low smoke halogen free cables - axon’ cable · halogen free lo smok an zero halogen cables - 6 0...

Low Smoke

Halogen Free cables

High temperature POLIAX-HT thermoplastic wires

© 2010, AXON’ CABLE - ALL rights rEsErvEd - rELEAsEd sEPtEMBEr 2018/ FLOW sMOKE hALOgEN FrEE CABLEs - www.axon-cable.com

AXON’ CABLE S.A.S.2 ROUTE DE CHALONS EN CHAMPAGNE

51210 MONTMIRAIL- FRANCE

TEL : +33 3 26 81 70 00 - FAX : +33 3 26 81 28 83e-mail : [email protected] - www.axon-cable.com

POLIAXHT.indd 3 05/10/2018 11:54:09

Contents

tWistEd PAir hALOgEN FrEE CABLEsiNgLE COrE hALOgEN FrEE CABLE

General information

NON PROPAGATION OF FLAME AND FIRE 4

ThE TERM «ZERO hALOGEN» ....................... 4

COMMON hALOGEN FREE TERMINOLOGY 4

POLIAX-hT GENERAL PROPERTIES ............. 5

ABRASION RESISTANCE ................................. 6

CUT-TROUGh RESISTANCE ............................ 6

OThER RESULTS ............................................... 7

ADVANTAGES ........................................................7

LIMITATIONS .........................................................7

APPLICATIONS ................................................... 7

QUALITY ASSURANCE ...................................... 7

AXON’ REFERENCE IDENTIFICATION

CODE ..................................................................... 8

© 2010, AXON’ CABLE - ALL rights rEsErvEd - rELEAsEd sEPtEMBEr 2018/ F LOW sMOKE hALOgEN FrEE CABLEs - www.axon-cable.com

POLIAXHT.indd 4 05/10/2018 11:54:13

3

Contents

iNdUstriAL FACiLitiEs

hIGh TEMPERATURE POLIAX-hT LSZh ThERMOPLASTIC INSULATED wIRES

siNgLE WirEs, 250 vAC, XBt xxxx tPC ....................................................................................9

shiELdEd & jACKEtEd WirEs, 250 vAC, XBt xxxx tstXB 1 tPC .................................................................. 10 XBt xxxx thstXB 2 tPC ................................................................ 11 XBt xxxx thstXB 3 tPC .................................................................12

siNgLE WirEs, 600 vAC, XB xxxx tPC ....................................................................................13

shiELdEd & jACKEtEd WirEs, 600 vAC, XB xxxx tstXB 1 tPC .....................................................................14 XB xxxx tstXB 2 tPC .....................................................................15 XB xxxx tstXB 3 tPC .....................................................................16

Low Smoke Halogen Free products

this CAtALOgUE is iNtENdEd As A gUidE tO hELP sELECtiON OF AXON’ PrOdUCts. thE iNFOrMAtiON iN this CAtALOgUE is ACCUrAtE tO thE BEst

OF OUr KNOWLEdgE At tiME OF gOiNg tO PriNt, hOWEvEr, AXON’ CANNOt BE hELd LiABLE FOr ANY ErrOrs MAdE

As A rEsULt, iNFOrMAtiON CONtAiNEd hErEiN.ChANgEs ANd MOdiFiCAtiONs CAN BE MAdE tO this BrOChUrE At ANY tiME

WithOUt PriOr NOtiCE.


3

POLIAXHT.indd 3 05/10/2018 11:54:14

Non propagation of flame and fire

in public places, buildings, trains, subways, ships as well as industrial facilities, electrical cables have to work whilst maintaining a high level of security of people and material.in case of fire, the electrical cables shall not cause the fire or spread it. they shall not emit impenetrable, toxic or corrosive fumes that could damage equipment or harm people.AXON’ low smoke and fire cables have been designed to meet the following requirements :

› Non-propagation of flame and fire. › Low or no emission of fumes to allow the rescue team to work without visibility problems. › No emission of toxic fumes to assure the security of the people detained in the premises

affected by the fire.

› No emission of corrosive fumes to save equipment and buildings not affected by the fire.

The term «Zero Halogen»

during a fire, the most dangerous toxic gases emitted are acid gases such as hydrogen chloride (hCi), hydrogen fluoride (hF) and hydrogen bromide (hBr).these gases are produced by the combustion of materials containing halogen materials such as Chlorine, Fluorine, Bromine, iodine and Astatine.As a consequence, insulation materials of cables should not contain halogen materials to meet the security requirements.

AXON’ has listed the insulating materials of primary wires and jacketing according to their reaction to fire. standardized tests have enabled to define the behaviour of the materials with regard to flame and fire propagation, fume opacity, toxicity and corrosivity of the gas emissions.

General information


4

Axon’ CAble,

the manufacturer of

wires, cables,

and cable assemblies,

offers a range of

low Smoke

Halogen Free cables

for public places and

industrial facilities.

This range of cables

has been designed

to avoid propagation

of fire and emission

of toxic fumes

in case of fire.

.

LShF Low Smoke halogen Free LSZh/ LS0h Low Smoke Zero halogen hFFR halogen Free Flame Retardant Zh/0h Zero halogen LSF Low Smoke Fume

Common «Halogen Free» terminology

hALOgEN FrEE CABLEs

POLIAXHT.indd 4 05/10/2018 11:54:17

› high temperature Low smoke halogen Free (LshF/ hFFr) insulation and jacketing solution. › higher thermal, abrasion, and cut-through resistance compared to POLiAX at cost of some flexibility. › still up to 2-3 times more flexible compared to PEEK or Polyimides-type solutions. › POLiAX-ht flexiblity is similar to EtFE with a 30% lower density (low mass solution). › Operating temperature: -40°C +150°C.

General information


5

thE iNFOrMAtiON ON this dAtAshEEt is BAsEd ON dAtA OBtAiNEd BY OUr rEsEArCh ANd is CONsidErEd ACCUrAtE. hOWEvEr, NO WArrANtY is EXPrEssEd Or iMPLiEd rEgArdiNg thE ACCUrACY OF thEsE dAtA ANd thE rEsULts OBtAiNEd FrOM thE UsE thErEOF.

this iNFOrMAtiON is PrOvidEd UPON thE CONditiON thAt thE rECiPiENt shALL CONdUCt tEsts tO dEtErMiNE thE sUitABiLitY OF thE PrOdUCt iN his PArtiCULAr APPLiCAtiON.

POLIAX-HT General properties

TYPICAlPRoPeRTIeS MeTHoD VAlUe

sPECiFiC grAvitY isO 1183 g/ cm3 1.19

hArdNEss isO 868 shore d 72

ABrAsiON internal 0.25 mm - 260 g at 25°C - cycles 5000

at 100°C - cycles 900

at 150°C - cycles 700

CUt trOUgh internal 0.25mm 1mm/ min N 400

tEAr strENgth isO 34 N/mm 13

iZOd NOtChEd isO 180 at 23°C kj/ m² 36

COLd BENd tEst internal EsCC 3901 Ø x 10, 450 g -80°C *PAss

hEAt AgEiNg** internal iEC 60216 -50% elongation hours at 170°C 5000

**Long term ageing tests still ongoing iEC 60216 -50% elongation hours at 150°C ≥ 10000**

tENsiLE strENgth At BrEAK

23°C AstM d 638 MPa ≥ 35

ELONgAtiON At BrEAK 23°C AstM d 638 % ≥ 60

FLEXUrAL MOdULUs 23°C isO 178 MPa ≤ 1300

viCAt sOFtENiNg 120°C/ h, 50N isO 306 °C 165

vOLUME rEsistivitY 23°C iEC 60093 ohm.cm > 1016

100°C internal ohm.cm > 1014

150°C internal ohm.cm > 1012

diELECtriC strENgth internal 0.25mm kv/ mm 60

rELAtivE PErMittivitY dielectric constant AstM d150 at 100 hz 3.15

AstM d150 at 1 Mhz 3.03

internal at 10 ghz 2.7

FLAMMABiLitY UL94 style 1.6 mm v0

LOi Oxygen index AstM d2863 % 48

COrrOsivitY Combustion gases iEC 60754-2 ph PAss (5,7)

sMOKE dENsitY Optical density AstM E 662 ds max at 0.8 mm PAss (9)

gAs tOXiCitY aircraft standard Bss 7239 - PAss

POLIAXHT.indd 5 05/10/2018 11:54:17

© 2010, AXON’ CABLE - RELEASED SEPTEMBER 2018/ FHALOGEN FREE, LOW SMOKE AND ZERO HALOGEN CABLES - www.axon-cable.com

6

0 N

100 N

200 N

300 N

400 N

500 N

600 N

ETFE ASC355J TPUE850HV0 POLIAX POLIAX-HT NEUTRAX

Cut-

thro

ugh

forc

e (N

)

ETFE

ASC355J

TPUE850HV0

POLIAX

POLIAX-HT

NEUTRAX

HALOGEN-FREE+ FLAME RETARDANT

22367

234

657

1775

5397

31354

1

10

100

1000

10000

100000

ETFE ASC355J TPUE850HV0 POLIAX POLIAX-HT NEUTRAX

Num

ber o

f cyc

les

to fa

ilure

ETFE

ASC355J

TPUE850HV0

POLIAX

POLIAX-HT

NEUTRAX

HALOGEN-FREE+ FLAME RETARDANT

Abrasion resistance at 25°C

Cut-through resistance at 25°C

sPECiMENs : insulated AWg 24 wires

diameter 1.15 mminsulation thickness = 0.25 mm

› test based on EsCC 3901: Needle Ø 0,45mm (size N°10)

› Abrasion on 10 mm length › Applied mass : 260 g

› 55 cycles/ min › Operating temperature:

-40°C +150°C.

sPECiMENs : insulated AWg 24 wires

diameter 1.15 mminsulation thickness = 0.25 mm

› test based on EsCC 3901: at 1 mm/min

POLIAXHT.indd 6 05/10/2018 11:54:18

© 2010, AXON’ CABLE - RELEASED SEPTEMBER 2018/ FHALOGEN FREE, LOW SMOKE AND ZERO HALOGEN CABLES - www.axon-cable.com

7

neW

- eTFe PolIAx PolIAx-HT neUTRAx

tEMPErAtUrE rAtiNg 150°C 135°C 150°C 250°C

hALOgEN-FrEE sOLUtiON NO YEs YEs YEs

iNsULAtiON dENsitY 1.75 1.18 1.19 1.3

FLEXiBiLitY At 25°C + ++ + --

ABrAsiON rEsistANCE At 25°C (CYCLEs, 260g, 0,25 mm) 20000 1700 5000 > 30000

ABrAsiON rEsistANCE At 150°C (CYCLEs, 260g, 0,25 mm) 600 1 700 > 30000

CUt thrOUgh At 25°C (N) (1mm/min) 300 300 400 550

diELECtriC CONstANt (25°C, 1Mhz) 2.6 3.1 3.1 3.2

sMOKE OPACitY ANd tOXiCitY - + + ++

Other results

Advantages › POLiAX-ht has higher thermal rating than standard POLiAX (150°C vs 135°C). › Better abrasion resistance and cut-through resistance compared to standard POLiAX. › very Low density (1.19) compared to other high temperature halogen-free solution :

weight saving.

› At 150°C, similar abrasion and even better cut-through resistance than EtFE. › high radiation resistance. › Easy to strip.

Limitations

Applications

› Lower flexibility compared to standard POLiAX but 3x times better than NEUtrAX or Polyimides.

› high temperature flexible halogen-free wires and cables(150°C). › halogen-free alternative to EtFE insulated wires and cables. › More Flexible and lower density alternative to PEEK/tPi/ Polyimide tapes.

insulations for applications up to 150°C.

Quality assurance

› isO 9001 › isO 14001 › isO 45001

› Business Excellence Models (EFQM)

› isO 13485 › iAtF 16949

› EN 9100

POLIAXHT.indd 7 05/10/2018 11:54:19


8

AXON’ reference identification code

FOr FUrthEr iNFOrMAtiON, our sales team is at your disposal for any advice you may require.

shiELdEd jACKEtEd CABLE

shiELdEd CABLE

siNgLE WirE

XBT 28 07 TST XB 1

PRIMARY INSULATION MATERIAL

POLiAX-ht 250 v = XBt POLiAX-ht 600 v = XB

CONdUCTOR SIzE(AWg)

CONdUCTOR STRANdINgNumber of strands

SHIELdINgtin plated copper braided shield = tst

Polyimide separating tape + tin plated copper braided shield = thst

TYPE OF OUTER JACKETPOLiAX-ht = XB

NUMBER OF WIRES1,2,3,4, etc

POLIAXHT.indd 8 05/10/2018 11:54:20


9

ConstructionPRIMARY WIRE1 - Conductor : tin plated annealed copper (tPC)2 - insulation : POLiAX-ht

Main characteristicsPairs, triples and quads as well as shielded cables jacketed with other insulation materials will be studied according to the customers requirements.

Other constructions on request.

Single wires

tPC : tiN PLAtEd ANNEALEd COPPEr - LsZh : LOW sMOKE ZErO hALOgEN

HIGH TEMPERATURE POLIAX-HT THERMOPLASTIC INSULATED WIRES

Axon’ReFeRenCe

AWG

ConDUCToR InSUlATeD WIRe

ConSTRUCTIon(nb x Ø mm)

Ø (mm)

AReA (mm2)

MAxIMUMReSISTAnCe

(Ω/ 100m)

noMInAlØ (mm)

WeIGHT(g/m)

XBt 2807 tPC 28 7 x 0.127 0.38 0.0886 20.8 0.70 1.10

XBt 2619 tPC 26 19 x 0.102 0.48 0.154 12.87 0.80 1.80

XBt 2419 tPC 24 19 x 0.127 0.60 0.24 7.66 0.95 2.70

XBt 2237 tPC 22 37 x 0.114 0.78 0.38 5.08 1.10 4.20

XBt 2037 tPC 20 37 x 0.142 0.97 0.59 3.37 1.30 6.20

TYPe xbT xxxx TPCInsulation : PolIAx-HT halogen free / lSZH

operating temperature : -40°C up to +150°C

Voltage rating : 250 VAC

Colours : according to the customers requirements

1 2

POLIAXHT.indd 9 05/10/2018 11:54:21


10

Shielded jacketed single core cables

ConstructionPRIMARY WIRE1 - Conductor : tin plated annealed copper (tPC) 2 - insulation : POLiAX-htSHIELdINg3 - Braided shield : tin plated annealed copper (tPC)OUTER JACKET4 - POLiAX ht

Main characteristicsPairs, triples and quads as well as shielded cables jacketed or other insulation materials will be studied according to the customers requirements.




TYPe xbT xxxx TSTxb 1 TPCInsulation : PolIAx-HT halogen free / lSZH



outer jacket colour : white. other colours upon request

1 3 42

Axon’ReFeRenCe

PRIMARY WIRe SHIelDInG CAble

ReFeRenCeØ

(mm)

SHIelDInGWIRe Ø

(mm)

CoVeRAGe (%)

SHIelDInGØ

(mm)

noMInAlØ (mm)

WeIGHT(g/m)

XBt 2807 tstXB 1 XBt 2807 tPC 0.70 0.102 85 1.15 1.40 4.40

XBt 2619 tstXB 1 XBt 2619 tPC 0.80 0.102 96 1.25 1.50 6.50

XBt 2419 tstXB 1 XBt 2419 tPC 0.95 0.102 93 1.40 1.70 7.60

XBt 2237 tstXB 1 XBt 2237 tPC 1.10 0.102 88 1.55 1.90 9.50

XBt 2037 tstXB 1 XBt 2037 tPC 1.30 0.102 93 1.75 2.15 13.10

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11

1 3 4 52

ConstructionPRIMARY WIRE1 - Conductor : tin plated annealed copper (tPC)2 - insulation : POLiAX-htTAPE3 - Polyimide separating tapeSHIELdINg4 - Braided shield : tin plated annealed copper (tPC)OUTER JACKET5 - POLiAX-ht

Main characteristicsPairs, triples and quads as well as shielded cables jacketed or other insulation materials will be studied according to the customers requirements.


Shielded jacketed twisted pairs



TYPe xbT xxxx THSTxb 2 TPC Insulation : PolIAx-HT halogen free / lSZH




Axon’ReFeRenCe


ReFeRenCeØ

(mm)

SHIelDInGWIRe Ø

(mm)

CoVeRAGe (%)

SHIelDInGØ

(mm)

noMInAlØ (mm)

WeIGHT(g/m)

XBt 2807 thstXB 2 XBt 2807 tPC 0.70 0.102 85 1.90 2.20 8.00





POLIAXHT.indd 11 05/10/2018 11:54:25


12

Shielded jacketed twisted triples

ConstructionPRIMARY WIRE1 - Conductor : tin plated annealed copper (tPC)2 - insulation : POLiAX-htTAPE3 - Polyimide separating tapeSHIELdINg4 - Braided shield : tin plated annealed copper (tPC)OUTER JACKET5 - POLiAX-ht

Main characteristicsPairs, triples and quads as well as shielded cables jacketed with other insulation materials will be studied according to the customers requirements.




TYPe xbT xxxx THSTxb 3 TPC Insulation : PolIAx HT halogen free / lSZH



outer jacket colour : white. other colours upon request.

1 3 4 52

Axon’ReFeRenCe


ReFeRenCeØ

(mm)

SHIelDInGWIRe Ø

(mm)

CoVeRAGe (%)

SHIelDInGØ

(mm)

noMInAlØ (mm)

WeIGHT(g/m)






POLIAXHT.indd 12 05/10/2018 11:54:27

© 2010, AXON’ CABLE - ALL rights rEsErvEd - rELEAsEd sEPtEMBEr 2018/ FLOW sMOKE hALOgEN FrEE CABLEs - www.axon-cable.com

13

ConstructionPRIMARY WIRE1 - Conductor : tin plated annealed copper (tPC)2 - insulation : POLiAX-ht

Main characteristicsPairs, triples and quads as well as shielded cables jacketed with other insulation materials will be studied according to the customers requirements


Single wires



TYPe xb xxxx TPC Insulation : PolIAx-HT halogen free / lSZH



Colours : according to the customers requirements

1 2

Axon’ReFeRenCe

AWG

ConDUCToR InSUlATeD WIRe

ConSTRUCTIon(nb x Ø mm)

Ø (mm)

AReA (mm2)

MAxIMUM ReSISTAnCe

(Ω/ 100m)

noMInAlØ (mm)

WeIGHT(g/m)

XB 2807 tPC 28 7 x 0.127 0.38 0.0886 20.8 0.85 1.40

XB 2619 tPC 26 19 x 0.102 0.48 0.154 12.87 0.95 2.00

XB 2419 tPC 24 19 x 0.127 0.60 0.24 7.66 1.05 2.80

XB 2237 tPC 22 37 x 0.114 0.78 0.38 5.08 1.20 4.40

XB 2037 tPC 20 37 x 0.142 0.97 0.59 3.37 1.50 6.70

XB 1861 tPC 18 61 x 0.142 1.24 0.97 2.05 1.80 10.60

XB 1661 tPC 16 61 x 0.160 1.45 1.23 1.56 2.00 13.10

XB 1461 tPC 14 61 x 0.203 1.75 1.91 1.04 2.35 20.80

XB 1291 tPC 12 91 x 0.203 2.15 2.94 0.68 2.90 31.20

XB 1091 tPC 10 91 x 0.254 2.70 4.46 0.43 3.55 47.60

XB 8133 tPC 8 133 x 0.287 4.20 8.60 0.23 5.10 86.90

POLIAXHT.indd 13 05/10/2018 11:54:28


14

ConstructionPRIMARY WIRE1 - Conductor : tin plated annealed copper (tPC)2 - insulation : POLiAX-htSHIELdINg3 - Braided shield : tin plated annealed copper (tPC)OUTER JACKET4 - POLiAX-ht

Main characteristicsPairs, triples and quads as well as shielded cables jacketed with other insulation materials will be studied according to the customers requirements.Other constructions on request.

Shielded jacketed single core cables


TYPe xb xxxx TSTxb 1 TPC Insulation : PolIAx-HT halogen free / lSZH




1 3 42

Axon’ReFeRenCe


ReFeRenCeØ

(mm)

SHIelDInGWIRe Ø

(mm)

CoVeRAGe (%)

SHIelDInGØ

(mm)

noMInAlØ (mm)

WeIGHT(g/m)

XB 2807 tstXB 1 XB 2807 tPC 0.85 0.102 98 1.40 1.60 6.30

XB 2619 tstXB 1 XB 2619 tPC 0.95 0.102 95 1.50 1.75 7.10

XB 2419 tstXB 1 XB 2419 tPC 1.05 0.102 92 1.60 1.85 8.00

XB 2237 tstXB 1 XB 2237 tPC 1.20 0.127 96 1.75 2.15 12.40

XB 2037 tstXB 1 XB 2037 tPC 1.50 0.127 97 2.05 2.40 16.60

XB 1861 tstXB 1 XB 1861 tPC 1.80 0.127 92 2.35 2.75 21.00

XB 1661 tstXB 1 XB 1661 tPC 2.00 0.127 96 2.55 2.95 26.80

XB 1461 tstXB 1 XB 1461 tPC 2.35 0.127 91 2.90 3.50 35.10

XB 1291 tstXB 1 XB 1291 tPC 2.90 0.127 90 3.45 3.90 47.10

XB 1091 tstXB 1 XB 1091 tPC 3.55 0.127 89 4.10 4.90 63.30

XB 8133 tstXB 1 XB 8133 tPC 5.10 0.127 91 5.65 6.55 119.40


POLIAXHT.indd 14 05/10/2018 11:54:30


15



Shielded jacketed twisted pairs







1 3 42

Axon’ReFeRenCe


ReFeRenCeØ

(mm)

SHIelDInGWIRe Ø

(mm)

CoVeRAGe (%)

SHIelDInGØ

(mm)

noMInAlØ (mm)

WeIGHT(g/m)

XB 2807 tstXB 2 XB 2807 tPC 0.85 0.127 95 2.25 2.60 13.20

XB 2619 tstXB 2 XB 2619 tPC 0.95 0.127 90 2.45 2.80 14.50

XB 2419 tstXB 2 XB 2419 tPC 1.05 0.127 86 2.65 3.00 18.50

XB 2237 tstXB 2 XB 2237 tPC 1.20 0.127 91 2.95 3.35 22.40

XB 2037 tstXB 2 XB 2037 tPC 1.50 0.127 90 3.55 4.00 29.60

XB 1861 tstXB 2 XB 1861 tPC 1.80 0.127 91 4.15 4.60 41.70

XB 1661 tstXB 2 XB 1661 tPC 2.00 0.127 86 4.55 5.00 49.10

XB 1461 tstXB 2 XB 1461 tPC 2.35 0.127 89 5.25 5.90 69.60

XB 1291 tstXB 2 XB 1291 tPC 2.90 0.127 89 6.35 7.00 96.80

XB 1091 tstXB 2 XB 1091 tPC 3.55 0.160 87 7.80 8.90 146.30

XB 8133 tstXB 2 XB 8133 tPC 5.10 0.160 93 10.90 12.30 261.20

POLIAXHT.indd 15 05/10/2018 11:54:31


16

Shielded jacketed twisted triples








1 3 42

Axon’ReFeRenCe


ReFeRenCeØ

(mm)

SHIelDInGWIRe Ø

(mm)

CoVeRAGe (%)

SHIelDInGØ

(mm)

noMInAlØ (mm)

WeIGHT(g/m)

XB 2807 tstXB 3 XB 2807 tPC 0.85 0.127 95 2.30 2.75 14.70

XB 2619 tstXB 3 XB 2619 tPC 0.95 0.127 90 2.50 3.00 19.00

XB 2419 tstXB 3 XB 2419 tPC 1.05 0.127 86 2.70 3.20 21.40

XB 2237 tstXB 3 XB 2237 tPC 1.20 0.127 91 3.15 3.60 29.40

XB 2037 tstXB 3 XB 2037 tPC 1.50 0.127 90 3.80 4.25 38.70

XB 1861 tstXB 3 XB 1861 tPC 1.80 0.127 91 4.40 4.95 54.90

XB 1661 tstXB 3 XB 1661 tPC 2.00 0.127 86 4.85 5.35 68.40

XB 1461 tstXB 3 XB 1461 tPC 2.35 0.127 89 5.60 6.25 93.60

XB 1291 tstXB 3 XB 1291 tPC 2.90 0.127 89 6.80 7.55 132.20

XB 1091 tstXB 3 XB 1091 tPC 3.55 0.160 87 8.35 9.55 208.00

XB 8133 tstXB 3 XB 8133 tPC 5.10 0.160 93 11.65 13.15 262.00


POLIAXHT.indd 16 05/10/2018 11:54:33

low smoke halogen free cables - axon’ cable · halogen free lo smok an zero halogen cables - 6 0...

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