© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

1

Schenck Process weighing feeding screening automation

LIW-Feeder – Plastics/Food/Pharma

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

2

Light Industry

Best-in-Class solutions for all bulk solids feeding applications.

MechaTron® Loss-in-weight feeders

MULTIDOS®

MULTIDOS® L

Weighfeeders

AccuRate®

Series Volumetric feeders

Bin weighersSacMasterBig bag Discharge stations

MULTIGRAV® Multi-station feed systems

MULTICOR®

Coriolis Mass flow meters

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

3

Plastics:Granulation plantsCompoundingPET industry

Food: Baking industrySweets & snacksPet foodSpices, fillers, enzymes & VitaminsFlavour additives

Pharmaceuticals: APIExcipient additionDosage form manufacture

Applications:

Continuous weighing & batching technology

Mass flow & raw material acquisition

Static weighing technology

Spare parts

Repairs

Commissioning

Products:

MechaTron ® Feeding systemsLoss-in-weight feeders

MULTIGRAV ® Multiple feed station

MULTICOR ® -SCoriolis mass flow meter

AccuRate ® SeriesVolumetric feeding systems

SacMaster ® Bulk bag discharge systems

MULTIDOS ® Weighfeeder

Bin weighing systems

Light Industry Offerings

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

4

Functional Requirements of Loss-in-weight Feeders – Plastic Industry

Wide product range

Application competence

Easy adaptation to process requirements

Easy integration

Retrofit for pressure compensation

Compact and standardized fitting dimensions

Access from the non process size

Easy cleaning

Easy dismounting

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

5

Functional Requirements of Loss-in-weight Feeders – cont’d

Convenient parametrization and diagnostic tool (EasyServe)

Easy commissioning

Direct load cell support

Vibration in-sensitive load cell support

Deep centre of gravity

System for shunt force free installation

Direct drive (geared motor)

Optimal hopper geometry

Gentle material handling

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

6

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

7

Correct selection and dimensioning

High quality components – high service life

High immunity of interferance – use of EMC resistance and long life electronics

Work saving constructional features

Non process side working

Easy access and overview

Handling of small , light and easily identifiable parts

Intellegent setting procedures

Results – Single handed maintenance of system

Highest operating safety and short downtimes.

Sleep Easy & Stress free - Maintenance

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

8

Planning – Easy to Master

Results – Feeds one/multiple difficult materials, heavily varying materials, - Cannot precisely foresee further developments of his process - Highest operating safety and achieve savings through high accuracy

.

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

9

Types of “Accurate” Series Feeders

• 100 Series

• 200 Series

• 600 Series

• 900 Series

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

10

agitation

optimum agitation effect

High operation safety

and accuracy

Evolution of Feeding Technology – Accurate to Proflex

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

11

separate drives for screw/helix and agitation

thereby

optimum agitation frequency

High operation safety

and accuracy

The Features – cont‘d

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

12

Multi-Point Weighing System with 2 SG load cells

thereby

stable weighing system with high natural frequency

The Features – cont‘d

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

13

ProFlex® C The Features

Also for manual refill

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

14

ProFlex® C The Features

Also for manual refill

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

15

ProFlex® C Easy Installation

Host System

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

16

ProFlex® C Easy Installation

Modbus Profibus DP

DeviceNetEthernet TCPEthernet IP

Host System

DC-Touch OP1

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

17

LIW Feeders – Food Industry

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

18

Weighing and feeding in the food processing industry

• MechaTron® Hygienic

Materials: stainless steel SS316sealings and synthetics FDA approved

Surface: Ra < 0,8ym, electropolished

Welding seams: non-stop, side in contact with theproduct additionally ground

Feeding screw: full material, lathed

Lubricants: food-safe

Main frame broadened, foreasy dismantling of feed trough

Feed hopper PU white,FDA approved

Clamping collar with snap closing

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

19

MULTIDOS F

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

20

Foodstuffs Feeding of Potato Starch

worm shaft penetrated weldedand polished

inner surfaces coated in addition with PTFE

horizontal agitator

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

21

HygieneKonstruktionsrichtlinien

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

22

HygieneKonstruktionsrichtlinien

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

23

HygieneKonstruktionsrichtlinien

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

24

HygieneKonstruktionsrichtlinien

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

25

Kali & Salz, Südsalz as well as the Schweizer Rheinsalinen are the most important salt suppliers Europe-wide and have been customers of Schenck Process for decades. Salt is processed in many ways in almost all industrial branches. In the food industry the largest portion of the table-salt production is used industrially and that for the production of, for instance, meat products, bread, and cheese.

Foodstuffs Salt production and processing

5000105341 – Z51150711/L

Salt productionIn Germany solely rock salt deposits are of significance for the production of salt. For this field Schenck Process mainlysupply beltweighers for the mass-flow acquisition during excavation.

Salt processingIn the processing of salt for, for instance, table salts or pharmaceutical salts for infusion solutions, mainly weighfeeders, loss-in-weight feeders,Big Bag discharge stations, and static weighers, e.g. hopper scales, areused.

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

26

Requirements:

• made completely of stainless steel SS 316

• alternatively: parts in contact with the product and connecting elements of s.s. SS 316, other parts provided with protective coating against aggressive ambience

• weighers without electronics

Foodstuffs Salt production and processing

5000105341 – Z51150711/L

MULTIBELT in the salt production

MULTIDOS – M, komplett in Edelstahl SS 316für die Salzaufbereitung

© S

che

nck

Pro

cess

Gm

bH

20

07S

lide

No

27

Strengths of “SCHENCK” Feeders Load cells ( resolution 16,000,000 d vs 1,000,000 )

Strain guage load cell compared to vibrating wire digital load cell (fragile)

Shunt force absorbtion – mounting ring in flex hopper

Dismantling process

Stronger electronics and controls (EMC in built)

Wider range

Industrial cleaning, industrial tightness, possibility of high pressure wet / air cleaning

Hopper program

Strong controllers – INTECONT / DISOCONT –faster configuration tool in hazardous environment

Standardized AC drives