logistics involved in the tughalakabad icd. from procurement to the end customer

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Submitted by: Group IV Ashish Bhasin Roll No 8 Ashish Dubey Roll No 9 Pratik Sharma Roll No 32 Imran Khan Roll No 17 Abhishek Verma Roll No 2 Port Visit to Tughlakabad ICD

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A visit to the tughlakabad ICD bringing the latest procedures involved to the fore.

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Submitted by:

Group IV

Ashish Bhasin Roll No 8 Ashish Dubey Roll No 9 Pratik Sharma Roll No 32 Imran Khan Roll No 17 Abhishek Verma Roll No 2

Port Visit to Tughlakabad ICD

ABOUT THE PORT:

Inland Container Depot Tughlakabad is a common user facility with public authority equipped with fixed installation and offering services for handling and temporary storage of import / export laden and empty container carried under customs transit by any applicable mode of transport placed under Customs control. All activities related to clearance of goods for home consumption, warehousing, re-export for onward transit and outright export transshipment, take place from such stations.

The port caters to the need of importers and exporters based in Northern India. It is spread over 44 hectares of land. It has three storied Administrative block housing Offices of Customs, CONCOR, Bank, Shipping Lines, CHAs and Surveyors. Four full length rail lines are available in the Customs area which bring the containers by train from Gateway ports such as Mumbai, Nhava Sheva, Chennai, besides bringing the containers by road from other ports such as Haldia, Calcutta and Kandla, etc. ICD, TKD is equipped with most modern facilities such as rail mounted gantry of 40 metric empty lifting capacity, rubber tyre diesel powered cranes, billoties and lift trucks, etc. Twocovered sheds, one for import and another for export with a total area of 16,000 sq. mts. has been provided in the Customs area for stuffing and de-stuffing of import and export goods. With these facilities, ICD, TKD, New Delhi, has developed into the largest hub of multi-modal transport in the Indian sub-continent.

After cadre restructuring on 15.10.2014 and trifurcation of erstwhile ICD Tughlakabad, this location has two Commissionerate:-

1. ICD, Tughlakabad (Import)

2. ICD, Tughlakabad (Export)

The custodian for these two Commissionerates is Container Corporation of India (CONCOR).

As Inland Container Depot, ICD, Tughlakabad is a common user facility with public authority equipped with fixed installation and offering services for handling and temporary storage of import / export laden and empty container carried under customs transit by any applicable mode of transport placed under Customs control.

All activities related to clearance of goods for home consumption, warehousing, re-export for onward transit and outright export transshipment, take place from such stations.

IMPORT/EXPORT

All commodities being imported through ICD, include un-denatured ethyl alcohol, polyresins, ethylene – vinyl acetate copolymers, unwrought nickel, linear low densitypolyethylene, accessories of the motor, plastics and articles, copper rods, copper wire.On export side, major items being exported through ICD are leather garments and leatherproducts, readymade garments, machinery and agricultural products etc.

KEY FACTS ABOUT ICD TKD

� Set up in 1993 by CONCOR- Biggest dry port� Installed capacity 2,50,000 TEU. Handles more than 4,46,00 TEUs� Gateway ports- JNPT, Kandla & Chennai� 10 container trains arrive every day- 3290 rakes in 2012-13� Average daily handling of 1700 containers� Integrated terminal� Tughlakabad contributes around 19% to the total volume with 100% concentrationon Exim traffic.� Top 5 terminals (Tughalakabad, Dadri, Ludhiana, Sabarmati and Dronagiri) alsodedicatedly contribute 43% to the core Exim business.

FACILITIES AND EQUIPMENT AT ICD TKD

4 full train-length rail lines can serve full loaded trains with 45 wagons ( the wagonsused here is high speed bogie container flat wagons)

6,000 square meters. covered warehouse space for imports which is sufficient toaccommodate cargo of 160 TEUs

110,000 square meters covered warehouse space for export cargo which is sufficientto accommodate a cargo of 240 TEUs

1,500 square meters of especially reserved space for LCL consolidation. Open space for stacking of 5,000 loaded containers Open space for stacking 6,000 empty containers. Six hectares parking area to accommodate 400 trailers Fully computerised import and export documentation Administrative building of 8,000 sq. mtrs. of built up area housing officers of

CONCOR, customs, bank, shipping lines, CHAs, surveyors, transporters, BusinessCentre, etc.

Computerised weighbridge facility Container repair facilities Two rail mounted gantry cranes each of capacity of 40 tonnes service at the rail side Three Rubber Tier diesel powered Gantry Cranes each with a capacity of 40 tonnes service

at the yard side Eight loaded reach stackers (40 tonnes) Six empty reach stackers (16 tonnes). 25 internal trucks

STORAGE YARD OPERATION

In storage yard, the yard is divided into three parts. The first part is the main storage areawhere shuttle trucks move containers from/to the rail side. The storage area has 5 blocks, and each block contains 7 rows and 72 columns except the first and the last blocks which contain 4 rows and 72 columns, and 7 rows 70 columns respectively. TMGC serve the main storage yard area as shown in Figure 3.. Technical information of TMGC are given in Appendix B. Containers can be loaded unloaded reshuffled, and staked on the top each other up to 5 storey high. There are some constraints which impose a sequence to be repeated in storing containers (e.g. size, weight, port of distinction, series of distinctive characteristics such as hazard class and the kind of goods transported).

VALUE CHAIN

INTRODUCTORY SESSION:An introductory session was conducted by honourable IRS Commissioner Mr. Prashant Jhaand he patiently took us through the entire process of Customs EDI. He introduced us all to theCustoms New IT Infrastructure which appears as follows:

Aspect 1:

Next, we were educated on how the Custom Application process has been simplified togreat extend through digitization.

Aspect 2:

ICEGATE: e-filing and e-payments for trade, carriers and custodians; message exchange withbanks, DGFT, RBI, Ports etc, document status tracking and information dissemination.

ICES: Online appraisal and clearance of Bills of Entry, Shipping bills, handling of vesselmanifests, bank payments, DGFT licenses

RMS: System assesses risk in each bill of entry to facilitate trade and ensure that Customsinterventions are only focused on high-risk transactions

Aspect 3: Benefits of ICD TKD Concentration point for long distance cargos and their unitization Service as a transit facility ICD TKD also offers fully computerised import and export documentation.

Close to the customs area are four railway lines on which CONCOR runs its daily trainservices – nearly 11 – from ICD TKD to three primary ports, JNPT in Mumbai andMundra Port and Pipavav Port in Gujarat.

The depot also has an ambulance permanently stationed inside, in case ofemergencies.

Custom clearance facility available Reduce level of demurrage and pilferage No custom clearance required at gateway port Issuance of through Bill of Lading by Shipping lines Reduced level of empty container movement Reduced Inventory cost

Aspect 4: Current ChallengeICD Tughlakabad-JNPT corridor is currently facing severe capacity constraints with

wagon deployment touching 140 per cent and which may go as high as 180 per centin next few years. ICD Tughlakabad is the weak link in the container transportationsystem in the country.

ICD TKD is clogged at all times. This leads to delays and thus, adversely impacts thebusinesses.

No separate corridor for the movement of vehicles to and from the depot.Trucks aren’t allowed to leave the premises during the day in order to avoid

disruption to city traffic

WHAT WE SAW THERE

1. A rubber-tyred gantry crane in operation at ICD TKD. The depot has six rubbertyredgantry cranes to help in loading/unloading

2. A reach stacker in operation at ICD TKD. The depot has 21 such stackers, whichensure efficient utilisation of space

3. TKD BLC Wagon Depot & AMM Store

4. Rail mounted gantry crane at CONCOR

5. Container movement at ICD TKD Port

6. Storage yard in CONCORD

SOME MORE INFORMATION

After cadre restructuring on 15.10.2014 and trifurcation of erstwhile ICD Tughlakabad, this location has two Commissionerate:-

1. ICD, Tughlakabad (Import)

2. ICD, Tughlakabad (Export)

The custodian for these two Commissionerates is Container Corporation of India (CONCOR).

As Inland Container Depot, ICD, Tughlakabad is a common user facility with public authority equipped with fixed installation and offering services for handling and temporary storage of import / export laden and empty container carried under customs transit by any applicable mode of transport placed under Customs control.

All activities related to clearance of goods for home consumption, warehousing, re-export for onward transit and outright export transshipment, take place from such stations.

• Set up in 1993 by CONCOR- Biggest dry port

• Installed capacity 2,50,000 TEU. Handles more than 4,46,00 TEUs

• Gateway ports- JNPT, Kandla & Chennai

• 10 container trains arrive every day- 3290 rakes in 2012-13

• Average daily handling of 1700 containers

• Integrated terminal

ORGANIZATIONAL CHART

Bhushan Kumar BansalChief Commissioner

IMPORT COMMISSIONERATES.No. Name of the Officer (Shri/Smt) Designation Phone No./ E-mail ID

1 Devendra Mishra Commissioner 26369370, 26368848, 26362264 (Fax)

2 G.M. Kamei ADC -3 N.Gandhikumar DC 263695874 Deepak Kumar DC 263616935 Prashant Kumar Jha DC 26364189, 263642306 C.P.S Teotia AC 263642327 Pema Singhi AC -8 Gayatri AC 263617859 S.Z. Shams AC -

10 Praveen Jolly AC -11 Subodh Singh DC -12 Harish Chander AC -13 S.K. Chawla AC -14 Dr. Shaifali G. Singh DC 26369517

EXPORT COMMISSIONERATES.No. Name of the Officer (Shri/Smt) Designation Phone No./ E-mail ID

1 Atul Dikshit Commissioner 26366658, 26368661 (Fax)2 Rajiv Ranjan JC 26368850, 26364142 (Fax)3 Ramesh Kumar DC 263647054 Ravinder Prabhakar AC 263668855 Prahlad Borborah AC -6 Kulwender Singh AC 263608447 M.L. Meena AC 263688468 A.K. Mishra AC 263669029 Pranjal Singh DC 26368851

10 B. Bhattacharjee DC -

ICD TUGLAKABAD PORT VISIT -MULTIMODAL LOGISTICS MODEL

Ever since globalization transformed the transport sector, national boundaries have become permeable to penetration by trade, creating the need for flexible transport solutions. intermodalism and containerization were the by-products of this era and were poised to metamorphosize transport of "general cargo", moving it 'seamlessly' through sea and land arteries. Forty years ago, the physical process of exporting or importing goods was arduous. Goods needed to be transported by lorry to the port, unloaded into a warehouse and thenreloaded into the ship 'piece by piece'.

Malcolm McLean's idea of containerization changed the basics of cargo transport by standardizing the dimensions of the container and simultaneously improving the productivity of ports by mechanizing handling of container carrying 'cellular' ships and reducing their handling to a few hours only. Unitization helped elimination of multiple handling of cargo and madetransfers quick, cheap and easy. As containerization came to stand for 'cargo care', it grew by leaps and bounds the world over.

Indian Railway's strategic initiative to containerize cargo transport put India on the multi-modal map for the first time in 1966. Given the continental distances in India (almost 3000 km from North to South and East to West), railtransport could be the cheaper option for all cargo over medium and long distances, especially if the cost of inter-modal transfers could be reduced. Containerized multi-modal door-to door transport provided the ideal solution to this problem. It was this idea that saw the Indian Railways entering the market for moving door-to-door domestic cargo in special DSO containers starting in 1966.

Though the first ISO marine container had been handled in India at Cochin as early as 1973, it was in 1981 that the first ISO container was moved inland by the Indian Railways to India's first Inland Container Depot (ICD) at Bangaluru, also managed by the Indian Railways. Expansion of the network to 7 ICDs by 1988 saw increase in the handling of containers, and along the way, a strong view had emerged that there was a need to set up a separate pro-active organization for promoting and managing the growth of containerization in India.

Container Corporation of India Ltd. (CONCOR), was incorporated inMarch 1988under the Companies Act, and commenced operation fromNovember 1989 taking over the existing network of 7 ICDs from theIndian Railways.

From its humble beginning, it is now an undisputed market leader having the largest network of 61 ICDs/CFSs in India. In addition to providing inland transport by rail for containers, it hasalso expanded to cover management of Ports, air cargo complexes and establishing cold-chain. It has and will continue to play the role of promoting containerization of India by virtue of its modern rail wagon fleet, customer friendly commercial practices and extensively usedInformation Technology. The company developed multimodal logistics support for India’s International and Domestic containerization and trade. Though rail is the main stay of our transportation plan, road services and also provided to cater to the need of door-to-door services,whether in the International or Domestic business.

CONCOR is committed to providing responsive, cost effective, efficient and reliable logistics solution to itscustomers. It strives to be the first choice for its customers. CONCOR is a customer focused, performance driven, result oriented organization,focused on providing value formoney to its customers.

INLAND CONTAINER DEPOT (ICD) TUGLAKABAD

CONCOR has divided the entire network into different region in order toprovide efficient & cost effective service. ICD Tuglakabad is located in South Central Region. This is CONCOR second largest ICD located at New Delhi with its own Railway Line. ICD Tuglakabad is fully functional and caters to both EXIM (Export Import) & Domestic cargo.

ADDRESS-

CONTAINER CORPORATION OF INDIA LIMIED

ICD, Tughlakabad,

New Delhi 110020

ICD TUGLAKABAD PORT VISIT – FACT & INFORMATION

GATHERING:

Pan India – 126 locations

19 broad category of agencies

32000 Documents daily / 1.42 Cr annually

Night Filing – 3500 doc daily

18 Banks – Average daily e-Payment – Rs. 600 Cr

Drawback disbursal – Rs 18,000 Cr in 2012-13

Web portal

Trace and Track hits – Daily12 Lacs

6.7 Lacs Importer/ Exporters

3000 other stakeholder users

ICD TUGLAKABAD PORT VISIT – ORGANIZATION

STATISTICS:

Revenue realized at ICD, TKD(Figures in Crores)

Month Net revenue 2010-11 Net revenue 2011-12

Apr 432.78 483.38

May 453.67 522.29

Jun 438.53 517.63

Jul 499.17 582.31

Aug 456.39 511.66

Sep 472.79 569.71

Oct 505.45 538.60

Nov 485.45 609.37

Dec 597.98 600.24

Jan 468.49 464.06

Feb 452.70 515.50

Mar 809.54 737.85Total 6072.94 6652.60

Drawback Disbursment at ICD, TKD(Figures in Crores)

Month DBK Disbursed 2010-11

(Customs)

DBK Disbursed 2011-12

(Customs)

Apr 0.46 22.15

May 3.31 36.03

Jun 33.94 21.03

Jul 19.01 24.67

Aug 14.16 14.47

Sep 10.92 37.62

Oct 41.47 23.93

Nov 20.76 35.69

Dec 24.19 31.11

Jan 26.17 90.84

Feb 26.60 39.47

Mar 2.44 16.31Total 223.33 393.32

Comparative Chart of Container (Import), ICD, TKD

Month No. of containers arrived

(TEUs) 2010-11

No. of containers arrived (TEUs)

2011-12

Apr 20810 19319

May 22517 23083

Jun 21606 20982

Jul 24851 22433

Aug 22579 22054

Sep 22228 23527

Oct 23930 26012

Nov 23048 25169

Dec 17719 26110

Jan 24396 24786

Feb 22131 22037

Mar 20715 21023

Total 266530 276535

Comparative Chart of Container (EXport), ICD, TKD

Month No. of containers Cleared

(TEUs) 2010-11

No. of containers Cleared

(TEUs) 2011-12

Apr 10827 10604

May 12952 10025

Jun 12249 12268

Jul 14616 9736

Aug 12038 10985

Sep 10375 10956

Oct 9099 8787

Nov 9265 8449

Dec 10265 10274

Jan 9792 9226

Feb 10234 9236

Mar 10539 11251Total 132251 121797

ICD TUGLAKABAD PORT VISIT – INFRASTRUCTURE:

Total area – 110 hectares;

Cost – 172 crores.

Rail yard with four full length rail tracks (to be upgraded to 07 trackslater).

Fully Automated and secured IT infrastructure

On terminal Maintenance facilities for wagons and equipment.3,05,600 sq.mt of Concrete Block paving for rail handling and stacking ofcontainers.

60,000 Sq.m Bituminous paved area for parking of traitors and trucks. EXIM warehouse of 9,000 sqm along with Bonding Facility Power supply through 33KV line for uninterrupted & reliable service. In addition complete power back up with 1000 KVA DG sets. 2000 Sq. m

New warehouse and 25,600 Sq.m new HMS yard. Full-fledged Customssetup. ICD Tuglakabad has four Joint venture CFSs. With all major shippinglines, Forwarders and CONCOR operative.

One more joint venture CFS to be commissioned within a year.

Fully operational CBS branch of Punjab National Bank for smoothFunctioning of trade.

Office space provided in the administrative building to Customs, Bank,Trade Tax Deptt. and various business associates like shipping lines,CHAs, Transporters, Surveyors etc.

Main facility for wagons and Equipments. Container repair facility provided in the terminal.

Four Rubber Tyred Gantry Cranes

Five Reach Stackers for loaded containers

Two 3 Ton Fork Lifts

Internal Transportation -15 Trailers

Reefer Handling/Plugging Points/Power packs- 190 Plugging Points- 24 Power packs

38 BLC rakes to cater to the Export-Import movement and to provideexcellent connectivity to the gateway ports.

Daily four services to JNPT/NSICT/GTIL and bi-weekly services to MundraPort and weekly service to Pipavav Port.

ICD TUGLAKABAD PORT VISIT – SERVICES PROVIDED:

EDI- Electronic Data Interchange Facility for online businessCargo consolidation and de-consolidation facilities.

Bonded cargo handling and its secured storage facilities.

Container handling and stacking.

Rail and road transportation of containers, Direct rail connectivityprovided with JNPT/NSCIT, Pipavav, Mundra and Vizag inform of regularservices for these ports.

Services also available for other ports on demand. Rail and Roadconnectivity between TKD & DADRI also provided.

Specialized reefer container stacking facilities for stacking and handlingof reefer containers.

Container repair facility.

Electronic IWB printing for imports from JNPT/MDPT/PIPAVAV.

Round the clock gate and train handling operations.

Electronic PDA statement & Train Summary for Customers.

CCTC Camera facility is provided inside warehouse and at the Gates.

ICD TUGLAKABAD PORT VISIT – RAILWAY CONNECTIVITY:

JNPT/NSCIT, Pipavav, Mundra Port, Vizag, Dadri, Ludhiana.

ICD TUGLAKABAD PORT VISIT – SCHEDULED SERVICES:

Daily for JNPT/NSCIT/GTIL BI-Weekly train for Mundra Port Weekly train for Pipavav

ICD TUGLAKABAD PORT VISIT – MILESTONES:

First reefer container railed out in April 2004. First Full reefer train in August 2004 wtih 03 power packs, October 2007 with 02

power packs and November 2008 with 01 power pack. ISO 9001:2000 certified Inland container Depot.- Date 27th March, 2007. 13% annual growth in the cumulative throughput in FY pril-March09. A growth of 17% in the loaded Export & 22% in the loaded import during April08-

March 09 as compared to the corresponding period in previous financial year. On 18-Nov, 2008 ICD-TKD has commissioned a state of the art Mobile power

generating set(powerpack), which is capable of supplying power to a full train ofrefrigerated containers.

Electronic data Interchange Version 1.5(ICEGATE) facility for customers to filetheir EXIM related documents online.

14 + million transactions recorded in Custom system last year Proliferation of preferential trade agreements Bilateral / Regional / Multi-Lateral Raising demands from globally aligned trade and Industry Intelligence driven Risk assessment as the basis for Custom clearance New challenges for Enforcement Enhanced Security threat and new avenues for commercial frauds