidentified safety zone)
Ensure check lists, communication in place
2.2 Mal-functioning or mal-operation of fire fightingequipment
Fire fighting equipmentand sprinkler system notchecked
Incorporate maintenance of firefighting equipment into PMS
2.4 Lack of proper PPE Insufficient availability Training and development of processes and procedures for
implementation
Incorporate into pre-bunkering check-list
2.6 Human fatigue Night time operations Mis-operation Have designated fueling crew for all bunkering operations
Perform bunkering operations during daylight hours if possible
2.7 Improper or lack of repetitivetraining
Lack of funds,insufficient personnel,lack of training facilities
May incur cost for additionalduties and training
Incorporate crew training practices and frequency of traininginto company practices
2.8 Insufficient power to the firesystem pump
Black out, engines notoperable/available
Redundant power by generator
2.9 Misunderstanding,
miscommunication, mis-operation
Common terminology and technical language
2.10 Lack of clear authority forwhen a bunkering operation
should be terminated
Establish a pre-bunkering brief, check list and chart of authority
2.11 No/limited access tointernational connection for
firefighting equipment
Evaluate additional shore connection point on shore t erminal
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
2.12 Lack of safe and functioningcommunication channels
Engine room has intrinsically safecommunication equipment
Back-up communication system that are intrinsically safe
Having spare on board
2.13 Lack of sufficient Nitrogenonboard for inerting operations
Detailed demand study and calculations
Regular supply of Nitrogen
Store back-up supply of Nitrogen bottles onshore
Include check of nitrogen pressure level in the pre-bunker
check-list
2.14 Lack/ non-functional PKPsystem/equipment Portable fire extinguisher Frequent maintenance of the system incorporated into the PMS
2.15 Vessel drift-off Harsh weather, lack ofinspection of mooring
LNG spillage Having a crew standby during bunkering
Double-up mooring lines
Clearly define weather limits for bunkering
Weather monitoring during the total bunkering operations and pre operations (forecast)
Add tide and current limitations to t he bunkering procedures(terminal dependent)
2.16 Insufficient crew with properqualification available to keepvessel moored or maneuver the
ship away if necessary
Ensure a dedicated bunkering crew for bunkering operations
See 2.15
2.17 Unable to deploy the chemical
powder firefighting system
See 2.14
3 Signed Agreement Between Bunker Parties
3.1 Parties signing declaration ofinspection that are not familiarwith the systems
Signed Declaration of inspection (DOI). See 2.6
3.2 Impurities in the LNG
received
Set up sampling procedures
Vendor to provide gas sample upon delivery
Establish proper communication procedures with LNG supplieron documentation of received quality and quantity prior to the
bunkering operations. Include these procedures in the pre- bunkering check-list.
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
4 Hazardous Area Zone
4.1 No clear distance establishedaround the vessel, the pier and
the bunkering truck
Need to determine gas hazardous zones for all critical areasaccording to industry practice
4.2 Lack of standardisation of piers
Perform an assessment of the requirements for the piers relatedto LNG bunkering and incorporate changes into the route
manual
4.3 Maintain integrity ofintrinsically safe equipment
Regular Maintenance in PMS
4.4 Fire affecting the whole pier
(including hydraulic system ofthe pier)
Lock pins holding the pier bridge
stationary
Fire proofing of the pier
4.5 Lack of access to theemergency generator rooms
due to proximity of the LNGtanks due to an emergency
Evaluate location and potential of alternative location of theemergency generator
4.6 Emergency generator can potentially represent anignition source due to its
location
Reconfigure current design wrt access and safe location ofemergency generator (gas tight r oom, etc.)
4.7 Consequences spreading to thecommunity around the
bunkering area
Large release of bunkering
Establish zones of concern (size of gas plume)
4.8 LNG leakage on the transfer
lines from the bunker stationon the ship to the LNG tanks
LNG release Maintain continuous inspections of the lines
Gas detectors in cold box
4.9 Valves failing within the
coldbox
LNG release Valves are auto sequenced (fail
safe to close/open)
Response procedures
Inspection and maintenance procedures (in PMS)
4.10 Loss of ventilation from theengine room and the coldbox
Evaluate the need for alternate ventilation
Reference to part of this report which may lead to misinterpretation is not permissible.
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
6.6 People using unauthorizedtools in the hazardous zones
Introduction of new ignitionsources
Intrinsically safe tools and equipment to be applied under alloperations inside the hazardous zone
Evaluate color coded tools and marking of equipment
6.7 Mix-up of filling lines Check-list to ensure no mix-up of vapor return and filling lines
Evaluate color coded tools and marking of equipment
7 Inerting of Filling Lines
7.1 Insufficient Nitrogen onboard
for inerting
Nitrogen pressure gauge check
Nitrogen bottles are replaced by a specialized provider
7.2 Insufficient time for inerting Moisture Moist residuals in the lines Establish appropriate time spans for inerting
Performance testing
7.3 Insufficient supply of Nitrogento chemical powder system
Have separate Nitrogen system Have spare Nitrogen batteries available onboard
Nitrogen pressure gauge check
Nitrogen bottles are replaced by a specialized provider
8 Purging the Filling Lines
8.1 Sequence of purging the fillinglines is unclear
Establish appropriate procedures
8.2 Unclear use of vapor return
line
Establish appropriate procedures For information: Teekay requires a vapor
return line for their supply system due tothe placement of the LNG tanks on top of
vessel (don’t have enough pressure on thetruck to work against the static head)
9 Filling Sequence
9.1 Heat in the liquid transfer line Introduce a small amount of LNG
in addition to the purging
Establish appropriate procedures
9.2 Overfilling of the tank Testing protocol and pre transfer check of equipment and alarms
9.3 Filling the wrong tank See above for coding of equipment
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
9.4 Running the LNG tank empty Establish procedures Cross-connection of the tanks is possible
9.5 Valve leakage in the cold box Monitoring, maintenance and inspection procedures
9.6 Leakage during filling Monitoring, maintenance and inspection procedures
Sufficient drip trays and drain
9.8 Unintentional closing of thevalves
Maintenance and inspection procedures
9.9 Hose rupture Pinching of the hoseWear and tear
Maintenance and inspection procedures
Manufacture appropriate guards for protection of the hose
9.10 Communication failure See above bunkering procedures
9.11 Failure of the automaticcontrol system
Redundancy, ESD
9.12 Hold-up/interruption of thefilling
Evaluate effect on the system and establish proper proceduresfor ramping the bunkering
9.13 Freezing/inoperable valves Do a valve check in prior to the bunkering
9.15 Over pressurization of theLNG tank
Failure of the safetyvalves
Maintenance of the safety valves
Provide an alarm for failure of the safety valves
9.16 Mal-functioning of the liquid
level gauge
Maintenance
Failure notification
Redundant gauges
Provide ultrasound gauging
Reference to part of this report which may lead to misinterpretation is not permissible.
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ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
9.17 Ship board power failure Uninterrupted Power Supply(UPS)
Independant ESD system
Emergency generator support
Regular periodic testing of the UPS and ESD Normally the vessel is on shore power
9.18 Improper calibration ofmeasuring and detection
equipment
Wrong reading/signals Equipment or operationfailure
Proper calibration procedures according to vendorrecommendation
9.19 Truck fire and BLEVE Immediate notification to local firefighting
Emergency evacuation of the vessel
9.20 Fire in terminal building Immediate notification to local firefighting
Emergency evacuation of the vessel
9.21 Fire in dolphins Immediate notification to local firefighting
Emergency evacuation of the vessel
9.22 Fire in the galley Engage firefighting systems inthe galley
Engagement of the fire screendoors and ventilation shut downfor passenger spaces
Immediate notification to local firefighting
Notify the USCG
Emergency evacuation of the vessel
No passengers or crew in the galley during bunkering
9.23 Damage to steel wires(mooring)
Bunker hose contact withthe mooring lines, apronis laying on the wires
Crew injury from handling Use stainless wires, rubber mat protection of mooring lines
10 Stripping the Liquid Line
10.1 Traces of LNG left in thefilling lines Lack of sufficient timefor pressure build-up andLNG stripping back intothe tanks
Establish procedures for stripping
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
Appendix 3 Safety Risk HAZID Workshop
09 October 2013 Page 19
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DET NORSKE VERITAS
Navigational and Safety Risk Assessment
Washington State Ferries MANAGING RISK
ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
10.2 Rain out of LNG upon ventingof the lines
Trapped LNG in the lines Rain out on deck, potential forstructural damage and
personnel injury
Ensure that design of vent mast has an outlet directing the flowaway from the vessel
11 Inerting the Transfer Lines
11.1 Unable to inert the gas transfer
lines
See above for N2 supply
12 Disconnecting and Ready for Operations
12.1 Gas release Trapped gas in the lines /insufficient inerting
Ignition, explosion, fire Establish sufficient time for purging
12.2 LNG traces in the bunker hose Personnel injury due toexposure
Establish sufficient time for purging
13 LNG Fueled Ferry Operation (Sailing)
13.1 Fire on the ship duringoperation
See fire above Include reference to what HAZARD
13.2 Fire in cars or gasoline tanks
during sailing
Fire sprinklers and system on all
the car decks
See fire above Include reference to what HAZARD Gasoline and electric cars
13.3 Unclear procedures in theevent of a leakage in the
system
Establish appropriate procedures
13.4 Smoking Establish appropriate smoking policies
Mark non-smoking areas
13.5 LNG liquid leak in the cold
box
Drip trays and ventilation
Evaluate considerations for shut down of operations
Maintenance of gas detectors
Evaluate effect of down time and costs
13.6 Gas release in passengerspaces or ventilation system
Isolation, casing and double barriers Very low probability
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
Appendix 3 Safety Risk HAZID Workshop
09 October 2013 Page 20
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DET NORSKE VERITAS
Navigational and Safety Risk Assessment
Washington State Ferries MANAGING RISK
ID HAZARD OR CRITICAL
ISSUE
CAUSE POSSIBLE
CONSEQUENCE
EXISTING SAFEGUARDS
AND BARRIERS
RISK REDUCING MEASURES OR PROCEDURES COMMENTS
13.7 LNG tank loosening Fatigue in tank supportsor structure failure
Proper design according to international/class code
13.8 Unauthorized entering of thetank and coldbox area
Restricted access areas around the tank and coldbox
13.9 Black out and potential loss of propulsion
Loss of gas supply to theengine
See above emergency generators
14 Out of Service / Dry Dock
14.1 Gas freeing of the total system Dry dock requirements Need to be towed from thesite of gas freeing to the drydock site
Establish procedures and practices for gas freeing
Determine requirements for ship yards
Recertification of the LNG tanks before drydock leave
14.2 Long term lay-up Casualty repair Pressure build-up in the LNG
tank, excess BOG
Establish procedures and practices for gas freeing upon a lay-up.
Define upper limits of operating parameters for gas freeing.
14.3 Gas freeing of a portion of thesystem
Maintenance and hotwork on parts of the
system
Establish procedures and practices for gas freeing for parts ofthe system
Evaluate if there are differences in requirements for the different parts of the system
14.4 Hot work in near proximity togas/LNG spaces
Maintenance, sand blasting, welding
Establish procedures and practices for gas freeing
Determine requirements for ship yards
14.5 Unidentified confined spaces Space limitation Unable to evacuate peoplefrom confined spaces
Define and evaluate confined spaces
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
Appendix 3 Safety Risk HAZID Workshop
09 October 2013 Page 21
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DET NORSKE VERITAS
Navigational and Safety Risk Assessment
Washington State Ferries MANAGING RISK
4 HAZID CONCLUSIONS
The key observations from the Vessel and Terminal Safety HAZID are as follows:
1. The largest risk for an LNG or gas release would be a spillage during a bunkeringoperation due to failure to follow procedures or because of a leaking transfer hose or
piping. Development of bunkering procedures and extensive personnel training is
necessary to mitigate these types of events. Involvement and training of local emergencyresponse teams would be of high importance.
2. LNG liquid leaks during bunkering are foreseen as a credible event and can pose damage
to structures and create a fire hazard. Well known design measures from other industry
applications exist to safeguard and mitigate potential escalation. Education and trainingof local emergency response teams would be of outmost importance in order to deal with
various LNG scenarios.
3. During bunkering, crew entrapment poses a serious threat, and a review of alternate orsecondary means of egress and access should be evaluated. WSF needs to determine the
minimum number of personnel required, and limit the number of employees performing a
fueling operation.
4. Hazardous areas and zones will need to be identified to clearly understand areas ofconcern with respect to ignition sources and impact to off-site personnel.
5. LNG/gas fires pose a new threat to WSF and updated fire suppression systems will need
to be designed to cater for this threat. International rules and regulations for these types of
systems exist and are in continuous development.
6. WSF will need to establish appropriate procedures to deal with leaks from a LNG tank or
gas piping. Proper operational inspection, maintenance and suppression procedures will
have to be developed. Even though smoking is not allowed on the WSF network, it was
suggested to revisit current smoking policies and mark clearly all non-smoking areas.
7. For any dry docking activity, WSF will need to investigate and establish requirements
and procedures on how to deal with various dry dock events such as pressure build-up in
the LNG tank (venting/excess BOG), gas freeing of piping and components, hot worknear proximity to gas/LNG spaces and working environment issues related to confined
spaces.
8.
The Masters and Mates usually sail on one given route on all rotations and special crewwith knowledge of all routes are at hand if needed. This reduces the risk of errors due tolack of local knowledge. In addition, Masters and Mates are required to be familiar with
the routes and equipment through experience and training before being assigned Master
or Mate duties.
Reference to part of this report which may lead to misinterpretation is not permissible.
DNV ref.: PP061307-2, Rev 01
Appendix 3 Safety Risk HAZID Workshop
09 October 2013 Page 22
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