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TRANSCRIPT
Improve task productivity across the quarry haul fleet
TRANSFORMING THE WAY THE WORLD WORKS
LOADRITE H2250 Haul Truck Monitor
Loadrite
16.0Total Loads/hr749.3 t 3.0Loads tph 48 47.6
04:01PM
TRANSFORMING THE WAY THE WORLD WORKS2
Optimize Your Haul Cycle Workflow
TYPICAL HAUL TRUCK CYCLE OPTIMIZED WITH H2250
Log cycle on tally sheet (30 sec)
Return to pit (4 min)
Queue (2 min)
Queue to load (2 min)
Travel to dump site (5 min)
Load (1 min)
Bunch behind front truck (lose 1 min)
Dump (2 min)
Return to pit (4 min)
Queue to load (2 min)
Travel to dump site (5 min)
Load (1 min)
Dump (2 min)
Typical haul truck cycles include many inefficient tasks and delays
POTE
NTIAL SAVING
S
20%using Trimble technology
Counting and recording haul truck cycles is a tedious and error-prone exercise that few operators enjoy. Fleet managers also welcome any steps that remove workload from haul truck operators to allow them to focus on safe and productive material movement. For data-entry operators, the interpretation and alignment of paper-based tally sheets can be a complex and frustrating activity, so the arrival of the new LOADRITE H2250 haul truck monitor from Trimble, signals a welcome relief from these issues
► Accurate visibility of haul operations
► Optimized payload on every truck
► Lower and more consistent cycle times
► Unscheduled downtime reduced
► Cycles matched to primary crusher demand
► Lower idle times
► Lower cost per tonne
► Improved overall production
H2250 Benefits:
TRANSFORMING THE WAY THE WORLD WORKS 3
POTEN
TIAL IMPROVEM
ENT
26%using Trimble technology
SHORTER CYCLE TIME
Cycle time reports show haul truck activity, loading time, haul time, and queuing time help fleet managers understand availability, and make improvements during the shift.
Total production with H2250
0 5 10 15 20 25 30 35 40
Dai
ly p
rodu
ctio
n
Trend
0
5
10
15
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25
30
35
40
12512011511010510095908580757065605550
Column A
Percentage of Nominal Payload Day #
After
Before
H2250 Benefits:
INCREASED PRODUCTIVITY
H2250 provides accurate haul totals removing the need for tally sheets and production estimates. Reports help to highlight inefficient material movements.
Haul Truck Productivity
Num
ber
of L
oads
POTE
NTIAL SAVING
S13%using Trimble technology
0
2
4
6
8
10
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14
16
4:00 PM3:00 PM2:00 PM1:00 PM12:00 PM11:00 AM10:00 AM9:00 AM8:00 AM7:00 AM6:00 AM
Aver
age
Cyc
le T
ime
(min
utes
)
Cycle Time Comparison
Return StoppageReturnDumpingQueuing to DumpHaul StoppageHaulingLoadingQueuing to Load
Cycle time report Average cycle time with H2250
400
450
500
550
600
650
700
750
800
0 20 40 60 80 100 120 140
Days using H2250
Tota
l cyc
le ti
me
Ave
rage
Cyc
le T
ime
(min
utes
)
Trend
► Unplanned down-time
► Under / over-loading
► Queuing
► Slow / inconsistent cycle time
► Tip over warning
► Excessive tire wear
THE H2250 HELPS PREVENT THE FOLLOWING ISSUES
TRANSFORMING THE WAY THE WORLD WORKS4
SAY GOODBYE TO TALLY SHEETS
The Trimble LOADRITE H2250 haul truck monitor provides near real-time process monitoring for quarry managers and supervisors. It also helps operators with information to improve task productivity across the quarry haul fleet.
H2250 PROVIDES: ► Automated product totals
► Save time by scrapping load sheets
► Avoid tabulating load sheets
► Accurate production figures
Say Goodbye to Tally Sheets
Tally sheets can be difficult to comprehend H2250 formatted reports are accurate and easy to understand.
TRANSFORMING THE WAY THE WORLD WORKS 5
1 PRESSURE TRANSDUCERS: Truck Payload is measured by pressure transducers connected to each of the four gas / oil suspension struts. (Two at the front, two at the rear). These pressure transducers measure the total load (weight) on the struts.
2 ANGLE SENSOR: These are mounted on the excavator chassis frame. They provide machine angle and movement information used to compensate for variable ground slope conditions and provide greater accuracy of measured weights.
3
H2250 INDICATOR: The indicator is the in-cab user interface for the operator to record and view the payload weight.
4
LCC MODEM WITH GPS: The Trimble LCC provides fully autonomous GPS for accurate monitoring of position and motion. LCC also provides data transfer via cellular connection.
2
1
Loadrite
16.0Total Loads/hr749.3 t 3.0Loads tph 48 47.6
04:01PM
43
TRANSFORMING THE WAY THE WORLD WORKS6
SPEEDING REPORTS
After the first five seconds of speeding over the limit, the H2250 logs the speeding event for reporting via InsightHQ giving managers the tools to identify and confront speeding issues.
SPEED LIMIT ALERTS
The H2250 will display warning messages when the truck operates outside of normal operating parameters. Providing speeding, roll-over, tray-up, idle time, carry back and overloading alerts.This enables the operator to react to undesired truck operation before a problem occurs and in the most part, without the need for manager intervention.If the truck exceeds the speed limit, the indicator will sound an alert and display an on-screen message
0
50
100
150
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300
0 10 20 30 40 50 60 70
Days using H2250
# of
spe
edin
g ev
ents
Total speeding events >10 kph above limit
POTEN
TIAL IMPROVEM
ENT
80%using Trimble technology
Loadrite
04:01PM!! Speed: 55 kph !!
45
Speeding1:00 PM 34.6 km/h1:14 PM 36.9 km/h1:19 PM 33.4 km/h1:20 PM 31.7 km/h1:22 PM 35.0 km/h1:27 PM 36.7 km/h1:29 PM 38.1 km/h1:35 PM 36.0 km/h1:38 PM 32.3 km/h1:43 PM 39.3 km/h
10/28/2015 1:35
Truck: Pit Truck 1 Peak: 36 km/h Average: 33.7 km/h Time Speeding: 11s
x
Speed Limit Alerts
TRANSFORMING THE WAY THE WORLD WORKS 7
x
SNAPSHOT
See all of your haul fleet productivity and process data at a glance. Compare operators and check that your haul fleet is meeting plant demand, adjusting to changes in cycle time or that product ratios are meeting targets. Loading efficiency data with an average load and hauling time is also available to view.
The H2250 can export data to a Trimble printer or sync with InsightHQ (online reporting platform) to present reports on your mobile device. With InsightHQ, data from your LOADRITE haul truck, loader, excavator, and belt scales is available all in one place, and easy access for continuous improvement. InsightHQ provides visibility to respond to issues, optimize productivity, availability and performance during the shift.
0
5
10
15
20
25
30
35
40
12512011511010510095908580757065605550
Column A
0
2
4
6
8
10
12
14
16
4:00 PM3:00 PM2:00 PM1:00 PM12:00 PM11:00 AM10:00 AM9:00 AM8:00 AM7:00 AM6:00 AM
Ave
rage
Cyc
le T
ime
(min
utes
)
Cycle Time Comparison
Return StoppageReturnDumpingQueuing to DumpHaul StoppageHaulingLoadingQueuing to Load
1 / 1
00:30
02:00
02:00
00:30
00:42
01:00
02:00
07:46:00
01:50:0000:48:00
06:34:00
02:22:00
03:50:00 02:41:00
00:02:18
00:01:5500:00:1800:00:42
00:01:55
00:00:32
00:01:0800:00:48
06:46:00
Median
LOADRITE PRINTERThe printer delivers time-stamped and dated hard copies of all weighing information instantly.
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1
4
5
6
7 2 TITLE Editable report header to distinguish between reports
3 ID#The ID number of the system
4 REPORT PRINTEDThe time and date of report printing
5 START The beginning of the 24 hour period (time and date) that the report covers
6 REPORT TYPE The beginning of the 24 hour period (time and date) that the report covers
7 REPORT TYPE The number of loads for each ‘Product’
1 REPORT TYPE Full day/part day
Trimble provides the tools and support for the extraction, processing, loadout, distribution phases of quarry production for more efficient operations and higher profits. Contact your local dealer today to learn how easy it is to utilize technology that makes significant improvements to the aggregates workflow, optimize production, improve efficiency and lower your operating costs.
Trimble: Transforming the Way the World Works
© 2016, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, Connected Site, Connected Quarry and LOADRITE are trademarks of Trimble Navigation Limited, registered in the United States and in other countries. All other trademarks are the property of their respective owners. PN 022482-3336A (01/16)
Trimble Loadrite Auckland Ltd.45 Patiki Road, Avondale, Auckland 1026PO Box 19623, Avondale, Auckland 1746New ZealandTel: +64 9 820 7720Fax: +64 9 820 [email protected]
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