lp review report- dmd rev 01

7/24/2019 LP Review Report- DMD Rev 01

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Reliance

Reliance Industries Limited

Loss Prevention Review Report of

Reliance Manufacturing Site- Dahej ManufacturingDivision (DMD)

0 29/03/10 Issued for Comments Team AR /VK

AR SK/ PS

Rev Date Revision B C!"d A##r C$ient

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'oss Prevention Revie( Re#ort ) Da!e* +anufa,turin% Division

ontents

1- Introdu,tion....................... .....-3

2- *e,tive and S,o#e........................--3-

3- e,utive Summar ........................--

- +a*or servations.........................4

4- Brief Des,ri#tion of 'P 5a,i$ities ................. .. &

6- +a*or Re,ommendations......................14

Anneure) I 5ire Prote,tion fa,i$ities

Anneure) II to VIII 5ire 7 8as Dete,tion Sstem

Anneure)I 5ire Prote,tion fa,i$ities

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!"# Introduction$-

Considerin% t!e safet as#e,ts of a$$ Re$ian,e insta$$ations: t!e mana%ement desires torevie( t!e eistin% 'oss Prevention fa,i$ities in a$$ t!e #$ants- A tas%force team !as

een identified to underta"e ,om#$ete revie( of t!e eistin% 'P sstem: identif t!e%a#s and sumit re,ommendations a$on% (it! #riorities and *ustifi,ation in order to fu$fi$t!e u$timate o*e,tives of initiatin% revam# measures and en!an,e / im#rove 'ossPrevention sstem-

&"# 'jective Scope$-

Stud t!e eistin% $oss #revention fa,i$ities: ,o$$e,t t!e detai$s of t!e eistin%fa,i$ities and verif / ,!e," t!e eistin% sstem vis a vis t!e ori%ina$ s#e,ifi,ationand desi%n asis-

Pre#are t!e $istin% of identified %a#s for ee,ution ;Com#$e / 'o,ation (ise< of #ro#osed modifi,ation / u# %radation and revam# t!e fa,i$ities-

In order to address t!e aove o*e,tives: tas"for,e team studied t!e fo$$o(in%fa,i$ities =

*" +ire Protection +acilities

!" +i,ed Sstem

5ire(ater stora%e reservoir

5ire(ater #um#s and rin% main-

>ater s#ra sstems ;Automati,a$$ a,tuated De$u%e s"id 7 +anua$$ #eratedSstem<

?drants/+onitors/?ose ree$s-

C2 sstem at CPP

5oam sstems

Dr ,!emi,a$ sstems

&" Moile +ire +ighting ./uipment 0 *ppliances

1" Portale +ire +ighting ./uipment

2" +ire 3as Detection Sstem

" Pulic *ddress and .mergenc ommunication Sstem

D" +ire Proofing

." Documentations

4he Scope of this document is -

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To sumit detai$s of stud ,arried out a,ross Da!e* +anufa,turin% Division-

To sumit oservations on 5ire Prote,tion fa,i$ities: mer%en, ,ommuni,ation

sstems and 5ire 7 8as Sstem for D+D ,om#$e-

To sumit Re,ommendations a$on% (it! Priorities and @ustifi,ation-

1"# .,ecutive Summar$-

Re$ian,e Industries $imited: Da!e* +anufa,turin% division is %as ased #etro,!emi,a$#$ant a,uired from IPC'- P$ant !as een ,onstru,ted in #!ases and P!ase)I andP!ase)II (ere ,ommissioned in t!e ear 199& and 200 res#e,tive$- In t!is ,om#$e!i%!$ inf$amma$e and ,omusti$e sustan,es are ein% !and$ed and #ro,essed- Toensure adeuate #rote,tion of t!e $ife and #ro#erties: 5ire Prote,tion fa,i$ities (ere#rovided ased on t!e sound en%ineerin% #ra,ti,e avai$a$e at t!e time of ,onstru,tionunder t!e ,onsu$tan, of +/S n%ineer India 'td ;I'<-

Sin,e more t!an 10 ears !ave #assed after P!ase)I ,ommissionin%: $ots of modifi,ation / revam#in% (or"s (ere ,arried out for t!e reasons stated e$o(

In,rease usiness vo$ume and ,!an%e in #rodu,t demand-

C!an%e in te,!no$o% in t!e manufa,turin% #ro,ess-

#eration f$eii$it-

In addition: $ots of modifi,ations / revam#in% (or"s (ere a$so ,arried out durin%P!ase)II ,onstru,tion and resitement of CI' fa,i$ities at Da!e*-

In vie( of t!e aove: $oss #revention fa,i$ities ma not e adeuate to meet t!ein,reased demand due to t!e in,essant modifi,ation / revam#in% (or" in t!einsta$$ation- +ana%ement fee$ t!e ur%en, for tas"for,e stud-

ominated Tas" 5or,e Team visited Da!e* +anufa,turin% Division ;D+D< et(een#eriod 09)03)2010 to 20)03)2010- Tas" 5or,e Team ,o)ordinated (it! D+D team of 5ire De#artment Personne$: CS ) $e,tri,a$ 7 Instrument #ersonne$: P$ant Instrument#ersonne$ durin% t!eir #$ant visit of D+D ,om#$e for t!e su*e,t stud-

Tas" 5or,e Team)

S!- A Ramant!an Tas" for,e 'eader 7 'P S#e,ia$istS!- Varadendra Koti 'ead Te,!ni,a$ S#e,ia$ist: @+D ) #erations ;Part<S!- +ad!u araan Tas" for,e +emer S!- Sriram Sam#at! Tas" for,e +emer S!- Ran*it Si"dar Tas" for,e +emer S!- #endra @os!i Tas" for,e +emer ) InstrumentationSmt- Su#rita +itta Tas" for,e +emer ) InstrumentationS!- Vi*a Durafe Tas" for,e +emer ) InstrumentationS!- +u"es! C Kumar Tas" for,e +emer ;5ire Servi,es: @+D = #erations<

Team from D+D)

S!- Pra!$ad Sin%! 5ire C!ief: D+D

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S! itin B!i$"ar +ana%er)5ire: D+DS!- Dee#a" 8uru- +ana%er )5ire: D+DS!- Vima$ Pra"as! +ana%er )5ire: D+DS!- Rana S!ift 5ire offi,er: D+DS!- Ani$ S!arma CS: D+DS!- Ra"es! 8u#ta CS: D+DS!- +uru%es!an CS: D+D

T!e aove team visited ea,! #$ant for 5ire Prote,tion 5a,i$ities: 5ire 7 8as Dete,tionsstems and mer%en, ,ommuni,ation sstem avai$a$e at D+D ,om#$e-

5"# Major 'servations$-

Strengths$

) T!e 5ire (ater reservoir is meetin% t!e desi%n reuirements for uninterru#ted(ater su##$ for !ours ased on t!eir maimum (ater demand- ?o(ever: Ra((ater stora%e and %uard #ond (ater ,an e su##$emented to fire (ater reservoir

in ,ase of ei%en, durin% emer%en,-

) T!e fire (ater #um#in% ,a#a,it meets 140E demand reuirement ased ont(o ma*or fire s,enarios ,onsidered at 8as Cra,"er nit and VC+ s#!ere area; ,overin% ot! stora%e 7 ,!e," s#!eres<-

) @o,"e fire #um# ,a#a,it meets t!e sstem reuirement-

) 5ire (ater ma"e u# fa,i$it is adeuate

) 5ire (ater net(or" !drau$i,s meets 140E (ater demand reuirement andresidua$ #ressure reuirement at remote $o,ation-

) Cat!odi, Prote,tion is #rovided to 5ire (ater net(or" to #revent eterna$,orrosion-

) vera$$ $aout of ?drants / +onitors 7 De$u%e s#ra sstem ,over ma*orit of ris"s

) Porta$e fire eui#ments $aout 7 siFin% ,over ma*orit of t!e ris"s-

) 5oam #rote,tion sstem for ma*orit of t!e stora%e tan"s is in$ine (it! t!ereuirement

) 5oam Con,entrate stora%e inventor is adeuate

*reas for Improvement$

) +edium Ve$o,it >ater S#ra ;+V>S< sstem for stora%e tan"s and'oadin%/n$oadin% 8antries-

) 5oam Prote,tion sstem #rovided for a#!t!a tan"s-

) T!e re)en%ineerin% of +V>S sstem #rovided for #um#s

) 5ire Proofin%

) 5ire 7 8as Dete,tion Sstem

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) Pu$i, Address and mer%en, Communi,ation Sstem

) mer%en, 5ire Ve!i,$es

) 5ire #rote,tion sstem for e$evated ris"s

) 5ire (ater f$us!in% #rovision

) Do,umentation

*ll the oservations 0 findings are categorised in seven categories as followswith their priorit"

Cate%or 1 Do,ument/Dra(in%/ Desi%n asis avai$ai$it

Cate%or 2 In fie$d insuffi,ien, (it! res#e,t to desi%n: s#e,ifi,ations and standards

Cate%or 3 Sstem not meetin% t!e desi%n s#e,ifi,ations

Cate%or ot addressed #oints

Cate%or 4 so$es,en,e fa,tor

Cate%or 6 Sstem Im#rovements

Cate%or & +aintenan,e Issues

Based on stud: ea,! #$ant detai$ed oservations / findin%s are atta,!ed as Anneureas fo$$o(s)

*nne,ure- I - +ire Protection +acilities

*nne,ure-II to 6III - +ire 3as Detection Sstem (Plant wise)

Anneure) II ) 8as Cra,"er: PR and @ett

Anneure)III ) /8

Anneure)IV ) ?DP)1

Anneure)V ) ?DP)2 and VA

Anneure)VI ) PVC and VC+

Anneure)VII ) C!$or A$"a$i

Anneure)VIII ) CPP 17 2

*nne,ure-7$ - Loss prevention documents chec% list

8"# 2rief Description of Loss Prevention +acilities availale$-

8"! +ire Protection +acilities$-

9ater Re/uirement alculation$-

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Durin% P!ase I: tota$ ,a$,u$ated fire (ater reuirement ,onsiderin% t(o ma*or firesimu$taneous$ at S#!ere 5arm I and VC+ #$ant of t!e ,om#$e (as 394& ,um/!r- Invie( of t!e re)$o,ation of ?DP: VA 7 +8 #$ants from CI' to D+D: eistin% fire#rote,tion sstem etended to re$o,ated #$ant- ?en,e: after #!ase II insta$$ation atD+D: fire (ater reuirement for t!e ,om#$e a$so ,!an%ed-

Tas"for,e ,arried out t!e ,!e,"s on (ater reuirement ased on t!e desi%n do,umentref no- T)&06Rev0 dated 30-10-200& #re#ared Te,!no 5ire Prote,tion Servi,esPvt- 'td-

T!e maimum (ater reuirement !as een ,a$,u$ated ,onsiderin% t(o simu$taneousfire situations: one at #ro,ess area and ot!er at S#!ere area- T!e sstem is desi%nedfor 4000 ,um/!r #um#in% ,a#a,it satisfin% ot! ISD 7 TAC reuirement- ?o(ever 140E of t!e 5ire >ater demand #um#in% #rovision !as een made-

T!e minimum uantit of fire (ater (!i,! is e stored in t!e fire(ater reservoir s!a$$ e !ours at 100E of t!e a%%re%ate #um#in% ,a#a,it ased on a s,enario of 2simu$taneous ma*or fires- Tota$ 5ire (ater stora%e reuirement 4000 G 20000 ,um

+irewater Reservoir$-

T!e fire(ater reservoirs ;ffe,tive Stora%e Ca#a,it ) 2 10000 ,um vide as ui$t Dr%o- 32&6)00)16)&)0)603< are reinfor,ed ,on,rete ,onstru,tion- A sum# is ,onstru,tedad*a,ent to t!e reservoirs (!i,! #rovide su,tion to t!e fire (ater #um#s via H $ine-S$ui,e %ate va$ve is #rovided et(een t!e reservoirs to fa,i$itate iso$ation of an of t!ereservoirs for ,$eanin%- Bot! reservoirs are #rovided (it! t(o 2H overf$o( $ines ea,!-5res! (ater to ea,! reservoir is ,omin% t!rou%! 36H ta##in% ta"en dire,t$ fromarmada (ater su##$ mains ;H< or t!e ra( (ater #um#s 91)P)140)A/B/C- A$so a6H servi,e (ater ,onne,tion is %iven to ot! t!e fire reservoirs for t!e #ur#ose of re%u$ar ma"e)u#-

Ra( (ater reservoir (it! tota$ ,a#a,it 1:0:000 ,um ;20:000 ,um 7 160:000 ,um<(it! #um#in% fa,i$it is a$so avai$a$e at site- In ,ase of an eventua$it Ra( >ater stora%e ,an e used for fire fi%!tin% #ur#oses- Additiona$$: one %uard #ond of ,a#a,it2:000 ,um (!i,! is eui##ed (it! one no- of 120 ,um/!r dis,!ar%e ,a#a,it #um# isa$so #rovided-

?en,e: t!e tota$ fire (ater stora%e ,a#a,it at D+D is 1::000 ,um (!i,! iseuiva$ent to 23-4 !rs ,ontinuous su##$ for fire fi%!tin%-

+ire 9ater Pump$-

As #er t!e Desi%n Basis: t!e maimum (ater demand ;100E< is ased on t(osimu$taneous fires: one ea,! in #ro,ess area and s#!ere area- Based on t!e (orst,ase situation of 8as Cra,"er #$ant and VC+ ,!e," 7 main S#!ere area fires: 100E(ater reuirement (or"s out to e 4000 ,um/!r and 140E of t!e demand is &400,um/!r-

T!e fire(ater #um#s are ?oriFonta$ and ,entrifu%a$ t#e: insta$$ed in t!e sun"en #um#!ouse for !avin% #ositive and f$ooded su,tion #ressure for fire(ater- T!e de$iveries of

t!ese #um#s are ,onne,ted to a ,ommon !eader of 36H dia fire (ater main from (!ereentire fire (ater sstem net(or" is fed- Detai$s of #um#s are as under

Item Description +ire 9ater Pump

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5ire(ater @o,"e Pum# ;91)P)141A 7 B< +otor DrivenKir$os"ar Brot!ers ma"e:+ode$ o = KPD 0/32Ca#a,it ) 140 m3/!r:?ead ) 110 m+otor = 85 +a"e

02 nos

+ain 5ire(ater Pum# ;91)P)142 A to D< +otor DrivenCentrifu%a$ Pum# of +at!er 7 P$att ma"e:+ode$ o = 10/12 D+:Ca#a,it ) 1000 m3/!r:?ead ) 104 m+otor ) B?' +a"e: 40K> 7 190 RP+

0 nos

+ain 5ire(ater Pum# ;91)P)142 to ?< Diese$ DrivenCentrifu%a$ Pum# of +at!er 7 P$att ma"e:+ode$ o = 10/12 D+:Ca#a,it ) 1000 m3/!r:?ead ) 104 m

Diese$ n%ine = Kir$os"ar Cummins ma"e: VTA)1&10)51:612 B?P 7 1400 RP+

0 nos

T!e site !as #um#in% ,a#a,it of 000 ,um/!r ;4 nos- #um# of 1000 ,um/!r J 3 nos-stand #um#s of 1000 ,um/!r< meetin% 140E (ater demand as #er TAC-

5urt!er: t!e #um# !ouse !as t(o nos- of @o,"e #um# ;motor driven< of dis,!ar%e,a#a,it 140 ,um/!r- f t!e t(o #um#s: one is t!e dut #um# 7 ot!er one is stand#um# (!i,! a$so meets TAC reuirement-

+ire 9ater :etwor%$-

5ire(ater net(or" !ave een $aid as rin% main %rid ased on t!e !aFardous area,$assifi,ation- Iso$ation va$ves are #rovided on t!e fire(ater net(or" rin% mains %rid *un,tions for iso$ation of reuired #ortion of rin% main net(or" for maintenan,e: re#air and ru#ture in ,ase of an eventua$it-

T!e fire(ater net(or" is !drau$i,a$$ desi%ned to #rovide a minimum residua$#ressure of & K%/Cm2 at t!e most !drau$i,a$$ remote #oint

T!e fire (ater #i#in% are $aid norma$$ aove %round e,e#t at road ,rossin%s: around#ro,ess units and around fa,i$ities (!ere aove %round #i#in% is $i"e$ to ,ause

ostru,tion to o#eration: ve!i,$e movement and $i"e$ to %et dama%ed me,!ani,a$$-

T!e !drants: monitors: (ater s#ra sstem and foam #ourer sstem are ,onne,ted tot!e fire(ater rin% mains-

;drants and Monitors$-

T!e !drants and monitors are #$a,ed strate%i,a$$ around t!e #eri#!er of Pro,ess Area and Stora%e Tan" Area-

Com#re!ensive $ist of ?drants and +onitors are avai$a$e (it! t!e insta$$ation-

9ater Spra Sstem$-

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T!e (ater s#ra sstem is insta$$ed for e#osure #rote,tion in,$udin% dis#ersion of t!e#ossi$e va#our ,$ouds- T!e (ater s#ra sstem is desi%ned to s#ra (ater over t!eeui#ment surfa,e area- T!e (ater s#ra sstem ,an e o#erated / a,tuated fromres#e,tive ,ontro$ room t!rou%! remote o#eration of de$u%e va$ve- T!e sstem !as a#rovision for manua$ o#eration from fie$d- In ,ase: if t!e de$u%e va$ve is not a,tuated remote or o#eration of emer%en, o#eration $ever/va$ve: t!e sstem ,an a$so ea,tuated from fie$d o#enin% t!e #ass va$ve-

T!e (ater s#ra a,tivation is not interfa,ed (it! automati, dete,tion in a$$ #$ant as nodete,tion sstem is #rovided a$on% (it! s#ra sstem-

0 nos of a#!t!a tan" !avin% dia 3m and 1no a#!t!a tan" at CPP1 ;B?'su##$ied< is #rovided (it! manua$ va$ve for (ater s#ra sstem- De$u%e va$ve is not#rovided for (ater s#ra sstem of t!ese tan"s-

Semi +i,ed +oam Pourer Sstem$-

5ied roof stora%e tan"s ,ontainin% #etro$eum ,$ass A 7 B !dro,arons are #rote,ted(it! Semi fied foam sstem

+i,ed +oam pourer sstem$-

Low e,pansion foam Sstem is insta$$ed at ?DP I #o$ area- T!e sstem is#rovided (it! fied stora%e tan" for foam ,on,entrate and is ,onne,ted (it! in$ineindu,tor insta$$ed on (ater !eader- o- of $andin% va$ves are #rovided at differente$evation of #o$ area and a$so foam #ourers are #rovided a$$ around t!e und andtren,! area-

Dr chemical powder (DP) Sstem$-

Dr chemical powder (DP) Modular sstem is #rovided in TA' !and$in%area in ?DP I #$ant (it! one modu$e !avin% 14"% ,a#a,it on$- T!ese DCPmodu$es are for $o,a$ a##$i,ation #ur#ose-T!e uantit of DCP #o(der #rovided for $o,a$ised a##$i,ation is not suffi,ient to,over t!e $ea" of #ro#!ori, TA'-TA' !and$in% area of ?DP II #$ant s!a$$ a$so e #rovided (it! DCP modu$arsstem-

3aseous .,tinguishing Sstem$-

'& 4otal flooding sstem$ Automati, C2 fire etin%uis!in% sstem is #rovided for 8as turines and ST8 in CPP- T!e sstem ,overs t!e fo$$o(in%

• T8 ,om#artment

• 8as Turine ,om#artment

• 8enerator Au- Com#artment

T!ese sstems are #rovided (it! !eat dete,tion and inter$in"ed (it! auto a,tuation of C2 f$oodin% sstem-

Moile +ire Protection Sstems$-

T!e moi$e fire eui#ments are reuired to su##$ement t!e fire fi%!tin% and res,ueo#erations-

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T!e fo$$o(in% t#es of moi$e eui#ments are avai$a$e at +D )

./uipment :ame :o" <ear of Purchase

5oam Tender 1 1996

5oam Tender 1 1994

5oam Tender 1 1999

Ra#id Intervention Ve!i,$e 1 1996

Dr C!emi,a$ Po(der Tender 1 1996

mer%en, Res,ue Tender 1 1996

f t!e T!ree 5oam Tenders: t(o foam tenders are 1)14 ear o$d- T!ese ve!i,$esod are ,orroded and need refari,ation or re#$a,ement (it! re$ia$e foam tenders-

Portale +ire Protection Sstem$-

Porta$e fire fi%!tin% eui#ment is desi%ned to ,ontro$/etin%uis! fires at in,i#ientsta%e- T!e are intended as first $ine of defen,e and are named as 5irst Aid 5irefi%!tin% eui#ment- Different t#es of 5ire tin%uis!ers #rovided in +D ,om#$e areas under =

DCP t#e 5ire tin%uis!er = 4 "% / 10 "% / 40 "% /&4 "% ,a#a,it

C2 t#e 5ire tin%uis!er = -4 "% / 6- "% / 9 "% / 22-4 "% ,a#a,it

Insta$$ations of #orta$e etin%uis!er in #ro,ess area (ere found satisfa,tor-

tin%uis!er Ta% nos s!ou$d e mar"ed at t!e #$a,e of t!eir insta$$ation in t!e fie$d area

and a$so Site to deve$o# t!eir Safet eui#ment $aout dra(in% for a$$ #$ant-

8"& +ire *larm Sstem$-

Tata)?one(e$$ 'td-) T?' !as su##$ied 7 Insta$$ed 5S90 fire A$arm sstem atfo$$o(in% #$ants- PR: 8C ;ISB'<: /8: ?DP)1: @ett: CPP)1for CT017SS)-

Vi*a 5ire Pvt- 'td !as su##$ied 7 Insta$$ed BSA100 fire A$arm sstem at fo$$o(in%#$ants 8C ;SB'<: VC+: PVC: CA: CPP)1:22:PTD-

?one(e$$ !as su##$ied Comined 578 sstem for ?DP)II and VA #$ant in (!i,!

'TK 5ire a$arm #ane$ is #rovided-

Cererus Protroni,s ;o( ta"en over Siemens< !ad su##$ied 5ire A$arm Sstem for CPP)2

Vi*a 5ire !as su##$ied 7 Insta$$ed >or"stations name$ Autro 4000 ;'inu Based< and Autromaster 300 ;Dos Based< at main fire station ,ontro$ room (it! re#eater #ane$s atSS+ offi,e: ?C and +ain fire Station-

T?' !as su##$ied 2nos- BI servers and one (or"station at +ain 5ire Station ,ontro$room-

A$$ t!e aove sstems are ,onne,ted to Smo"e Dete,tors: ?eat Dete,tors 7 +anua$Ca$$ #oints-

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*ll the detector records= 'M Manuals= Loop Diagrams are properl stored maintained .S-.lectrical"

1- 5ire A$arm Pane$s ) Tota$ Lt ) 16os-

2- Ionisation : #ti,a$ Smo"e Dete,tors: +u$tisensor Smo"e Dete,tors ) +a"e) ?one(e$$: A#o$$o: Autroni,a- Tota$ Lt )29 os-

3- Beam Smo"e Dete,tors) +a"e )Sstem Sensor- Tota$ Lt) 1&os-

?eat Dete,tors ) +a"e- ?one(e$$: Autroni,a- Tota$ Lt ) 306os-

4- +anua$ Ca$$ #oints ) +a"e) Ba$i%a d 7 Safe Area- ) A#o$$o ma"e for ?DP)II 7VA - Tota$ Lt) 493os-

Sstem Description$-

T?'s 5S90 fire a$arm #ane$s and Vi*a 5ires BSA100 fire a$arm #ane$s are ana$o%ue

addressa$e t#e- 'oo# ,ards are used to ,onne,t +CPs: ?DS: ISDs: PSDs and a$$$oo#s are in C'ASS) A ,onfi%uration-

5S90 #ane$ !as 12 $oo# ,a#a,it and no(!ere inside Da!e* ,om#$e a$$ 12 $oo#s areused !en,e an future additions ,an e easi$ a,,ommodated addin% $oo# ,ards-

BSA100 #ane$ !as 14 $oo# ,a#a,it and no(!ere inside Da!e* ,om#$e a$$ 14 $oo#sare used !en,e an future additions ,an e easi$ a,,ommodated addin% $oo#,ards-

a,! #ane$ is #rovided (it! Batter Ba,")u# of more t!an 12?rs-

+anua$ ,a$$ #oints are $o,ated at entran,e/eit in most of t!e ,ases and #ro,ess areais (e$$ ,overed arrin% some ,ases- ;5indin%s mentioned in individua$ #$ant Anneure<

+ost of t!e ,ontro$ rooms: Sustations are (e$$ ,overed (it! Smo"e Dete,tors: +anua$Ca$$ #oints-

Bea,ons for 5ire A$arm are T #rovided e,e#t ?DP)II 7 VA sstems-

T!ere is PA sstem interfa,e #rovided (it! 5S90 and BSA100 5ire A$arm Pane$s-

Gas Detection System:-

In a$$ #$ants e,e#t ?DP)II 7 VA: t!e fie$d sensors and ,ontro$ room re,eivin%sstem /a$arm #ane$ !as een su##$ied 7 maintained +/s ?I)PIT Pvt- 'td ;a%entof +/S Me$$e(e%er: K<- T!e sstem is ,onne,ted to E '' ;,omusti$e: ?2< %asdete,tors-

In ?DP)II and VA #$ants: P'C is used for 8as dete,tors a$arms-

In CPP Si%er)4&01 %as #ane$ is insta$$ed 7 su##$ied 8-T- vendor-

+ost$ 16 s$ots ra," are insta$$ed- Su,! 3) ra,"s #er #ane$ are insta$$ed de#endin% ont- of %as dete,tors-

1- Me$$e(e%er )4&00 7 4&01 series Sstems Tota$ Lt ) 11nos-

Pa%e 11of 2&




2- ?one(e$$ P'C ;Safet mana%er< Tota$ Lt ) 2nos

3- Comusti$e 8as Dete,tors ;Pe$$istor T#e< ) Me$$e(%er +a"e- Tota$ Lt ) 4nos-

- Comusti$e 8as Dete,tors ; IR T#e< ) Me$$e(%er 7 8+ +a"e- Tota$ Lt ) 139nos

4- C!$orine %as Dete,tors ;e$e,tro,!emi,a$< nited P!os#!orus Tota$ Lt) nos-

Sstem Description$-

a,! d %as dete,tor is ,onne,ted to se#arate ,ard insta$$ed inside #ane$- ne,ommon a$arm #er #ane$ is sent to 5ire Station-/C8- A$$ of t!e Ana$ser ?ouses are#rovided (it! %as dete,tors ut a$arms are not avai$a$e in t!e fire station-

In ?DP)II and VA #$ants %as dete,tor is ,onne,ted to P'C for a$arms- P'Cs are on5 net(or" and Individua$ ta% a$arms are avai$a$e in 5ire Station/C8-

A$$ t!e %as dete,tion #ane$s are #rovided (it! 110 V AC PS su##$ and redundant

#o(er su##$ies are #rovided-

8as dete,tors are $o,ated at strate%i, $o,ations inside #ro,ess area in most of t!e#$ants arrin% some areas- ;5indin%s mentioned in individua$ #$ant Anneure<

Bea,ons for %as a$arms are #rovided in #ro,ess areas for 8C: 8C) SB': PR:?DP)II: VA: VC+ #$ants and on dete,tion of ?i)?I %as a$arm ea,ons (i$$ startf$as!in%-

T!ere is PA sstem interfa,e #rovided (it! Me$$(e%er 4&00: 4&01 8as dete,tionsstem-

Summar of Installed Detectors 0 Devices 0 Panels$-

Sl":o

Plant :ame 0*rea

ManualallPoints(:o>s)

Smo%eDetectors(:o>s)

;eatDetectors(:o>s)

+ire*larmPanel

3asDetectors(:o>s)

3as Detection Panel

1 8as Cra,"er)ISB'

36 23 ;J 1&ina,tive<

22 Nes 166 Nes-

2 8as Cra,"er)SB'

33 13 21 Nes &6 Nes-

3 PR 21 19 ; J1Ina,tive<

34 Nes- 3& Nes

/8 31 190;J 13 14 Nes- 30 Nes-

Pa%e 12of 2&




ina,tive<

4 ?DP) I 62 12& ;J1fau$t: J1ina,tive<

1 ;J9nos-ina,tiveJ2nos-removed<

Nes 21 Nes

6 ?DP)II 21 &1 ) Nes- 24 P'C- ; Comined578<

& VA 19 ) Nes 0 P'C- ; Comined578<

CPP)I 91 16 ;J101Ina,tive<

36 Nes ) )

9 CT01:S/S)0 22 13;J11removed<

Nes

10 CPP)II 30 16;J9Ina,tive<

Nes 22 Nes

11 22 10 92;J11Ina,tive<

6 Nes ) )

12 PTD 30 &3 4 Nes Nes

13 VC+ 1&;J12removed<

1 Nes 100 Nes-

1 PVC 63 11;J60removed< J12 BeamDete,tors

) Nes 0 Nes-

14 CA &4 32 ;J20removed< J4 BeamDete,tors

20 Nes 6 Nes for ?2)9nos-Ba$an,e 3&nos- toDCS-

16 @ett 4 20 ) Nes Nes

1& +ain 5ireStation-

Dedi,ated (or"stations for T?' sstemand for Vi*a 5ire Sstems

>indo( Annun,iator-

:ote$- *ll +ire *larm devices which are Inactive= removed are with M*:*3.M.:4*PPR'6*L"

Pulic *ddress .mergenc ommunication Sstem$-

Pa%e 13of 2&




T!e #u$i, address sstem ;+ode$ no- +MV< is su##$ied +/s euman $e,troni,s:8erman- a,! #$ant !as PA Fones ,onne,ted (it! t!eir res#e,tive ,ontro$ rooms- T!e,ommuni,ation from fie$d is t!rou%! t!e PA s#ea"er #!ones $o,ated at strate%i,$o,ations (it!in t!e site- T!e individua$ #$ant ,ontro$ rooms !ave PA des" to#s for ena$in% t!e ,ommuni,ation to t!e fie$d-

T!e eistin% PA sstem !as no interfa,in% (it! 5ire 7 %as dete,tion sstem for autoannoun,ement / a$ertin% ;,e#t ?DP 2 7 VA #$ant<-

0 nos of mer%en, siren is insta$$ed at t!ree $o,ation in t!e ,om#$e- T(o sirens at+ain 5ire Station: one at R8SS offi,e and one at CPP 2 area (it! individua$ ,ontro$ for manua$ o#eration- It is %iven to understand durin% dis,ussions t!at: t!e eistin% sirensstem is not adeuate and is not audi$e at a$$ $o,ations-

It is re,ommended to do t!e audii$it surve and #ro#osed modifi,ation of t!e sstemto en!an,e its ,a#a,it / ran%e for effe,tive audii$it- T!e sstem s!a$$ !ave one noda$,ontro$ from +ain 5ire ,ontro$ room on$-

+ire Proofing$-

T!e site !as no fire #roofin% desi%n asis and dra(in%s- n site ins#e,tion: it isoserved t!at t!e fe( su##ort stru,tures fa$$in% under fire s,enario enve$o# are not fire#roofed-

Documentation Drawings chec% list$-

T!e status on avai$ai$it of various desi%n asis do,uments: s#e,ifi,ations: datas!eets: dra(in%s et,- is %iven at Anneure)-

?"# Major Recommendations)

Based on t!e stud: t!e team !as ,ome)u# (it! re,ommendations- n$ +a*or re,ommendations are $isted e$o( (it! #riorities- Priorit definition is defined as under-

5or detai$ed re,ommendations Anneure)I to I to e referred-

Priorit A G +ust and to e ,arried out immediate$

Priorit B G e,essar to e im#$emented ASAP

Priorit C G Re,ommended for im#$ementation

Sl":o"

Issue Definition Recommendation forRectification0 Improvement

@ustification Priorit

!" Document0Drawing0 Design asis availailit $-

!"! +ire Protection facilities

Pa%e 1of 2&




1-1-1 Desi%n Basis do,umentfor mer%en, sirensstem: Pu$i, addresssstem and 5ire station(ere not tra,ea$e-

T!ese do,uments s!a$$ emade avai$a$e (it! 5ireservi,es-

mer%en,,ommuni,ationsstem s!a$$ ereadi$ avai$a$e foran furt!errevam#/modifi,ationsat site-

B

1-1-2 Desi%n Basis do,umentand s#e,ifi,ation for 5irefi%!tin% 5oam sstem arenot tra,ea$e-

T!ese do,uments s!a$$ emade avai$a$e-

T!ese do,uments arereuired for futurerevam#/modifi,ations-

B

1-1-3 n$ S#e,ifi,ation for 5ire#roofin% for ?dro ,aronstora%e vesse$ isavai$a$e-

Detai$ed 5ire #roofin%do,uments s!a$$ e madeavai$a$e-

Detai$ed %uide$ine for#rovidin% fire #roofin%to different stru,tureare reuired forreferen,e andee,ution for an ne(insta$$ation-

B

1-1- Data s!eets for 5iretin%uis!ers: ?ose fittin%eui#ment (ere notavai$a$e-

T!ese do,uments s!ou$d edeve$o#ed and ins#e,tionre#ort s!ou$d e avai$a$e(it! site-

Referen,e Datas!eets are reuiredfor sour,in% ne(eui#ments or itss#ares-

B

1-1-4 5ire Safet ui#ment'aout dra(in%s are not

avai$a$e-

5ire safet eui#ment $aoutdra(in%s s!a$$ e #re#ared

and made avai$a$e at site-

T!ese dra(in%ss!ou$d e avai$a$e

for ui," referen,eand es,a#e routemar"in%-

B

1-1-6 5ire et(or" dra(in%avai$a$e at site is et toe u#dated (it! $atestadditions-

Com#$ete 5ire et(or"dra(in% s!a$$ e #re#aredin,or#oratin% a$$ as ui$tdetai$s in,$udin% detai$s ofde$u%e Va$ve $o,ations-

Com#$ete fire (aternet(or" dra(in% s!a$$e avai$a$e (it! fireservi,e and individua$units-

B

!"& +ire 3as Detection sstem$

1-2-1 'aouts are not u#datedfor 8as dete,tion Sstemand in some ,ases for5ire A$arm Sstem-

AS)BI'T $aouts as of+ar,!2010 to e #re#ared-

P$ants/CS are!avin% I'/D?do,umentation dated199 to 2003-

As understoodu#dation of $aouts(it! ta% identifi,ationis a$read in #ro%ress CTS-

A

1-2-2 5ire a$arm sstem 7 8asdete,tion Cause 7 ffe,t,!arts not avai$a$e

a,! 7 ever sstem s!ou$d!ave C7 ,!arts-

To do,ument #ro#er$,ause 7 its various

C

Pa%e 14of 2&




e,e#t for VA and ?DP)II #$ants-

effe,ts-

1-2-3 De$u%e P7IDs- De$u%e P7IDs (it! Pressures(it,! settin%s s!ou$d e#re#ared and "e#t atres#e,tive ,ontro$ room: firestn-

To do,ument andease of maintenan,e-

B

1-2- I' desi%n asis:S#e,ifi,ations for firea$arm sstem and %asdete,tion sstem notre,eived-

To e tra,ed if #ossi$e- 5or do,umentation#ur#ose

C

&"# In field insufficienc with respect to design = specifications and standards$-

&"! +ire Protection facilities

2-1-1 5our numers ofmer%en, sirens (it!$o,a$ o#erationa$ ,ontro$are insta$$ed in t!e,om#$e to %ive a$ertnessto t!e em#$oees in ,aseof emer%en,ies- T!ere isan audii$it #ro$em int!e ,om#$e as t!e sounddo not rea,! ever #art of

t!e ,om#$e-

Siren sstem s!a$$ edesi%ned and insta$$edsuita$ to ,over entire,om#$e #rovidin% a$ertness to#ersonne$ in ,ase of anemer%en,: (it! o#erationa$,ontro$ in 5ire Contro$ Room-

Present$ t!ere is anaudii$it #ro$em int!e ,om#$e as t!esound do not rea,!ever #art of t!e,om#$e- In ,ase ofemer%en,: audii$itt!rou%!out t!e,om#$e is essentia$to a$ert everod-

A

2-1-2 C2/C3 #um#s P)103A/B/Care not #rovided (it!(ater s#ra sstem

+edium ve$o,it (ater s#rasstem s!a$$ e #rovided toC2/C3 #um#s (it! dete,tion$oo#-

T!is is essentia$ ast!ese #um#s are!and$in% C2/C3

A

2-1-3 e($ insta$$ed 5res!?eane stora%e vesse$ T)1 is not #rote,ted (it!>ater s#ra sstem

+edium ve$o,it (ater s#rasstem s!a$$ e #rovided toC$ass A stora%e vesse$s (it!dete,tion $oo#-

T!e vesse$ is!and$in% C$ass A f$uid(!i,! ,a$$s for +V>S#rote,tion sstem-

A

2-1- Present$ t!ere is node$u%e va$ve #rovided fors#ra sstem in CPP)1tan"a%e area- Its on$manua$ (ater s#rasstem

>ater s#ra sstem #rovidedfor stora%e tan"s s!a$$ e#rovided (it! de$u%e andautomati, dete,tion 7o#eration-

De$u%e va$ve sstemis reuired for remoteo#eration of t!e s#rasstem-

A

2-1-4 a#!t!a Tan"s 92)T)029A/B/C/D !ave no firedete,tion fa,i$ities

T!ese a#!t!a tan"s s!a$$ e#rovided (it! 'inear !eatSensin% ; '?S< ,a$e as fire

dete,tion fa,i$ities-

Dete,tion fa,i$it isreuired for time$o#eration of s#ra

sstem durin%emer%en,ies-

A

Pa%e 16of 2&




2-1-6 In PTD)1Pro#ane/Pro#$ene#um#s at ort! of Tan"sare not #rovided (it!de$u%e (ater s#rasstem-

Pro#ane/Pro#$ene #um#ss!a$$ e #rovided (it!automati, de$u%e (ater s#rasstem-

A

2-1-& In VA P$ant :o$d De$u%eVa$ves are not found inautomati, o#erative mode-

T!ese de$u%e va$ve to ere#$a,ed (it! e( ?D ma"ede$u%e and s!a$$ e made inautomati, o#eration mode-

To fa,i$itate automati,o#eration inemer%en,ies-

B

2-1- In PTD)1 :foam,onne,tions for na#!t!astora%e tan"s 92)T)029A/B/C/D !ave een#rovided in t(o different#$a,es for an individua$tan"- T(o foam tenders;(!i,! ma not eavai$a$e in ,ase ofeventua$it< (i$$ ereuired to ,reate foam$an"etin% over t!e rimsea$ of an tan" on fire-

5oam ,onne,tions for anindividua$ na#!t!a stora%etan" to e #rovided in one#$a,e so t!at sin%$e foamtender (ou$d e enou%! for,reatin% foam $an"et over rimsea$ of tan" on fire-

Present$ t(o firetenders aresimu$taneous$reuired to a,tivatet!e tota$ foam sstemof an tan"-

A

2-1-9 In C!$or A$"a$i #$ant

i- 5ire (ater $ine $aid on

t!e %round (it!out !avin%an s$ee#er su##ort-

ii- nder %round fire (ater net(or" is ,orrodin% dueto t!e s#i$$a%e of ,!emi,a$/ sa$t used in t!e C!$or A$"a$i P$ant-

i- Pi#e s$ee#ers s!a$$ e#rovided at t!e interva$ of 6mto fire (ater $ine to ensure

adeuate %a# e$o( t!e#i#e$ine so t!at t!e #i#e$inedoes not ,ome in in ,onta,t(it! surfa,e (ater-

ii- /8 5ire (ater !eaderto(ards (are !ouse s!ou$d emade aove %round (it!s$ee#ers at interva$s-

T!e #i#e$ine $aid ont!e %round dire,t$,an ,ome in ,onta,t

(it! ,!$orine / sa$ine(ater ma"in% it #roneto fast ,orrosion

Bein% !i%!$ ,orrosiveatmos#!ere :usa%e of a$ternative +C for#i#in% ma ee#$ored-

A

2-1-10 In ?DP )1 tan"a%e area

+V>S sstem is not#rovided to utene#um#s +P)31A/B-

+V>S sstem s!a$$ e

#rovided for #um#s !and$in%$i%!ter !dro,aron (it!dete,tion $oo#-

5or $iuids (it! f$as!

#oints $ess t!at 66de% C and,omusti$e %ases:+V>S sstem needto e insta$$ed-

B

2-1-11 In PVC #$ant: t!e (aters#ra #i#in% #rovided forPum# C+)35/5/45: /2 74/2 are not ,overin%res#e,tive #um#s

adeuate$-

S#ra #i#in% desi%n s!a$$ ere)en%ineered andim#$emented for %ivin%adeuate ,overa%e to #um#as-

T!e #um# and its#i#in% s!ou$d eadeuate$ ,overed s#ra sstem toserve t!e intended

#ur#ose-

B

2-1-12 In PVC #$ant >ater s#ra#i#in%s #rovided for Pum#

S#ra #i#in% desi%n s!a$$ ere)en%ineered and

T!e s#ra noFF$es!a$$ e ,$oser to t!e

B

Pa%e 1&of 2&




P1&B/1B/16B2/3B/B/3B2/4B/4B2/20B are not,overin% res#e,tive#um#s adeuate$-served ?ei%!t of s#ra#i#in% is 3m-

im#$emented for %ivin%adeuate ,overa%e to #um#as-

#um# noFF$e foreffe,tive #rote,tion-

2-1-13 In 8as Cra,"er: Sout!5a,e of > ra," atort!ern side of #$ant !asno #rovision of an fire(ater arran%ement-earest !drant is 44 ma(a from t!e #i#e ra,"-

5ire (ater net(or" s!a$$ eetended to ,over t!e area(it! !drant/monitor-

earest !drant is 44m a(a from t!e #i#era,"-

B

2-2 +ire 3as Detection sstem$-

2-2-1 ?dro%en %as dete,torinside atter room-

?dro%en %as dete,tor s!ou$de #rovided inside atterroom-

A$$ $ead a,id: i ) Cdatteries emit!dro%en %as and fire,an !a##en-

A

2-2-2 Contro$ room andSustation ?VAC in$et %asdete,tors-

At ?VAC in$et of Contro$ roomand Sustation %as dete,torss!ou$d e #rovided- Based on?i !i a$arm and 200 votin%?VAC tri# ,ommand s!ou$d e%enerated-

Po$$uted air s!ou$dnot enter ,ontro$ roomand sustation-

B

2-2-3 #$ant !as #resent$ a$$E'' dete,tors #rovided(it! a$arm at 20E 7 60E''-

Toi, %as dete,tors ;dete,tor (it! 4##m a$arm<s!ou$d e #rovided inside #$ant-

is sensitiveet(een 1)4##m for!uman !ea$t!; de$aed $un% in*ur:res#irator 7 nervoussstem dama%e <

It is f$amma$e at30:000##m on$;3E''<

A

2-2- Ammonia 8as dete,torsnot #rovided-

Ammonia 8as dete,tors- to einsta$$ed in CA: PVC P$antsas Refri%eration #a,"a%es !as?3 ,$inders-

Ref- #a,"a%es !as Ammonia C$indersand $ea"a%e ,!an,esare t!ere- Ammonia isToi, %as and s!ou$de dete,ted ear$-

B

2-2-4 In VC+ #$ant toi, %asdete,tor dete,tin% VC+ in##m-

VC+ is f$amma$e 7 toi, ands!ou$d e dete,ted in ##ma$so- Present$ E ''

dete,tors #rovided-

VC+ is a "no(n!uman ,ar,ino%en-?armfu$ if in!a$ed

or asoredt!rou%! t!e s"in-+a e a

A

Pa%e 1of 2&




re#rodu,tive!aFard- T#i,a$T>A 1 ##m-

2-2-6 Com#ressor ?ouse f$amedete,tion

?eater / 5urna,e 5$ame /!eat dete,tion

Com#ressor !ouses a,ross,om#$e s!ou$d !ave f$ame

dete,tion- ;?dro%en,om#ressor s!ou$d !aves#e,ia$ f$ame dete,tion todete,t invisi$e f$ame<

In 8as ,ra,"er !eater /furna,es at strate%i, $o,ationf$ame / !eat dete,tion s!ou$de #rovided-

As #er 5PA 7@amna%ar standard

f$ame dete,tionreuired-

A

2-2-& In VA #$ant Stora%e 7

n$oadin% area %asdete,tors are notinsta$$ed-

E '' dete,tors (it! VA %as

,a$iration to e #rovided instora%e 7 un$oadin% area-

Standard Pra,ti,e- B

2-2- In VC+ #$ant for $oadin%as 7 DC #um#s %asdete,tors not #rovided-

E '' dete,tors (it! DC%as ,a$iration to e #rovidedin DC #um#s area-

E '' dete,tors 7 toi, %as##m dete,tors (it! VC+ %as,a$iration to e #rovided inVC+ $oadin% as-

Standard Pra,ti,e- B

2-2-9 Ana$ser ?ouse smo"edete,tion-

Present$ smo"e dete,tionis not #rovided inVC+:PVC: ?DP)1 Ana$ser !ouses-

Ana$ser ?ouse s!ou$d !aveSmo"e dete,tion and a$armss!ou$d e made avai$a$e in,ontro$ room and fire station-

5ata$it !ad o,,urredinside ana$ser !ouseas #er industrre#orts and needs#erfe,t %as 7 firedete,tion (it! a$armsat ,ontro$ room 7 firestation-

A

2-2-10 +anua$ ,a$$ Point: Smo"e

dete,tors s!ou$d e as#er !aFardous area,$assifi,ation d(%s inVA: CA-: 8C)SB'#$ants-

+CPs: SDs s!ou$d e d

t#e as #er !aFardous area,$assifi,ation for fo$$o(in%areas-

CA ;02 nos< ) ?dro%en unit)31 area

?DP)I ;01 no-<) Cata$stTan" area-

VA ;0 Dete,tors< ) Cata$st

,o$d stora%e room- Can eremoved as (i$$ not (or" insu,! $o( tem#-

If %as enters 7 S#ar"

o,,urs ,an ,ausema*or #ro$ems asd devi,es not used-

A

Pa%e 19of 2&




SB' ;01 no-<) 'o( #r- 5$arearea-

2-2-11 5I+ ;fau$t iso$ator modu$eor Base< insta$$ed inaddressa$e $oo# inPR: ?DP)II: VA#$ants-

5I+ not insta$$ed in ot!er#$ants as ori%ina$$ notinsta$$ed I' nor t!eseare s!o(n in AS Bui$tDra(in%s of I'/+-

A$$ #$ants s!ou$d !ave 5I+s or fau$t iso$ator ases insta$$edin addressa$e $oo# at t!eStart of $oo#: end of t!e $oo#and after ever 20 devi,es-T!is (i$$ ma"e sure t!at onefau$t (i$$ not iso$ate entire$oo#-

ntire $oo# is not $ostin ,ase of one S/Cfau$t !en,e entirearea fire dete,tion isnot $ost-

B

2-2-12 5art!est #oint #ressuremonitorin% for ?drantnet(or"-

Pressure transmitters s!ou$de insta$$ed in main rin%!eader: at startin% #oint and at

fart!est #oints-

Pr- Transmitters va$uess!ou$d e made avai$a$e atfire stn-

Pressure dro# innet(or" (ou$d not$ead to start u# of 5ire

(ater #um# as remotePressure transmittersare not avai$a$e-?en,e PTs s!ou$d eavai$a$e at 5art!est#oint a$so-

B

2-2-13 >ind s#eed and dire,tionsensor not insta$$ed inD+D ,om#$e

>ind s#eed 7 dire,tionsensor s!ou$d e insta$$ed onstrate%i, $o,ation on roof of

,ontro$ room ui$din%-

In ,ase of an event#eo#$e (i$$ "no((!ere %as ,$oud: fire

(i$$ move andne,essar#re,autions ,an eta"en-

B

2-2-1 ?dro%en uffer vesse$ 7!dro%en !o$der area?dro%en %as dete,tor

?dro%en %as dete,tor s!ou$de #rovided in ?dro%enuffer vesse$ 7 !dro%en!o$der area

Standard #ra,ti,e B

1"# Sstem not meeting the design specifications$-

1"! +ire Protection facilities$-

3-1-1 In 5ire >ater Pum#?ouse: 5ire (ater #um#start u# $o%i, seuen,eand eistin% net(or"#ressure is not as #erdesi%n asis-

It s!a$$ e made as #er desi%nasis reuirement to meet t!edesi%ned residua$ #ressure atremotest #oint of t!e 5ire(ater net(or"-

served t!e *o,"e#um# ,ut off #ressureis 6-4 "%/s,m on$(!ereas statutori$&"%/s,m #ressures!ou$d e avai$a$e att!e remotest #oint int!e net(or"--

A

3-1-2 e($ insta$$ed 5ire (ater#um# 91)P)142D iso#eratin% in manua$

T!e #um# !as to e madeautomati, in o#eration-

Sstem reuirement- A

Pa%e 20of 2&




mode-

3-1-3 In 8as ,ra,"er: no (aters#ra sstem is #rovidedto vesse$ 10)V)0: t!eet!$ene uffer vesse$-

+edium ve$o,it (ater s#rasstem s!ou$d e #rovided tovesse$ 10)V)0 as t!e ,ontentof t!is vesse$ is more t!an 40,um durin% norma$ o#eration-

Vesse$s (it! vo$umemore t!an 40 ,ums!ou$d !ave +V>Ssstem -

A

3-1- In +8 #$ant: adeuate(ater s#ra ,overa%e 7dete,tion $ine to #um#s 0)P)11 2A/2B 70)P)12 A/2B is notavai$a$e- Present de$u%e(ater s#ra sstem do not%ive #ro#er ,overa%e to#um# sea$ and dis,!ar%ef$an%e-

Desi%n to e revie(ed for#rovidin% LBD dete,tionfa,i$ities and adeuate (aters#ra ,overa%e (it! additiona$noFF$es to ,over entire #um#area and #i#in% manifo$ds-

T!e #resent sstemdo not %ive fu$$,overa%e-

A

3-1-4 In CPP = 5 Pum# ?ouse(ater s#ra ,overa%e to#rote,tion area isinadeuate and dete,tion$oo# is not avai$a$e-

Desi%n to e revie(ed forautomati, dete,tion andadeuate ,overa%e to #um#area-

Present sstem do not%ive adeuate,overa%e-

A

3-1-6 In PTD)1 :out of as in#ro#ane un$oadin%:#ro#$ene $oadin% %antrand C mi $oadin%

%antries :on$ t!ree asare #rovided (it! manua$s#rin"$er sstem: t!at tooon$ from to#-

S#rin"$er sstem s!a$$ e#rovided from t!ree sides fora$$ t!e as in,$udin% eistin%t!ree as #refera$ t!rou%!

de$u%e va$ves (it! dete,tionsstem-

In order to #rovide fu$$,overa%e in ,ase ofemer%en,ies-

A

3-1-& In C!$or A$"a$i : ?dro%enBuffer vesse$ 31)V001 and?dro%en 8as ?o$der 31)T002 !avin% ,a#a,it 40,um and 200 ,um are not#rovided (it! de$u%e

(ater s#ra sstem-

De$u%e (ater s#ra sstems!ou$d e #rovided to t!esevesse$s-

T!e vesse$s !avin%,a#a,it 40 ,um andaove s!ou$d !ave(ater s#ra sstem-

A

3-1- In 8as Cra,"er: t!ere isno monitor #rovided fort!e #rote,tion of 10)C)64demet!aniser ,o$umn-

ne +onitor to e #rovided for adeuate ,overa%e of fire(ater to demet!aniser ,o$umn-

5or adeuate,overa%e-

A

3-1-9 In VC+: t!e s#rin"$ers#rovided for t!e VC+#um#s near VC+ s#!eres:on$ one s#ra noFF$e is

#rovided #er #um# (!i,!is inadeuate-

Additiona$ s#ra noFF$es s!a$$e #rovided for t!is 100EVC+ servi,e- T!e eistin%s#ra noFF$es (!i,! are

mounted !i%! aove #um#noFF$es s!a$$ e modified torin% it ,$oser- Dete,tionsstem s!a$$ e #rovided and

Present$ t!ere is nodete,tion sstem -S#ra noFF$esinsta$$ed are at !i%!er

e$evation-

A

Pa%e 21of 2&




inte%rated (it! +V>Sa,tuation-

3-1-10 In +8 $oadin% as ; 1 72 o$d< >ater s#ranoFF$es are #rovided onto# of t!e as on$- o(ater s#ra #rovision fromsides-

Desi%n to e revie(ed for#rovidin% adeuate (aters#ra ,overa%e to entire asfrom to# and ot! sides- Addition (ater s#ra rin% to eadded for ,overa%e fromsides-

5or %ivin% adeuate(ater s#ra ,overa%e-

B

3-1-11 In CPP tan"a%e : S#rarin%s are #rovided on to#for dis,!ar%in% (ater O 3$#m/m2-

Additiona$ rin% s!a$$ ein,or#orated to fu$fi$ t!ereuirement of 10-2 $#m/m2-

To ,om#$ (it! 5PA11

B

3-1-12 In PR: Demet!aniFer#um#s P)301 A and B arenot #rovided (it! (aters#ra sstem-

Demet!aniFer #um#s P)301 Aand B s!a$$ e #rovided (it!+V>S -

To #rovide adeuate#rote,tion-

B

3-1-13 In VC+ Area): >aters#ra noFF$es #rovided onto# rin% for ?eav ndvesse$ V)04 7 06 and'i%!t nd vesse$ V)02are found #$u%%ed-

o dete,tion sstem is#rovided for de$u%esstem

S#ra noFF$es s!a$$ e fitted toto# rin% of s#ra sstem anddete,tion sstem inte%rated(it! de$u%e sstem s!a$$ e#rovided-

To #rovide adeuate#rote,tion

B

3-1-1 In VC+)DC $oadin% =un$oadin% %antr :S#ranoFF$es are not avai$a$eon to# s#ra #i#in% of$oadin% %antr-

Side rin%s are a$so notavai$a$e for (ater s#rasstem-

S#ra noFF$es s!a$$ e fitted toto# s#ra #i#in% and side rin%s(it! s#ra noFF$es s!a$$ e#rovided for adeuate,overa%e to %antr-

Side rin%s s!a$$ e added tos#ra sstem of DC)Bun$oadin% %antr-

To #rovide adeuate#rote,tion-

B

5"# :ot addressed points$-

5"! +ire Protection facilities$-

-1-1 5$us!in% #rovisions arenot #rovided an(!ere int!e ,om#$e for t!e 5ire>ater et(or"-

5$us!in% #oints s!a$$ e#rovided at strate%i, $o,ationson t!e net(or" so t!at f$us!in%of t!e net(or" ,an e done toavoid sedimentation inside#i#e$ines-

To maintain !ea$t! oft!e net(or"-

A

Pa%e 22of 2&




-1-2 ?ose ree$s are not#rovided in an of t!e#ro,ess areas-

5ire fi%!tin% !ose ree$s to e$o,ated in #ro,ess unit #i#era,"s / atter $imits and ot!er#ro,ess areas for uen,!in%of in,i#ient fires-

5or eas a,,essdurin% emer%en,ies-

A

-1-3 In ,!$or A$"a$i: ?2S;9E 7 &E< tan"s areavai$a$e in ,!$or a$"a$i#$ant-

?aFmat 5oam s!a$$ e#rovided in #orta$e tro$$eand s!a$$ e in sto," of 5ireServi,es to !and$e ans#i$$/$ea"a%e-

To #rovide adeuate#rote,tion for s#i$$a%eand $ea"a%e-

B

-1- T!ere is no mu$ti#$e!drant #oint manifo$davai$a$e at D+D

+anifo$d (it! mu$ti#$e !drant#oints s!a$$ e #rovided atstrate%i, $o,ations

To ensure adeuatefire (ater (-r-t uantit7 #ressure atemer%en, site

B

8"# 'solescence factor$-

8"! +ire Protection facilities$- :IL

8"& +ire 3as Detection sstem$-

4-2-1 Vi*a 5ire Su##$iedBSA100 5ire A$arm #ane$sand : Autromaster 4000: Autro 300 server/(or"stations-

T!is sstem needs to es$o($ #!ased out as su##ortfrom + not avai$a$e-

Server/>or"stationsare 'inu /DS asedand TSPPRTD +-

In net 2 ears s#ares(i$$ not e avai$a$efor BSA100 #ane$sas #er $etter fromVi*a 5ire-

C

?"# Sstem Improvements$-

?"! +ire Protection facilities$-

6-1-1 In CPP tan"a%e :

a#!t!a stora%e tan" isnot #rovided (it!dete,tion sstem -

'inear ?eat Sensin% ,a$e

s!a$$ e #rovided for #rom#ta$arm in#uts durin%emer%en,ies asso,iated (it!t!e tan"-

5$oatin% roof tan" of

C$ass A t#e s!a$$ !avedete,tion fa,i$ities-

A

6-1-2 In ?DP)1 TA'!and$in% area: oneDCP modu$e (it! 14 "%,a#a,it is #rovided onto# of in$ine Tea$ iso,ontainer-

TA' ein% a #ro#!ori,materia$ need to e ,overed,om#$ete$ DCP #o(der in,ase of re$ease- ?en,e:uantit of DCP s!ou$d ein,reased introdu,in%more nos- of modu$e to#rote,ted area (it! t!eir

TA' ein% a #ro#!ori,materia$ needs fu$$,overa%e-

A

Pa%e 23of 2&




orientation to(ards f$an%e *oint of ,ontainer

6-1-3 In ?DP)2 TA'!and$in% area: o 5ire#rote,tion sstemavai$a$e to tea$!and$in% area-

DCP +odu$ar sstem s!a$$ e#rovided to ,over t!ea,,identa$ $ea"a%e of TA'-

TA' ein% a #ro#!ori,materia$ needs fu$$,overa%e DCPsstem-

A

6-1- In Cra,"er: fire monitornear vesse$ v)0 is ver,$ose to t!e vesse$-

T!e monitor ma e moveda(a to safe distan,e foremer%en, o#eration-

5or safe o#erationdurin% emer%en,ies-

B

6-1-4 In VC+: 5+)14 is$o,ated far a(a from!eater area ;Sout!

side<

5+)14 need to e re$o,atednear to (est of #orta ,ain for adeuate ,overa%e of

furna,e-

To %ive adeuate,overa%e to furna,e-

B

6-1-6 In VC+: e( ',o$umn )C)02 needmonitor #rote,tion fromeast side-

Convert ?drant VC+)20 to>ater monitor for %ivin%adeuate ,overa%e toe$evated ,o$umn-

To %ive adeuate,overa%e-

B

6-1-& In VC+: +onitor ne(addition-

ne (ater monitor s!ou$d einsta$$ed O > of Pure DC

Tan" near P)3-

5or adeuate ,overa%e- B

6-1- In ,!$or A$"a$i: nort!(est side of ,!$orinestora%e u$$ets : t!emonitor avai$a$e is fara(a outside t!e fen,e-

ne additiona$ monitor s!a$$e #rovided to %ive #ro#er,overa%e-

T!e avai$a$e monitor isa(a-

A

?"& +ire 3as Detection sstem$-

6-2-1 ?eater/5urna,e f$oors- +anua$ Ca$$ Points: s!ou$d

e #rovided at ea,! f$oor of!eater/furna,es ui$din%stru,ture-

In ,ase of an event it is

reuired for o#eratorsand fire fi%!tin% #eo#$e

B

6-2-2 ?DP)II and VA PIBs5+200 etin%uis!antSstem

As PIBs (i$$ e unmanned its!ou$d e #rovided (it!5+200 etin%uis!ant sstem(it! automation-

Standard Pra,ti,e- C

6-2-3 5ire station #eratorinformation: detai$saout individua$ %asdete,tor a$arms-

5ire station o#erator s!ou$d!ave ea,! 7 ever dete,tora$arm (it! ea,t $o,ation of!aFard-

5or Individua$ 8as a$arm at

Present$ 5ire de#t- ,a$$s,ontro$ room to find out(!i,! dete,tor is in a$armand finds at fie$d ea,t$o,ation- >it! #ro#osedre#$a,ement 7 revam#

B

Pa%e 2of 2&




e-%- ven if 2)3 %asdete,tors in diff- area /units of one #$ant %oesin a$arm ,ommon a$arm(i$$ e %enerated,onvein% t!at %asa$arm in one #$ant-

fire station 2 #tions)

#tion1) Present ,ards!ave 2 re$a o/#s #er,ard/#er dete,tor- 20E and60E a$arm for ea,! dete,tor,an e %iven at 5ire Station $ain% ,a$e et(een %as#ane$ 7 5ire station-

#tion 2) 4&01 Me$$(e%ersstem ,an e ,onne,ted onRS4 net(or"- >!ere 4&00sstem 7 data $o%%er P'C isused: t!e P'C s!ou$d e onRS4 +DBS net(or"-

ea,t $o,ation (i$$ eavai$a$e at 5ire stn- T!is(i$$ im#rove 5ire De#t-res#onse time: and ,arrne,essar eui#ments tofi%!t !aFard-

6-2- De$u%e Sstem

Standardisation a,rossD+D-

De$u%e sstem s!ou$d e

standardised A,ross Com#$e(it! Auto start fa,i$it andPS? for (ater dis,!ar%e,onfirmation 7 PS' for air$ea" dete,tion-

In most of ,ases

5ran%i$e/5usi$e u$snot #rovided for AutoStart: some sstem are(ater a$an,ed: someare air a$an,ed-

C

6-2-4 Pe$$istor Te,!no$o% for,omusti$e ;E''<dete,tors

Pe$$istor t#e to e ,onvertedto IR ased te,!no$o%-

IR ased te,!no$o% !as4 rs (arrant: $ess drift:$ess fa$se a$arms: $ess

maintenan,e- Pe$$istorsneeds re#$a,ement afterever 1 to 2mont!sased on %as e#osure

B

6-2-6 Comined 578>or"station at Contro$room: +ain 5ire station:se,ond fire station :SS+ offi,e (it!8ra#!i,s: 8as ars:

a$arm mana%er :in!iits : Trendin% et,-

?DP)II and VA #$ant !asa$read ,omined 578sstem- S$o($ Rest of a$$t!e #$ants to e mi%rated tosimi$ar sstems over a #eriodof time-

As #er @amna%arstandard-

C

A"# Maintenance Issues$-

A"! +ire Protection facilities$-

&-1-1 In +8 :S#ra noFF$esof (ater s#ra sstem(ere found ,!o,"ed#rovided for Purifi,ation

,o$umn 0)C)101 andPum#s 0)P)11A/B

Corre,tive a,tion to e ta"enfor s#ra noFF$es ,$eanin%-

S#ra noFF$es s!ou$d efun,tiona$ to serve t!eintended #ur#ose-

A

&-1-2 In +8: to# S#ra Corre,tive a,tion to e ta"en S#ra noFF$es s!ou$d e A

Pa%e 24of 2&




noFF$es of (ater s#rasstem (ere found,!o,"ed #rovided foret!$ene stora%eu$$ets-

for s#ra noFF$es ,$eanin%- fun,tiona$ to serve t!eintended #ur#ose-

&-1-3 tin%uis!er Ta% nos(ere not #ainted to t!e#$a,e of t!eirinsta$$ation-

Ta% nos- of etin%uis!ers!ou$d e mar"ed at t!e#$a,e of t!eir insta$$ation int!e fie$d area-

5or t!e ease ofins#e,tion andmaintainai$it of 5ireetin%uis!ers and t!eirre,ord tra,"in%-

B

A"& +ire 3as Detection sstem$-

&-2-1 Trainin% on ,omined578 sstem; P'C ased<

Detai$ed sstem o#eration:fun,tiona$it: maintenan,etrainin% to e %iven toInstrument de#artment

#ersonne$ of ?DP)II andVA +-

As ne(/first of t#esstem is su##$ied inP!ase)II Instrument#ersonne$ are not

a(are of 5ire A$armDe$ta P: De$ta DAmodu$es : !o( toiso$ate devi,es: (!ereto ,!"- Vo$ta%es et,-

Communi,ationet(een 5ire a$arm andP'C is not ,$ear to#ersonne$-

5 net(or" s(it,!es :to#o$o% : !ard(areused: standardmaintenan,e #ra,ti,esare not ,$ear toPersonne$-

A

&-2-2 C!e,"in%/Ca$iration5reuen,-

Smo"e dete,tors ) Near$

+CP) ?a$f Near$?eat Dete,tor)Near$

8as Dete,tor) Luarter$

5o$$o(in% isre,ommendation for D+D )

Smo"e Dete,tor ) 6 mont!s

+CP ) 6 mont!s or Near$-?eat Dete,tor ) 6 mont!s-

8as Dete,tor ) 6 mont!s-

Standard Pra,ti,efo$$o(ed-

B

&-2-3 Cano#ies for 8asdete,tors not #rovided-

,e#t fe( #$ants $i"emost of t!e #$ant %asdete,tors are not #rovided(it! ,ano#ies

Cano#ies for a$$ %asdete,tors s!ou$d e#rovided-

Standard maintenan,e#ra,ti,e-

B

Pa%e 26of 2&




&-2- Im#ro#er 8$andin% and$oose ,a$in%/su##ortsfound in some 578devi,es-

8$andin%: ,a$in% to e#ro#er$ ,arried out for a$$578 devi,es es#e,ia$$$o,ated in !aFardous area

Pro#er %$andin% needsto e ,arried out as: ifs#ar" o,,urs it ,an,ause ma*or #ro$ems-

A

&-2-4 Sustation dete,tors ta%nos- and ,ontro$ roomdete,tors ta% nos-visii$it-

Cano#ies for +CPs#aintin% in RD-

Ta% nos- s!ou$d e #ro#er$#ainted as #resent$!and(ritten on ,ei$in%

+ost$ a$$ ,ano#ies are#ainted ut fe( needs to eRD ,o$or #ainted and#ro#er$ visi$e-

5or etter maintenan,e- C

&-2-6 5ire dete,tion sstem and8as dete,tion sstemmaintenan,eres#onsii$it-

Present$ fire sstemmaintained $e,tri,a$and 8as dete,tion sstemmaintained Instrument-

Bot! sstems s!ou$d emaintained oneDe#artment on$-

ase of maintenan,e:Smoot! #eration 7sin%$e #oint ofres#onsii$it fora$arms- In case of*nalser houseSmo%e detectors= theare neither maintained .lectrical nor Instrument"

C

lp review report- dmd rev 01

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