m imran yousaf rbi engineer

Muhammad Imran (API 580 and NEBOSH certified) RBI/Risk Engineer Cell # (UAE): +971-552936799 E-mail: [email protected] Skype: imranpu2 B.E Chemical University of the Punjab Lahore Employer: Applus Velosi (2012- current) PROFILE: Having more than 5 years of working experience in oil & gas industry and successfully managed different Asset Integrity Management and RBI Projects for different organizations like EQUION Energia-Colombia USA, PETRONAS FLNG-Malaysia, MISC-Malyasia, Saudi ARAMCO-K.S.A, Takreer Refinery-UAE, QATALUM Power Plan –Qatar, LUKOIL -Iraq and Binson Refinery-Vietnam. Conversant with API & ASME codes. Familiarization with inspection and task management systems (API RBI, VAIL-Plant).

I possess excellent interpersonal skills and can communicate concisely and effectively at all levels. Having working knowledge of international codes like API 580, API 571, API 510,API 570,API 650,API 653,API 2A,API 2SIM,DNV-OSS-102,DNV-OSS-103.Well familiar with Asset Integrity Management Services (AIMS), NDE and Corrosion monitoring and assessments at different projects with different clients.

EXPERIENCE: 5 YEARS

QUALIFICATION: BACHELORS : B.E Chemical (84%)

University of the Punjab Lahore, Pakistan (2005-2009) AFFILIATIONS:

• Pakistan Engineering Council (PEC). • Environmental and Horticultural Society (EHS) of University of the Punjab, Pakistan.

TRAININGS:

• API RBI training • VAIL-PLANT (SAP Certified) training at Velosi. • PTW and log out Tag out training by Pakistan Refinery Limited • Product Loss control training by Pakistan Refinery Limited • Crude Oil evaluation training by Pakistan Refinery Limited • HSE Training at Takreer Refinery (ADNOC) • H2S/BA Training at Takreer Refinery (ADNOC)

Employment History

Designation Company Name Year Lead RBI Engineer APPLUS Velosi Asset Integrity Abu Dhabi 2012–To Date

Operation Engineer Pakistan Refinery Limited Karachi, Pakistan 2010-2012

UFG-3 Engineer Sui Northern Gas Pipe Lines, Pakistan 2009-2010

Internee Engineer Fauji Fertilizer Company Limited June-2008-August-2008

mailto:[email protected]

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CERTIFICATIONS:

ENGINEERING TOOLS:

RESPONSIBILITIES: RBI/Inspection Planning/others

• Preparation and review of RBI methodologies for refinery, offshore and onshore process equipments and for Topside and Hull structure of FPSO.

• Preparation of corrosion circuits and identification of damage mechanisms • Assessment of Probability of failures for each loop. • Assessment of Consequence of failure for each loop. • Calculation of corrosion rates long term and short term • Calculation of remnant life • Preparation of asset register

Certification Name Description of certificate Awarding Body API RP 580 Risk Based Inspection (59 Marks out of 70) American Petroleum Institute

NEBOSH (IGC) International General Certificate in Occupational Health and Safety with Credit grading

NEBOSH-UK

COSHH Control of Substances Hazardous to Health Royal Society for prevention of Accidents-UK

HABC Level 2 Award in fire Safety Royal Society for prevention of Accidents-UK

Environment Environmental Awareness Royal Society for prevention of Accidents-UK

Energy Conservation and sustainability. University of the Punjab,

Lahore Pakistan

Implementation of QMS (ISO 9001:2008) University of the Punjab,

Lahore Pakistan

SOFTWARE DETAILS

API-RBI Software Pressurized Equipment

VAIL-PEMS (RBI) Pressurized Equipment Management System

VAIL-EIRMS Electrical, Instrumental and Rotary Management System

SIMS Structural Integrity Management System

HIMS Hull Integrity Management System

Aspen Plus Knowledge of process design and simulation

CHEMCAD Basic steady state simulation using CHEMCAD

CHEMCAD Heat Exchanger design and rating using CHEMCAD

SAP Applications Generation of maintenance work activities/work orders

MS-Office MS Outlook, MS Project, MS Visio and Internet Browsing.

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• Assigning the inspection techniques with the relevant damage mechanism. • Collection and Review of RBI results data as received from Client • Marking of dead legs on P&ID’s and Piping Isometric Drawings. • Prepared detailed dead leg Master Register • Site survey for verification of existing dead legs and identification of dead legs • Which are present at fields but not on drawings. • General Health ,Safety and Risk Management • Identified sufficient NDE locations i.e. UT thickness scans, RT profiles, UT shear wave,

MPI, DPI techniques on each piping circuit /sub – circuit to form a comprehensive damage survey.

• Preparation of comprehensive Asset Integrity Reports for RBI studies. • Preparation of Technical proposals for RBI contracts. • Preparation of inspection plan that is comparable with DNV for world first PFLNG (1) for

Malaysia.

Testing/Inspection

• Corrosion rate calculations and crack identification for oily sewer lines of Takreer Refinery (ADNOC)

• Maintenance of Takreer oily sewer system accordingly to Shell Design Engineering Practice 34.14.20.31.

• CCTV inspections for oily sewer system of Takreer Refinery. • Repairing of lines by using sate of the art repair technique that is Cured in Place Piping

(CIPP). • Patch Repair work , Modification of Manholes, fire traps maintenance, Installation of vent

for hazardous gasses, broken line repair ,line cleaning and all type of waste water / sewer system performance enhancement .

CAREER DETAILS: Employer : APPLUS VELOSI ASSET INTEGRITY LIMITED Abu Dhabi, United Arab Emirates Position : Lead RBI Engineer Employment Period : March 2012 to Present During my service with Applus Velosi I worked as a Lead RBI Engineer for different projects, the projects with their scope of work are listed below in detail,

Worked on following Projects that have been completed or under progress: 1. EQUION Energia Limited, Colombia USA 2. Provision of Risk Based Inspection study for PETRONAS FLNG(1), Malaysia 3. BINH SON Refinery(BSR),Vietnam 4. Supervision Services for the TAKREER Refinery, Abu Dhabi 5. Malaysia International Shipping Corporation (MISC),Malaysia 6. Uthmaniyah Gas Plant (Quantitative RBI by using API RBI software) ARAMCO

K.S.A 7. LUK OIL ( West Qurna Iraq )

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Client Name: EQUION ENERGIA LIMITED, COLOMBIA USA

Project Scope: • All Integrity Management Support Services required for integrity work. • Establish the risk level for equipments and in plant piping. • Establish Corrosion circuits (Corrosion Loops) and identify the dominant damage

mechanisms as per API 571. • Carry out corrosion risk assessment as per API 580. • Calculation of probability of failure for each equipment and piping. • Calculation of consequences of failure for each equipment and in plant piping. • Calculation of remnant life. • Calculation of long and short term corrosion rates. • Develop inspection and monitoring program. • Provide recommendation, proposed improvements to manage the risk to acceptable

industry level, and optimize future inspection and assessment scope. • Review of inspection history data and its loading in VAIL Plant. • VAIL Plant Installation • Identify areas of high consequence that could be used for plant modifications to

reduce risk. • Progress monitoring and progress reporting.

Client Name: PETRONAS FLNG, Malaysia Project Scope:

• Assessing Probability of Failure (PoF). • Assessing Consequence of Failure (CoF). • Risk Management with Inspection Activities. • Recommendation on additional safeguards and action(s) where required. • Established inspection plan comprising of inspection method, coverage and

frequency. • Incorporation of produced inspection plan into SAP ECC6 (automatically linked by

the soft-ware or manually entered). • Integration of recommended RBI Inspection Reference Plan with Class survey

(DNV) requirement for Class related scope including proposal to and approval from current Class Society.

• Verification on how the risk is addressed in current design. • Recommendation on additional safeguards and action(s) where required.

Established inspection plan comprising of inspection method, coverage and frequency.

Client Name: BINH SON REFINERY, VIETNAM Project Scope:

• Detailed Risk Based Inspection Report Writing including conclusions and recommendations

• Preparation of corrosion circuits. • Marking of damage mechanism as per API 571. • Asset Register Preparation (Piping and Equipments) • VAIL Plant Installation • Preparation of RBI detailed report with a practical and economical recommendations

for the plant. • MAXIMO Integration(Interface Development) • Inspection windows and label installation

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• To prepare 5 year look head plans for BINH SON refinery facilities. • Prepared, planned and scheduled maintenance jobs for preventive, breakdown and • Turnaround maintenance activities. • Preparation of corrosion and inspection manual. • Review of RBI study made by JJC and to prepare a comparison report.

Client Name: TAKREER REFINERY-Abu Dhabi Project Scope:

• Evaluating the integrity of existing oily sewer system in all process units and offsite • Working with integrity department of Takreer to asses the corrosion rates of oily

sewer lines. • Developed and Reviewed the Task Risk assessment, HSE plan, Method Statement,

Quality Inspection plan, Project Execution plan for the ADNOC Group which is submitted by different contractors and subcontractors while stationed at Ruwais Chemical Complex.

• To measure the effectiveness of hydraulic seals through elevation and flow measurement analysis.

• To identify problematic areas, and to obtain solutions agreeable to client. • To assist in expediting information both internally and from TAKREER or other

sources to maintain schedules. • Presentation of investigation results and findings in front of Takreer Staff. • CCTV review and line maintenance planning • State of the arts repairs techniques such as CIPP, Patch Repair work , Modification of

Manholes, fire traps maintenance, Installation of vent for hazardous gasses, broken line repair ,line cleaning and all type of waste water / sewer system performance enhancement.

Client Name: MALAYSIA INTERNATIONAL SHIPPING CORPORATION, MALAYSIA Project Scope:

• Increase the safety of the plant by minimizing the risk. • Establish corrosion loops and identify the dominant damage mechanisms in

accordance with API 571. • Establish the risk levels for equipment and in-plant piping. • Improve cost effectiveness of inspection resources. • Preparation of inspection plans and mitigation. • Preparation of corrosion and strategy manual. • Review of inspection history. • On the basis of inspection history calculate short term and long term corrosion rates. • Calculations of probability of failure and consequences of failure. • Recommendations to ensure the safety of plant on the basis of risk involved in plant

equipments and piping. • VAIL Plant Installation

Client Name: LUKOIL (West Qurna, IRAQ) Project Scope:

• Development, Implementation and support of Risk Based Inspection (RBI) Programs for field production facilities and pipeline during phase 1 and phase 2 development of west Qurna field (WQ-2).

• The activities included, Screening of engineering and design data, preparation of asset register, identification of damage mechanisms and preparation of corrosion loop drawings.

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• Risk Assessment of Assets • Preparation of written scheme of examination • Marking of NDE points on static equipments and piping drawings • Uploading of RBI data in VAIL PLANT software and final quality checks

Employer: PAKISTAN REFINERY LIMITED Position : Operation Engineer Employment Period : March 2010 to 2012

• Daily Production Calculations of crude distillation unit. • Operational monitoring of Crude unit including furnaces, exchangers and

distillation columns. • Implementation of operational priorities, targets and plans in line with

policies, guidelines, and operating procedures. • Identification of opportunities which enable maximum production output

within the parameters of environmental compliance and process safety. • Coordination of normal shift activities i.e. work permits issuance following

PTW safety procedures, startup, shutdown, isolations and emergency handling of process equipment

• Theoretical / operational knowledge of Startup, Shut down, Normal operation and Emergency handling.

• Participation in Tool box talk, Job hazard analysis & JSA job safety analysis before execution of work permits.

• Studied Pride’s, Material balance and Energy balance of the crude unit. • Lab analysis monitoring and issuance of production reports. • Coordination with operation and maintenance team for safe and reliable

operation. • Participated in development and implementation of safety procedures, SOP’s.

LOTO and JSA.

Employer: SUI NORTHERN GAS PIPE LINES LIMITED, PAKISTAN Position: UFG-3 Engineer Employment Period : May 2009 to 2010

• Monitored the Plant critical streams continuously to ensure balanced operation rates and optimum operations

• As a Distribution engineer UFG-C(Unaccounted for gas control) at SUI NORTHERN GAS PIPELINES LIMITED PAKISTAN engaged in operations and maintenance of high-pressure gas transmission and distribution systems.

• Handled technical matters and made administrative decisions, authorize maintenance work orders.

• Ensured public safety and customer deliverability by maintaining the functionality and integrity of the system

• Completed operations and maintenance activities in a timely and efficient manner • Updated the operations and maintenance databases, engineering drawings and record

systems • Understanding to the customers requirements and finds the suitable solutions for

these requirements as according to connection type involving GENRAL INDUSTRY, CAPTIVE POWER, CNG, BULK DOMESTIC AND COMMERCIAL connections.

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• Reduction in Unaccounted for Gas Losses, Increase in Gas Sales on the basis of demand and supply.

INTERNSHIP:

Employer Fauji Fertilizer Company, Sadiq abad Internship Period 11-July-2008 to 21-August -2008 PERSONAL INFORMATION: Nationality Pakistani

Date of Birth April 03, 1987

Age 27 years

Marital Status Single

Visa Status Employment Visa

Passport Expiry 2016

Languages English, Urdu, Punjabi, Arabic (Basic)

Notice Period One Month

REFERNCES:

• Will be furnished on request

m imran yousaf rbi engineer

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