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INFORMS 2009 c 2009 INFORMS | isbn 978-1-877640-24-7 doi 10.1287/educ.1090.0059 Logistics and Transportation in Global Supply Chains: Review, Critique, and Prospects James H. Bookbinder and Tiffany A. Matuk Department of Management Sciences, University of Waterloo, Waterloo, Ontario N2L 3G1, Canada {[email protected], [email protected]} Abstract A supply chain denotes the series of operations by which raw materials are trans- formed into components, subassemblies, and finished goods, and then moved through a distribution system to the ultimate user or consumer of the item produced. Product transformation and storage occur at nodes of the network. When those are in different countries or areas of the world, logistics and transportation (between nodes) become even more important. In this tutorial, we review and compare a number of research papers. All are inter- national in scope. Each article emphasizes one or more decisions or activities that distinguish a global supply chain. Some, such as location decisions and supplier selec- tion, are important for domestic supply chains but are more complicated in the inter- national arena. Major differences include border crossings and exchange rates. Other decisions, such as switching production from one country to another, are uniquely global and may depend upon tariffs, quotas, and local content restrictions. Following our rationale for the subset of literature that we chose, those articles are discussed, categorized, and compared in several complementary ways. An assessment is offered of the research conducted to date. Further studies that may be usefully undertaken are suggested. Keywords international; operations management; intermodal; distribution; manufacturing; location; trade; NAFTA; EU; supplier selection; transfer pricing; literature review 1. Introduction Globalization has become both a buzzword and a truism. Demand for products and services originating from across the world have made it necessary for companies to reexamine their supply chain processes to maintain competitiveness in the international arena. Competition can be in the form of new and innovative technology, but perhaps the most easily measured forms of competition are profits and costs. Supply chain models attempt to develop optimal facility, supplier, and/or transportation networks that are the most profitable (or least costly). Expanding these models to include international locations and suppliers creates additional challenges, because exchange rate fluctuations and transfer prices may affect product costing, and transportation linkages may become more complex and expensive. However, labor costs in certain regions of the world are often so low that they can overcome the large transportation costs from there to markets, or to another location where the more technologically oriented processes will take place to complete the production of the end item. This is the “truism” portion, that the optimal supply chain for such products may procure raw materials on one continent, and complete the manufacturing on another continent, for sale in a third. While “buzzwords” may come and go, globalization is not going anywhere anytime soon. Regional trading blocs exist in North America (North American Free Trade Agreement (NAFTA)), Europe (European Union (EU)), and Asia (Association of Southeast 182

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Page 1: Logistics and Transportation in Global Supply Chains ...jbookbinder/Tutorials-2009-CD... · Bookbinder and Matuk: Logistics and Transportation in Global Supply Chains 184 TutorialsinOperationsResearch,

INFORMS 2009 c© 2009 INFORMS | isbn 978-1-877640-24-7doi 10.1287/educ.1090.0059

Logistics and Transportation in Global SupplyChains: Review, Critique, and Prospects

James H. Bookbinder and Tiffany A. MatukDepartment of Management Sciences, University of Waterloo, Waterloo, Ontario N2L 3G1,Canada {[email protected], [email protected]}

Abstract A supply chain denotes the series of operations by which raw materials are trans-formed into components, subassemblies, and finished goods, and then moved througha distribution system to the ultimate user or consumer of the item produced. Producttransformation and storage occur at nodes of the network. When those are in differentcountries or areas of the world, logistics and transportation (between nodes) becomeeven more important.

In this tutorial, we review and compare a number of research papers. All are inter-national in scope. Each article emphasizes one or more decisions or activities thatdistinguish a global supply chain. Some, such as location decisions and supplier selec-tion, are important for domestic supply chains but are more complicated in the inter-national arena. Major differences include border crossings and exchange rates. Otherdecisions, such as switching production from one country to another, are uniquelyglobal and may depend upon tariffs, quotas, and local content restrictions.

Following our rationale for the subset of literature that we chose, those articles arediscussed, categorized, and compared in several complementary ways. An assessmentis offered of the research conducted to date. Further studies that may be usefullyundertaken are suggested.

Keywords international; operations management; intermodal; distribution; manufacturing;location; trade; NAFTA; EU; supplier selection; transfer pricing; literature review

1. IntroductionGlobalization has become both a buzzword and a truism. Demand for products and servicesoriginating from across the world have made it necessary for companies to reexamine theirsupply chain processes to maintain competitiveness in the international arena. Competitioncan be in the form of new and innovative technology, but perhaps the most easily measuredforms of competition are profits and costs.

Supply chain models attempt to develop optimal facility, supplier, and/or transportationnetworks that are the most profitable (or least costly). Expanding these models to includeinternational locations and suppliers creates additional challenges, because exchange ratefluctuations and transfer prices may affect product costing, and transportation linkages maybecome more complex and expensive. However, labor costs in certain regions of the worldare often so low that they can overcome the large transportation costs from there to markets,or to another location where the more technologically oriented processes will take place tocomplete the production of the end item.

This is the “truism” portion, that the optimal supply chain for such products may procureraw materials on one continent, and complete the manufacturing on another continent, forsale in a third. While “buzzwords” may come and go, globalization is not going anywhereanytime soon. Regional trading blocs exist in North America (North American Free TradeAgreement (NAFTA)), Europe (European Union (EU)), and Asia (Association of Southeast

182

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Asian Nations). Firms from one region may outsource some production to a firm in anotherregion, or they may purchase components from another region for assembly in their own.

The preceding suggests why we chose “Global Supply Chains” as part of our title. Natu-rally, the international movements of raw materials, components, and finished goods requireexcellent logistics practices. Most authors would include transportation as one of the func-tional areas of logistics, and so do we. But we feel that separate mention of each makes moreobvious the trade-offs of transportation within decisions on inventory or location or man-ufacturing. These trade-offs are fundamental in logistics management. It is for this reasonthat the logistical activities that we discuss in this tutorial will emphasize transportation,or at least place it on a par with the other functions.

In this tutorial, we are not exhibiting a new problem formulation nor teaching a modelingtechnique. Rather, in light of the significance of globalization in the popular press, and ofcourse its actual importance, we intend to put into context the vast number of referenceson global supply chains. We wish to offer guidance to practitioners in companies whosesupply chains have become more international in scope, and to academics, we will suggestresearch opportunities by classifying and critiquing the available models in various waysthat reinforce each other.

Naturally, a model that attempts to cover “everything” must neglect some details.A number of authors have made different choices, even in similar-sounding cases, aboutwhich factors are important. The reasons for those choices, and specific findings in the givensituations, can guide future research and practice. We will show that particular applicationshave so far been little studied or not studied at all. We will offer suggestions for additionalresearch and the underlying rationale.

1.1. Research ApproachOur survey is limited to journal articles pertaining to aspects of global or regional logisticspublished during the past 15 years. To search for articles, certain key terms and variations ofthem were used, such as “global logistics,” “global production distribution,” “internationalsupply chain,” and “international transportation.” The papers were broadly (and subjec-tively) categorized by the following primary topics: previous review papers; facility location;procurement; transportation; production switching, transfer pricing policies, and postpone-ment; overall networks; and other papers. (An additional search for articles was performedusing the references from previous review papers if they did not appear in the initial search.)Because of the nature of some topics, papers may address multiple themes but will be dis-cussed by the main issue or problem that they study. Also, although some articles do notdiscuss logistics on a global scale per se, their subjects and solution methodologies may beeasily transferred to an international supply chain network.

Table 1 summarizes, by primary topic and region of focus, the references that addressinternational logistics. The majority of papers treat global supply chains on a worldwidebasis, whereas the remaining papers are fairly evenly distributed across the continents.The following five articles are not specifically global in nature but discuss topics that areapplicable to international logistics. The models developed by Eskigun et al. [24] (2005)and Grasman [28] (2006) relate to multimodal routing, an aspect that is common to globaltransportation models. Bilgen and Ozkarahan [7] (2004), Gunasekaran and Kobu [30] (2007),and Melo et al. [51] (2009) survey topics in logistics and describe certain features that maybe applicable to an international supply chain.

In the next sections, we will discuss the trends in research appearing in the reviewed liter-ature, providing the reader with a breakdown of papers by category, global region addressedin the research, model objective, and distinguishing features. Publications will be discussedin chronological order.

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Table 1. Selected papers by primary topic and region of focus.

Procurement Transportation

Worldwide 8 5 4 3 14 4 44

N. America 1 2 1 1 7

S. America 1 1 3 5

Europe 6 1 11

Asia/Oceania 2 1 1 6

Topic total 8 9 4 12 16 10 14 73

PrimaryTopicRegion

Previousreviews

Facilitylocation

Productionswitching, transfer

pricing policies, andpostponement

Overall networkdesign

Regionaltotal

Otherpapers

6

2

4

2

2. Previous Review PapersA number of review articles are concerned with the effect of globalization on supply chains(see Table 2). Bhatnagar et al. [5] (1993) research the importance of multiplant coordi-nation in making optimal production planning decisions for an entire firm. Two varia-tions of coordination are examined: (1) general coordination, referring to the integrationof different functions such as facility location, production, distribution, and marketing; and(2) multiplant coordination, which deals with linking decisions within the same functionaldepartment across different stages of the supply chain. The authors go on to describe howmultiplant coordination is affected by differences in lotsizing at various facilities, nervous-ness in demand, and levels of safety stock. Pontrandolfo and Okogbaa [59] (1999) also reviewliterature pertaining to the configuration and coordination of multinational corporations(MNCs). From their research, the authors develop a framework to evaluate the currentdegree of coordination of a firm and to provide recommendations for improvement.

Boone et al. [10] (1996) explore relevant literature to determine if any regional differencesexist in the approach to international logistics problems. As well, the authors evaluate threepreviously established frameworks for classification of this research. Boone et al. [10] findthat no statistically significant regional differences exist in the chosen topics nor in thesolution methodologies used; however, when a particular framework that is geared towardstrategic classification is applied, regional trends become more apparent.

Vidal and Goetschalckx [73] (1997) conduct a review of strategic production–distributionmodels in global supply chains, focusing particularly on the use of mixed integer program-ming (MIP) as a solution approach. They tabulate the model characteristics of eight selectedMIP papers, as well as international issues present in six selected global supply chain mod-els. Vidal and Goetschalckx [73] (1997) find that most models do not take into account thevolatility of global supply chains, nor do they consider bill of materials (BOM) constraints.

Table 2. Previous review papers.

Authors Year Additional information

Bhatnagar et al. [5] 1993 Multiplant coordination should address nervousness, lot sizing, and safety stock

Boone et al. [10] 1996Determines whether a significant difference exists between regions in terms ofresearch; classifies papers based on 3 established frameworks

Cohen and Mallik [18] 1997 Reviews the use of analytical models in global supply chain management literature

Vidal and Goetschalckx [73] 1997 Reviews production–distribution models with an emphasis on MIP

Pontrandolfo andOkogbaa [59] 1999

Develops framework for global manufacturing planning and uses to analyze anMNC’s current coordination mode

Schmidt and Wilhelm [66] 2000Reviews papers and modeling issues addressing strategic, tactical, andoperational levels

Prasad et al. [60] 2001 Detailed classification of research papers

Meixell and Gargeya [50] 2005 Assesses how well research papers address global logistics decisions

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Some of their suggestions for future research include the consideration of more stochasticfeatures such as customer service levels and lead times, improved modeling of BOM con-straints, simulation of qualitative factors, and the inclusion of vendor and transportationchannel reliability. Similarly, the review by Cohen and Mallik [18] (1997) proposes that addi-tional focus should be placed on risk management, the benefits of economies of scale versusoperational flexibility, managing the complexity arising from increased product variety, andthe design of incentive systems to facilitate production switching. Certain of these featureshave now appeared in more recent papers.

Schmidt and Wilhelm [66] (2000) examine the strategic, tactical, and operational issuesin supply chain models. For each level of decision making, the authors provide a literaturereview as well as typical solution methodologies employed. The authors find that (1) strategicmodels are normally concerned with facility location, capacity, and production technolo-gies; (2) tactical models seek to develop appropriate material flow management policies;and (3) operational models deal with coordination of activities to meet customer servicerequirements.

Prasad et al. [60] (2001) provide a breakdown of literature on international operationsstrategies from 1986 to 1997, classifying papers by region, solution methodology, author-ship, and cross-country affiliation, to name a few. They recommend that future researchshould focus on how internal changes such as turnover in senior management affect theimplementation of strategic operations, as well as how these firms cope when falling shortof performance targets.

Meixell and Gargeya [50] (2005) classify a collection of global supply chain design papersbased on four dimensions: decision variables (e.g., for facility and/or supply selection), per-formance measurement (nature of the objective function and constraints), supply chainintegration (e.g., number of supply chain tiers, type of coordination, and BOM specifica-tions), and global considerations (such as exchange rates, tariffs, duties, trade barriers, etc.).From their research, the authors recommend that future global supply chain design modelsshould include both the external and internal supplier locations, that more than one tierof the supply chain should be considered, a broadened definition of performance metricsshould be applied, and that case studies should explore different industry settings ratherthan exhausting the automotive, textile, or electrical manufacturing industries.

Each of these previous reviews stresses similar areas for future research, namely, improvinginternal coordination, expanding the unit of analysis to include external players, and estab-lishing appropriate targets with measurable progress. The firm’s goals need not be basedsolely on profit maximization or cost minimization, but rather, firms should consider otherfactors as Vidal and Goetschalckx [73] (1997) and Meixell and Gargeya [50] (2005) suggest.We will see in the following section how qualitative aspects are accounted for in some facilitylocation models.

3. Facility locationFacility location models pertain to the optimal location of a variety of facilities, includingdistribution centers (DCs), manufacturing plants, and finishing plants. A general facilitylocation model addresses open–close decisions for plants or DCs, how to allocate customerdemand to these plants, and the quantity of product to ship to each customer market(Gourdin [27] 2006). A global facility location model is extended by including factors suchas exchange rates, duties, tariffs, and local content rules. Each of these will affect how acompany positions itself internationally to better take advantage of tax incentives, lowerwage costs, and proximity to customers. Table 3 provides a summary of the selected facilitylocation papers. Note that although all papers have been classified according to severalcriteria, only the relevant columns for each topic are shown.

In Badri [3] (1999), the author combines his previous multicriteria integer goal program-ming model (Badri [2] 1996) with the analytic hierarchy process (AHP). Decision makers

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Tabl

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assign weightings to qualitative global factors, such as political situations, global competi-tion and survival, economic-related factors, and government regulations, ranking what theydeem most important when considering which facilities to open or close. Badri [3] (1999)finds that this method provides consistency and a systematic methodology to solving thelocation-allocation problem.

Canel and Khumawala [14] (1996) present a thorough description of international factorsand costs to consider for both uncapacitated and capacitated international facility locationproblems. The authors apply their 0-1 MIP to an actual case involving a U.S.-based multi-national chemical company serving markets in North America, Europe, and the Far East. InCanel and Khumawala [15] (2001), a heuristic procedure is used to simplify this multiperiodMIP while treating qualitative international factors. By incorporating multiple periods, themodel is able to take into account price, cost, and demand variations while maximizingprofit.

Bhutta et al. [6] (2003) develop a mixed integer linear program to maximize profit anddetermine optimal capacities, investments, and production allocation for MNCs. They con-sider three scenarios, with varying numbers of facilities and countries, to examine the effectsof exchange rates and tariff rates on locating facilities and quantities to produce at eachplant. Bhutta et al. [6] show that tariff and distribution costs will offset production set upcosts, and that it is advantageous for the MNC to assign some initial capacities and inventoryto each plant to help decrease overall costs. Canel and Das [13] (2002) also consider exchangerates and tariffs in their profit maximization model, while realizing the interdependencythat exists between marketing and manufacturing decisions.

Kouvelis et al. [41] (2004) present a comprehensive model through the consideration ofnumerous realistic global factors. In addition to transfer prices, they examine special cases offacility location models in which government financing, tax incentives, local content require-ments (LCRs), and regional trading agreements are present. The goal of their model is tomaximize after-tax profits through the design of an optimal network of plants and DCs fora firm using a hybrid product-process focus. A numerical example is provided, depicting afirm with expected demand from markets around the world. Six cases are modeled, showingthe effects of financing, tariffs, local content, regional trading zones, and taxation. Withtheir all-encompassing model, Kouvelis et al. [41] provide the reader with many realistic sit-uations to which their model applies, assisting decision makers in choosing optimal facilitylocations and demand allocations under varying circumstances.

Robinson and Bookbinder [63] (2007) examine DC and finishing plant locations for afirm operating in the NAFTA region. Their multiperiod model also determines the flowof material and transportation mode to employ when shipping goods within Canada, theUnited States, and Mexico. Because distribution is contained within the NAFTA region,tariffs are negligible and border-crossing costs are included in transportation costs. Theauthors find that capacity will ultimately determine the degree of centralization of finishingplants and DCs in the system, additional facilities will be added to the network if demandexceeds capacity, and that more than one mode of transportation is necessary when thereis insufficient lead time.

Take-or-pay costs are incurred when buyers must pay for the total contracted volume of ashipment, even though that quantity may exceed the actual demand. Hamad and Gualda [33](2008) incorporate this concept and other traits, such as value-added taxes, in their locationmodel. The authors then apply it to a firm in the chemical industry based in South Americawith worldwide operations.

We note that all mathematical models in this section assume deterministic conditions,perhaps due to the strategic nature of the decisions being made. We would anticipate thatover a long time horizon, parameters that are subject to fluctuations (i.e., exchange rates,tariffs, and duties) will assume their expected values, and that employing random variableswould only complicate the model. If random variables were considered, this would increase

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the difficulty of solving the problem, and the effort required to obtain representative datamay not contribute any additional insight.

Although many of these models solve location and allocation decisions simultaneouslybased on a number of quantitative and qualitative parameters, region-specific characteristicssuch as LCRs, free trade agreements, and value-added taxes are examined by only a fewarticles (e.g., Kouvelis et al. [41] 2004, Robinson and Bookbinder [63] 2007, Hamad andGualda [33] 2008).

4. ProcurementIn a typical procurement or sourcing problem, a firm wishes to purchase, from one or manysuppliers, components or raw materials and have them delivered to their various facilities.The selection of suppliers will depend on purchasing cost and the ability of the supplier tomeet the firm’s demand. An international sourcing problem tackles additional challengesthat arise due to the risks that may be involved. Diversification of a supplier networkcan result in many advantages, such as competitive prices and higher quality, but a firmmay incur increased costs when transporting goods from farther away when fluctuationsin exchange rates affect purchase prices of goods, or when paying duties and tariffs onimported components. There are few papers that address the supplier selection problem inan international context, as seen in Table 4 and concurrent with the findings of Meixell andGargeya [50] (2005).

Gutierrez and Kouvelis [31] (1995) provide the reader with both deterministic and stochas-tic models whose solutions are robust. The deterministic model generates different scenariosthat reflect fluctuating exchange rates and inflation. These solutions are then used as inputfor the stochastic model, eliminating the need for managers to assign probabilities to multi-ple exchange rate scenarios. The robust nature of the models makes them insensitive to thesefluctuations, and still able to generate a solution that is nearly optimal. In contrast, GonzalezVelarde and Laguna [26] (2004) incorporate exchange rates explicitly in their robust modelby generating a table of scenarios for weak, medium, and strong international economicregions and good, average, and bad economic states. Their mixed integer nonlinear programis solved using a heuristic based on Benders decomposition and tabu search.

Munson and Rosenblatt [55] (1997) examine the effects of LCRs on supplier selectionfrom several countries. They model a single plant situation with one local content rulein a deterministic environment and find that the firm will source at most one componentfrom two different suppliers. This model can accommodate additional LCRs in a multiplantsituation, though the authors note that if some components were produced in-house orobtained through local suppliers, the computational difficulties would be lessened.

Balaji and Viswanadham [4] (2008) develop a tax-integrated model to determine whetherit is in a company’s interest to outsource material or pursue foreign direct investment (FDI).They consider an eight-stage supply chain for the manufacture of computers, with operationsin two countries. To incorporate tax planning in their model, the authors include the taxincurred per tax lot of transferred goods as a parameter. A hub-based model is also proposed,where firms may source their components from a regional hub and benefit from lower taxes,lower costs, and higher-quality freight handling. In their numerical example, Balaji andViswanadham [4] show that it is optimal to outsource production to the country wherecost is lowest, even when demand exists in both countries. It is also in the company’s bestinterest to outsource production when demand is high and to use FDIs for echelons closestto the customer.

Few publications deal with procurement in a global setting. We discussed several of thosearticles and noted that a variety of factors were considered in each of them. Exchange rates,LCRs, and taxes have been incorporated in the development of sourcing policies to meet therequirements set by the decision makers. In contrast to the deterministic facility location

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Tabl

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tm

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type

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ies

and

tari

ffs

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ition

al in

form

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n

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ierr

ez a

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ouve

lis [

31]

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odel

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ith u

ncer

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ly, n

ot d

eman

d

Mun

son

and

Ros

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55]

1997

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Can

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mul

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LC

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ased

on

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ders

dec

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.

St

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models examined in §3, the optimality of a procurement network will depend heavily onthe realized values of the random variables considered. The most prominent of these are theexchange rates. Considerable importance is thus placed on choosing appropriate scenariosfor use in the corresponding stochastic program.

5. Transportation

5.1. IntroductionIn addition to facility location and supplier network decisions, a well-defined transportationplan is necessary to ensure an optimal flow of material throughout the supply chain. Unfor-tunately, transportation is sometimes the forgotten element in a supply chain model. Nodalactivities, such as fabrication, assembly, and inventory, are emphasized when the focus ison conversion of components to subassemblies and finished products. But how do thosematerials actually get from one node to the next? Can the timing or scheduling of thosemovements of goods be improved? Can the flow be accomplished at lower costs?

We feel that transportation should be accorded the same importance as the other oper-ations management activities. The benefits of good production-inventory decisions can beeasily overwhelmed by neglecting the economies of scale available in the various transportmodes.

Two of those modes, air and water, are the only ways to move goods between noncon-tiguous countries. Water transportation and air freight are automatically “global” in thatcontext. Useful references include Groothedde et al. [29] (2005) and Chang [17] (2008) oninternational shipments by water and air, respectively.

In this section, we will limit consideration to papers whose major focus is transportation,but within global supply chains. Morash and Clinton [54] (1997) have studied empirically thegeneral impacts of transportation in those cases. There is of course an extensive literatureon the international transport of goods. The subset of interest to us consists of articles inwhich the shipments are part of an overall supply chain model for the analysis of purchasing,manufacturing, or distribution.

5.2. Transportation by Road or RailOnce a network of facilities and suppliers is established, the flow of goods between theselocations and the mode by which they travel must be determined. A transportation modelseeks to minimize the cost, distance, or time associated with transporting goods from theirorigins to destinations by making appropriate modal choices.

Intermodal transportation occurs when a product is shipped using two or more differentmodes. For example, a shipment from a supplier in Hong Kong may travel to California byocean, and then be transloaded from the vessel onto a truck, where the remainder of itsjourney to various DCs will be by road. Intermodal transportation stresses the systematictransfer of such goods between different modes to minimize handling and downtime (Gourdin[27] 2006). In a global context, transportation is inevitably intermodal: products will betransferred at a port from vessel to rail, or at an airport from plane to truck. The landroutes between the NAFTA countries are somewhat unusual in permitting internationalintermodal shipments by truck and rail.

Bookbinder and Fox [9] (1998) analyze the flow of material in the NAFTA region, specif-ically from Canada to Mexico. The authors develop potential intermodal routes from fiveCanadian cities to three Mexican cities and show that shipments from central Canada arethe most direct, regardless of the destination city. Also, they observe that coastal originsrequire more efficient intermodal combinations. Potential future service expansion couldinclude a link by water between Vancouver and Manzanillo, a port on the west coast ofMexico, as well as a direct rail link between Calgary and El Paso, Texas.

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Most “regional” models concern the logistical activities within a given free trade zone, forexample, flows from Canada to Mexico in a NAFTA supply chain. McCray and Gonzalez[48] (2008), however, have noted that those two countries could play a wider role because ofacute capacity shortages and occasional labor disruptions at American West Coast ports—international shipments, destined to the United States, might take advantage of the NAFTArelationship. Intermodal terminals on the Pacific coast of Canada or Mexico would requirean expanded infrastructure. Only then would transit through those ports enable containershipments to bypass the possible bottlenecks in California or Washington.

European rail service is at a crossroads. Environmental concerns and the fully exploitedcapacity of the road network strongly indicate greater use of rail–truck intermodal trans-portation. The EU thoroughly advocates this. There is now generally also a distinction ineach country between the national ownership of a track and the right to operate rail serviceson that track.

With the EU’s enlarged membership now incorporating 27 countries, including some inEastern Europe, there is potentially a new north–south corridor on which rail intermodalservice could expand. Nair et al. [57] (2008) assess the market potential for this. Kuo et al.[42] (2008) recommend that this expansion be facilitated by the collaboration of multiplerail carriers on what is termed the REORIENT corridor (11 countries, southward fromScandinavia to Greece). The mechanism proposed by those authors is that of “train-slotcooperation.” Furthermore, Janic [36] (2008) suggests that long intermodal freight trains(LIFTS) be operated as a block within Europe, potentially through this same corridor.

5.3. Transportation by AirWarsing et al. [76] (2001) study the economic benefits of using a dedicated multimodalcargo facility (DMCF) as opposed to a traditional passenger-based airport. These authorsseek to minimize delays that result from congestion in the flow of materials. The DMCFacts as a hub, where a firm can locate some of their logistical activities (e.g., warehousing,production/distribution) closer to the cargo handling and transfer facilities, minimizing theamount of disruption in material flow that would normally occur otherwise. The modelconsists of a network of regions, each with demand destinations and supply points. Thelatter act as transshipment points for interregional shipments; each supply point also servescustomers within its own region. The objective is to minimize total transportation costs bydeciding the quantity of products to ship to customers, the aircraft by which products willtravel, and the amount of inventory at each customer’s facility at the end of the period.The authors assume that there is a significant distance between each region that requiresinterregional shipments to go by air, there is a limited number of aircraft available in eachregion, and that the products require “same-day” delivery. To calculate the shipping leadtime, a queueing approach is used to determine the successive waiting times experiencedbetween the manufacturer’s dock and the product’s interregional departure, and then to theproduct’s arrival. Warsing et al. [76] determine that using a DMCF can help reduce delays inmaterial shipment and decrease holding costs compared to those at a nondedicated facility.

Tyan et al. [71] (2003) also take a multimodal approach to global transportation, butfrom the view of a third-party logistics provider (3PL) that must make decisions regardingconsolidation of material and select alternative flights for shipment. In this model, the 3PLmust consolidate the manufacturer’s orders (loose cartons or skids of 40 cartons) in a waythat will minimize costs without compromising customer service. Tyan et al. [71] proposethree consolidation policies, where physical consolidation of material takes place at bothcargo and express terminals. Policy differences relate to degrees of just-in-time (JIT) andcost–service trade-offs. Their findings, consistent with other studies of shipment consoli-dation in a nonglobal context, suggest that collaboration between 3PLs and shippers willbenefit both parties. Customer service performance can improve, and total costs decrease,when the 3PL may exercise some consolidation decisions.

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Chang [17] (2008) proposes a multiobjective, multicommodity flow problem to determineoptimal routes for an international intermodal carrier. His model comprises three essentialyet complicating characteristics of intermodal routing: (1) the multiobjective nature of theproblem, because shippers may want to minimize costs and/or travel time; (2) scheduledtransportation modes and delivery times to ensure feasible routes are being considered; and(3) the effect of economies of scale on transportation cost. To solve the model, the authorsapply Lagrangian relaxation techniques and decompose the problem into two subproblems:one to minimize travel time and cost of material flow, and the other to minimize travel costfor flow within a specified range. Once a solution is found, the problem is reoptimized toensure the final solution is feasible. Chang [17] provides the reader with a numerical examplefor a distributor of LCD monitors, shipping from Taiwan to the United States.

Additional references include Neiberger [58] (2008) on European air freight shipments,and Huang and Chi [34] (2007). The latter authors approach the consolidation problem facedby air freight forwarders by initially transforming it to a set covering problem: a feasibleconsolidated shipment is treated as a set. Lagrangian relaxation is employed in a heuristicalgorithm.

5.4. Other Transportation ModelsErera et al. [23] (2005) study the movement of intermodal tank containers used in thechemical industry. A tank container operator must manage a fleet of containers as they travelby road, rail, and/or sea, and must take into account that most customers are requestingone-way trips to get their order from point A to point B. To improve utilization of these tankcontainers, the operator should be aware of the imbalance in shipping patterns, where certainregions, such as North America, tend to be net sources of containers, whereas others, such asEast Asia, tend to be net sinks (see McCalla et al. [47] 2004). Empty repositioning helps tocorrect the geographical and temporal imbalances by moving these empty containers betweendepots. The authors develop a deterministic multicommodity network flow model to find theoptimal routing of empty and loaded containers that will minimize total transportation anddepot costs. A computational study is performed to examine the effects of three strategies:(1) weekly repositioning, where depot-to-depot repositioning is allowed only on the first dayof the week; (2) bounded daily repositioning, where depot-to-depot repositioning is allowedevery day, but if this option is exercised a lower bound is imposed to deter numerous smallshipments from being made; and (3) unbounded daily repositioning, where repositioning isallowed every day with no restrictions. The authors find that Option 3 provides the lowestcost, because timing has more of an impact on total cost than does the number of containersto reposition.

Groothedde et al. [29] (2005) propose a hub-based network for intermodal transportation.Trucks deliver products from the manufacturer to the hub, and from the hub to the prod-uct’s final destination; barges are used for interhub transportation in this application in TheNetherlands. The general hub network design problem is relaxed so that not all hubs areinterconnected, direct shipment of material between facilities is allowed, and facilities canbe assigned to more than one hub. In their model, the authors seek to minimize total trans-portation cost by determining the optimal location of hub facilities, the assignment of originand destination facilities to the hubs, linkages between hubs, and the flow of material throughthe network. The hub network allows for economies of scale through the consolidation ofmaterial traveling between hubs, offsetting extra costs incurred from increased shipping dis-tance. Because transportation by sea is slower than by truck, well-forecasted demand shouldbe shipped by barge through the hub network, whereas unpredictable demand should betransported directly by truck from origin to destination. In this way, customer service is notjeopardized, and firms can take advantage of lower shipping costs. Groothedde et al. [29]propose that further collaboration between firms, such as sharing resources and information,can lead to benefits for both parties.

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6. Production Switching, Transfer Pricing Policies,and Postponement

With the implementation of optimal transportation policies, the nodes in the supply chainare linked by air, water, rail, and road. In §§3–5, we examined the decisions that a companyconsiders when developing its global supply chain. In this section, we focus on the productionof material in an established logistics network. A company with facilities located worldwidewill inevitably encounter fluctuations in demand, exchange rates, and production costs.Depending on the direction of these variations, it may at times be more profitable to producein only one, all, or a combination of some countries. The papers in §6.1 address the issueof production switching, when companies must evaluate whether moving production to alocation with lower wages and a more competitive exchange rate will offset the setup costsassociated with this shift.

Another important issue in international supply chains is transfer pricing. When divisionswithin an MNC transact with one another, a transfer price set by the MNC is charged bythe selling division to the buying division. Because this price will affect profits and expensesreported by each business unit, and with the incorporation of varying exchange rates, it isimportant to set an appropriate transfer price that adheres to government regulation. Thepapers in §6.2 include transfer pricing in their models to evaluate its effect on productionscheduling and company profits.

In §6.3, we address the concept of postponement. Rather than transfer the completeproduction of an item between two or more facilities, a postponement strategy allows thefirm to manufacture a generic product at a number of its facilities. The items are thenshipped to their respective destinations where further value-added processes may take placeto customize the goods.

6.1. Production SwitchingKogut and Kulatilaka [39] (1994) present a model to assess the value of having productionfacilities in two different countries. As exchange rates fluctuate, to which country should acompany shift production to minimize their costs? The authors develop a model to determinethe number and location of facilities while considering variability in real exchange rates.This decision is complicated by a number of costs associated with production shifting, suchas shutdown, start-up, and transportation costs. In general, a plant should be built if thevalue of its flexibility exceeds the initial investment required.

Huchzermeier and Cohen [35] (1996) also examine the value of production flexibility foran international firm by using a hierarchical approach. First, the authors model exchangerate fluctuation, then the firm’s global manufacturing strategy is used to determine poten-tial product and supply chain network designs, and finally, switching costs are studied.Huchzermeier and Cohen [35] develop a stochastic dynamic program that examines differentexchange rate scenarios to determine the number and location of facilities as well as theallocation of demand. A subproblem is also solved to calculate the optimal quantities ofproduct shipped from suppliers to plants and plants to markets to optimize after-tax profits.

Unlike Huchzermeier and Cohen [35] (1996), Dasu and Li [22] (1997) propose a deter-ministic model, as they consider the long-term value of locating facilities internationallyand using excess capacity to hedge against variability. The authors present a model for twofacilities located in two different countries, and determine the optimal amount and time toproduce to minimize costs when the firm is subject to switching costs and exchange rates.This model is then extended to consider n countries, as well as a firm that serves multiplemarkets. Dasu and Li [22] prove that, when switchover costs can be modeled as linear orstepwise functions, regardless of the number of markets that the firm serves, the optimalpolicy is always the barrier policy; i.e., either the upper or lower barrier specified in theavailable options will be the optimal policy.

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Mohamed [53] (1999) studies the effects of varying inflation and exchange rates on anMNC’s operational decisions. In this model, the author determines the products to produceat each facility, and the market that this facility will serve to minimize total costs. A detaileddescription of relevant costs is provided. In numerical examples, the author finds that thetotal number of units produced and the required capacity for a facility are independent ofthe exchange rate variation, and that the highest profit is made when companies begin withoptimal capacities. Mohamed [53] also examines the sensitivity of profit to the exchangerates when there is a capacity limitation.

Li et al. [43] (2001) propose a stochastic control model to decide which facilities to operateunder varying exchange rates and uncertainties in demand. The authors consider a two-country production network that produces a single product and allows backlogging for thoseorders that are not met. Their results show that for an exchange rate below the intersectionof the two switching cost curves, the primary facility is the overseas plant, and the secondaryfacility is the home plant. When inventory is sufficiently high, neither plant is operated,but as inventory drops, the overseas unit will begin operations, followed by the home plant.When the exchange rate is above the intersection of the two switching curves, the scenariois reversed, as the home plant and the overseas plant become the primary and the secondaryfacilities, respectively. Li et al. [43] extend their model to consider multiple plants in eachof the two countries and in multiple countries.

To manage production when facing exchange rate uncertainty, Kazaz et al. [38] (2005)propose the application of two operational hedges. As managers receive new informationthroughout the production period, these hedging strategies allow for adjustments to theproduction plan that either react to (allocation hedging) or act in anticipation of (productionhedging) varying exchange rates. The problem is divided into two stages. The firm mustdecide (1) how much to produce to satisfy demands in two different markets and (2) howmuch of that production to allocate to each market. The objective is to maximize the firm’sexpected profits subject to transportation and demand constraints. Kazaz et al. [38] extendtheir single-period model to a multiperiod scenario and find that, in each of these cases, theoptimal solution applies both allocation and operational hedging. The authors also examinethe effect of uncertain demand, the timing of price-setting decisions, and their combinedeffect.

Wu and Lin [78] (2005) also consider exchange rate uncertainty in their entry–exitdecision-making model. The model consists of a single exporter that must determine theoptimal entry or exit threshold value at which domestic production should be transferredoverseas, subject to real exchange rates and their volatility, tariffs, wages, and prices of rawmaterials. The objective is to maximize the value of the exporter’s products through theoptimization of the quantity of raw materials and labor required.

6.2. Transfer Pricing PoliciesKouvelis and Gutierrez [40] (1997) incorporate transfer prices and exchange rates into theirtwo-market global newsvendor problem, obtaining the optimal quantities of items to shipfrom the primary market to the secondary market and the production quantities to beproduced by the secondary market. The decisions to be made are from the viewpoint of thecorporate planner, who must consider shortage costs attributed to lost sales and overagecosts attributed to selling items at their salvage value at the end of their selling season.

Kouvelis and Gutierrez [40] also examine a decentralized policy, where each division ofthe firm is responsible for making purchasing and production decisions. This arrangementallows the divisions to act independently but requires more coordination in deciding thetransfer prices applied to goods shipped between divisions. In cases where transfer pricesare constant across the firm, this could lead to suboptimal policies, so the authors suggestthat “more sophisticated transfer pricing mechanisms” be used (Kouvelis and Gutierrez[40] 1997). These mechanisms include firm-controlled transfer prices, when a constant and

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agreed-upon price is applied to shipments between profit centers, and intermediate purchas-ing coordination. This latter mechanism imitates a centralized transfer pricing policy on asmaller scale, because one of the firm’s centers is responsible for coordinating the trade ofgoods between two of the firm’s other profit centers. This allows each of the units to actindependently while maximizing the overall profit of the firm.

Vidal and Goetschalckx [74] (2001) formulate a model to assist MNCs in setting transferprices that will maximize their net income after tax, as well as ensure that the performancetargets of each division are met. In addition, their model decides how transportation costsshould be allocated, the transportation mode employed on each arc, and the quantity ofmaterial to ship from one plant or DC to another. The authors make a distinction betweeninternal and external suppliers: transfer prices do not apply to the latter case, but rathermarket prices will influence how much those suppliers will charge the MNC.

Miller and de Matta [52] (2008) develop a global profit maximization plan that determinesthe optimal production policy for each plant in the firm’s network, as well as a sourcingand distribution plan with associated transfer pricing policies. Their model maximizes profitwhile considering tax and exchange rates in each country and the lower and upper bounds ontransfer prices applied to intramarket and market-to-customer transactions. The nature ofthis model is such that it can be used for tactical or strategic production planning, becausethe firm can evaluate the robustness of the plan and adjust it as necessary in the short runor analyze the effect of exchange rates on the plan over a number of years.

Villegas and Ouenniche’s [75] (2008) model seeks to maximize the profit of an MNCwith a thorough consideration of many global factors, including exchange rates, tariffs, dutydrawbacks, income tax rates and credits, royalties, and transportation costs. The modeldetermines the optimal quantities of the products to produce and sell for each division ofthe firm, the allocation of transportation costs to each division, and the associated transferprices. The results of this model suggest that optimal transfer pricing and transportationcost allocation policies occur at their upper or lower bounds when there is a low level ofexchange rate risk, and that trade quantities and transportation cost allocations do notaffect transfer prices.

6.3. PostponementHadjinicola and Kumar [32] (2002) examine eight different manufacturing and marketingoptions for a firm producing in two countries. The options consider the degree of customiza-tion and centralization of the firm, as well as the prevalent production policy. Core produc-tion options, referring to the manufacture of a core poroduct in one of the two facilities,dominate the other strategies, because the firm achieves economies of scale and still has theflexibility to customize the product further along its supply chain.

Yang and Burns [79] (2003) identify the decoupling point, degree of demand uncertainty,costs, and capacity requirements as the main components of the existing supply chain thatwill be affected by a postponement strategy. In a later article, Yang et al. [80] (2004) proposea framework to determine whether adopting postponement is ideal based on the reliabilityof demand forecasts, nature of the organizational culture and structure, and the degree offlexibility in other areas of the supply chain. Yang et al. [79, 80] have outlined a number ofgeneral principles on postponement that are clearly applicable in the global context.

Employing postponement may influence the proportion of locally and globally sourcedcomponents. Jin [37] (2004) determines that understanding the nature of demand, impor-tance of information and manufacturing technology, vicinity of subcontractors, and relation-ships with suppliers will help to achieve a balance in the sourcing policy that maximizesprofits.

Prasad et al. [61] (2005) conduct a survey, comparing make-to-stock (MTS) and build-to-order (BTO) supply chains in developed and developing countries. The authors concludethat BTO systems are preferable when there is uncertainty in demand, requiring individual

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items to be tracked along the supply chain to ensure the customers’ requests are satisfied.Developing countries generally have less reliable lead times and tend to employ coordinatedreplenishment policies for cost savings, resulting in an environment more conducive to anMTS system.

The models in §§6.1 and 6.2 are perhaps the most mathematically involved because theyaccount for the variability of global economic factors. As companies strive to meet theirperformance targets, there is a growing importance placed on developing and implementingappropriate transfer pricing and production switching policies that maximize profit for eachdivision of an MNC. Furthermore, the implementation of postponement on a global scalecan influence the policies of the firm due to challenges stemming from demand uncertaintyand differences in organizational processes and practice.

7. Overall Network DesignPrevious sections discussed each functional area of the supply chain on its own. The papersbelow assimilate these functions into one strategic model that can be used to optimize anentire logistics network, deciding optimal facility locations, product-sourcing and manu-facturing plans, and transportation flow. Compared to papers discussed previously, thesemodels have a greater scope, and hence are able to incorporate many global features (as inArntzen et al. [1] 1995) and specific aspects of regional trade (as in Wilhelm et al. [77] 2005).

Arntzen et al. [1] (1995) develop a comprehensive model for the Digital Equipment Cor-poration supply chain that determines the production plan and location of facilities and thequantity of products to produce and ship. Inputs to the model include the global BOM,demand, LCRs, and a variety of costs. Arntzen et al. [1] use an objective weighting factorto integrate both time and costs in the objective function. The scope of this model hasallowed those authors to apply it to a variety of studies involving sourcing and distributiondecisions, revision of manufacturing infrastructure, and repairs and service improvements.

Camm et al. [12] (1997) incorporate a geographic information system (GIS) in their overallsupply chain model for Procter and Gamble. The problem is decomposed into a distribution-location model and a product-sourcing model. The visual interface of GIS allows usersto identify sets of optimal sourcing solutions by inputting product type, potential plantlocations, and transportation modes. The output there can in turn be employed as inputfor the product-sourcing model, which is then used to obtain the optimal manufacturing-distribution plan.

Dasu and de la Torre [21] (1997) examine a network of partially owned and affiliatedtextile facilities in Latin America. The corporate firm faces competition from the externalmarket, but because the affiliates operate in the same region and independently of oneanother, any intrafirm competition could potentially hinder the overall performance of theMNC. Depending on the level of collaboration between the firms, the optimal pricing policiesfor the firms will vary. To capture the dynamics of the MNC’s profits, the authors developa model that fosters intrafirm cooperation when each of the firms faces direct externalcompetition, and another that examines intrafirm rivalry. Each model seeks to maximizeprofits by calculating optimal sales prices and quantities for each firm.

Tsiakis et al. [70] (2001) examine an entire global supply chain network where decisionsneed to be made regarding the number, location, and capacity of warehouses and DCs,the allocation of demand, and the production rate and shipment quantities of materialto minimize cost. The authors apply their model to two case studies, where demand isdeterministic and then uncertain.

Sheu [67] (2004) uses a fuzzy AHP in combination with the fuzzy multiattribute decision-making (MADM) techniques to help identify global logistics strategies for companies. Thismodel is useful in realistic situations where conditions are uncertain or vulnerable to risk,

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allowing users to subjectively rank decision alternatives according to specific performancecriteria, thus generating an optimal solution that meets the requirements of decision makers.

Contesse et al. [19] (2005) model the purchase and distribution of natural gas in SouthAmerican countries. Their MIP assists a Chilean firm in deciding optimal volumes of naturalgas to purchase from a selection of suppliers and the method of transport. The model isintended for operational planning, allowing the user to update the model daily or as demandinformation becomes known with certainty. The authors extend their deterministic modelby developing a robust optimization approach to consider demand-varying scenarios.

Nagurney and Matsypura [56] (2005) examine the effect of risks and uncertainty on aglobal supply chain network. A three-tier supply chain is considered where electronic ordersare allowed, meaning that retailers have a direct link to their manufacturers, essentiallybypassing the distributors. There are risks associated with each tier, such as political andexchange rate risk for manufacturers and distributors, or demand uncertainty for retailers.In light of this, the authors have developed a multicriteria model such that the objectiveis to minimize risk and maximize profit. Goh et al. [25] (2007) present a similar model,considering the variability in exchange rates, tariff rates, tax rates, and market demands.That model suggests the optimal number of facilities to open or shut and the quantities ofproduct to ship to customers.

Santoso et al. [65] (2005) use the sample average approximation strategy to handle thestochastic nature of particular variables in their supply chain network model. They chooseas random variables the transportation and processing costs, demand, supplies, and capaci-ties. The model determines which processing centers to build, which processing and finishingmachines to procure, and the routing of products from suppliers to customers. The objectiveis to minimize the current investment costs and expected future processing and transporta-tion costs.

Wilhelm et al. [77] (2005) present an intricate model specific to the NAFTA region.The model considers a multitude of variables to capture the reality of international supplychains. To maximize after-tax profits, the firm must decide the amount of material that isbackordered, the number of components that are shipped or held in inventory, by whichmode the products will be transported, and the associated transfer prices. Influencing thedecisions are costs (fixed, transportation, backorder, and material), capacity, tariffs, taxrates, LCRs, BOM restrictions, income taxes, and exchange rates. The model is appliedto 11 different cases, examining the effect of centralized/decentralized decision making,outsourcing versus in-house assembly, flexible versus dedicated technologies, and economiesof scale versus economies of process.

The preceding models consider many global factors and characteristics in the develop-ment of optimal overall supply chain networks. Although LCRs, BOMs, and exchange ratevariations are typical in any international manufacturing setting, we note that only Wilhelmet al. [77] (2005) present a model specific to a free trade zone (NAFTA). Other models con-sider general trade situations between international partners and do not encompass some ofthe particular traits of a given free trade agreement.

8. Other PapersThe literature review thus far has concerned normative models only. In this section, wesummarize several empirical studies that have been done, relating to global logistics andtransportation. These studies employ a variety of data collection methodologies to gainadditional insight on a number of international situations, such as the effects of globalization,reasons for and against expanding sourcing networks, and comparisons of regional logisticspractices. Our discussion is organized by the type of data used to analyze these issues.Although the technicalities of empirical research are not the focus of this study, we do notesome general observations from our own experiences and the articles cited in this section.

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8.1. Cross-Sectional DataWell-structured surveys, questionnaires, or personal interviews offer informative answers toaid in a researcher’s study. The two former options are less intrusive and usually require lesstime to complete, whereas the latter can be used to elicit higher-quality answers that mayshed light on otherwise ambiguous topics. These methods, however, typically examine issuesat a cross-section in time, and are therefore widely used for comparisons and identificationof areas for further research.

Lynch et al. [45] (1994) conduct a Delphi study to forecast the future of logistics inCanada based on responses from industry experts. Their survey contains seven sections:international, transportation, industry, logistics managers, environment, government, andtechnology, whose conclusions must be forgiven the 15 years’ experience since then.

Bolisani and Scarso [8] (1996) carry out a survey of Italian clothing firms to determinewhat factors influence the internationalization of these organizations. The authors find thatmost companies are driven to reduce costs by locating their facilities closer to customer andsupplier markets, and by seeking lower-wage but highly skilled labor. To maintain the samelevel of profitability, these firms generally prefer centralized coordination, where the headoffice is actively involved in ensuring each that division meets the corporatewide goals.

Das and Handfield [20] (1997) investigate the feasibility of using JIT sourcing at a globallevel. The authors survey North American firms that have either domestic or global suppliers,some of which are JIT suppliers. In their research, the authors find that domestic JITsuppliers and global non-JIT suppliers tend to provide superior product quality over theircounterparts, whereas all JIT suppliers provide more reliable and frequent deliveries. Firmsthat transition from domestic to global JIT suppliers will realize a reduction in suppliercosts; however, the reverse is true for non-JIT suppliers.

Morash and Clinton [54] (1997) study the differences in transportation capabilitiesbetween firms in the United States, Korea, Japan, and Australia. Their survey focuses onseven areas related to transportation logistics in industry: time compression, reliability, stan-dardization, JIT delivery, information systems support, flexibility, and customization. Theauthors find that both American and Japanese firms place a higher importance on the reli-ability of transportation logistics than any of the other dimensions. Korean firms are morelikely to improve their information support systems and prefer a centralized managementstyle, whereas Japanese firms will focus their efforts on integrating their external supplychain with the internal activities. Whereas Japanese firms have more formal relationshipswith their partners, Australian and U.S. firms will take a more interactive approach, sharinginformation and resources with their customers and making site visits more frequently.

MacCarthy and Atthirawong [46] (2003), similar to Lynch et al. [45] (1994), use the Del-phi method to survey members from academia, the government, and consultancies aboutfactors affecting location decisions in global supply chains. In the first part of their study,the authors find that access to low labor costs and highly skilled labor are major motivationsfor companies when determining facility locations. In the second part, the influencing fac-tors developed by the panelists are ranked, with costs, infrastructure, labor characteristics,government and political factors, and economic factors being the five most important fordecision makers to consider.

Steenhuis and De Bruijn [68] (2004) develop an assessment tool to support facility locationdecisions. Using the gross domestic product (GDP) per working person and knowing thenature of the industry, companies, as well as regional governments, can assess the feasibilityof having a firm locate one or more of its facilities in their area.

McCalla et al. [47] (2004) examine the differences in containerization between NorthAmerica, Europe, and East Asia. In terms of geography, because North America is muchlarger and continental, rail is the predominant mode of choice for long-distance transporta-tion, whereas there is a tendency in East Asia and Europe to use water transport. Differencesin economic development lead to imbalances in imports and exports: because North America

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imports more than it exports, a large number of empty containers eventually build up,whereas the opposite is true for East Asia. Institutional constraints also affect the reliabilityand service that companies are able to provide in each area. In North America, containerizedshipments are now subjected to security inspections at the border, following the “10+2”initiative. An importer security filing is sent to U.S. Customs and Border Protection priorto the container’s physical arrival at the border, comprising 10 elements of information per-taining to the importer, seller, buyer, manufacturer, and consolidator of the shipment. Twoadditional pieces of information that can also be provided are the vessel stow plans andcontainer status messages (U.S. Customs and Border Protection [72] 2009). The result willstill be less delay than in Europe, where some delays exist because of mandatory locomotiveswitching and crew changes enforced at the country borders. High levels of bureaucracy inEast Asia make delays unavoidable because intermodal transportation of goods does nothold as much priority as passenger transport.

Carbone and Stone [16] (2005) focus on growth and relational strategies of 3PLs in Europe.Through personal interviews, examination of annual reports, press, and quality reviews,the authors show that mergers and acquisitions are commonly used by 3PLs to be able toserve a larger geographic market and to take advantage of economies of scope and strategicsynergies. Relational strategies are also used to develop vertical or horizontal alliances.A vertical alliance involving 3PLs and their customers can put the 3PL at risk if there istoo much dependence on a given customer for continued business. In contrast, a horizontalalliance involves only 3PLs, allowing costs and risks to be spread out among the firms.

8.2. Case StudiesTypically, a case study examines a problem faced by a particular company or industry overa certain period of time, where some of the relevant data are obtained through secondarysources. We find, however, that many of the case studies we examine have supplemented theirinitial data collection with unstructured interviews or site visits, providing more meaningfulinformation for analysis. These studies, compared to the cross-sectional data studies above,tend to seek answers to more specific problems and are able to draw more definite conclusionspertaining to the effects of certain initiatives on a single firm or an industry.

Robertson et al. [62] (2002) conduct a case study of a steel manufacturer serving firmsin Australia, New Zealand, and Southeast Asia. The authors detail how a “global salesand operations optimizer” is synchronized with the master production schedule, achievingeffective coordination of information, and resources across the tiers of the supply chain.

Meijboom and Voordijk [49] (2003) approach globalization from a different angle, inter-viewing companies in The Netherlands to find out why they have opted to maintain aregional presence despite the growing trend to internationalize. The authors discover that thepolitical and economic environment of the domestic region and proximity to the consumermarket persuade companies to remain in Western Europe.

Liu and Young [44] (2004) develop an information technology model to coordinate manu-facturing decision making. Their model is integrated with two existing information models toallocate production tasks, support producer/consumer relationship coordination, and ensurethat all manufacturing activities are synchronized.

Buxey [11] (2005) interviews senior executives of Australian textile, clothing, andfootwear (TCF) firms to examine how these industries have responded to globalization. Theauthor identifies six different strategies used by the three industries: low cost, market access,global, defender, importer, and exporter.

Stratton and Warburton [69] (2006) examine the implications of outsourcing in three casestudies. The authors find that in each case, as companies transition to offshoring to takeadvantage of reduced production and labor costs, difficulties arise in the reliability of the newsuppliers and increase in lead times. The authors suggest that those trade-offs in outsourcingshould be explicitly considered when evaluating the option to source abroad. This proactive

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approach may ease the transition to outsourcing and avoid any inconsistencies in expectedsavings and performance.

Rudberg and West [64] (2008) detail a case study for coordinating manufacturing net-works. The “model factory” concept provides standardized guidelines to show the best pos-sible network of factories. Using this network, responsibilities are assigned to each plant, andcompetence groups are established to ensure continued information sharing and knowledgetransfer.

These empirical studies establish useful foundations for normative research, because theknowledge and insight gained from personal interviews and questionnaires can help createmodels more applicable to specific industry problems. From the issues studied, we see thatregional differences account for many of the challenges encountered in global logistics. Lan-guage, regulations, geography, and local customs are all factors that affect the efficiency ofproduction, transportation, and marketing in a given international supply chain. Researchersencourage streamlining processes and sharing meaningful information to improve supplychain coordination.

9. Regional ModelsAlthough the majority of papers in our review apply to global logistics in a general sense,there are a number of models that deal with variables and constraints that are unique tospecific regions. Below we highlight characteristics of four normative regional models. Othersinclude Badri [2, 3] (1996, 1999), Dasu and de la Torre [21] (1997), Dasu and Li [22] (1997),Tsiakis et al. [70] (2001), Tyan et al. [71] (2003), Santoso et al. [65] (2005), Robinson andBookbinder [63] (2007), and Hamad and Gualda [33] (2008).

9.1. North AmericaWilhelm et al. [77] (2005) include a number of NAFTA-specific constraints in their networkmodel. For a laptop manufacturer with suppliers in the United States, Mexico, and China,the authors present 11 cases to model the key logistics decisions. The constraints includeLCRs that are imposed on components moving within the NAFTA region, upper and lowerbounds on transfer prices, border-crossing costs, and transportation cost allocations. Thesafe harbor rule is also modeled to account for the tax credit that will be received by aneligible maquiladora (generally, a labor-intensive plant in northern Mexico).

9.2. South AmericaContesse et al. [19] (2005) include take-or-pay costs in their MIP model, which are also seenin Hamad and Gualda [33] (2008). The buyer is required to pay this amount for a contractedvolume of natural gas, regardless of customer demand. Penalties against the buyer apply ifdaily minimum purchase levels are not met, or maximum levels are exceeded. The contractentered into by the supplier and buyer is such that it persuades the buyer to maintain ahigh purchase volume. The model of Contesse et al. [19] considers the flow of natural gasfrom suppliers in Argentina to a distributor in Chile and accounts for the lack of storagefacilities, a problem that is not normally faced in North America, as the authors mention.

9.3. EuropeGroothedde et al. [29] (2005) develop a hub network based in The Netherlands and connect-ing to Germany and Belgium. Though the authors do not explicitly discuss regional tradingpractices or incorporate international constraints, as seen in Wilhelm et al. [77] (2005), theydo create a model that recognizes common shipping practices in Europe. Transportation byinland waterway is paramount in their model, a feature that is distinctive in Europe butnot as widely available in continental regions, such as North America.

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9.4. Asia and AustraliaSheu [67] (2004) captures the current trends in Asian logistics, having based his model ona survey of Taiwanese manufacturers. The model compares six global logistics strategiestypically employed in the integrated circuit industry, using a fuzzy AHP and fuzzy MADMto determine which strategy is best for a company to implement. These strategies involve theway products and information are transferred through the entire supply chain. Sheu [67] findsthat Taiwanese firms place a high priority on management control and core competitiveness,and less priority on the firm’s response to its external environment.

10. Critique and ProspectsIn earlier sections of this tutorial, the references that we cited have been discussed underone or more categories. Although the classification of a given article may not be clear cut,an overall assessment of the literature can be seen in Tables 1–8. Here, from those sametables, we will note some opportunities for further research. It should be kept in mind,however, that a particular cell may be empty for technical reasons. That is, perhaps onecould formulate a more complicated model containing additional global factors; solution ofthat model may be inhibited by the absence of appropriate bounds or a good decompositionscheme.

Table 1’s matrix, of primary topic and region of focus, is necessarily incomplete. That tablesimply summarizes those articles that we wished to cite in this tutorial. As just one example,there are clearly many published applications of transportation (such as vehicle routing)in Europe, North America, and elsewhere. Table 1, and our entire tutorial, emphasizestransportation when the materials moved are part of an international supply chain. Similarremarks pertain to most columns in Table 1.

Table 2 did not require as much selective judgment on our part. References such as Vidaland Goetschalckx [73] (1997) and Schmidt and Wilhelm [66] (2000) obviously deal withglobal supply chains. On the other hand, Boone et al. [10] (1996) and Pontrandolfo andOkogbaa [59] (1999) pertain to international operations and global manufacturing; they havewhat we feel is a high degree of overlap with our topic. We know of other review papersthat overlap to a lesser degree, but with further study of a subset of their subject matter,we could find a stronger correspondence with our research.

One new example of the latter is Melo et al. [51] (2009), which reviews location modelsin a supply chain context. Some of these will, in our terminology, be global supply chains.Other review papers may contain similar examples of partial overlap, and these could beworth pursuing.

From Table 3 we see that many factors are considered in location models, making ithard to discern any particular trend. As mentioned in §3, all models in this subset assumedeterministic conditions, but this does not imply that stochastic programming cannot beutilized for this problem; rather, from our observations, incorporating the variable nature ofexchange rates that are typical in global supply chains may only complicate this strategicmodel.

Sourcing from international suppliers would suggest that characteristics of a procurementmodel should include standard global factors, such as exchange rates and tariffs; however,the opposite appears true from the results in Table 4. Only Gutierrez and Kouvelis [31](1995) and Gonzalez Velarde and Laguna [26] (2004) include a combination of exchangerates and duties in their models, whereas Munson and Rosenblatt [55] (1997) and Balaji andViswanadham [4] (2008) consider LCRs and tax planning, respectively. From these articleswe see that there are a number of approaches to determine an optimal procurement strategy,depending on the emphasis a firm places on international factors.

Table 5 shows that transportation models can be applied of course to general internationalsettings (e.g., Chang [17] 2008) or to specific industries and regions. Examples of the latter

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include a shortest-path model for NAFTA supply chains (Bookbinder and Fox [9] 1998), anevaluation of the benefits of using a DMCF for air transport (Warsing et al. [76] 2001), andcontainer management in the chemical industry (Erera et al. [23] 2005). Regardless of theapplication, these models either seek to minimize cost or travel time, or both.

Perhaps the topic that most epitomizes global supply chains is production switching,transfer pricing policies, and postponement. In Table 6, we see that every analytical modelfeatures exchange rates. About one-half of the models in that table consider duties andtariffs, and one-half consider transfer prices. One notes from the table, however, that thereis not much overlap between these “halves.” Only Vidal and Goetschalckx [74] (2001) andVillegas and Ouenniche [75] (2008) treat both transfer prices and duties and tariffs. In thelatter reference, tariffs were implicitly included in some cost parameters. A generalizationof that idea may permit expansion to the other global factors of the models in Table 6.

We offer an additional comment on production switching. Suppose a product’s manufac-ture is moved from Country A to Country B, with no change in the supplier of raw materials.That vendor, in Country A, had been considered domestic but is now international. Manycases of production switching will thus automatically involve duties and tariffs.

Models for network design (Table 7) are potentially the most complicated. The nodallocations are to be chosen, and decision taken on the activities to be carried out at eachnode. We observe in that table the inclusion of only one, or even zero, global factors for mostof the models. Perhaps such factors are not needed for a regional model whose transactionsare within a free trade zone. But we note that only Wilhelm et al. [77] (2005) and Gohet al. [25] (2007) incorporate all three global factors. Naturally, the complications of anextra subscript or two, and the presence of additional constraints, may seriously impact thesolution’s computation time and its deviation from optimality.

Table 8 summarizes a number of empirical studies. These are in contrast to the normativemodels that are much more prevalent at an INFORMS conference and in its publications.But the papers in that table belong in this tutorial for the following reasons.

Whereas a normative model can show what ought to be done to improve a global supplychain, a good empirical study can present the current state of affairs. This empirical infor-mation can serve a benchmarking function, for that supply chain and its logistics activities,perhaps pointing the way toward a normative model. The articles in Table 8 are thus ofoverall interest. Additional research may be required, however, to uncover a topic there forfurther study.

11. SummaryIn this tutorial, we have tried to balance several issues. We concentrated on the literatureof the past 15 years, the period during which the supply chain concept has emerged andflourished. Even so, various selections needed to be made from our bibliography. Of thoseinteresting references, we were able to discuss only a subset. Those articles are categorizedin various ways in Tables 2–8.

No model can be all things to all people. An excellent treatment of a regional supplychain, i.e., one that happens to involve only a single continent, could be more relevant toa proposed new application than a model that attempts a “whole-world” focus. Such ageographical distinction is one of the six dividing factors that we see in the literature. Andneither that factor, nor any of the others, may be pertinent in judging the value of a modelor application. More is only sometimes better.

Among the excellent regional logistics models are Sheu [67] (2004), Groothedde et al. [29](2005), and Wilhelm et al. [77] (2005). References such as Kouvelis et al. [41] (2004) andVillegas and Ouenniche [75] (2008) are closer to global in scope. The latter citations neededthat focus because of the particular application or problem setting.

Another dividing factor is the use of a deterministic model (Vidal and Goetschalckx [74]2001, Chang [17] 2008) versus one that is stochastic (Wu and Lin [78] 2005, Goh et al. [25]2007). The respective titles indicate the model features treated in each case. In those articles,

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Tabl

e5.

Tra

nspo

rtat

ion

mod

els.

Aut

hors

Yea

rR

egio

nO

bjec

tive

Tim

epe

riod

Add

ition

al in

form

atio

n

Land

Boo

kbin

der

and

Fox

[9]a

1997

NA

FTA

Min

cos

t/M

in tr

avel

tim

eN

/AN

/ASe

lect

ion

of r

oute

s fo

r in

term

odal

net

wor

ks

McC

ray

and

Gon

zale

z[4

8]a

2008

N. A

mer

ica

Min

con

tain

erpr

oces

sing

tim

eN

/AN

/A

Nai

r et

al.

[57]

a20

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urop

eM

in c

ost/

Min

trav

el ti

me

N/A

N/A

Inve

stig

ates

pot

entia

l for

new

nor

th–s

outh

rai

l cor

rido

r in

Eur

ope

(RE

OR

IEN

T)

and

the

degr

ee to

whi

ch th

ese

rout

es a

reco

mpe

titiv

e

Kuo

et a

l. [4

2]a

2008

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ope

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pro

cess

ing

time

N/A

N/A

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oses

thre

e st

rate

gies

for

col

labo

rativ

e de

cisi

on m

akin

g to

stre

amlin

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ansp

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RE

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IEN

T c

orri

dor

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c [3

6]a

2008

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ope

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MC

ompa

res

perf

orm

ance

of

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g L

IFT

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rsus

con

vent

iona

lin

term

odal

fre

ight

trai

ns o

r ro

ad

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sing

et a

l. [7

6]20

01M

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enef

its o

f us

ing

a D

MC

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rsus

a tr

aditi

onal

pas

seng

er-b

ased

airp

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n et

al.

[71]

a20

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sia

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wan

)M

SE

xam

ines

con

solid

atio

n po

licie

s fo

r a

3PL

Hua

ng a

nd C

hi [

34]

2007

Eur

ope

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ope

Min

cos

t

Min

cos

t

Min

cos

t

Min

cos

t

SM

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air

frei

ght f

orw

arde

r to

det

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ine

optim

al c

onso

lidat

ion

polic

ies

Cha

ng [

17]

2008

Min

cos

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in tr

avel

tim

eM

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oble

m is

dec

ompo

sed

into

two

min

imiz

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ms

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gL

agra

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laxa

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berg

er [

58]a

2008

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ies

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f su

pply

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in c

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gura

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on th

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ws

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pani

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Tabl

e6.

Mod

els

for

prod

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onsw

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ing,

tran

sfer

pric

ing

polic

ies,

and

post

pone

men

t.

Glo

bal f

acto

rs

Aut

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rM

odel

type

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nsfe

rpr

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hang

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tes

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and

tari

ffs

Add

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al in

form

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Production switching

Kog

ut a

nd K

ulat

ilaka

[39

]19

94St

/DM

in c

ost

MS

��

Stoc

hast

ic d

ynam

ic p

rogr

amm

ing

mod

elH

uchz

erm

eier

and

Coh

en [

35]

1996

Max

pro

fit

MS

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els

exch

ange

rat

es a

s di

ffus

ion

proc

esse

sw

ith in

terc

ount

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latio

n

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u an

d L

i [22

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97St

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in c

ost

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by

how

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lter

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atin

Am

eric

an M

NC

Moh

amed

[53

]19

9SSt

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cos

tM

MIn

tegr

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pro

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and

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ribu

tion

mod

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der

vary

ing

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d in

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ion

rate

s

Li e

t al.

[43]

2001

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tM

S�

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ncer

tain

ties

in d

eman

d, e

xcha

nge

rate

s, a

ndpr

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sing

tim

es

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az e

t al.

[38]

2005

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Max

pro

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Max

pro

fit

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pro

fit

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fit

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pro

fit

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pro

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Tw

o-st

age

mod

el th

at o

ffer

s th

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ility

of

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g pr

oduc

tion

and

allo

catio

n he

dges

Wu

and

Lin

[78

]20

05M

S�

�R

eal o

ptio

ns a

naly

sis;

con

tinuo

us-t

ime

mod

el

Transfer pricingpolicies

Kou

velis

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ez[4

0]19

97M

in c

ost

SS

�“S

tyle

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sold

in tw

o in

tern

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arke

tsw

ith n

onov

erla

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g se

lling

sea

sons

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al a

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ckx

[74]

2001

DM

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nsfe

r pr

ices

and

allo

catio

n of

tran

spor

t cos

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plic

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Mill

er a

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e M

atta

[52

]20

08D

SM

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pro

fits

on

a gl

obal

bas

is; b

oth

stra

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c an

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al le

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nnic

he[7

5]20

08D

SM

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eter

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es h

ow d

ecis

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ning

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ar[3

2]20

02D

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xam

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ht m

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tions

for

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rm w

ith p

lant

s in

two

coun

trie

s

Yan

g an

d B

urns

[79

]20

03D

iscu

ssio

n of

cur

rent

tren

ds in

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ctic

e an

d lit

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tifie

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ur s

uppl

y ch

ain

char

acte

rist

ics

affe

cted

by

post

pone

men

t

Jin

[37]

2004

Find

ings

bas

ed o

n a

revi

ew o

f U

.S. a

ppar

el m

anuf

actu

ring

fir

ms

Yan

g et

al.

[80]

2004

Lite

ratu

re r

evie

wD

evel

ops

a fr

amew

ork

to a

sses

s fe

asib

ility

of

adop

ting

a po

stpo

nem

ent s

trat

egy

Pras

ad e

t al.

[61]

2005

Find

ings

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Tabl

e7.

Ove

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netw

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desi

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odel

s.

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bal f

acto

rs

Aut

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peri

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era

tes

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dditi

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l. [1

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ndL

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oftim

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]20

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wan

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ly c

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urne

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pura

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2005

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isk

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Tabl

e8.

Oth

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pers

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piri

calst

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rR

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type

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ition

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form

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Lyn

ch e

t al.

[45]

a19

94N

. Am

eric

a(C

anad

a)Pr

imar

yFo

reca

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the

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f lo

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ics

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anad

a us

ing

a D

elph

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isan

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ly)

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ervi

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ines

why

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re, a

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talia

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othi

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irm

s in

tern

atio

naliz

ed

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and

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dfie

ld [

20]a

1997

N. A

mer

ica

Prim

ary

Prim

ary

Prim

ary

Prim

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Use

s a

surv

ey to

com

pare

JIT

and

glo

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ourc

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Mor

ash

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ton

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a19

97U

ses

a su

rvey

to c

ompa

re tr

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orta

tion

in K

orea

, Jap

an, A

ustr

alia

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Mac

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thy

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iraw

ong

[46]

a20

03D

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min

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acto

rs in

flue

ncin

g in

tern

atio

nal f

acili

ty lo

catio

n de

cisi

ons

usin

g a

Del

phi s

tudy

McC

alla

et a

l. [4

7]a

2004

Com

pari

son

of c

onta

iner

izat

ion

in E

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a, N

. Am

eric

a, a

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urop

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bone

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min

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row

th o

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urop

e

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nhui

s an

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e B

ruijn

[68

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/AU

ses

GD

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ass

ess

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ibili

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f lo

catin

g a

faci

lity

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cer

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cou

ntry

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sed

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e ai

rcra

ft in

dust

ry

Case studies

Rob

erts

on e

t al.

[62]

a20

02O

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ibes

how

the

deve

lopm

ent o

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d op

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dm

aste

r pr

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sche

dule

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as im

prov

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spr

oduc

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soci

al p

roce

sses

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jboo

m a

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oord

ijk [

49]a

2003

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ope

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herl

ands

)Pr

imar

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eter

min

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hy D

utch

com

pani

es r

emai

n re

gion

al in

spi

te o

f w

ides

prea

dgl

obal

izat

ion

Liu

and

You

ng [

44]

2004

N/A

Coo

rdin

atio

n of

glo

bal m

anuf

actu

ring

with

em

phas

is o

nin

form

atio

n an

d kn

owle

dge

Bux

ey [

11]a

2005

Aus

tral

iaPr

imar

yD

ocum

ents

how

Aus

tral

ian

TC

F in

dust

ry h

as r

espo

nded

to g

loba

lizat

ion

Stra

tton

and

War

burt

on [

69]a

2006

Prim

ary

Eva

luat

es h

ow o

utso

urci

ng a

ffec

ts c

ompa

ny p

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rman

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Rud

berg

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t [64

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urop

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wed

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Seco

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once

pt f

or c

oord

inat

ing

man

ufac

turi

ng n

etw

orks

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per

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been

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lied

to in

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ry/u

sed

indu

stry

dat

a.

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the choice of model type therefore seems logical. Further research would be desirable toelaborate the trade-offs in such a choice. In the case of international supply chains, a greaternumber of factors may impact the selection of model type here than in some other operationsresearch applications.

Manufacturing is included in some models (e.g., Arntzen et al. [1] 1995, Wilhelm et al.[77] 2005) but not in others. Even when a supply chain model involves manufacturing, thatmay not be an essential component; Wilhelm et al. [77] (2005) is one exception.

Similar remarks pertain to location decisions. When the nodes for production and dis-tribution are already fixed, as they are in Gonzalez Velarde and Laguna [26] (2004) andin Balaji and Viswanadham [4] (2008), the model will often emphasize decisions on whichproducts to produce in a particular plant, and the choice of DC through which they shouldflow to satisfy demand of specific customers. On the other hand, references such as Caneland Das [13] (2002), Kouvelis et al. [41] (2004), and Hamad and Gualda [33] (2008) areessentially location models for global logistics and manufacturing.

Questions of transportation are an obvious feature of international supply chains; rawmaterials and end items need to get from here to there. What is not so obvious is that themodel’s time scale can influence whether decisions on mode can be included in such a model.Let us give several examples.

The location of long-term facilities, as a strategic choice, may be based on an annual model(e.g., Canel and Khumawala [15] 2001). This might involve a weighted average over transportmodes, effectively concentrating on decisions other than selection of mode of transportation.Even a “domestic” model, where given arcs may be traversed by rail or truck, requires aweekly time scale, say, for the model to aid in this choice. (Those are the relevant modes andtime scales in the NAFTA location model of Robinson and Bookbinder [63] (2007).) Thepossible modes are more likely air and water in a global model. But the time scale must stillbe fine enough to account for differences in transportation lead times, and to incorporatepipeline inventories.

Finally, we distinguish between the “business features” of a problem or case study, andthe “modeling features” that the analysis must therefore comprise. Issues such as tariffs,duties, and quotas (e.g., Gutierrez and Kouvelis [31] 1995, Bhutta et al. [6] 2003, Goh et al.[25] 2007) are business features that can be difficult to model. Models of supplier selectionin an international setting, such as in Munson and Rosenblatt [55] (1997) and GonzalezVelarde and Laguna [26] (2004), are challenging for business reasons, but perhaps not formathematical ones. Models that incorporate multiple stages of a global supply chain willpose mathematical challenges. References such as Kazaz et al. [38] (2005) on implementingproduction and allocation hedging when faced with exchange rate uncertainty, and Santosoet al. [65] (2005) on designing a supply chain network in a stochastic environment, have thusstressed the solution methodologies involved.

AcknowledgmentsThe research leading to this tutorial was supported by NSERC, the Natural Sciences and Engineer-ing Research Council of Canada. The authors are grateful to Professor Hau Lee for his insightfulcomments on an earlier draft of this manuscript.

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