looking for a competitive advantage? · 2021. 5. 10. · mhf-16 mhf-19 mhf-20 mhf-22 mhf-25 / 28...

Looking for a competitive advantage?

2

Founded 1947 in Bienne a region recognized as the Swiss birthplace of machine tools, MEYRAT SA develops and manufactures customized and MEYRAT standard spindles for small to medium sized machines.

‘‘Higher reliability’’

‘‘Better value add for you and

your customers’’

‘‘Superior performance’’

‘‘Higher precision’’

• Better torque• More dynamics• Less consumption• High RPM• Smaller diameter• Etc.

‘‘Efficient services’’

RPM

P [W

]

• Lower run-out • Less vibrations • Better thermal stability• Etc.

• MEYRAT swiss conception• MEYRAT craftsmanship • Best components choosen• Higher uptime achieved• Etc.

• Innovative solutions • New features like automatic tool change • New controls, measuring & monitoring options• Etc.

• MEYRAT know-how • SpinCare, revision and repair service • Performed by our skilled technicians• Etc.

MEYRAT helps you to gain competitive advantage through spindle technology with:

Looking for a competitive advantage?

3

Table of contents

EDITORIAL

TABLE OF CONTENTS

INDUSTRIES

APPLICATIONS

LEADING-EDGE TECHNOLOGY

MHF-HIGH FREQUENCY SPINDLESMHF-16MHF-19MHF-20MHF-22MHF-25 / 28MHF-30MHF-30 AUTOMATIC TOOL CHANGE MHF-45

MHT-HIGH TORQUE SPINDLESMHT-25MHT-30MHT-30 AUTOMATIC TOOL CHANGE

MDS-DRESSING SPINDLESMDS-38MDS-58MDS-72MDS-76 / 78

SPINDLE SYSTEM & COUPLING

ATC SPINDLE SYSTEM & DRIVE

ACCESSORIES TABLE

CONTACT

2

3

4

5

6

81011121416181920

22242526

2830313233

34

36

38

39

Industries

4

Aerospace

Automotive

Dental

Electronics

Medtech

Optics

Tooling

Watches

Wood

Your experienced and reliable partner for industries like:

5

Applications

Cutting

Swiss lathing

Dressing

Drilling

EDM

Etching

Grinding

Milling

Turning

Leading solutions for your applications requirements, such as:

Leading-edge technologies

6

Tool interface Most efficient and reliable standard clamping systems of the market: • HSK, ISO, Capto, ETA, ER and outside Ø. • Customized tool interface system according to customer’s requests.

Through-spindle coolant (IKZ) Internal coolant (through the tool) system • High pressure by rotary seal. • Dispenser crown. • Auxiliary nozzle.

Bearing system Hybrid ball bearings: ultra-resistant steel/inox ring withceramic balls lubricated with grease or air-oil that can withstand very high temperatures and speeds.

Classic ball bearings: Steel/inox ball bearings satisfying high requirements on speed strength, load capacity and stiffness.

Ceramic ball bearings: For extreme environment and conditions(e.g. corrosion, space conditions, …)

Cooling systems Air cooling system: air forced or natural convection.

Liquid cooling system: water or oil to stabilize spindle temperature regardless of its rotating speed: • Perfect precision and stability at tool end • Temperature stability • Long lifetime and reliabilityLubrication

Grease or Air-Oil (with diffusor)

• Low consumption • Environment protection • Protection by air overpressure

Clamping systemManual or automatic.

7

Drive system AC / DC / Torque motors: our synchronous, asynchronous or torque motors are tailored according to specific characteristics and performances required by target application.

Belt driven system: Simple construction that permits the transmission of large torques in restricted overall dimensions.

Monitoring and data collection For optimal driving during production cycle, MEYRAT spindles incorporate state-of-the-art control technology, such as: • Bearings and motor temperature measurments • Accelerometer (crash detection) • Spindle nose expansion sensor (thermal) • Analog / digital sensors (tool clamping) • 1Vpp encoder (sin - cos) • Accoustic Emissions Sensors (AE sensors) • Monitoring of electrical current or apparent power • ... and more depending on your requirements.

Connecting orientation

- Axial

- Radial

- Front

Release systemPneumatic, hydraulicor by external action.

Peripheral devicesMEYRAT can advise andvalidate the choice of peripheral equipment,such as: • Frequency converters • Chiller • Lubrication unit and oil • Air filter • Extension cables • Rotary coupling • ... and many others

MEYRATHIGH FREQUENCY

spindle range

8

• Up to 100’000 rpm

• Ø 16 - 80mm

• Low run-out: < 1 µm

• Excellent stiffness

• Ultra-high level of precision

• Efficient and high qualitative machining

• ATC-E15 - Automatic Tool Change

9

MHF

No

NoINFO

Diameter

Length (mm)

Connectingorientation

Motor type

RPM (min )

Tool interface

Lubrication

Power (w)

Other

Article n°

-1

Exclusively developed and manufactured in Switzerland, our MHF (MEYRAT High Frequency) spindle range offers an efficient universal / micro machining with the highest precision and performance. With plug-and-go equipment, the spindles are easy to install and require only minimal maintenance.

MHF-16MEYRAT HIGH FREQUENCY SPINDLES

10

MHF-16RADIAL010-26-50

as example

MHF-16AXIAL010-26-00

as example

MH

F

16 mm

010-26-50

79.5 mm ETA6-UP

Grease

010-27-50Air - Oil

STA

ND

AR

D

MH

F

S1 = 80 WS6 = 110 W80’000 rpm

Grease

Air - Oil

010-26-00

010-27-00Air

cooling

No NoINFO

Axial

Synchron

Radial

People. Passion. Precision.

11



as example


as example

MHF-19FRONT010-72-50

as example

MH

F

19 mm 010-61-50

99.5 mm ETA6-UP

Grease

010-62-50Air - Oil

STA

ND

AR

D

MH

F

S1 = 135 WS6 = 165 W

80’000 rpm

Grease

Air - Oil

010-61-00

010-62-00

80’000 rpm

S1 = 135 WS6 = 165 W

S1 = 170 WS6 = 215 W

S1 = 170 WS6 = 215 W

86.5 mm ER8-UP S1 = 135 WS6 = 165 W Grease 010-72-50

Aircooling

No NoINFO

Axial

Synchron

Radial

100’000 rpm

100’000 rpm

Front 80’000 rpm

12


as example


as example


as example

MH

F


13


MH

F

20 mm

010-59-50

79.5 mm

ETA6-UP

Grease

010-60-50Air - Oil

STA

ND

AR

D

MH

F

S1 = 135 WS6 = 165 W Grease

Air - Oil

010-59-00

010-60-00

S1 = 135 WS6 = 165 W

S1 = 170 WS6 = 215 W

S1 = 170 WS6 = 215 W

86.5 mm ER8-UP S1 = 135 WS6 = 165 W Grease 010-71-50

99.5 mm

Grease

Air - Oil

S1 = 135 WS6 = 165 W Grease

Air - Oil

S1 = 135 WS6 = 165 W

S1 = 170 WS6 = 215 W

S1 = 170 WS6 = 215 W

010-63-50

010-64-50

010-63-00

010-64-00

Aircooling

No NoINFO

Axial

Synchron

Radial

100’000 rpm

100’000 rpm

Front 80’000 rpm

Axial

Radial

80’000 rpm

80’000 rpm

100’000 rpm

100’000 rpm

80’000 rpm

80’000 rpm

Spindles since 1947

14

MH

F


as example


as example


as example



15


MH

F

22 mm

010-21-50

85 mm

Grease

010-22-50Air - Oil

STA

ND

AR

D

MH

F

S1 = 120 WS6 = 145 W Grease

Air - Oil

010-21-00

010-22-00

S1 = 120 WS6 = 145 W

S1 = 160 WS6 = 195 W

S1 = 160 WS6 = 195 W

81.5 mm

ER8-UP

S1 = 120 WS6 = 145 W Grease 010-36-50

101 mm

Grease

Air - Oil

S1 = 120 WS6 = 145 W Grease

Air - Oil

S1 = 120 WS6 = 145 W

S1 = 160 WS6 = 195 W

S1 = 160 WS6 = 195 W

010-23-50

010-24-50

010-23-00

010-24-00

Aircooling

No NoINFO

Axial

Synchron

Radial

80’000 rpm

80’000 rpm

Front 60’000 rpm

Axial

Radial

60’000 rpm

60’000 rpm

80’000 rpm

80’000 rpm

60’000 rpm

60’000 rpm

16

MH

F


as example


as example


as example

MHF-25/28MEYRAT HIGH FREQUENCY SPINDLES

17

MH

F

MHF-25/28MEYRAT HIGH FREQUENCY SPINDLES

MH

F

25 mm

010-40-50

105 mm

Grease

010-41-50Air - Oil

STA

ND

AR

D

MH

F

S1 = 180 WS6 = 225 W Grease

Air - Oil

010-40-00

010-41-00

S1 = 180 WS6 = 225 W

S1 = 240 WS6 = 300 W

S1 = 240 WS6 = 300 W

118 mm

ER8-UP

S1 = 180 WS6 = 225 W Grease 359-10-00

137 mm

Grease

Air - Oil

S1 = 180 WS6 = 225 W Grease

Air - Oil

S1 = 180 WS6 = 225 W

S1 = 240 WS6 = 300 W

S1 = 240 WS6 = 300 W

010-42-50

010-43-50

010-42-00

010-43-00

28 mm

116 mm

148 mm

Aircooling

No NoINFO

Axial

Synchron

Radial

80’000 rpm

80’000 rpm

Front 60’000 rpm

Axial

Radial

60’000 rpm

60’000 rpm

80’000 rpm

80’000 rpm

60’000 rpm

60’000 rpm

Spindles since 1947

18

MH

F MHF-30RADIAL010-112-50

as example

MHF-30AXIAL

010-112-00as example

30 mm

010-112-50

135.6 mm

Grease

010-113-50Air - Oil

STA

ND

AR

D

MH

F

S1 = 400 WS6 = 500 W Grease

Air - Oil

010-112-00

010-113-00

S1 = 400 WS6 = 500 W

S1 = 535 WS6 = 670 W

S1 = 535 WS6 = 670 W

ER11-UP

144.1 mm

Aircooling

No NoINFO

Axial

Synchron

Radial

80’000 rpm

80’000 rpm

60’000 rpm

60’000 rpm



19

MH

F

MHF-30 ATCMEYRAT HIGH FREQUENCY SPINDLES

MH

F

MHF-30 ATCRADIAL010-132-50

as example

30 mm

STA

ND

AR

D

MH

F

ATC-E15

Air - Oil

S1 = 400 WS6 = 500 W Grease

S1 = 535 WS6 = 670 W

010-131-50

010-132-50

180.1 mm

184.2 mm

010-132-00Air - OilS1 = 535 WS6 = 670 W

S1 = 400 WS6 = 500 W Grease 010-131-00

No NoINFO

Synchron

Radial

80’000 rpm

60’000 rpm

60’000 rpm

80’000 rpm

Axial

5 bar*Tool Clamping

ControlAir cooling

*pneumatic release unit

‘‘Save time with our automatic and precise

tool changer!’’MHF-30 ATC

AXIAL010-132-00

as example

20

MH

F


as example

45 mm

STA

ND

AR

D

MH

F

Air - OilS1 = 270 WS6 = 340 W

S1 = 675 WS6 = 845 W

S1 = 1.6 KWS6 = 2 KW

235-12-00

Air - Oil

S1 = 800 WS6 = 1000 W

Grease

S1 = 950 WS6 = 1190 W

S1 = 1.2 KWS6 = 1.5 KW

S1 = 1 KWS6 = 1.25 KW

235-14-00

235-15-00

235-20-00

235-18-00

171 mm

235-17-00

ER11-UP

Aircooling

No NoINFO

Axial

Asynchron

75’000 rpm

50’000 rpm

100’000 rpm

235-11-00

235-16-00

Watercooling

Synchron

Asynchron

Synchron


21

MH

FM

HF

Spindles since 1947

PEOPLE.

PASSION.

PRECISION.

MEYRATHIGH TORQUE

spindle range

22

• High torque

• Ø 25 - 30mm

• 6 to 21Ncm

• Up to 40’000 rpm

• ER Clamp

• ATC-E15 - Automatic Tool Change

• Same compact design as corresponding MHF spindles

23

MHT

No

NoINFO

Diameter

Length (mm)


Motor type

RPM (min )

Tool interface

Lubrication

Power (w)

Other

Article n°

-1

Exclusively developed and manufactured in Switzerland, our MHT (MEYRAT High Torque) spindle range is built for challenging applicationsrequiring high torque in confined spaces, and allows a higher productivity and a perfect surface finish. Ideal for universal applications such as cutting,dressing, drilling, etching, forming, grinding, milling, swiss lathing, turning, etc.

24

MH

T

MHT-25MEYRAT HIGH TORQUE SPINDLES

MHT-25RADIAL010-44-50

as example

MHT-25AXIAL010-44-00

as example

25 mm

010-44-50

137 mm

Grease

010-45-50Air - Oil

STA

ND

AR

D

MH

T

Grease

Air - Oil

010-44-00

010-45-00S1 = 340 WS6 = 425 WER8-UP

148 mm

Aircooling

No NoINFO

Axial

Synchron

Radial

30’000 rpm


25

MH

T

30 mm

010-76-00

155 mm

Grease

010-77-00Air - Oil

STA

ND

AR

D

MH

T

Grease

Air - Oil

010-74-00

010-75-00

S1 = 615 WS6 = 770 WER11-UP

163.5 mm

Grease

Air - Oil

010-74-50

010-75-50

202 mm Through-spindlecoolant (IKZ)

No NoINFO

Axial

Synchron 28’000 rpm

Radial

Aircooling

Aircooling

MHT-30MEYRAT HIGH TORQUE SPINDLES

MHT-30RADIAL010-77-00

as example


as example


as example

26

MH

T

MHT-30 ATC-E15AXIAL

010-133-00as example

MHT-30 ATC-E15RADIAL010-102-50

as example

MHT-30 ATCMEYRAT HIGH TORQUE SPINDLES

27

MH

F

MHT-30 ATCMEYRAT HIGH TORQUE SPINDLES

MH

T

30 mm

92.8 mm

STA

ND

AR

D

MH

T

S1 = 240 WS6 = 300 W

ATC-E15

Grease 010-133-50

Grease

Air - Oil

S1 = 615 WS6 = 770 W

010-102-50

010-103-50

198.3 mm

010-134-50Air - Oil

202.3 mm

Grease 010-133-00

010-134-00Air - Oil

No NoINFO

Synchron

28’000 rpm

Radial

40’000 rpm

*pneumatic release unit

5 bar*Tool Clamping

ControlAir cooling

12 bar*Tool Clamping

ControlAir cooling

Axial

‘‘Faster and more precise tool change

with our ATC-System!’’

MHT-30 ATC-E15RADIAL010-133-50

as example

Spindles since 1947

MEYRATDRESSING

spindle range

28

• Ø 38 - 78mm

• Minimal maintenance because of lifetime greased bearings

• Greatly simplified integration and installation due to air cooling

• High torque and high performance

• Conceptual high rigidity

29

MDS

No

NoINFO

Diameter

Length (mm)


Motor type

RPM (min )

Tool interface

Lubrication

Power (w)

Other

Article n°

-1

Exclusively developed and manufactured in Switzerland, our well-structured MDS (MEYRAT Dressing Spindle) range includes the perfect combination of technology and characteristics for high-precision dressingand grinding applications.The spindles can optionally be equipped with Accoustic Emission sensors (AE sensors).

MDS-38MEYRAT DRESSING SPINDLES

30

MDS-38RADIAL718-01-00

as example

MD

S

38 mm

718-08-0078 mm

Ø8 h4 Grease

718-01-00

STA

ND

AR

D

MD

S

S1 = 150 WS6 = 190 W25’000 rpm

92.5 mm

Air cooling

AE*-SensorElaso

Air cooling

No NoINFO

SynchronRadial

*acoustic emission


31



as example

MD

S

58 mm

173-37-00132.1 mm

173-33-00

Grease

STA

ND

AR

D

MD

S

S1 = 580 WS6 = 750 W

159.8 mm

Ø20 h3

173-36-00

173-34-00

147.1 mm

146.5 mm

Air cooling

No NoINFO

SynchronRadial 25’000 rpm

AE-SensorDittel Marposs

Air coolingAE-Sensor

ElasoAir coolingAE-Sensor

SBSAir cooling

32


(Elaso AE Sensor)as example

MD

S


72 mm

376-39-00200 mm

718-05-00

Grease

STA

ND

AR

D

MD

S

S1 = 400 WS6 = 500 W

240 mm

Ø40 h3

718-03-00718-25-00718-06-00

220 mm

200 mm

220 mm

S1 = 800 WS6 = 960 W

S1 = 1.9 KWS6 = 2.4 KW

376-37-00

Air cooling

Air cooling

No NoINFO

Synchron

Radial

16’000 rpm

Asynchron

7’000 rpm

Air cooling

AE-SensorElaso, SBS or

Dittel*/Air cool.

376-38-00376-50-00376-46-00


Dittel*/Air cool.

376-40-00376-51-00376-47-00


Dittel*/Air cool.


(Dittel AE Sensor)as example

*DITTEL MARPOSS

33

MD

S

Spindles since 1947

MDS-76/78MEYRAT DRESSING SPINDLES

76 mm

718-19-00

203.5 mm

Ø35 h3 Grease

718-13-00

STA

ND

AR

D

MD

S

S1 = 1850 WS6 = 2135 W

6’000 rpm

247.2 mm

228.7 mm

718-18-00

718-22-00

S1 = 2700 WS6 = 3300 W

8’000 rpm

78 mm

222 mm

Water cooling

AE-SensorElaso

Water cooling

AE-SensorElaso

Water cooling

Water cooling

No NoINFO

SynchronRadial


as example


as example

All the MEYRAT standard spindle ranges compehence a specificaly developed accessories kit that gives you the value add:

Best performance for your applicationsOptimal controlEasy and quick installation (plug-and-go)

•

•

•

•Spindle

(cable included)

CLAMPING SYSTEM SPINDLES

•

ETA6-UP • Ø 0.3 - 3mm

collet

ER8-UP • Ø 0.5 - 5mm

collet

ER11-UP • Ø 0.7 - 7mm

collet

34

MEYRAT standard spindle system(exempt ATC)

2nd spindle•


•Extension cablewith entry point

POWER SUPPLY

COMPRESSEDAIR SUPPLY

Coupler •MEYRAT Rotary coupling Typ JTE-RC-2MM- Cable management: the cable system is free of tension made by spindle rotations.- Allows to connect 2 grease lubricated spindles to the same coupler.

•Signal connector

•Lubrication unit

•Air filter

(depending on Lubrication type)

Oil

Grease

Air - Oil

35

• Rotary coupling

• Frequency converters (see next page)

The MEYRAT ATC spindle range also compehence a specificaly developed accessories kit that gives you the value add:

Best performance for your applicationsOptimal controlEasy and quick installation (plug-and-go)Quick and precise tool change

•

•

•

•Spindle

(cable included)

*by Big Kaiser

CLAMPING SYSTEM SPINDLE

•

• Booster for automatic

tool change (010-102-50 and 010-103-50)

Micro Baby Chuck* •Ø 0.5 - 3mm

collet

Shrink chuck •mounting Ø of 3, 4 or 6mm

ER11-UP • Ø 0.5 - 7mm

collet

• Collet

36

MEYRAT ATC spindle system

•

• Nut

Spindles since 1947

DriveMEYRAT Frequency converter Type CFB-MHF500AAdvantages and technical features:- The parameters for operating the spindle are already integrated in the frequency converter.- With the latest control technology, the torque of our spindles is increased to the highest possible level. The unload power is also reduced, increasing the available power.- The torque display continuously shows the current torque values on the spindle.- Display of error codes.- Troubleshooting can be performed online via a USB interface.- Compact design for easy integration into the machine.

• Frequency converter

•Extension cablewith entry point

•

POWER SUPPLY

COMPRESSEDAIR SUPPLY

•Tool clamping

controler

•Signal connector

•Lubrication unit

•Air filter

(depending on Lubrication type)

Oil

Grease

Air - Oil

37

38

MEYRAT accessories tables

JTE-RC-2MMCoupler for 2 spindlesROTARY COUPLING

CABLE

Extension cable 2m with screw connection RAL-AD9-AP9-2

Extension cable 9m with screw connection

Extension cable 3m with screw connection RAL-AD9-AP9-3

RAL-AD9-AP9-5

RAL-AD9-AP9-7

RAL-AD9-AP9-9

Extension cable 5m with screw connection

Extension cable 7m with screw connectionCA

BLE

SC

OLL

ETS

ESP-ER8-MSNut ER8-UPNUT

PER-1006.0100

PER-1006.0150

PER-1006.0200

PER-1006.0300

PER-1108.01001

PER-1108.01501

PER-1108.02001

PER-1108.02501

PER-1108.03001

PER-1108.03501

PER-1108.04001

PER-1108.04501

PER-1108.05001

COLLET

ETA6-UP/1.0 mm 1/32’’

ETA6-UP/1.5 mm

ETA6-UP/2.0 mm 1/16’’

ETA6-UP/3.0 mm

ER8-UP/1.0 mm 1/32’’

ER8-UP/1.5 mm

ER8-UP/2.0 mm 1/16’’

ER8-UP/2.5 mm 3/32’’

ER8-UP/4.5 mm

ER8-UP/4.0 mm 5/32’’

ER8-UP/3.5 mm 1/8’’

ER8-UP/3.0 mm

ER8-UP/5.0 mm 3/16’’

ESP-ER11-MSNut ER11-UP

ESP-ETA6-MSNut ETA6-UP

PER-1111.01001

PER-1111.01501

ER11-UP/1.0 mm 1/32’’

ER11-UP/1.5 mm

CFB-MHF500ADRIVE MHF frequency converter with interface

CFB-MHF500TMHF frequency converter with interface(with fasteners)

CFB-70036001Base plate for frequency converter

DR

IVE

SIGNAL CONNECTOR Signal connector DB-2761606

NU

TS

39

Contact us

MEYRAT SA www.meyrat.comLengnaustrasse 10 [email protected] T +41 32 344 70 20CH-2504 Biel/Bienne [email protected] F +41 32 344 70 29

ATC

AC

CES

SO

RIE

S

TOOL HOLDER

TAS-ATC-E15-E11

TAS-ATC-E15-MEGA

TAS-ATC-FRE3Tool holder schrink chuck 3mm

Tool holder MEGA3S

Tool holder E11



CAP-ATC-1Tool clamping controler

BOOSTER

TOOL CLAMPINGCONTROLER

MPR-VBA10AF02GLSBooster for automatic tool change

CLEANING CONE E15 cleaning cone HSK-ATCE15

CONTROL PINULE HSK-E15 Control pinule TAS-CON-HSK15

COMPENSATION STRIPS Compensation strips TAS-ATC-E15-EQ

Tension stripsTENSION STRIPS TAS-ATC-E15-EB

AIR

-OIL

LUBRICATIONDLB-MHFBasis lubrication unit

DLB-MHF-CEV2Lubrication unit with controller

Corex HLP ISO VG 32 1 liter AHU-CorexHLP32

Air filter unit G1/4 (3 bar) DLB-SPN20AIR FILTER

OIL

PER-1111.02001

PER-1111.02501

PER-1111.03001

PER-1111.03501

PER-1111.04001

PER-1111.04501

PER-1111.05001

PER-1111.05501

PER-1111.06001

PER-1111.06501

PER-1111.07001

ER11-UP/2.0 mm 1/16’’

ER11-UP/2.5 mm 3/32’’

ER11-UP/3.0 mm

ER11-UP/3.5 mm 1/8’’

ER11-UP/4.0 mm 5/32’’

ER11-UP/4.5 mm

ER11-UP/6.5 mm 1/4’’

ER11-UP/6.0 mm 7/32’’

ER11-UP/5.5 mm

ER11-UP/5.0 mm 3/16’’

ER11-UP/7.0 mm

CO

LLET

S

COLLET

looking for a competitive advantage? · 2021. 5. 10. · mhf-16 mhf-19 mhf-20 mhf-22 mhf-25 / 28...

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