lv a1 poster - eaton

Low voltage systems

Low voltage systems for all applications

• Package sub-stations• Switchboards• Motor control centres

• Engineered assemblies• Busbar trunking

Eaton Electric Limited

Grimshaw LaneMiddletonManchester M24 1GQUnited KingdomCustomer Support CentreTel: +44 (0)8700 545 333Fax: +44 (0)8700 540 333email: [email protected]

© 2009 Eaton CorporationAll Rights ReservedPrinted in UKForm No. Proof copy onlyNovember 2009

PowerChain Management is a registered trademark of Eaton Corporation.

All other trademarks are property of their respective owners.

Eaton Corporation is a diversifi ed power management company ranked among the largest Fortune 500 companies. Eaton is a global technology leader in electrical components and systems for power quality, distribution and control; hydraulics components, systems and services for industrial and mobile equipment; aerospace fuel, hydraulics and pneumatic systems for commercial and military use; and truck and automotive drivetrain and powertrain systems for performance, fuel economy and safety. For more information, visit www.eaton.com.

Eaton’s electrical business is a global leader in power distribution, power quality, control and industrial automation products and services. Eaton’s global electrical product lines, including Cutler-Hammer�, Moeller�, Powerware�, Holec�, MEM�, Santak�, and MGE Offi ce Protection Systems� provide customer-driven PowerChain Management� solutions to serve the power system needs of the data center, industrial, institutional, government, utility, commercial, residential, and OEM markets worldwide.

PowerChain Management solutions help enterprises achieve sustainability and a competitive advantage through proactive management of the power system as a strategic, integrated asset throughout its life cycle. With Eaton’s distribution, control and automation and power quality equipment; full-scale engineering services; and information management systems, the power system is positioned to deliver powerful results: greater reliability, operating cost effi cencies, effective use of capital, enhanced safety, and risk mitigation.

Powering

business

worldwide

Next generation

transportation

Eaton is driving the development of new technologies – from hybrid drivetrains and emission control systems to advanced engine components – that reduce fuel consumption and emissions in trucks and cars.

Higher expectations

We continue to expand our aerospace solutions and services to meet the needs of new aviation platforms, including the high-fl ying light jet and very light jet markets.

Building on our strengths

Our hydraulics business combines localised service and support with an innovative portfolio of fl uid power solutions to answer the needs of global infrastructure projects, including locks, canals and dams.

Powering Greener Buildings

and Businesses

Eaton’s Electrical Group is a leading provider of power quality, distribution and control solutions that increase energy effi ciency and improve power quality, safety and reliability. Our solutions offer a growing portfolio of “green” products and services, such as energy audits and real-time energy consumption monitoring. Eaton’s Uninterruptible Power Supplies (UPS), variable-speed drives and lighting controls help conserve energy and increase effi ciency.

Eaton delivers the power inside hundreds of products that

are answering the demands of today’s fast changing world.

We help our customers worldwide manage the

power they need for buildings, aircraft, trucks,

cars, machinery and entire businesses. And we

do it in a way that consumes fewer resources.

Hydraulics

Automotive

Aerospace

Electrical

Truck

Hydraulics

Powering

electrical systems

worldwide

When it comes to making more effi cient use of the world’s electrical power Eaton is at the cutting edge. Our industry-leading electrical power control systems help you reduce power consumption – and its attendant greenhouse gas emissions.

Eaton can help you manage your complete electrical power system, whether it is contained within a manufacturing facility, university campus, healthcare centre, data centre, geographically dispersed set of offi ce buildings or retail stores, residential or any other entity where electricity must function with high quality and without interruption.

The result is an unparalleled integration of PowerChain� Management solutions that optimise energy usage, reduce energy consumption and enhance the comfort and sustainability of your facility.

Government

Commercial property

Petrochemicals

Data centres

Healthcare

Pharmaceuticals

Education

Water and waste water

Residential

Utilities

Manufacturing

Retail

Pulp and paper

Telecommunications

Total Solution

Eaton’s comprehensive

Low Voltage System

product portfolio

has been specifi cally

designed to meet the

needs of all types of

installation. The extensive

portfolio includes:

• Power supply and control assemblies (PSCs)

• Package sub-stations

• Main and Sub-main Switchboards

• Busbar trunking

• Motor control centres

• Power factor correction

• Engineered assemblies

Wide range of application

As might be expected

from such a comprehensive

portfolio Eaton’s low

voltage power distribution

and control systems

have been used in

almost all areas of

application including:

• Shops

• Schools

• Hospitals

• Warehouses

• Hotels

• Prisons

• Restaurants

• Data centres

• Sport stadiums

• Factories

• Petro-chem

• Airports

• Railways

Designed for effi ciency and ease of use

Eaton LVS products are designed to be as space and energy effi cient as is practicable whilst maintaining good access for installation, operation and maintenance. In particular our designs feature:

• Wide selection of standard modules to ensure that products meet widest range of application specifi c requirements

• Product data readily available to simplify specifi cation/selection

• Designed to be assembled and supplied quickly

• Designed for ease of installation, meeting the challenges offered by large cables, limited spaces, restricted access and the like

• Minimal maintenance requirements to ensure dependability and lowest cost of ownership

• May incorporate energy cost and CO2 footprint reducing features:

• Power factor correction modules

• Active harmonic fi ltration modules

• Voltage reduction technology to substantially reduce power consumption

Safety assured

Product safety is integral to the design of all Eaton low voltage system products. Extensive use of substantial rigid barriers constructed from either insulated or metallic components ensures the safety of all installers, operators and maintainers of our products.

Internal Arc-fault management

Specifi ers and users of low voltage power switchgear assemblies are becoming increasingly aware of the hazards associated with internal arc-fl ash faults. The ferocity of an arc-fl ash is such that damage to the assembly and the emission of personnel threatening arcing gasses to the surrounding area may occur within as little as 20 milli-seconds. Both personnel and plant may be at risk from such arc-fl ash faults. Eaton has developed two market leading solutions to address this problem, both of which have been designed to not only protect personnel but also to ensure that assemblies remain suitable for use:

Arcon

Arcon arc-fl ash fault management units may be incorporated in all Eaton LVS assemblies. Arcon is a patented product developed by Eaton to ensure that any arc-fl ash fault which may occur is extinguished within 2 milli-seconds. This extremely high speed of operation ensures not only personnel safety but also that the assembly may be returned to full service after minimal maintenance and testing.

Arc-free assemblies

Our motor control centres may be specifi ed to include features such as phase segregated busbars to ensure that they are arc-free. Our phase segregation techniques ensure that arcing faults can not occur in our MCCs.

Verifi ed design performance

It is Eaton policy that all products are subjected to rigorous testing and verifi cation programs by, or under the supervision of, internationally recognised and respected third party organisations including:

• Kema

• ASTA

• LOVAG

• Underwriters Laboratories (UL)

Quality and performance assured

Control of manufactured quality is essential to ensure that all products produced are in accordance with product designs, meet performance demands and customer expectations when installed. All Eaton low voltage systems are designed for reliable, 100% correct fi rst time assembly, all manufacturing facilities have extensive quality care procedures throughout the manufacturing process, and all products are routinely verifi ed before despatch. As might be expected, all manufacturing facilities operate quality assurance systems audited and accredited by third party organisations including:

• BSI

• Kema

• ASTA


Approved products

In addition to third party performance and quality verifi cation many Eaton low voltage systems hold specialist approvals from:

• DNV

• Lloyds


• Kema-keur

Fully supported

Our products are supported pre-order with catalogues and technical data and our bespoke Bid Manager software which provides fast and accurate pricing with all dimensional details and drawings of an assembly. Post order we supply operation and maintenance manuals which include installation and operation instructions, assembly drawings and schematics.

In addition to documentary support we also offer installation, commissioning and maintenance services for all of our products.

Eaton’s Low Voltage Systems meet the needs of all installations.

Switchboards

• Eaton Capitole, xEnergy and Modan ranges

• Verifi ed and Type Tested in accordance with IEC and British Standards

• Designed to occupy minimum space whilst maintaining excellent cabling facilities

• Horizontal Busbars rated up to 6300A 100kA

• Vertical Busbars rated up to 2500A

• Form 4 Types 2, 5, 6 and 7

• IP31, IP42, IP54

• Optional kWh or multi-function meters with pulsed, RS485 or Modbus outputs

• Incorporate Eaton ACBs, MCCBs, Fused combination switches, MCBs and surge protection

• Incorporate power factor correction and harmonic fi ltration

• Option of voltage reduction unit

• Option of Arcon arc-fault protection

Busbar Trunking

• Eaton Lux, Low Power, Medium Power, XP Busbar Trunking ranges

• Type tested in accordance with IEC and British Standards

• Cost effective alternative to cabling

• Vertical (“Rising Main”) or horizontal (“Distribution”) confi guration

• Wide range of feed and tap-off units incorporating Eaton devices

Lux Lighting Busbar

• Copper busbar enclosed in extruded aluminium casing

• 25, 40, 63A ratings• 4 or 6 pole confi guration• Tap-off facility at 1m intervals• Standard 3m lengths

interconnect using plug-in fl exible joints

Low Power (LP) and Medium

Power (MP) Busbar

• Copper busbar enclosed in extruded aluminium casing

• Up to 800A ratings• 5 bar confi guration• Clean earth facility• Suitable for vertical (rising-

main) or horizontal (power distribution) mounting

• Tap-off facility at333mm intervals

• Standard 1,2, and 3m lengths

Low Impedance XP Busbar

• Copper or aluminium busbar enclosed in extruded aluminium casing

• Up to 6300A ratings• 3, 4, 5, or 6 bar confi guration• Clean earth facility• Suitable for vertical (rising-

main) or horizontal (power distribution) mounting

• Tap-off facility at contract specifi c intervals

• Standard 1, 2, and 3m lengths

Package Sub-stations

• Eaton Capitole range


• Up to 4MVA rating

• 6-12kV Primary

• 400-690V Secondary

Package Sub-stations

• Dyn11 Vector Group as standard

• Copper or Aluminium windings

• MV Vacuum Ring Main or Vacuum Circuit-breaker fed

• Modular Construction

• Incorporate Eaton switchboards

High IP Rating Insulated

Switchboards and Motor

Control Centres

• Eaton Halyester range

• Suitable for indoor and outdoor installations



• Form 4 Types 2, and 7

• IP56, IP65

• High impact rating


• Incorporate Eaton MCCBs, Fused combination switches, MCBs and surge protection

Motor Control Centres

• Eaton Capitole and Modan ranges




• Form 4 Types 2, 5, 6 and 7

• IP31, IP42, IP54

• Fixed, removable or withdrawable starters

• Eaton DOL, Star-delta, variable speed, soft-start drives

• Fuse or circuit-breaker drive protection



• Option of Eaton Clink II Motor Management system

• Option of arc-free design and/or Arcon arc-fault protection

Sub-main Switchboards

• Eaton Capitole, xEnergy and MPS ranges


• Designed to occupy minimum space whilst maintaining excellent cabling facilities


• IP31, IP41, IP42

• Form 3b Type 2, Form 4 Types 2, 5, 6




Engineered Assemblies

• Custom designed engineered assemblies for non-standard applications

• Based on standard Eaton devices and components

• Wall or fl oor mounting

• Distribution and control applications

• All ratings

• All forms of separation

• Include modifi ed distribution boards, automatic change-over units, control panels, etc

Generator Connection Units

• Suitable for connection of temporary generator units

• Suitable for outdoor installation

• Insulated or steel enclosures

• Incorporate ACBs, MCCBs, fused combination switches or terminals

• Suitable for cable-lug or plug-in connection of generator supplies

• May incorporate interlocking of protective devices with those in main switchboards

• Form 4 Type 2 or 7

• IP56, IP65

Power Factor

Correction (PFC)

• Eaton E-Cap and Capitole ranges


• Fixed PFC units

• Automatic PFC units

• Standard and de-tuned confi gurations

• Incorporated in switchboards or MCCs or free-standing units

• All capacitors feature self-healing elements with wavy-edge technology for longer life

• Option of PFC control relays with communication facilities for integration in to building management systems

• Incorporate Eaton ACBs, MCCBs, Fused combination switches, contactors

Low voltage systems for all applications

www.eaton.com

Total SolutionEaton’s comprehensive Low Voltage System

product portfolio has been specifi cally

designed to meet the needs of all types of

installation. The extensive portfolio includes:

• Power supply and control assemblies (PSCs)

• Package sub-stations

• Main Switchboards

• Sub-main Switchboards

• Busbar trunking

• Motor control centres

• Power factor correction

• Harmonic fi ltration

• Voltage reduction devices

• Engineered assemblies

Power distribution busbar trunking

Lux lighting LP & MP distribution XP Cu low loss XP Al low loss

Verifi ed in accordance with IEC 60439-2, EN 60439-2, BSEN 60439-2Rated Voltage, Ue (V) 415 415 1000 1000Rated insulation voltage, Ui (V) 690 500 (LP) 690 (MP) 1000 1000Rated Frequency (Hz) 50 50 50 50Horizontal busbar ratings, Ith (A) 25–63 40–800 500–6300 800–4000Vertical busbar ratings, Ith (A) 25–63 40–800 500–6300 800–4000Busbar withstand ratings, Icw (kA) 2.6 (25A), 2.8 (40A), 80 40–100 40–100 3.4 (63A) (fuse rated at busbar Ith)IP Rating IP41, IP55 IP4X, IP54 IP4X, IP54 IP4X, IP54Confi guration 4 & 6 Bar (25 & 40A), 5 Bar 3, 4, 5, 5N*, 6 Bar 3, 4, 5, 5N*, 6 Bar 4 Bar (63A) (* = 200% Neutral) (* = 200% Neutral)Busbar Material Copper Copper Copper AluminiumCasing Material Aluminium Aluminium Aluminium AluminiumStandard Lengths (m) 1, 3 1, 2, 3 1, 2, 3, Custom 1, 2, 3, Custom lengths from 200mm lengths from 200mm Feeder confi gurations 4 End, Reverse End & Centre End, Reverse End & End, Reverse End & Centre Fed, Flange Centre Fed, FlangeFeeder Terminal Capacity (mm2) 2.5 25 (40A) 4 x 240 4 x 240 35 (63–80A) 70 (100–125A) 70 (125–160A) 150 (250A) 2 x 95 (400A) 2 x 185 (630A) 2 x 300 (800A)Tap Offs Per 3m 3 8 (40-400A) 8 8 7 (630A) 6 (800A) Tap Off Faces 1 1 2 2Tap Off Types 4 Pole 6A BS1363 Twin Socket Fused Combination Fused Combination 6 Pole 8A BS60309 SP or TP Socket Switches 63–630A Switches 63–630A 6 Pole 10A, All Fusible SP or TP MCB MCCBs MCCBs SPSN RCCB 20–630A 20–630A RCBO BS88 Fuse 8 to 100A Switched BS88 Fuse 8 to 100A MCCBs 16–250A TPN or 4P Fuse Combination Switches: 160A,–250A SPN 160–315A TPN Residential riser

Sub-main switchboards

Verifi ed and Certifi ed in accordance with IEC 61439-2, EN 61439-2, BSEN 61439-2, IEC 60439-1, EN 60439-1, BSEN 60439-1

Rated Voltage, Ue (V) 415, other ratings on requestRated Frequency (Hz) 50, 60, 400Rated insulation voltage, Ui (V) 1000Rated Impulse withstand, Uimp (kV) 6–8Horizontal busbar ratings, Ith (A) 400–1250Vertical busbar ratings, Ith (A) 400–1250Busbar withstand ratings, Icw (kA) 35, 50kAIP Rating IP31, IP41, IP42Construction style Modular, cubicle with steel end platesPaint fi nish RAL 7035 Form of separation Form 2 Type 2, Form 3B Type 2, Form 4 Types 2, 5, 6Access FrontCabling access Top or bottomStandard Modules MCCBs

Fused Combination SwitchesMCBsDigital and Analogue meteringDNO Metering chambersProtection relaysSurge divertersPower factor correction modulesHarmonic fi ltration modules

Engineered assemblies

Verifi ed and Certifi ed in accordance with Relevant IEC and BSEN StandardsRated Voltage, Ue (V) 415, other ratings on requestRated insulation voltage, Ui (V) 1000Rated Frequency (Hz) 50, 60, 400Rated Impulse withstand, Uimp (V) 6–8IP Rating IP31 to IP65Paint fi nish RAL 7035 Form of separation 1 to 4Access Front Cabling access Top or bottomDevices & Modules ACBs

MCCBsFused Combination SwitchesMCBsDigital and Analogue meteringDNO Metering chambersProtection relays Surge divertersChange-over Units

Power factor correction units


Rated Voltage, Ue (V) 415, other ratings on requestRated Frequency (Hz) 50HzRated insulation voltage, Ui (V) 1000Rated Impulse withstand, Uimp (kV) 6–8kVAr Up to 1600Step sizes (kVAr) 12.5, 25, 50, 100Types Standard and de-tunedIP Rating IP31Paint fi nish RAL 7035 Form of separation Form 1, Form 2, Form 4 Types 2, 6,Access Front Cabling access Top or bottomDevices ACBs

MCCBsFused Combination SwitchesStage ProtectionDIN or BS88 Fuses

Package sub-stations

MV SWITCHGEARMV Ring Main Units Eaton Xiria Vacuum MV Circuit Breakers/Switchboards Eaton SVS VacuumVerifi ed in accordance with IEC 62271-100, IEC 62271-102, IEC 62271-103,

IEC 62271-105, IEC 62271-200, IEC 60265, IEC 60044-1, IEC 60044-2

TRANSFORMERS Verifi ed in accordance with IEC60726, BS171Type Cast Resign, Vacuum ImpregnatedRatings (MVA) 0.5–4Rated Voltage, Ue (kV) Primary: 6, 11, 12 Secondary: 0.4 – 0.69 Rated Frequency (Hz) 50Vector Group Dyn11 (others on request)Rated insulation voltage, Ui (kV) Primary: 75 Secondary: 1Rated Impulse withstand, Uimp (kV) MV:75 LV:6-8Power Frequency Withstand (kV) MV: 28 LV: 3Winding material Aluminium or CopperInsulation Class FImpedance (%) 6-7IP Rating Transformer Housing: IP20 & IP21Construction style Modular, cubicle with steel end platesPaint fi nish RAL 7035 Access Front or front and RearCabling access Top or bottomLV SWITCHBOARDS Eaton See “Main Switchboards”

Generator connection points


Rated Voltage, Ue (V) 415–690Rated Frequency (Hz) 50, 60, 400Rated insulation voltage, Ui (V) 1000Rated Impulse withstand, Uimp (kV) 6–8Current Ratings, Ith (A) 250–3200IP Rating IP56, IP65Construction style Flush-front, free-standing steel

enclosure, fl oor or wall mountingStandard colour RAL 7035 Form of separation Form 4 Types 2, 6, 7Access FrontCabling access Top or bottomStandard Modules ACBs

MCCBsFused Combination SwitchesTerminal inTerminal outInterlocked plugs-socketsCable lug connections

High IP rating insulated switchboards


Rated Voltage, Ue (V) 415–690Rated Frequency (Hz) 50, 60, 400Rated insulation voltage, Ui (V) 1000Rated Impulse withstand, Uimp (kV) 6–12Horizontal busbar ratings, Ith (A) 500–600Busbar withstand ratings, Icw (kA) 35, 50IP Rating IP56, IP65Construction style Modular Polycarbonate EnclosuresStandard colour RAL 7035 Form of separation Form 4 Types 2, 7Protection Class Total InsulationImpact strength Enclosures IK09 Covers IK10Access FrontCabling access Top or bottomStandard Modules MCCBs

Fused Combination SwitchesMCBsFuses Digital and Analogue meteringDNO Metering chambersSurge diverters

Main switchboards

Verifi ed and Certifi ed in accordance with IEC 61439-2, EN 61439-2, BSEN 61439-2, IEC 60439-1, EN 60439-1, BSEN 60439-1, IEC 61641

Rated Voltage, Ue (V) 415–690 other ratings on requestRated Frequency (Hz) 50, 60, 400Rated insulation voltage, Ui (V) 1000Rated Impulse withstand, Uimp (kV) 6-8Horizontal busbar ratings, Ith (A) 500–6300Vertical busbar ratings, Ith (A) 700–2500Busbar withstand ratings, Icw (kA 1s) 35, 50, 80, 100IP Rating IP31, IP42, IP54Construction style Modular, cubicle with steel end platesPaint fi nish RAL 7035 Form of separation Form 4 Types 2, 3, 5, 6, 7Cable boxes Externally and/or internally mounted Access Front or front and RearCabling access Top or bottomStandard Modules ACBs

MCCBsFused Combination SwitchesMCBsDigital and Analogue meteringDNO Metering chambersArcon arc-fault protectionProtection relays Surge divertersPower factor correction modulesHarmonic fi ltration modulesVoltage reduction modules

Motor control centres

Verifi ed and Certifi ed in accordance with IEC 61439-2, EN 61439-2, BSEN 61439-2, IEC 60439-1, EN 60439-1, BSEN 60439-1, IEC 61641

Rated Voltage, Ue (V) 415–690 other ratings on requestRated Frequency (Hz) 50, 60Rated insulation voltage, Ui (V) 1000Rated Impulse withstand, Uimp (kV) 6–12Horizontal busbar ratings, Ith (A) 500–6300Vertical busbar ratings, Ith (A) 500–1420Busbar withstand ratings, Icw (kA 1s) 35, 50, 80, 100IP Rating IP42, IP54Construction style Modular, cubicle with steel end platesPaint fi nish RAL 7035 Form of separation Form 4 Types 2, 3, 5, 6, 7Cable boxes Externally and/or internally mounted Access Front or front and RearCabling access Top or bottomStandard Modules ACBs

MCCBsFused Combination SwitchesDOL and Star-delta StartersSoft-StartersVariable Speed DrivesMotor Management Systems (Eaton Clink II)Digital and Analogue meteringArc-free constructionProtection relaysSurge diverters

lv a1 poster - eaton

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