lqgxvwuldo vlorv · 2020. 9. 8. · 10 04 main references references in more than 145 countries...
TRANSCRIPT
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industrial silos
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PAGE
KEY FACTS GENERALHISTORY
EXPERIENCE,RELIABILTY AND
QUALITY
MAINREFERENCES
SYMAGASILOS
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COMPONENTS OPTIONALACCESORIES
silos
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06 07
1814
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TECHNICALSHEET
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27
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The constant investment in updatedtechnology has achieved the totalautomation, reaching maximum qualitystandards.
Integral traceability system has its ownquality control system, allowing us tocontrol all manufactured product atreal-time. Furthermore, al machines countwith Computer Numercial Control.Besides, Symaga obtained CE certificatein manufacturing process.
Our products are renowned for their durability and easy-assemble. Silos are manufactured in ondulated galvanized steel. Raw material used in the process is certied, wih maximum quality, and European origin.
Backed by an experience of 35 yearsand more than 42 million m³ of storagebuilt worldwide, Symaga ensures theoptimal execution of any project. Wehave performed projects in more than145 countries.
Symaga is a Spanish company specialized indesigning, manufacturing and marketing galvanizedsteel silos for the storage of seeds, grains, malt,oilseeds, pellets, rice, and, in general, agriculture,agroindustry, bio-fuels and biomass.
04 01
KEY FACTS
EXPERIENCE OF
35YEARS
PRODUCTIONCAPACITY
30ROBOTS
WORLDLEADERS
RELIABILITYAND QUALITY
references in more than 145 countries
CONSTRUCTED STORAGE
42M m3
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Symaga has constantly invested in R & D. Thisinnovating work is developed in conjunctionwith clients and suppliers, thereby improvingour products and services and thus givingbetter value and eficiency to our customers.
Our Technical and EngineeringDepartment, and After-salesService Department, are alwaysavailable for our customers: since the initial layout conguration until the assembly nalization. Moreover, our multi-lingual Commercial Department facilitates communication.
Symaga features morethan 12.000 tons ofgalvanized steel ofaverage standingstock, giving us theability to deliver on theagreed date.
silos 05
R & D
MORE THAN
200EMPLOYEES
MORE THAN
12.000 TOF
GALVANIZEDSTEEL IN STOCK
GERMANY 108,024 m3
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AGRAVID
SYMAGA
GROWKET
S I L O S
SYMAGA GROUP
SYMAGA GROUP
G R O U P
06
Symaga was founded in 1985 by Alfonso Garrido Muñoz, basing thebusiness in manufacturing and marketing of farm silos and livestockequipment.
Symaga began in the heart of La Mancha, in Villarta de San Juan, in asmall craft of 200 metres. Nowadays Symaga has a factory located ona plot of 400.000 sqm of land with 100.000 sqm of buildings.
More than 90% export rate.
Symaga international presence has an exponential growth year afteryear. We are currently present in over 145 countries worldwide.
02GENERAL
HISTORY
founded in 1985
PLOT OF LAND:
100.000 sqm
400.000 sqmBUILDINGS:
200sqm
20201985
CRAFT:
THE COMPANY ISSTRUCTURED INTO:
3DIVISIONS
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07silos
ROMANIA, 49.705 m3
Our products are recognized worldwide for theirstrength, durability, reliability and easy assembly.Silos are made of galvanized corrugated steel, with a 600 gr/m² coating, ensuring a double service life more than other suppliers. All used material raw are certied and of the highest quality.
We also have a growing line of accessories andoptions allowing us to offer a product thatcompletely meets your needs.
Our commitment to quality is not limited to theproduct, but to a technical and commercial service.
quality commitment
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08 03EXPERIENCE,
RELIABILITY
AND QUALITY
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09
Several quality controls are applied to the material upon receipt and in all phases of themanufacturing process in order to allow us to ensure the quality until delivered.
Symaga has a quality management program to control its manufacturing process at real time.
All machines involved in production processes include CNC system, “Computer NumericControl”, to ensure accuracy and standardize the quality.
capacity of production
silos
RUSSIA, 139.778 m3
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10 04MAIN
REFERENCES
REFERENCESIN MORE THAN
145COUNTRIES
LATIN AMERICA , SPAIN & PORTUGAL GERMANY, AUSTRIA & SWITZERLAND
LATIN AMERICA , SPAIN & PORTUGAL AFRICA & MIDDLE EAST
SPAIN 69.954 m3 SPAIN 20.241 m3 SPAIN 27.370 m3
GERMANY 12.248 m3 GERMANY 126.735 m3
SWITZERLAND 2.049 m3 GERMANY 23.696 m3
MEXICO 7.960 m3 MEXICO 9.683 m3
COLOMBIA 28.965 m3 CHILE 52.316 m3
BOLIVIA 18.004 m3 SOUTH AFRICA 1.232 m3 ETHIOPIA 28.109 m3
IRAN 30.618 m3 LIBYA 9.672 m3
EGYPTO 38.526 m3
SAUDI ARABIA 77.172 m3URUGUAY 35.643 m3 ARGENTINA 26.382 m3
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11silos
HUNGARY 3.343 m3 NORWAY 11.529 m3 CZECH REP. 15.128 m3 ROMANIA 150.608 m3
SERBIA 12.728 m3 SWEDEN 13.497 m3 GREECE 33.600 m3 CYPRUS 1.110 m3 ITALY 24.549 m3
RUSSIA 58.244 m3 RUSSIA 78.977 m3 RUSSIA 13.616 m3 RUSSIA 9.917 m3 RUSSIA 28.878 m3 LATVIA 79.168 m3
RUSSIA 139.778 m3 RUSSIA 55.975 m3 RUSSIA 25.100 m3 KAZAJSTAN 65.890 m3 KAZAJSTAN 65.890 m3 UZBEKISTAN 1.689 m3
UKRAINE 704.887 m3 UKRAINE 126.290 m3 UKRAINE 212.220 m3 UKRAINE 12.880 m3 UKRAINE 316.386 m3 LITHUANIA 39.096 m3
INDIA 15.870 m3 INDIA 57.402 m3
NEPAL 6.426 m3 SRI LANKA 6.952 m3
PHILIPPINES 28.688 m3 MALAYSIA 7.960 m3
THAILAND 55.004 m3 AUSTRALIA 224 m3
NEW ZEALAND 1.925 m3
VIETNAM 5.888 m3
EUROPE
CIS COUNTRIES
INDIA, NEPAL & SRI LANKA ASIA & OCEANIA
INDONESIA 101.900 m3
KOREA 12.945 m3
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SMALL CAPACITYFEED SILOSSUITABLE
FOR LIVESTOCK
INDOOR SILOSDIAMETERS FROM
4.60 TO 12.23M,MAXIMUM HEIGHT
11.45M
MASS DISCHARGE SILOS
12 05SYMAGA
SILOS
Symaga offers a wide range of silos that can be classied into the following types:
FLAT BOTTOM SILOS(OR WITH CONICAL
CONCRETE FOUNDATION)
FOR LONGTERM STORAGE OFLARGE QUANTITIESOF GRAIN, SEEDS...
SILOS WITH LOWERSTEEL HOPPER, WITH45° OR 60° DEGREESDEPENDING ON THE
FLOWING OF THEPRODUCT STORED.
DISCHARGE BYGRAVITY
HOPPER SILOS FORELEVATED
STRUCTURE,UNLOADING TO
TRUCK OR TRAIN
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13silos
GREECE, 33.600 m3
GERMANY, 23.696 m3
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14 06
COMPONENTS
• 30º degrees roof to optimize storing capacity, andadapted to the natural slope of the grain.
• Supplied with or without structure depending on thediameter of the silo and roof loads.
• They are composed by trapezoidal sectors of specialconguration, which gives a better sealing andwaterproof.
• Roof has a special geometry, due to the wave of theroof and longitudinal folds, which gives high strength and stiffness.
• Different design depending of snow load location ofthe installation.
• Manufactured with structural steel, with optimizedspecial galvanized coating, ZM310, for best results in terms ofresistance to corrosion (zinc, aluminum and magnesium).
GERMANY, 91.300 m3
COVERING
ROOF
74.7670.0965.4160.7456.0751.4046.7242.0537.3832.7128.0323.3618.6914.02
9.344.670.00
x
y
z
xy
z
1.921.871.881.841.851.831.841.831.831.841.851.841.841.841.841.841.841.831.841.831.831.851.841.881.871.921.931.981.972.022.022.072.072.102.112.142.142.182.202.192.182.142.14
2.112.102.062.072.022.021.97
1.931.98
19.6620.63
20.47 19.1123.31 20.0524.2423.6124.3521.0020.69
20.7720.3823.2923.41
22.8823.24
20.0319.0319.4019.58
22.5721.3921.3922.57
19.5819.4119.0320.03 23.2422.88 23.4223.29
20.3820.7720.6921.00
24.3623.6124.2423.30
20.0420.48
19.1319.67
20.6319.5018.7118.71
18.7119.51
18.71
44.48
42.5242.15
42.8142.28
45.3345.0945.13
46.1245.89
45.4945.18
45.9644.0744.30
44.07
45.18
45.96
45.9045.49
45.0945.13 46.1342.28 45.33
44.41
44.58
41.7444.37
41.60 41.9843.93 41.72
43.8843.9243.8343.82
41.22
43.65
39.6039.84
39.60
43.65
41.22
43.8143.83
43.9243.87
41.72
43.93
41.99
41.60
44.37
41.75
44.58
44.41
42.52
44.48
42.8042.15
25.01
73.02
27.7825.68
71.82
28.0225.44
71.72
26.0072.5326.05
72.36 28.11
25.1571.28
27.95
25.06
71.21
25.71
72.05
24.22
73.44
25.7427.47
73.06
25.71
72.04
27.96
25.07
71.22
28.10
25.15
71.27
26.05
72.47
26.00
72.54
28.02
25.44
71.72
27.78
25.68
71.82
25.01
73.02
24.22
73.44
25.75
27.4773.06
24.79
28.69 73.70
22.24 74.75
23.28 29.61
74.1223.28 29.61
74.12
22.24
74.76
24.7928.69
73.69
50.66
46.7247.16
47.1647.24
48.4547.92
46.9145.1645.29
45.1746.9147.9248.45
47.2547.15 47.1650.67 46.7250.9051.89
51.3747.0946.59
47.31
50.91
51.89
47.10
51.38
47.3046.59
50.22 46.5049.98 51.0147.04 50.4646.46
45.66
49.82
46.66
48.35
48.35
46.66
49.83
45.66
46.44
50.46
47.04
51.00
49.97
46.50
50.22
11.7211.74
11.5411.46
24.40
64.39
24.40
64.17
11.5711.80
11.9911.9924.36
63.32
12.0112.13
12.0911.92
24.36
63.17
11.8911.93
11.22
24.39
63.65
11.2311.56
11.22
24.39
63.6511.22
11.9311.89
24.36
63.1711.9212.0912.1212.01
24.36
63.3211.9911.99 11.80 11.56
24.40
64.1711.4611.54 11.7411.73
24.40
64.3911.56
12.47
24.37
63.9212.2912.31
12.63
24.38
64.0812.40
12.24
24.43
64.99
11.9211.94
12.49
24.44
65.33
12.11
13.4324.44
64.96
13.0513.29
14.1324.46
65.34
13.7813.97
14.33 24.50
65.91
14.0514.21
14.1614.09 24.50
65.29
13.9414.27
13.94 24.50
65.29
14.0914.1614.21
14.0524.50
65.91
14.3413.9713.78
24.46
65.34
14.1313.2913.0524.44
64.97
13.4412.1124.44
65.33
12.4911.9411.92
24.42
64.99
12.24
12.4024.38
64.08
12.63
12.3112.2924.38
63.93
11.56
12.478.07
7.84
4.029.47 4.11
9.607.767.99
4.09
7.937.81
4.12
7.377.18
4.21
6.986.98
4.21
7.177.36
4.13
7.817.93
4.08
7.987.76
4.11
9.607.848.07
4.02
9.478.058.80
3.84
8.919.47
3.74
9.008.79
3.71
8.278.628.53
3.64
8.348.37
3.56
7.707.22
3.55
6.946.93
3.648.177.157.16
7.143.60 7.177.197.183.60 7.147.157.143.64
8.176.936.933.567.147.663.558.388.35
3.648.538.623.718.278.788.99 3.749.47
8.91 3.848.05
8.80
GALVANIZATION
ZM 310
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15silos
CYLINDRICAL
BODY
Stiffeners:
• Symaga uses 2 or 3 stiffenersper bodysheets, depending onthe silo model.
• Both bodysheets and stiffeners are marked with its thickness and type of joint in each piece, facilitating pieces identification, so that minimizing assembly mistakes.
SLOVAKIA, 17,690 m3
BODYSHEETS
STIFFENERS
GERMANY, 23.280 m3
Bodysheets:
• They are manufactured from a structural steel S 350 GD Z600.
• Our modern machinery guarantees perfect shaping of the bodysheets, avoidingassembling difficulties.
• Our bodysheet’s pitch with 76 mm width and 14 mm depth improves and optimizes the perfect flowing of the grain as well as silo strength.
GALVANIZATION
Z600
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16Hopper is made up of sector of structuralsteel S 350 GD – Z600, and can beperformed with 45°, 60° or 66° degrees,depending on the owing of the storedmaterial.
Legs and bracing of our structural steelsilos are hot-dip galvanized. Symagahas wide experience in the design ofthese critical elements, depending on theseismic zone in which the project will beperformed.
From certain height and volume, our metal hopper silos have hot dipgalvanized compression ring welded on both sides which gives the siloa higher quality and faster structural assembly.
Quality 8.8 and 10.9 (ISO 898 -1:2009 and 898 - 2:2003). Supplied preassembled bolting is hot dip galvanized with a coating of 70-85 microns (UNE – EN ISO 10684:2006).
Nuts are of category 8.
Neoprene EPDM washers guarantee sealing.
It is supplied in apreformed way toensure optimalsealing.
HOPPER
LEGS AND
BRACES
NORWAY, 1.302 m3
COMPRESSION
RING
BOLTING
BUTTYL
RUBBER
COMPOUND
GALVANIZATION
Z600
HOT DIPGALVANIZATION
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17silos06
COMPONENTS
INSPECTIONDOOR
ROOFSTEPS
Roof scale withuniversal rungs.
Inspectioning the content and condition of the grainand treatments.
Are provided in order to resist the wind forces and to prevent deformation of the silo.
Placed in the second ring. The bodysheet is supplied with the door already implemented.
WINDRINGS
ACCESSDOOR
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2
1
3
4
• With a safety ring and rest platforms, handrails and non-slip steps. They are according to all current safety regulations. (UNE EN ISO 14122-1/2/3/4: 2002).
• Galvanized, increasing its service life of the tting. In addition, our ladders are modular, which speeds installation and allows greater flexibility.
LADDER TO ROOF
To get the roof of the silo by climbing up the cylinder wall. With a safety cage and intermediate rest platforms, according to the UNE EN ISO 14222-1/2/3/4: 2002.
LADDER TOACCESS DOOR
Includes a supportplatform.
ROOF STAIRWAYEasy and safe access, with handrail roof ladder.
SPIRAL LADDERDistributed spirallyaround the silo.
ZIGZAG STAIRS
We provide this stair in zigzag patterns facilitating the access to the top of the silo, to an elevator tower or to a work tower.
INSIDE LADDER
a) It connects access door on the slope tothe ground.
b) As an option, it may connect theinspection door to the ground.
18 07OPTIONAL
ACCESORIESLADDERS
REST
PLATFORM
1 2 3
4
MYANMAR, 38.840 m3
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2
1
3
4
19silos
AERATIONSYSTEM
ROOF VENT
AERATION GUTTERSSYSTEM
• With circular design preventing the accumulation of water, snow and rubbish and opposes less air resistance.
• It is easy-assembly, embossed, perfect-sealed with the roof section, and it comes with anti-bird net.
• It is prepared with a special sealing system for fumigation, and ready for the installation of an exhaust fan coil to avoid condensation.
Aeration channels
• Designed to cover 12.5% of the total area of the base of the silo.
• They are made up of foundation channels that are covered with special galvanized boxes, corrugated and multi-perforated of diameter 1 or 1.5 mm. The channels may have shape of “Y” or “H”, depending mainly on the volume of storing product.
• Helicoidal fan on the roof as part of an aeration roof vent.
• Avaliable supply air fan, or exhaust fan. IE3 certification, ensuringenergy efficiency.
EXTRACTORFANS
FANS
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The fully perforated floor is supported by a floor galvanized steel structure. Perforations are of a diameter of 1 or 1.5 mm, depending on the stored grain. Brackets are made of hot dip galvanized steel, which allows a better airflow and therefore a better ventilation.
Gutters are installed in silo foundation. This element is manufactured in 3 mm thickness galvanized steel, depending on installation characteristics (size, width and depth of the silo and foundation, and the total volume of the stored grain). “Y”, “H” and “C” types available.
Aeration channel system with drillings, fixed to a hopper sector and prepared for the connexion with the fan.
20 07OPTIONALS
ACCESORIES
AERATION
SYSTEM
FULLPERFORATED
FLOOR
VENTILATEDCONE
Elevated cone made of galvanized steel inside the silo. The system avoids contact between the ground and grain, making civil works cheaper.
Improve grain preservation, avoiding fumigation. Minimize weight loss. Allows cooling regardless of environmental conditions.
PREFABRICATED GUTTERS
HOPPERAERATION
SYSTEM
GRAINCHILLER
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Symaga offers 3 types of temperature control systems: Manual, Auto (centralized to a computer) and Portable (connected to a PDA).
Robust analog or digital sensors are offered, ensuring uninterrupted operation. It is a passive system which requires no maintenance.
The probes are supported on two beams, so their weight is not supported by roof sector. The probes can be replaced without emptying the silo.
ATEX certified.
ADDITIONAL SYSTEMS
TEMPERATUREMONITORING
SYSTEM
MAXIMUM ANDMINIMUM LEVEL
SENSORSVENTING SYSTEM
ERECTIONTOOLS
SWEEPAUGER
Venting system is based on polyamide bolt-nut system in sector joints which gives rise to a venting anti-explosions surface according to EN 14491 2012 norm and anti-explosions ATEX norm.
Complete set of tools for silo mounting.
It is used to empty completely the flat
bottom silo. Symaga offers industrial sweep
augers with ATEX certification.
They are used to indicate when the silo is full, and when it is empty. They may be supplied rotating, capacitive or membrane type.
21silos
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Symaga proposes a system for closing eave between silo cylinder and roof, to prevent water and snow entry into the silo and to guarantee the tightness of the silo.
This eave close is made of FOAM.
It consists of a perimeter handrail and upper stiffeners support it. This item increases operator safety.
Galvanized rail on the roof avoiding snow avalanches.
Entrance to the silo from roof. Ensuring the transit from roof inlet until the inspection door.
Perimetral catwalk around eave, allowing the path around the eave. Exterior and interior.
22 07OPTIONAL
ACCESORIESROOF METALLIC
EAVE SKIRT
Metallic eave skirt avoiding water and snow entrance, made in galvanized steel.
EAVE HANDRAIL
ROOFACCESS DOOR
ROOFHANDRAIL
FOAM EAVE CLOSE
ANTI-AVALANCHE
EAVE CATWALK
Allow opening from the ground.
SEMIAUTOMATICGATE
Channel system with charge and decompression pipe to fill the silos with air pressure.
PNEUMATICCHARGEFILLING
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23silos07OPTIONAL
ACCESORIESCYLINDER
INNER FLAT LINING
ANCHORAGE SYSTEM
CLOSING ANGLE FOUNDATION SEALING
This accessory avoid grain damage and breakage with deflector plates, as well grain disaggregation by weight or dust creation, thus minimizing explosion hazard.
The inner flat sheets are a smooth lining to improve the flowing of
the material and the cleanliness of the silo.
We provide standard, mechanical and chemical
anchor bolts.
Perimetral closing for silo with non-elevated inner slab.
Butylic paint and compound sealing the foundation.
It empties the silo down to 70% of the capacity without energy spending or maintenance. Unloading could be performed to truck, train or conveyor.
DOUBLE BODYSHEET
ACCESSDOOR
Double door for easier access into the silo. Placed in the first
and second rings. The inner door is divided into 3 sections
to avoid grain leak.
GRAIN FALL SPEED REDUCER
ACCESSDOOR
FOR HEAVY MACHINERY
Allow the entry of machinery inside the silo.Anchor plate to the floor and reinforcements.Lock system included.Galvanized finishing.
Sizes 400x400 and 250x250. Different activation: manual, electric, pneumatic and double.
SLIDE GATEFOR HOPPER
SILOS OUTLET
SIDE DISCHARGE SYSTEM
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24 07OPTIONAL
ACCESORIES
SUPPLEMENTARYSTRUCTURES
COLUMNS AND SUPPORTS
CATWALKS
ROOF SUPPORT
We design supports according to the load out conveyor, snow load and the diameter of the silos. Symaga engineers columns and supports according to installation configuration, according to UNE EN ISO 1993 norm.
Our catwalks are modular, consequently adjustable to each project. Design is made according to UNE EN ISO 14122. Closed catwalk is available.
Galvanized supports on silo dome for conveyor.
LIBYA, 9.672 m3
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25silos
SUPPORT STRUCTURE FOR DELIVERY SILO
Support structure for delivery silo with free total height of 5 metres for truck or train transit.
Hot dip galvanized conveyor supports, with adjustable height.
To give access to the inspection door.
Modular metallic structures of 700, 900 or 1100 mm. wide that adapted to the installation to ease the maintenance. Options on standard or tramex floor.
REDLER SUPPORTPLATFORMBETWEEN
SILOS
MAINTENANCEPLATFORM
Easy-access elevator tower.
ELEVATORTOWER
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26 07EXTERNAL
FINISHES
SILO LINING
POWDER PAINTING
PRE-LACQUERED ROOF
The outer lining adds extra protection against corrosion and provides extra insulation. It is available for roof, cylinder and hopper, in different colours (white, greenand blue).
Coating with polyester resins. Minimum thickness applied 80 μm each side. Thickness and colour RAL on demand. Food use painting in option.
Roof galvanized steel S280GD+Z225 GS sector are previously pre-lacquered with
25/7 µm polyester. Available in white, green and blue.
OPTIONAL
ACCESORIES
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TECHNICALSHEET
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FLAT BOTTOM SILOS
HUNGARY
15,964 m3
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SILOS WITH HOPPER
COLOMBIA
28,965 m3
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SILOS WITH HOPPER
NO RING