m - series · mm, mmg, me, meg nozzle line heater (kw) 3333333333355 shipping weight 450 450 450...

M - SeriesM series burners are designed for a wide range of applications such as boilers, heaters, furnaces, kilns and dryers. The M series offers natural gas, propane gas, air atomized #2-6 oil and combination gas/oil fuel options at capacities from 1,400,000 to 10,500,000MBTU/Hour. Full modulation and cam trim adjustment provides optimum performance to meet load demand.

Features Include:

Gas, light and heavy oil fuelsLow-pressure air atomizing system on oil with rotary vane compressorPiston-type positive displacement oil metering pumpCam trim with 14-point adjustment range for consistent air/fuel ratios on models M34-63Nozzle line electric heater standard on medium to heavy oil burnersGas manifold on oil burners standard for easy upgrade to combination unitsHinged combustion head for easy access and maintenanceBackward-curved impeller provides adequate combustion air for various furnace pressuresRefractory combustion coneFull modulationUL & cUL listed

Capacities and Specifications

Notes:

Firing rates based on altitudes to 2000ft. above sea level. * For firing rates at higher altitudes, consult factory.Gas input based on natural gas at 1,000 Btu/cu.ft. and 0.60 gravityOil input based on 140,000 Btu/gal. on M, 145,000 Btu/gal. on MM and 150,000 Btu/gal. on ME series.Boiler overall efficiency of 80% estimated. * Industrial Combustion does not guarantee overall boiler efficiency.Gas pressure based on zero furnace pressure. * For total pressure at manifold, add furnace pressure.Impeller and motor HP is based on altitude up to 2,000 ft. above sea level, and up to 1.5" W.C. furnace pressure. * For higher altitude or 50 Hz applications, consult factory.

M Series Brochure

M Technical Data Sheets

351 - 21st Street Monroe, Wisconsin 53566 Phone: 608.325.3141

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M SERIES1.4 TO 10.5 MM BTU/HR

Multi-Fuel Versatility.

The Industrial Combustion M series burner forced draft design allows for tried and true trouble-free operation

and superior effi ciency on boiler, heater, furnace, kiln and dryer applications worldwide. The M series features

low-pressure air atomization of #2-6 fuel oil and combination natural gas/oil in uncontrolled emissions

confi gurations.

Forced draft duel fuel burner.

Precise Air/Oil MeteringAn outstanding design feature

on all IC air atomizing burners,

the oil metering unit precisely

meters light oil volume and is

not affected by changes in oil

temperature or viscosity.

Air Compressor ModuleA remote air compressor module

provides air for heavy oil models.

The module includes IC’s rotary

vane, pressure lubricated air

compressor, air/oil lubricating

reservoir, oil level indicator, inlet

air fi lter, air pressure adjusting

valve and air pressure gauge.

Oil NozzleThe IC designed low-pressure

air-atomizing nozzle achieves the

best atomization of oil for each

burner model and application.

Air is purged through the large

nozzle orifi ce after each burner

cycle to prevent after-drip and

fouling.

Swing-Away Air HousingProvides easy access to the

nozzle, scanner, pilot and diffuser

for inspection or removal. No

disconnection of fuel or power

lines is required.

Cam TrimCam trim is a standard feature on

models M34-M105 that makes

it possible to adjust the burner

for consistent and precise fuel-

to-air ratios throughout the fi ring

range. Excess air is controlled to

a minimum through the 14-point

adjustment range.

Combustion Air ImpellerHighly effi cient backward-curved

aluminum impeller with the ability

to maintain it’s original balance by

avoiding the dust collection that

is common with forward curved

blowers.

The M series. Setting the standard for fi ring alternative fuels.

The M series burner offers: natural gas, propane gas, air atomized #2-6 fuel oil and combination gas and oil fuel options

from 1.4 to 10.5 MM BTU per hour. Full modulation operation is standard for optimum performance to meet load

demand. The M burner is an excellent choice when fi ring alternative fuels such as digester, waste oil, and biodiesel.

Emissions FrameModel

RangeBoiler HP

Capacities Mode of

OperationFuel

Parallel

PositioningMBH GPH1

Uncontrolled Size 1 - 4 14 - 105 33 - 250 1,400 - 10,500 10 - 75Full

ModulationGas, Oil, Comb.

Optional

The M Burner Explained:

M Burner

1 Oil input (US gph) calculated for #2 Oil @ 140,000 Btu/gal

Low-pressure air atomizing system on

oil with rotary vane compressor

Piston-type positive displacement oil metering

system for precise oil control

Cam Trim 14-point adjustment range standard

on models M34 - M105

Parallel Positioning available for

optimal control throughout the fi ring range

Nozzle Line Electric Heater standard on

medium to heavy oil burners

Rotary Air Damper for precise fuel-to-air ratios

Hinged Air Housing for easy access to

internal components

Gas Manifold on oil burners standard for easy

upgrade to combination units

Combustion Air Impeller provides adequate

combustion air for various furnace pressures and

high altitude applications

UL & cUL listed (except ME & MEG 14-30)

H

int

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1 Standard gas pressure only, consult factory for lower gas pressures2 Use model “S” up to 0.75” w.c. furnace pressure, consult factory for higher pressures3 Use model “P” up to 2.0” w.c. furnace pressure, consult factory for higher pressures4 Models ME & MEG 14-30 use the integral oil/air unit as standard. Models ME & MEG 34-105 use the oil metering unit and separate compressor as standard.

Input is based on fuel Btu content and altitude of 2,000 feet or less. If altitude > 2,000 feet and < 8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. If furnace pressure exceeds listed value, derate capacity 5% for every 0.5” w.c. of pressure in excess of stated. Consult factory if derate exceeds 20%. Gas input is based on natural gas with 1,000 Btu/cu.ft. and 0.60 gravity. Consult factory for 50Hz. applications.

Burner Model Number &

Frame Size14-1 16-1 19-1 22-1 25-2 28-2 30-2 34-3 42-3 54-3 63-3 84-4 105-4

Gas Input (MBtu/hr) 1,400 1,680 1,960 2,200 2,250 2,800 3,150 3,500 4,200 5,600 6,300 8,400 10,500

Oil Input (US gph) #2 Oil @ 140,000 Btu/gal

10.0 12.0 14.0 15.7 18.0 20.0 22.5 25.0 30.0 40.0 45.0 60.0 75.0

Oil Input (US gph) #4-5 Oil @ 145,000 Btu/gal

9.6 11.6 13.5 15.2 17.4 19.3 21.7 24.1 29.0 38.6 43.5 58.0 72.4

Oil Input (US gph) #6 Oil @ 150,000 Btu/gal

9.3 11.2 13.1 14.7 16.8 18.7 21.0 23.3 28.0 37.3 42.0 56.0 70.0

Boiler HP @ 80% Eff. 33 40 47 52 59 67 75 83 104 133 150 200 250

Miniumum Gas Pressure (“w.c.)1 10.9 15.7 8.8 10.3 10.1 12.0 14.9 19.0 9.2 16.1 20.3 18.0 16.0

Blower Motor HP “S Model”2 1/2 1/2 1/2 1/2 2 2 2 2 2 2 3 5 7 1/2

Blower Motor HP “P Model”3 - - - - - - - 2 2 3 3 7 1/2 7 1/2

MM, MMG, MM#2, MMG#2 Integral Oil/Air Unit Motor HP

3/4 3/4 3/4 3/4 3/4 3/4 3/4 1 1 1 2 2 2

ME, MEG Oil Metering Unit Motor HP4 - - - - - - - 1/2 1/2 1/2 1/2 1/2 1/2

ME, MEG Air Compressor Motor HP4 - - - - - - - 3 3 3 3 3 3

MM, MMG, ME, MEG Nozzle Line Heater (kW)

3 3 3 3 3 3 3 3 3 3 3 5 5

Shipping Weight 450 450 450 450 500 500 650 650 650 750 750 1,200 1,250

Uncontrolled Emissions Confi guration (MG, MM#2, MMG#2, MM, MMG, ME, MEG)

Printed in the USA©2012 Industrial Combustion

IC-SA-154807/12

351 21st Street, Monroe, WI 53566 USA608.325.3141 · [email protected]

ind-comb.com

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M SERIESTECHNICAL DATA INFORMATION PACKET

Table of Contents

M Series Uncontrolled Emissions MG, MM#2, MMG#2 Technical Data Sheet ...................................................... 3 Ratings Table ................................................................... 4 Dimensions Table ............................................................ 5

M SeriesUncontrolled Emissions MM, MMG Technical Data Sheet ...................................................... 6 Ratings Table ................................................................... 7 Dimensions Table ............................................................ 8

M SeriesUncontrolled Emissions ME, MEG Technical Data Sheet ...................................................... 9 Ratings Table ................................................................. 10 Dimensions Table .......................................................... 11

ed Emiissssssssssssssssssssssiiiiiiioooons MESheet ........ ...... .................... ...... ..........

............. .... .... ....................... ........ ........

ble ..................... ...................... ..............................

Standard equipment:Combustion Control System

options:Fuel options:

3450 RPM motor, panel signal lights (Power On, Main Fuel, Ignition, Flame Failure), dry oven and gasket, combustion air proving switch, high fi re air proving switch, 120/1/60 control circuit, burner mounted panel, hinged blast tube with right-hand swing. Gas and gas/oil units only: shipped loose gas train.

Parallel Positioning Combustion Control System with O2 Trim and Variable Frequency Drive (VFD)

Main Fuel: Natural gas (MG), #2 oil - air atomized (MM#2) or Combination gas/ #2 oil - air atomized (MMG#2).

Igniter Fuel: Natural gas and/or propane.

Fuel Changeover Switch: Combination gas/oil units only (MMG#2).

UL listed with choice of

NFPA, CSD-1, GAP, and FM

for U.S. or Canadian units

Uncontrolled Emissions Confi guration (MG, MM#2, MMG#2)

1.4 - 10.5 MM BTU/H NG; 10 - 75 GPH #2 OIL

Technical DataM Series

3

M-1

4 to

M-2

2

M-2

5

M-2

8 to

M-3

0

M-3

4 to

M-4

2

M-5

4 to

M-6

3

M-8

4 to

M-1

05

Flame Safeguard

UV Scanner • • • • • •

Mode of Operation

Full Modulation Firing • • • • • •

Auto-Manual Firing Rate Control •1 •1 •1 •1 •1 •1

Cam Trim ◊ ◊ ◊ • • •

Ignition

Gas/Electric Pilot and Ignition Transformer •2 •2 •2 •2 •2 •

Direct Spark (ML) • • • • •

Oil Components

3-Way Solenoid Valve • • • • • •


3-Way Motorized POC Valve ◊ ◊ ◊ ◊ ◊ ◊


Atomizing Air Proving Switch • • • • • •

Low Oil Pressure Switch ◊ ◊ ◊ ◊ ◊ ◊

Burner Mounted Integral Oil/Air System • • • • • •

Gas Components

Butterfl y Rate Control Valve • • • • • •

High & Low Gas Pressure Interlocks ◊ ◊ • • • •

Gas Shutoff Cocks (2) • • • • • •

Motorized Valve w/o POC & Solenoid Valve • • • •

Motorized Valve w/ POC & Solenoid Valve ◊ ◊ ◊ ◊ • •

Series Features◊ Optional Feature

1 Standard for full modulation; optional on select parallel positioning systems2 Standard for MG and MMG#2 burners

M-1

MM4

tMMMMMM

o MMM

-22

-22

-22

-2-22

-22

-22

M-2

MMMMM5

M

• ••• •• •• •• • •

• •• ••• •• •• •• •• • •

•1 •1 •1

Standard RatingsM Series

MG - MM#2 - MMG#2: Gas, #2 Oil, Gas/Oil Confi guration

4

Input is based on fuel BTU content, listed furnace pressure and altitude of 2,000 feet or less. If altitude > 2,000 feet and < 8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. If furnace pressure exceeds listed value, derate capacity 5% for every 0.5" w.c. of pressure in excess of stated. Consult factory if derate exceeds 20%. Gas input is based on natural gas with 1,000 BTU/cu.ft. and 0.60 gravity. For total pressure at manifold, add furnace pressure. Oil input based on 140,000 BTU/gal and the aforementioned conditions. Consult factory for 50 Hz. applications.

1 Use model "S" up to 0.75" w.c. furnace pressure, consult factory for higher pressures 2 Use model "P" up to 2.0" w.c. furnace pressure, consult facotry for higher pressures3 Standard gas pressures only, consult factory for lower gas pressures

Gas Input MBH

#2 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP "S"1

BlowerMotor

HP "P"2

Integral Oil/Air System Motor HP 3 Phase

Standard Gas Train Pipe Size

(in.)

Min. Gas Press. ("w.c.)3

Model No. & Frame Size

M-14-1 1,400 10.0 33 1/2 - 3/4 1 10.9

208 / 230 / 460 / 3

M-16-1 1,680 12.0 40 1/2 - 3/4 1 15.7

M-19-1 1,960 14.0 47 1/2 - 3/4 1 1/2 8.8

M-22-1 2,200 15.7 52 1/2 - 3/4 1 1/2 10.3

M-25-2 2,490 18.0 59 2 - 3/4 1 1/2 10.1

M-28-2 2,800 20.0 67 2 - 3/4 1 1/2 12.0

M-30-2 3,150 22.5 75 2 - 3/4 1 1/2 14.9

M-34-3 3,500 25.0 83 2 2 1 1 1/2 19.0

230 / 460 / 3M-42-3 4,200 30.0 104 2 2 1 2 9.2

M-54-3 5,600 40.0 133 2 3 1 2 16.1

460 / 3

M-63-3 6,300 45.0 150 3 3 2 2 20.3

M-84-4 8,400 60.0 200 5 7 1/2 2 2 1/2 18.0

M-105-4 10,500 75.0 250 7 1/2 7 1/2 2 3 16.0

52 1/2/2//22/2 -

59999999 2222 -

67777777 222222 -

75 2222 -

Standard DimensionsM Series

MG - MM#2 - MMG#2: Gas, #2 Oil, Gas/Oil Confi guration

5

Burner Frame Size

Boiler HP DIM Size 1 Size 2 Size 3 Size 4

Length in inches

Overall length E 40 41 3/4 44 7/8 54 3/4

Width in inches

Center line to right side K 14 7/8 13 7/8 14 3/8 15 1/8

Center line to left side L 18 19 3/4 19 3/8 24

Height in inches

Center line to top G 9 1/4 10 10 3/4 16 1/2

Center line to bottom H 12 3/8 15 1/2 19 23

Dry oven dimensions in inches

Diameter of dry oven A 12 13 15 7/8 19

Depth of dry oven C 6 6 9 10

Mounting fl ange dimensions in inches

Diameter B 15 16 20 23

Flange to hinge D 23 1/2 25 3/8 28 7/8 35 1/8

Bolt hole diameter M 1/2 1/2 15/16 15/16

Bolt circle diameter P 13 3/4 14 1/2 18 1/2 21

Hinge swing dimensions in inches

Hinge swing radius Q 23 24 25 33

Center line to outer hinge clearance R 24 1/2 25 3/8 26 34 1/8

Gas inlet dimensions in inches

Mounting fl ange to gas inlet F 1 7/8 1 7/8 3 5/8 3 3/4

Accompanying dimensions, while suffi ciently accurate for layout purposes, must be confi rmed for construction.

SizSizSizSizSizSizSizSS e 1eeeeeDIM

EEEEEEEEEEEE 444444444000000000

KKKKKKK 1414141414 7/88/87/88887/87/87/88/88/8

L 1188881818181

G 9 1/4




Uncontrolled Emissions Confi guration (MM, MMG)

1.4 - 10.5 MM BTU/H NG; 9.6 - 72.4 GPH #2-5 OIL






Main Fuel: #2-5 oil - Air atomized (MM) or Combination natural gas/ #2-5 oil - air atomized (MMG).


Fuel Changeover Switch: Combination gas/oil units only (MMG).

6

M-1

4 to

M-2

2

M-2

5

M-2

8 to

M-3

0

M-3

4 to

M-4

2

M-5

4 to

M-6

3

M-8

4 to

M-1

05

Flame Safeguard

IR Scanner • • • • • •

Mode of Operation



Cam Trim ◊ ◊ ◊ • • •

Ignition


Direct Spark (MM) • • • • •

Oil Components






Low Oil Pressure Switch ◊ ◊ ◊ ◊ ◊ ◊

Burner Mounted Integral Oil/Air System • • • • • •

Nozzle Line Heater with Cold Oil Lockout •3 •3 •3 •3 •3 •3

Gas Components







1 Standard for full modulation; optional on select parallel positioning systems2 Standard for MM and MMG burners3 Standard for #4-5 oil only

M-1

4 t

MMMMMo

MMo

MMo

Mo

-22

-2-2-2-2-22

M-2

5

M

• •• ••• •• •• •• •• •• •

••• ••••• •• •

•1111111 •1 •1

◊ ◊ ◊


MM - MMG: #2-5 Oil, Gas/Oil Confi guration

7



Gas Input MBH

#2-5 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP "S"1

BlowerMotor

HP "P"2

Integral Oil/Air System Motor HP 3 Phase

Nozzle Line Heater 3

Phase (kw)


(in.)



M-14-1 1,400 9.6 33 1/2 - 3/4 3 1 10.9

208 / 230 / 460 / 3

M-16-1 1,680 11.6 40 1/2 - 3/4 3 1 15.7

M-19-1 1,960 13.5 47 1/2 - 3/4 3 1 1/2 8.8

M-22-1 2,200 15.2 52 1/2 - 3/4 3 1 1/2 10.3

M-25-2 2,490 17.4 59 2 - 3/4 3 1 1/2 10.1

M-28-2 2,800 19.3 67 2 - 3/4 3 1 1/2 12.0

M-30-2 3,150 21.7 75 2 - 3/4 3 1 1/2 14.9

M-34-3 3,500 24.1 83 2 2 1 3 1 1/2 19.0

230 / 460 / 3M-42-3 4,200 29.0 104 2 2 1 3 2 9.2

M-54-3 5,600 38.6 133 2 3 1 3 2 16.1

460 / 3

M-63-3 6,300 43.5 150 3 3 2 3 2 20.3

M-84-4 8,400 58.0 200 5 7 1/2 2 5 2 1/2 18.0

M-105-4 10,500 72.4 250 7 1/2 7 1/2 2 5 3 16.0

1/2 ------ 3/

2 - 3/

2 ----- 3/333333

2 - 3/

2 2222222 1

3


MM - MMG: #2-5 Oil, Gas/Oil Confi guration

8

Burner Frame Size


Length in inches

Overall length E 40 41 3/4 44 7/8 54 3/4

Width in inches

Center line to right side K 15 5/8 14 1/2 15 15 3/4


Height in inches








Flange to hinge D 23 1/2 25 3/8 28 7/8 35 1/8









Sizzze 1e 1e 1e 1e 1e 1e 1ee SDIM

EEEEEE 44444444440 400000

KK 15 5 5 55 5 5/85/85/85/85/8 1

L 18 18

G 9 99 9 199 9 /4





Uncontrolled Emissions Confi guration (ME, MEG)

1.4 - 10.5 MM BTU/H NG; 9.3 - 70 GPH #2-6 OIL





Main Fuel: #6 oil - air atomized (ME) or Combination natural gas/ #6 oil - air atomized (MEG).


Fuel Changeover Switch: Combination gas/oil units only (MEG).

9

* ME & MEG 14-30 are not UL listed

M-1

4 to

M-2

2

M-2

5

M-2

8 to

M-3

0

M-3

4 to

M-4

2

M-5

4 to

M-6

3

M-8

4 to

M-1

05

Flame Safeguard

IR Scanner • • • • • •

Mode of Operation



Cam Trim ◊ ◊ ◊ • • •

Ignition


Oil Components






Low Oil Pressure Switch • • • • • •

Burner Mounted Oil Metering System • • • • • •

Separately Mounted Air Compressor Module • • •

Nozzle Line Heater with Cold Oil Lockout •3 •3 •3 •3 •3 •3

Gas Components







1 Standard for full modulation; optional on select parallel positioning systems2 Standard for ME and MEG burners3 Standard for #4-5 oil only

-1M

-1-1-1tt

4tt

4 ttt

4444o

Moo

Mo

Mo o

Mo

M

M-2

5

M

• •• •• •• •• •• •• •• •• •• •

• •••••• •

•••••••11111 ••••••111 •

◊ ◊◊◊◊◊◊ ◊


10

ME - MEG: #2-6 Oil, Gas/Oil Confi guration



Gas Input MBH

#2-6 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP "S"1

BlowerMotor

HP "P"2

Integral Oil/Air

System Motor

HP 3 Phase

Separate Compressor

Module Motor HP

Oil Metering System Motor

HP

Nozzle Line

Heater 3 Phase

(kw)


(in.)



M-14-1 1,400 9.3 33 1/2 - 3/4 - - 3 1 10.9

208 / 230 / 460 / 3

M-16-1 1,680 11.2 40 1/2 - 3/4 - - 3 1 15.7

M-19-1 1,960 13.1 47 1/2 - 3/4 - - 3 1 1/2 8.8

M-22-1 2,200 14.7 52 1/2 - 3/4 - - 3 1 1/2 10.3

M-25-2 2,490 16.8 59 2 - 3/4 - - 3 1 1/2 10.1

M-28-2 2,800 18.7 67 2 - 3/4 - - 3 1 1/2 12.0

M-30-2 3,150 21.0 75 2 - 3/4 - - 3 1 1/2 14.9

M-34-3 3,500 23.3 83 2 2 - 3 1/2 3 1 1/2 19.0

230 / 460 / 3M-42-3 4,200 28.0 104 2 2 - 3 1/2 3 2 9.2

M-54-3 5,600 37.3 133 2 3 - 3 1/2 3 2 16.1

460 / 3

M-63-3 6,300 42.0 150 3 3 - 3 1/2 3 2 20.3

M-84-4 8,400 56.0 200 5 7 1/2 - 3 1/2 5 2 1/2 18.0

M-105-4 10,500 70.0 250 7 1/2 7 1/2 - 3 1/2 5 3 16.0

- /43/4/4/4/4/4/43/3/3/3/4 -

- 3/4 -

- 3/- 3/3/3/- 3/- 3- 444444 -

- 3/3/3/3//4 -

- 3/3/3/3/3/3/3/3/4 -


11

ME - MEG: #2-6 Oil, Gas/Oil Confi guration

11

Burner Frame Size


Length in inches

Overall length E 40 41 3/4 44 7/8 54 3/4

Width in inches

Center line to right side K 15 5/8 14 1/2 15 15 3/4


Height in inches








Flange to hinge D 23 1/2 25 3/8 28 7/8 35 1/8

Flange to gas inlet F 1 7/8 1 7/8 3 5/8 3 3/4









SiSiSizSizSizSiSi e 1DIM

EEEEEEE 440000

KKKKKKKKKKKKK 151515555151515 5/85/85/85/85/85/85/85/85/85/85/888

LLLLLLL 188888

G 99 19999 /4

Printed in the USA©2013 Industrial Combustion

IC-SA-161406/13

351 21st Street, Monroe, WI 53566 USA608.325.3141 · [email protected]

ind-comb.com

m - series · mm, mmg, me, meg nozzle line heater (kw) 3333333333355 shipping weight 450 450 450...

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