8/8/2019 Ltd Auto Saved)

1/7

Shakti precision components pvt ltd.

Company established in: 1992.

Founder and Director Mr. CRN Murthy

No.of employees: 180

Area: 3 Acres.

Export: 12 %, Domestic: 88%

Sales turn over: 20 million USD.

Power back up: 1000KVA.

Best supplier award : MICO and MICO BOSCH.

CUSTOMERS

OVERSEAS CUSTOMERS:

HUSCO, CATERPILLAR---UK

HUSCO, CNH---USA

JCB & ZINSER ---Germany

PANASONIC---Japan

DOMESTIC CUSTOMERSBOSCH, L&T KOMATSU, VOLVO, TIMKEN, BMPL, VST TILLARS & TRACTORS,EICHER, NEW HOLLAND AGRICULTURE.

Customer sector wise

Automotive 39.2%

Agriculture- 36.9%

Railways -32%

Hydraulics- 19.7%

Textiles -1%

Material wise:

Aluminium 14%

8/8/2019 Ltd Auto Saved)

2/7

Cast iron 78%

Steel 8%

Out sourcing partners

Endurance ,Guragaon

Jai Hind , Pune.

Ibex Engineering pvt ltd, Bangalore

Sansu automotives, Bangalore

Karnataka Castings

Aluminium Extrusion

ALCOA Korea

BIKAR Metal Singapore

MetalwebUK

Machining centers:

PRAGA MITSUBISHI, MAKINO, DOOSAN, VICTOHMC (Horizontal machining center)

400 pallets 10no.s

500 pallets 7no.s

630 pallets 6no.s

VMC (Vertical Machining Center)

650400 table 6no.s

SPM machine (Special purpose machine) 8no.s

Milling machine 2 no.s

Quality equipments:

KOSAKA surface finish tester

Form tester : Rondom 54.

Pressure Die Casting

Gravity Die Casting

8/8/2019 Ltd Auto Saved)

3/7

Lab Microcal for inhouse gauges calibration.

Profile projector Hellos 350.

2D coordinates Mestra Touch.

Kaizen - What it means?

Kaizen (Japanese for "improvement" or "change for the better") refers tophilosophy or practices that focus upon continuous improvement of processes inmanufacturing, engineering, supporting business processes, and management

Kaizen was first implemented in several Japanese businesses after the

Second World War, influenced in part by American business and qualitymanagement teachers who visited the country. It has since spread throughout theworld and is now being implemented in many other venues besides just business

and productivity.

The cycle of kaizen activity can be defined as:

y Standardize an operation

8/8/2019 Ltd Auto Saved)

4/7

y Measure the standardized operation (find cycle time and amount of in-process inventory)

y Gauge measurements against requirementsy Innovate to meet requirements and increase productivityy Standardize the new, improved operationsy Continue cycle ad infinitumy This is also known as the Shewhart cycle, Deming cycle, or PDCA.

y Teamworky Personal discipliney Improved moraley Quality circlesy Suggestions for improvement

8/8/2019 Ltd Auto Saved)

5/7

KAIZEN SHEET

Product name : Clamp bearing

Objective To improve productivity.

Problem status Low productivity due to manual bush pressing.

PROBLEM ANALYSIS

WHY ? This is to find the root cause because of which productivity is low

Taking more time to bush pressing by hammering .

WHY? Improper bush pressing.

WHY ? Bush pressing is done manually by using hammer

8/8/2019 Ltd Auto Saved)

6/7

8/8/2019 Ltd Auto Saved)

7/7