loveshaw cf5 e owners manual

LITTLE DAVID

OWNERS MANUAL

CF5/C/E

THE LOVESHAW CORPORATION LOVESHAW - EUROPE 2206 EASTON TURNPIKE, BOX 83 UNIT 9, BRUNEL GATE SOUTH CANAAN, PA 18459 W. PORTWAY INDUSTRIAL ESTATE ANDOVER, HAMPSHIRE SP103SL TEL: (570) 937-4921 ENGLAND

FAX: (570) 937-4370 44-264-3575-11 P/N: PM-CF5/EV

LOVESHAW an ITW COMPANY

TABLE OF CONTENTS SECTION #1 GENERAL SAFETY PRECAUTIONS SECTION #2 MACHINE SPECIFICATIONS SECTION #3 INSTALLATION PROCEDURE SECTION #4 SEQUENCE OF OPERATION SECTION #5 MACHINE ADJUSTMENTS SECTION #6 MACHINE OPERATION SECTION #7 TROUBLE SHOOTING SECTION #8 WARRANTY SECTION #9 TABLE OF CONTENTS ILLUSTRATED ASSEMBLIES SECTION #10 ELECTRICAL


GENERAL SAFETY PRECAUTIONS BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT, READ THE FOLLOWING PRECAUTIONS CAREFULLY: 1. THIS MACHINE IS EQUIPPED WITH MOVING PARTS. DO NOT PLACE HANDS IN THE MACHINE WHEN PARTS ARE MOVING. 2. DO NOT BYPASS ANY DESIGNED-IN SAFETY FEATURES SUCH AS INTERLOCKS, GUARDS OR SHIELDS. 3. DO NOT PLACE HANDS OR BODY INSIDE CONFINES OF MACHINE WHILE IT IS RUNNING. 4. SAFETY GLASSES SHOULD BE WORN WHEN WORKING ON OR AROUND MACHINE.


MACHINE SPECIFICATIONS MACHINE MODEL: CF5 INFEED/OUTFEED HEIGHT: MINIMUM: MAXIMUM: 22 1/4” 30 1/4” BOX CAPACITY: MINIMUM: MAXIMUM: LENGTH: 8” (203 mm) 26 1/2” (672 mm) WIDTH: 6” (152 mm) 20” (508mm) HEIGHT: 3.5” (89 mm) unlimited MACHINE SPEED: UP TO 15 BOXES PER/MIN., DEPENDING ON BOX SIZE AND OPERATOR’S DEXTERITY. MACHINE SIZE: LENGTH: 37.5” (953 mm) WIDTH: 26“ (660 mm) HEIGHT: 22” (559 mm) AIR REQUIREMENTS: 3 SCFM @ 40 - 50 PSI CF5 FEATURES:

* ERECTS BOXES WITHOUT USING ANVIL PLATE * ERECTED BOXES ARE POSITIONED ON ROLLER BED FOR EASY TRANSFER TO CASE SEALER * THREE POINT SAFETY SWITCH ACTUATION PROTECTS AGAINST ACCIDENTAL STARTING * ONE MINUTE BOX SIZE CHANGE-OVER * FLAP FOLDING SYSTEM POWER FOLDS ALL BOTTOM FLAPS * MAJOR FLAPS, KEEP BOTTOM FLAPS OF BOX ALIGNED FOR HASSLE FREE FOLDING * MECHANICAL BOX HOLD DOWN, KEEPS BOX IN PLACE FOR HANDS FREE BOX LOADING * CAN BE EASILY INCORPORATED WITH ANY CASE SEALER IN THE INDUSTRY * STAINLESS STEEL COVERS * CORROSION RESISTANT CONSTRUCTION * WELDED FRAME * POWDER COAT FINISH * SLIDE AND LOCK LEGS * ARTICULATING SIDE ROLLER DESIGN FOR EASE OF LOADING * PROGRAMMABLE LOGIC CONTROL SEQUENCE


INSTALLATION PROCEDURE

EXERCISE CARE WHEN HANDLING THIS MACHINE, A SUDDEN JOLT OR JAR MAY CAUSE SERIOUS DAMAGE. DO NOT REMOVE THE SHIPPING SKID UNTIL MACHINE HAS BEEN MOVED TO A POINT OF INSTALLATION. THE SKID IS DESIGNED FOR EASY AND SAFE HANDLING OF YOUR MACHINE. UNPACK MACHINE AND REMOVE ANY MATERIALS USED TO PROTECT COMPONENTS DURING SHIPPING. IF MACHINE IS PLACED DIRECTLY ON FLOOR, FRAME BASE MUST BE LEVEL TO ENSURE PERSONAL SAFETY, PREVENT UNDO STRESS TO THE FRAME, AND MAXIMUM PERFORMANCE. THE CF5 IS INTENDED TO OPERATE IN A HORIZONTAL POSITION. DO NOT ATTEMPT TO TILT THE CF5 TOWARD THE OPERATOR, THIS WILL CAUSE EXCESSIVE WEAR ON THE BOX WIDTH ADJUSTMENT ASSEMBLY AND MAY CAUSE IT TO JAM OR EVEN DAMAGE THE WIDTH ADJUSTMENT SCREW. THE CF5 SHOULD BE SECURELY MOUNTED IN-LINE WITH ADJOINING EQUIPMENT TO PREVENT IT FROM MOVING AS IT OPERATES. AIR SUPPLY MAY COME FROM EITHER A SEPARATE SOURCE OR BY TAPPING OFF THE SUPPLY OF AN ADJOINING CASE SEALER. THE AIR SUPPLY TO THE MACHINE SHOULD BE CLEAN AND DRY, AS THE FILTER IS ONLY MEANT TO REMOVE MINOR PARTICLES OR SLIGHT AMOUNTS OF MOISTURE IN THE AIR LINE. DIRT OR MOISTURE CAN CAUSE THE ERRATIC OPERATION OF CONTROL VALVES. AIR SHOULD BE SET AT 50 PSI, WITH A MINIMUM OF 40 PSI AND A MAXIMUM OF 60 PSI.


MACHINE ADJUSTMENTS CAUTION: BEFORE MAKING ANY CHANGES OR ADJUSTMENTS, SWITCH OFF OR DISCONNECT ELECTRICAL AND AIR SUPPLY TO THE MACHINE (*). FOLLOW OSHA LOCK OUT / TAG OUT PROCEDURE. MACHINE SET UP: SET-UP FOR THE CF5 CONSISTS OF THREE SEPARATE ADJUSTMENTS:

- BOX WIDTH (*) - BOX LENGTH - POSITION OF MAJOR FLAP FOLDER PLATES (**)

(*) THIS ADJUSTMENT REQUIRES MACHINE TO BE TURNED ON. (**) AFTER INITIAL SET-UP, THIS ADJUSTMENT IS REQUIRED ONLY WHEN THERE IS A LARGE DIFFERENCE IN BOX SIZE. BOX WIDTH (1): 1. ATTACH THE HAND CRANK (SUPPLIED WITH THE MACHINE) ON THE SQUARE SHAFT THAT EXTENDS FROM EITHER SIDE OF THE FRAME. OPEN THE FRAME WIDER THAN THE BOX.

2. TURN MACHINE ON. THIS MOVES ROLLER PLATES AND ROLLERS OUT OF THE WAY SO OPERATOR CAN MAKE AN EASY AND PROPER ADJUSTMENT. 3. OPEN A BLANK BOX AND INSERT IT INTO THE MACHINE.


4. USING THE HAND CRANK, TURN WIDTH ADJUSTMENT UNTIL THE BOX HOLD-DOWN ROLLERS ARE LIGHTLY GRIPPING THE SIDES OF THE BOX. IT SHOULD BE EASY TO INSERT THE BOX WITHOUT FORCE.

BOX LENGTH (2): 1. REMOVE BOX. LOOSEN THE CLAMP AT THE BASE OF THE FRONT MINOR FLAP FOLDING ASSEMBLY.

(MINOR FLAP FOLDING ASSEMBLY)

MINOR FLAP FOLDER

BOX HOLD- DOWN ROLLER


2. REINSERT BOX INTO THE MACHINE AND POSITION IT 1/2” BACK FROM THE MINOR FLAP FOLDER AT THE EXIT END OF THE MACHINE. PUSH THE MINOR FLAP FOLDER FORWARD UNTIL IT JUST CONTACTS THE BACK OF THE BOX. REMOVE THE BOX AND TIGHTEN THE MINOR FLAP FOLDER CLAMP.

MAJOR FLAP FOLDER PLATES (3): THERE ARE TWO MAJOR FOLDER PLATES ON EACH SIDE OF THE MACHINE, ONE SMALLER AND ONE LARGER THAT ARE ADJUSTED INDIVIDUALLY. THE MAJOR FLAP FOLDING PLATES AND WHEELS MAY BE EXTENDED TO PROVIDE ADDITIONAL SUPPORT FOR WIDE HEAVY BOXES OR RETRACTED FOR NARROW BOXES. CAUTION: DO NOT SET MAJOR FLAP FOLDING PLATES IN THE EXTENDED POSITION WHILE RUNNING VERY NARROW BOXES. THIS WILL CAUSE THE MAJOR FLAP FOLDING WHEELS TO CONTACT THE MINOR FLAP FOLDING ASSEMBLY AND WEDGE AGAINST THE BOTTOM CONTROL/FLAP OPENER BRACKET. IF FORCED, EITHER OF THESE CONDITIONS CAN DAMAGE MACHINE COMPONENTS.


1. ON EACH SIDE, LOOSEN THE FOUR SOCKET HEAD CAP SCREWS THAT HOLD THE FOLDER PLATES IN PLACE. SLIDE THE FRONT (LARGER) MAJOR FOLDER PLATE TO DESIRED POSITION AND RETIGHTEN THE SCREWS. REPEAT PROCEDURE FOR THE REAR (SMALLER ) FOLDER PLATE.

CAUTION: FOR VERY WIDE BOXES, THE SMALLER FOLDER PLATE WILL NOT BE ABLE TO BE EXTENDED AS FAR AS THE LARGER PLATE.

FRONT (LARGER) MAJOR FOLDER

PLATE

PLATE ADJUSTMENT SOC. HEAD CAP SCREWS

REAR (SMALLER) MAJOR FOLDER

PLATE


MACHINE OPERATION BEFORE STARTING MACHINE, DISCONNECT COMPRESSED AIR AND ELECTRICAL POWER TO THE UNIT. ACTUATE ALL MOVING PARTS BY HAND TO CHECK ADJUSTMENTS FOR ANY MECHANICAL OBSTRUCTION. RECONNECT UTILITIES AND TURN ON MACHINE. KEEP HANDS CLEAR OF MOVING PARTS. ERECTING A BOX: 1. OPEN AND SQUARE OFF BOX.

2. PLACE BOX, BOTTOM OPEN, INTO CF5. PUSH THE BOX DOWN UNTIL IT MAKES CONTACT WITH

THE TWO BOTTOM PHOTO EYES. 3. THE MACHINE WILL FOLD THE FRONT AND REAR MINOR FLAPS FIRST, AND THEN THE TWO SIDE MAJOR

FLAPS. THE BOX IS HELD IN PLACE AND IS READY TO FILL, IF DESIRED. 4. WHEN THE BOX IS ERECTED (AND FILLED), PUSH IT OUT OF THE CF5 FOR THE NEXT OPERATION. 5. AS THE TRAILING END OF THE BOX BREAKS CONTACT WITH THE PHOTO EYE, THE CF5 WILL AUTOMATICALLY RESET FOR THE NEXT BOX.


OPERATING CYCLE: 1. THERE ARE THREE PHOTO EYES THAT MUST BE ACTUATED FOR THE MACHINE CYCLE TO START. THE TWO PHOTO EYES (NOT SHOWN) ACTUATED BY THE BOTTOM EDGES OF THE MAJOR FLAPS, AND THE SIDE PHOTO EYE (NOT SHOWN) ACTUATED BY THE SIDE OF THE BOX.

(PHOTO EYE PLACEMENT) 2. THE TWO SMALL LEVERS OF THE MAJOR FLAP OPENERS TEMPORARILY OPEN THE MAJOR FLAPS AS

THE MINOR FLAPS ARE FOLDED.

(MAJOR FLAP OPENERS)

MAJOR FLAP OPENER (FLIPS

UP TO OPEN)

SIDE PHOTO EYE

BOTTOM PHOTO EYES


3. THE MINOR FLAP FOLDERS FOLD BOTH END FLAPS ON THE BOTTOM OF THE BOX AND THEN RETRACT.

(REAR MINOR FLAP FOLDER)

(FRONT MINOR FLAP FOLDER)

REAR MINOR FLAP FOLDER

FRONT MINORFLAP FOLDER


4. THE MAJOR FLAP FOLDERS THEN FOLD BOTH SIDE FLAPS ON THE BOTTOM OF THE BOX AND STAY IN POSITION TO SUPPORT THE BOX FOR FILLING. THE HOLD DOWN ROLLERS THEN EXTEND OUTWARD

TO HOLD THE BOX IN POSITION.

(MAJOR FLAP FOLDERS) 5. AS THE OPERATOR PUSHES THE BOX OUT OF THE MACHINE, THE WHEELED BODY SWITCH RESETS AND THE MACHINE IS READY FOR THE NEXT BOX.

MAJOR FLAP FOLDERS AND

WHEELS


(BOX LENGTH SCALE)

(BOX WIDTH SCALE)


TROUBLESHOOTING GUIDE A. DURING FOLDING OR FILLING CYCLE, 1. CHECK TO SEE IF WIDTH ADJUSTMENT IS CORRECT. BOX RELEASES, ALL FLAPS DROP. IF IT IS TOO WIDE, THE PHOTO EYE THAT

CONTACTS THE SIDE OF THE BOX WILL RESET AND CAUSE THE MACHINE TO RETURN TO THE START POSITION. 2. SHAKING THE BOX TO LEVEL THE CONTENTS CAN CAUSE THE PHOTO EYE TO RESET. B. MAJOR FLAPS HAVE PROBLEMS FOLDING 1. MAKE SURE THE MAJOR FLAP OPENERS ARE AND CAUSE INNER EDGES OF MINOR FLAPS SET CORRECTLY SO THEY TEMPORARILY TO BE FOLDED OVER. OPEN THE MAJOR FLAPS WIDER AND ALLOW THE MINOR FLAPS TO CLEAR THE INSIDE OF THE MAJOR FLAPS BEFORE RELEASING. 2. CHECK THAT AIR PRESSURE IS ADEQUATE AND THAT AIR PRESSURE DOES NOT DROP DURING THE CYCLE. C. DURING MINOR FLAP FOLDING, BACK 1. BE SURE THAT THE BOX WIDTH SETTING DOES

OR FRONT OF BOX COLLAPSES INWARD. NOT HOLD BOX TOO TIGHTLY. 2. CHECK THE AIR PRESSURE SETTING. 3. CHECK THAT THE SCORING ON THE BOX IS ADEQUATE AND PROMOTES FOLDING. D. BOX TRANSFER FROM CF5 1. CHECK THE HEIGHT OF THE ROLLERS AT INTO CASE SEALER IS THE OUTFEED END OF THE CF5 AND THAT NOT SMOOTH. THE BOX CLEARS THE MACHINE FRAME. 2. CHECK THE ALIGNMENT OF THE MACHINES TO EACH OTHER. MAKE SURE THE WORKING SURFACE (HEIGHT) OF BOTH MACHINES ARE CO-PLANAR.


WARNING: ALTHOUGH THE CF5 CAN BE USED WITH COMPETITIVE CASE SEALER/TAPERS, LOVESHAW ASSUMES NO RESPONSIBILITY FOR SAFETY ISSUES RESULTING FROM THESE APPLICATIONS. WE DO NOT RECOMMEND USING THE CF5 IN CLOSE PROXIMITY WITH CONVENTIONAL KICKERS AND/OR THREE FLAP FOLDERS. CAUTION: BEFORE CONNECTING THE AIR SUPPLY TO THE MACHINE, BE SURE THAT THE MAIN ON/OFF AT THE AIR CONNECTION IS SHUT OFF AND THAT THE RED EMERGENCY STOP BUTTON IS PUSHED DOWN. FOLLOW OSHA LOCK OUT / TAG OUT PROCEDURES. BEFORE DOING ANY MAINTENANCE OR SERVICE, BE SURE THAT THE MACHINE IS DISCONNECTED FROM THE AIR SOURCE AND ELECTRICAL POWER. THIS WILL PREVENT ACCIDENTAL MACHINE MOVEMENTS THAT COULD RESULT IN PERSONAL INJURY. NEVER LEAVE THE MACHINE UNATTENDED WHILE THE MACHINE IS TURNED ON. MACHINE SHOULD ONLY BE OPERATED BY QUALIFIED PERSONNEL!!!!!!

Little David® Warranty For: CASE FORMER MODELS

CF20-T, CF30-T, CF40-T, CF40T-XL MODELS 1 YEAR WARRANTY ON DRIVE MOTOR 1 YEAR WARRANTY ON GEAR REDUCER 3 YEAR WARRANTY ON TAPE CARTRIDGE (EXCEPT FOR MOVING PARTS THAT ARE SUBJECT TO NORMAL

WEAR, TEAR AND REPLACEMENT, WHICH ARE WARRANTED ONLY TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP.)

1 YEAR ON PLC 1 YEAR ALL OTHER PARTS (EXCEPT FOR WEAR AND MOVING PARTS.)

For: CASE FORMER MODEL CF5 1 YEAR ON PLC 1 YEAR ALL OTHER PARTS (EXCEPT FOR WEAR AND MOVING PARTS.)

*LIMITED WARRANTY – LOVESHAW, AN ITW COMPANY (HEREIN AFTER “LOVESHAW”) WARRANTS ONLY THAT THE GOODS SOLD BY IT SHALL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP, UNDER PROPER AND NORMAL USE AND MAINTENANCE, AS FOLLOWS: DRIVE MOTOR - 1 YEAR GEAR REDUCER - 1 YEAR TAPE CARTRIDGE - 3 YEARS (EXCEPT FOR MOVING PARTS THAT ARE SUBJECT TO NORMAL


PLC - 1 YEAR ALL OTHER PARTS - 1 YEAR (EXCEPT FOR MOVING PARTS THAT ARE SUBJECT TO NORMAL


THE WARRANTY PERIOD SHALL COMMENCE AS OF THE DATE OF DELIVERY TO THE PURCHASER. THE OBLIGATION OF LOVESHAW UNDER THIS WARRANTY IS STRICTLY LIMITED TO THE COST OF REPAIRING OR REPLACING, AS LOVESHAW MAY ELECT, ANY PART OR PARTS THAT PROVE IN LOVESHAW’S JUDGMENT TO HAVE BEEN DEFECTIVE IN MATERIAL OR WORKMANSHIP AT THE TIME THE GOODS WERE SHIPPED FROM LOVESHAW’S PLANT. ANY WARRANTY CLAIM NOT MADE IN WRITING TO LOVESHAW AT ITS HOME OFFICE WITHIN THE APPLICABLE WARRANTY PERIOD AND WITHIN 10 DAYS OF FAILURE WILL NOT BE VALID. THIS IS THE SOLE AND EXCLUSIVE REMEDY AVAILABLE UNDER THIS WARRANTY. UNDER NO CIRCUMSTANCES WILL LOVESHAW BE LIABLE FOR INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES. IF REQUESTED BY LOVESHAW, PURCHASER SHALL RETURN ANY DEFECTIVE PART OR PARTS TO LOVESHAW’S PLANT, FREIGHT PREPAID. ALL WARRANTY PART REPLACEMENTS AND REPAIRS MUST BE MADE BY LOVESHAW OR A LOVESHAW AUTHORIZED TO HANDLE THE GOODS COVERED BY THIS WARRANTY. ANY OUTSIDE WORK OR ALTERATIONS DONE WITHOUT LOVESHAW’S PRIOR WRITTEN APPROVAL WILL RENDER THIS WARRANTY VOID. LOVESHAW, AN ITW COMPANY WILL NOT ASSUME ANY EXPENSE OR LIABILITY FOR ANY REPAIRS MADE TO ITS GOODS OUTSIDE ITS WORKS WITHOUT ITS PRIOR WRITTEN CONSENT. THIS WARRANTY SHALL NOT APPLY TO ANY ITEM THAT HAS NOT BEEN USED, OPERATED, AND MAINTAINED IN ACCORDANCE WITH LOVESHAW’S RECOMMENDED PROCEDURES LOVESHAW SHALL HAVE NO LIABILITY WHATSOEVER WHERE THE GOODS HAVE BEEN ALTERED, MISUSED, ABUSED OR INVOLVED IN AN ACCIDENT. NO PERSON IS AUTHORIZED TO MAKE ANY WARRANTY OR TO CREATE ANY LIABILITY BINDING UPON LOVESHAW. WHICH IS NOT STATED IN THIS WARRANTY. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, WHICH ARE HEREBY EXCLUDED. IN PARTICULAR, THE IMPLIED WARRANTY OF MERCHANTABILITY, AS WELL AS THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED.

LOVESHAW AN ITW COMPANY 2206 EASTON TURNPIKE, BOX 83 SOUTH CANAAN, PA 18459 TEL: 570.937.4921 - 800.572.3434 - FAX: 570.937.3229


TABLE OF CONTENTS ILLUSTRATED REPLACEMENT PARTS

FRAME ASSEMBLY FRONT MINOR FOLDER ASSEMBLY REAR MINOR FLAP FOLDER ASSEMBLY WIDTH ADJUSTMENT ASSEMBLY PRE FOLDER ASSEMBLY MAJOR FLAP FOLDER ASSEMBLY PNEUMATIC ASSEMBLY ELECTRICAL

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8

LADDER LOGIC - CF5CF5.RSS

LADDER LOGIC - CF5

Program File List

Page 1 Friday, March 11, 2011 - 13:25:14

Name Number Type Rungs Debug Bytes

[SYSTEM] 0 SYS 0 No 0 1 SYS 0 No 0SUBROUTINE 2 LADDER 6 No 48CONDITION 3 LADDER 1 No 3START 4 LADDER 3 No 77SEQUENCER 5 LADDER 7 No 291TIMERS 6 LADDER 7 No 80OUTPUTS 7 LADDER 6 No 138 8 LADDER 1 No 3 9 LADDER 1 No 3 10 LADDER 1 No 3 11 LADDER 1 No 3 12 LADDER 1 No 3 13 LADDER 1 No 3 14 LADDER 1 No 3 15 LADDER 1 No 3 16 LADDER 1 Yes 3

LADDER LOGIC - CF5

Data File List


Name Number Type Scope Debug Words Elements Last

OUTPUT 0 O Global No 3 1 O:0INPUT 1 I Global No 6 2 I:1STATUS 2 S Global No 0 33 S:32BINARY 3 B Global No 32 32 B3:31TIMER 4 T Global No 120 40 T4:39COUNTER 5 C Global No 96 32 C5:31CONTROL 6 R Global No 48 16 R6:15INTEGER 7 N Global No 105 105 N7:104

LADDER LOGIC - CF5

LAD 2 - SUBROUTINE --- Total Rungs in File = 6


0000JSR

Jump To SubroutineSBR File Number U:3

JSR

MACHINEFLAP FOLDERSCONDITIONALLOGICSUBROUTINE

0001JSR


JSR

MACHINEFLAPFOLDERSSTARTSUBROUTINE

0002JSR


JSR

MACHINEFLAPFOLDERSSEQUENCERSUBROUTINE

0003JSR


JSR

MACHINEFLAPFOLDERSTIMERSSUBROUTINE

0004JSR


JSR

MACHINEFLAPFOLDERSOUTPUTSUBROUTINE

0005 END

LADDER LOGIC - CF5

LAD 3 - CONDITION --- Total Rungs in File = 1


0000 END

LADDER LOGIC - CF5

LAD 4 - START --- Total Rungs in File = 3


WHEN THE START BUTTON IS DEPRESSED THE DUMP VALVE SV1 IS ENERGIZED. FLAP FOLDING LOGIC ISDELAYED TO ALLOW AIR PRESSURE TO BUILD UP IN THE MACHINE TO ITS PROPER SET POINT.

0000I:0

0 1761-Micro

MACHINEE-ETOPPUSHBUTTONESTOP

I:0

1 1761-Micro

MACHINESTARTPUSHBUTTONPB1

T4:1

EN

MACHINELOGICSTART UPTIMEDELAY

EN

DN

TONTimer On DelayTimer T4:1Time Base 1.0Preset 2<Accum 2<

TON


O:0

0 1761-Micro

MAINAIRDUMPSOLENOIDVALVESV1

O:0

4 1761-Micro

MACHINERUNNINGINDICATORILLUMINATEDSTART SWITCHPB1_LT

WHEN THE MACHINE START UP TIMER REACHES ITS PRESET THE MACHINE RUNNING BIT IS SET. THIS ALLOWSTHE FLAP FOLDING OPERATION TO START WHEN A BOX IS INTRODUCED INTO THE MACHINE.

0001T4:1

DN


B3:6

4

INTERNALRELAYMACHINESTARTLATCH

0002 END

LADDER LOGIC - CF5

LAD 5 - SEQUENCER --- Total Rungs in File = 7


WHEN THE OUTPUT IS ENERGIZED IT ENABLES THE SEQUENCER TO START.

0000I:0

2 1761-Micro

BOXPRESENTPHOTOELECTRICSENSORPE1

I:0

3 1761-Micro

MAJORFLAPSPHOTOELECTRICSENSORPE2

N7:20

1

FLAPFOLDERCYCLESEQUENCERSTEP 1

N7:20

2


N7:20

3


N7:20

4


N7:20

5


N7:20

6

FLAPFOLDERCYCLESEQUENCERRE-CYCLE

OSRB3:0

15

INTERNALRELAYONE SHOTLOGICINSTRUCTION

B3:1

0

INTERNALRELAYINITIATEMACHINESEQUENCER

THE SEQUENCER INSTRUCTION CONTROLS THE FUNCTION OF THE MACHINE CYCLE.

0001B3:1

0

INTERNALRELAYINITIATEMACHINESEQUENCER

B3:1

1

INTERNALRELAYSEQUENCERADVANCESIGNAL

EN

DN

SQOSequencer OutputFile #N7:1Mask 0FFFhDest N7:20Control R6:1Length 7<Position 0<

SQO

MACHINEFLAPFOLDERSEQUENCERREGISTER

THIS RUNG RESETS THE SEQUENCER AT THE END OF EACH CYCLE OR DURING AN E-STOP.

0002B3:6

4


T4:5

DN

MACHINEFLAP FOLDERSEQUENCERRE-CYCLETIME DELAY

RESR6:1

MACHINEFLAPFOLDERSEQUENCERREGISTER

CLRClearDest N7:20 0<

CLR

MACHINEFLAPFOLDERCYCLESEQUENCER

0003T4:1

DN


MCR

LADDER LOGIC - CF5

LAD 5 - SEQUENCER --- Total Rungs in File = 7


WHEN THE OUTPUT IS ENERGIZED IT ADVANCES THE SEQUENCER ONE POSITION. THE OUTPUT IS ENERGIZEDAFTER EVERY STEP OF THE CYCLE HAS BEEN COMPLETED.

0004N7:20

1


T4:2

DN

MAJORFLAP FOLDEROPENERSTIMEDELAY

N7:20

2


I:0

5 1761-Micro

MINOR FLAPFOLDEREXTENDEDPROXIMITYSWITCHPX1B

N7:20

3


I:0

7 1761-Micro

MAJORFLAP FOLDEREXTENDEDPROXIMITYSWITCHPX2B

N7:20

4


I:0

2 1761-Micro

BOXPRESENTPHOTOELECTRICSENSORPE1

N7:20

5


I:0

6 1761-Micro

MAJORFLAP FOLDERHOME POSITIONPROXIMITYSWITCHPX2A

N7:20

6


T4:5

DN


OSRB3:1

2

INTERNALRELAYONE SHOTLOGICINSTRUCTION

B3:1

1

INTERNALRELAYSEQUENCERADVANCESIGNAL

0005 MCR

0006 END

LADDER LOGIC - CF5

LAD 6 - TIMERS --- Total Rungs in File = 7


0000B3:6

4


MCR

THE TIMER CONTROLS WHEN THE FLAP OPENERS WILL RESET.

0001O:0

2 1761-Micro

MAJORFLAPPRE - FOLDERSOLENOIDVALVESV3

EN

DN


TON

MAJORFLAP FOLDEROPENERSTIMEDELAY

THE TIMER CONTROLS HOW LONG THE MINOR FLAPS ARE EXTENDED.

0002N7:20

3


EN

DN


TON

MINORFLAPFOLDEREXTENDEDTIME DELAY

THE TIMER DELAYS WHEN THE MAJOR FLAP FOLDERS WILL EXTEND.

0003N7:20

3


EN

DN


TON

MAJORFLAPFOLDERTRIGGERTIME DELAY

THE TIMER ALLOWS FOR FLAP FOLDERS TO GE TO THEIR HOME POSITION BEFORE THE NEXT CYCLE CAN START.

0004N7:20

6


EN

DN


TON


0005 MCR

0006 END

LADDER LOGIC - CF5

LAD 7 - OUTPUTS --- Total Rungs in File = 6


0000B3:6

4


MCR

WHEN THE OUTPUT IS ENERGIZED THE MINOR FLAP FOLDERS ARTICULATE.

0001N7:20

2


I:0

4 1761-Micro

MINOR FLAPFOLDERHOME POSITIONPROXIMITYSWITCHPX1A

O:0

1 1761-Micro

MINORFLAPFOLDERSSOLENOIDVALVESV2

T4:3

DN

MINORFLAPFOLDEREXTENDEDTIME DELAY

O:0

1 1761-Micro

MINORFLAPFOLDERSSOLENOIDVALVESV2

WHEN THE OUTPUT IS ENERGIZED THE MAJOR FLAP OPENERS ARTICULATE. THE FINGERS PULL BACK ON THEMAJOR FLAPS ALLOWING THE MINOR FLAPS TO FOLD PROPERLY.

0002N7:20

1


O:0

2 1761-Micro


N7:20

3


O:0

2 1761-Micro


LADDER LOGIC - CF5

LAD 7 - OUTPUTS --- Total Rungs in File = 6


WHEN THE OUTPUT IS ENERGIZED THE MAJOR FLAP FOLDERS ARTICULATE.

0003T4:4

DN

MAJORFLAPFOLDERTRIGGERTIME DELAY

I:0

6 1761-Micro

MAJORFLAP FOLDERHOME POSITIONPROXIMITYSWITCHPX2A

O:0

3 1761-Micro

MAJORFLAPFOLDERSSOLENOIDVALVESV4

N7:20

5


O:0

3 1761-Micro

MAJORFLAPFOLDERSSOLENOIDVALVESV4

0004 MCR

0005 END

LADDER LOGIC - CF5

RSLogix 500 Cross Reference Report - Sorted by Address


O:0/0 - {SV1} MAIN AIR DUMP SOLENOID VALVE OTE - File #4 START - 0O:0/1 - {SV2} MINOR FLAP FOLDERS SOLENOID VALVE OTE - File #7 OUTPUTS - 1 XIC - File #7 OUTPUTS - 1O:0/2 - {SV3} MAJOR FLAP PRE - FOLDER SOLENOID VALVE OTE - File #7 OUTPUTS - 2 XIC - File #6 TIMERS - 1 File #7 OUTPUTS - 2O:0/3 - {SV4} MAJOR FLAP FOLDERS SOLENOID VALVE OTE - File #7 OUTPUTS - 3 XIC - File #7 OUTPUTS - 3O:0/4 - {PB1_LT} MACHINE RUNNING INDICATOR ILLUMINATED START SWITCH OTE - File #4 START - 0I:0/0 - {ESTOP} MACHINE E-ETOP PUSH BUTTON XIC - File #4 START - 0I:0/1 - {PB1} MACHINE START PUSH BUTTON XIC - File #4 START - 0I:0/2 - {PE1} BOX PRESENT PHOTO ELECTRIC SENSOR XIC - File #5 SEQUENCER - 0 XIO - File #5 SEQUENCER - 4I:0/3 - {PE2} MAJOR FLAPS PHOTO ELECTRIC SENSOR XIC - File #5 SEQUENCER - 0I:0/4 - {PX1A} MINOR FLAP FOLDER HOME POSITION PROXIMITY SWITCH XIC - File #7 OUTPUTS - 1I:0/5 - {PX1B} MINOR FLAP FOLDER EXTENDED PROXIMITY SWITCH XIC - File #5 SEQUENCER - 4I:0/6 - {PX2A} MAJOR FLAP FOLDER HOME POSITION PROXIMITY SWITCH XIC - File #5 SEQUENCER - 4 File #7 OUTPUTS - 3I:0/7 - {PX2B} MAJOR FLAP FOLDER EXTENDED PROXIMITY SWITCH XIC - File #5 SEQUENCER - 4B3:0/15 - INTERNAL RELAY ONE SHOT LOGIC INSTRUCTION OSR - File #5 SEQUENCER - 0B3:1/0 - INTERNAL RELAY INITIATE MACHINE SEQUENCER OTE - File #5 SEQUENCER - 0 XIC - File #5 SEQUENCER - 1B3:1/1 - INTERNAL RELAY SEQUENCER ADVANCE SIGNAL OTE - File #5 SEQUENCER - 4 XIC - File #5 SEQUENCER - 1B3:1/2 - INTERNAL RELAY ONE SHOT LOGIC INSTRUCTION OSR - File #5 SEQUENCER - 4B3:6/4 - INTERNAL RELAY MACHINE START LATCH OTE - File #4 START - 1 XIC - File #6 TIMERS - 0 File #7 OUTPUTS - 0 XIO - File #5 SEQUENCER - 2T4:1 - MACHINE LOGIC START UP TIME DELAY TON - File #4 START - 0T4:1/DN - XIC - File #4 START - 1 File #5 SEQUENCER - 3T4:1/EN - XIC - File #4 START - 0T4:2 - MAJOR FLAP FOLDER OPENERS TIME DELAY TON - File #6 TIMERS - 1T4:2/DN - XIC - File #5 SEQUENCER - 4T4:3 - MINOR FLAP FOLDER EXTENDED TIME DELAY TON - File #6 TIMERS - 2T4:3/DN - XIO - File #7 OUTPUTS - 1T4:4 - MAJOR FLAP FOLDER TRIGGER TIME DELAY TON - File #6 TIMERS - 3T4:4/DN - XIC - File #7 OUTPUTS - 3T4:5 - MACHINE FLAP FOLDER SEQUENCER RE-CYCLE TIME DELAY TON - File #6 TIMERS - 4T4:5/DN - XIC - File #5 SEQUENCER - 2, 4R6:1 - MACHINE FLAP FOLDER SEQUENCER REGISTER RES - File #5 SEQUENCER - 2 SQO - File #5 SEQUENCER - 1N7:1 - MACHINE FLAP FOLDER CYCLE SEQUENCER SQO - File #5 SEQUENCER - 1FILE N7:1 LEN:8 - SQO - File #5 SEQUENCER - 1N7:20 - MACHINE FLAP FOLDER CYCLE SEQUENCER CLR - File #5 SEQUENCER - 2 SQO - File #5 SEQUENCER - 1N7:20/1 - FLAP FOLDER CYCLE SEQUENCER STEP 1 XIC - File #5 SEQUENCER - 4 File #7 OUTPUTS - 2 XIO - File #5 SEQUENCER - 0N7:20/2 - FLAP FOLDER CYCLE SEQUENCER STEP 2 XIC - File #5 SEQUENCER - 4 File #7 OUTPUTS - 1 XIO - File #5 SEQUENCER - 0N7:20/3 - FLAP FOLDER CYCLE SEQUENCER STEP 3 XIC - File #5 SEQUENCER - 4 File #6 TIMERS - 2, 3 XIO - File #5 SEQUENCER - 0 File #7 OUTPUTS - 2

LADDER LOGIC - CF5

RSLogix 500 Cross Reference Report - Sorted by Address


N7:20/4 - FLAP FOLDER CYCLE SEQUENCER STEP 4 XIC - File #5 SEQUENCER - 4 XIO - File #5 SEQUENCER - 0N7:20/5 - FLAP FOLDER CYCLE SEQUENCER STEP 5 XIC - File #5 SEQUENCER - 4 XIO - File #5 SEQUENCER - 0 File #7 OUTPUTS - 3N7:20/6 - FLAP FOLDER CYCLE SEQUENCER RE-CYCLE XIC - File #5 SEQUENCER - 4 File #6 TIMERS - 4 XIO - File #5 SEQUENCER - 0U:3 - MACHINE FLAP FOLDERS CONDITIONAL LOGIC SUBROUTINE JSR - File #2 SUBROUTINE - 0U:4 - MACHINE FLAP FOLDERS START SUBROUTINE JSR - File #2 SUBROUTINE - 1U:5 - MACHINE FLAP FOLDERS SEQUENCER SUBROUTINE JSR - File #2 SUBROUTINE - 2U:6 - MACHINE FLAP FOLDERS TIMERS SUBROUTINE JSR - File #2 SUBROUTINE - 3U:7 - MACHINE FLAP FOLDERS OUTPUT SUBROUTINE JSR - File #2 SUBROUTINE - 4

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