m8 and m12 connectivity for industrial applications · 8018656/2016-02-05 m8 and m12 connectors for...

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M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS THE SOLUTION FOR UNCONTAMINATED AND SPECIAL ENVIRONMENTS

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Page 1: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONSTHE SOLUTION FOR UNCONTAMINATED AND SPECIAL ENVIRONMENTS

Page 2: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

2

M8 AND M12 CONNECTIVITY VERSIONS

CONNECTING EVERYWHEREIndustrial automation is demanding, not only of sensor solutions. The connectors used also have to have the resilience and performance to meet the daily challenges of harsh industrial environments.

SICK provides a wide range of connectivity solutions for the many requirements of industrial automation. You benefit from more than just a comprehensive portfolio of accessories: You

also save time and money, thanks to our simple order process and swift delivery of sensors with suitable connectors.

Page 3: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

3

M8 AND M12 CONNECTIVITY VERSIONS

This compact brochure gives an overview of the fields of application and distinguishing features of the various M8 and M12 standard cables produced by SICK.

You will find further information about terms marked with a � in the glossary.

Fields of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Cost-effectiveness and flexibility for installation on site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Applications in harsh environments are especially demanding when it comes to plug connectors and cables. Cleaning agents, oils, and lubricants, and heavy mechanical contamination demand different connectors which have special features designed precisely for the specific requirements.

In SICK’s wide portfolio you will always find a solution for the following fields of application:

• Connectivity for hygienic and washdown zones • Connectivity for zones with oils, coolants, or lubricants • Connectivity for zones with chemicals and for all fields of

application with no mechanical, chemical, or other contamination.

Page 4: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

4

FIELDS OF APPLICATION

CONNECTIVITY FOR HYGIENIC AND WASHDOWN ZONES

connectivity for hygienic and washdown zones

cable material PVC overmolded with PUR PP

cable jacket color Gray White

enclosure rating IP 65, IP 68, IP 69K IP 67, IP 69K

Knurled nut material Stainless steel (V4A/1.4404) Stainless steel (V4A/1.4404)

temperature range –30 °C ... +80 °C for fixed installation–5 °C ... +80 °C for flexible use

–40 °C ... +105 °C for fixed installation–25 °C ... +105 °C for flexible use

Certifications Ecolab 1), CSA Ecolab 2), FDA

Hygienic design No Yes1) Cleaning agents tested: P3-topactive DES, P3-topax 19, P3-topax 56, P3-topax 66, and P3-topax 99. All other cleaning agents must be tested before use to assess

resistance to chemicals.2) Cleaning agents tested: P3-topax 52, P3-topax 66, P3-topax 91, P3-topactive 200, and P3-topactive DES. All other cleaning agents must be tested before use to

assess resistance to chemicals.

The challenge

As the connectors are used in cold stores and washdown zones, they must be highly resistant to chemical, thermal, and mechanical contamination. Complying with hygiene require-ments is the highest priority.

Essential features

The connectors for this area feature � IP enclosure ratings IP 69K for protection from the effects of high pressure cleaning and steam cleaning. The Ecolab certification also indicates that the cables for this zone are particularly resistant to aggressive acidic and alkaline cleaning agents. In addition, these cables have coupling nuts made of stainless steel (V4A).

The SICK solution

� pVc cables • Absolute impermeability provided by dual-action (axial and

radial) profile seal. • The special profile seal on these connecting cables provides

even better impermeability than a classic O-ring seal. • Good shock and vibration resistance up to 50 g with the

dual action interlock. • Integrated fixed stop prevents the plug connector from being

screwed too tight

� pp cables • Consistent use of FDA approved materials • Hygienic design based on EHEDG recommendations. De-

signed with very smooth surfaces and no gaps to prevent dirt getting trapped.

• Very high temperature resistance: –40 °C ... +105 °C • Suitable for drag chains • Resistant to lactic acid, � microbes and hydrolysis

l Halogen free *)

l silicone freel pWis free

*) PP variants

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

5

FIELDS OF APPLICATION

CONNECTIVITY FOR ZONES WITH OILS, COOLANTS, OR LUBRICANTS

The challenge

The action of cutting oils and cooling lubricants on system com-ponents is extremely aggressive. To prevent sensor failure it is important for the connectors to have a high resistance to these aggressive substances.

Essential features

Because they are used in a harsh environment the connectors must be resistant to oils and lubricants, able to withstand heavy mechanical loads, and � suitable for drag chains.

The SICK solution

� pur cables • High resistance to oils, coolants and lubricants • Good wear resistance • Suitable for drag chains • Resistant to microbes and hydrolysis

• Flame resistant and self extinguishing • Free of paint wetting impairment substances (� PWIS free) • � Silicone free • � Halogen free • UL approval

connectivity for zones with oils, coolants, or lubricants

cable material PUR

cable jacket color Black

enclosure rating IP 65, IP 68

Knurled nut material Nickel plated zinc die cast

temperature range –40 °C ... +80 °C for fixed installation–25 °C ... +80 °C for flexible use

Certifications UL

l Halogen freel silicone freel pWis free

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

6

FIELDS OF APPLICATION

The challenge

PVC connectors can be used for all standard applications. This means all applications involving no cleaning processes or other challenges. They can support a large variety of industrial applications. As the PVC material is highly resistant to chemicals these standard connectors can also be used in processes involving chemical cleaning, once they have been tested.

Essential features

Connectors which are easy to use are a great advantage in all industrial applications. One factor that contributes to this is the fact that PVC cables are easy to strip.For fields of application with low to moderate contamination and flexible applications not involving forced guidance or tensile stress, the most important requirement for connectors is cost efficiency. They must be suitable for use in both dry and humid rooms.

The SICK solution

� pVc cables • Very easy to strip because of the nature of the jacket and

the conductor insulation • Free of paint wetting impairment substances (PWIS-free) • Silicone free

• � Flame resistant and self extinguishing • Excellent price/performance ratio

Halogen freel silicone freel pWis free

connectivity for unloaded applications

cable material PVC

cable jacket color Orange

enclosure rating IP 67

Knurled nut material Nickel plated brass

temperature range –40 °C ... +80 °C for fixed installation–5 °C ... +80 °C for flexible use

CONNECTIVITY FOR UNCONTAMINATED APPLICATIONS

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

7

FLEXIBILITY AND ADVANTAGES

The challenge

If it is difficult to plan the wiring for a machine because the requirements are unclear or keep changing, connecting cables and ready to assemble plug connectors together provide a good deal of flexibility and latitude in planning. Depending on the requirements a great variety of cable lengths can be produced and connectors can be matched to the conditions on site. This flexibility saves machine and system operators time and money.

Essential features

SICK plug connectors use the widespread screw connection as standard. However, the portfolio also includes special plug con-nectors with insulation displacement connection or Piercecon® connection. Both types of connection can save a lot of time during installation.

The SICK solution

ready to assemble plug connectors • M8 and M12 designs • Many straight and angled variants

• Housing materials: e.g., zinc die cast, PBT or TPE • Enclosure ratings up to IP 69K available (screwed together)

COST-EFFECTIVENESS AND FLEXIBILITY FOR INSTALLATION ON SITE

ready to assemble plug connectors

enclosure rating IP 65, IP67, IP 68, IP 69K

Housing materials Zinc die cast, PBT or TPE

temperature range –40 °C ... +85 °C or –25 °C ... +90 °C

Certifications UL

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

8

CONNECTIVITY FROM SICK – THE BENEFITS ARE CLEAR

Security – for maximum productivity

You can rely on SICK: First class product quality and safe sensor and cable connections ensure very high machine availability.

Service – SICK is available for you on site

One of SICK's strengths is its global presence. If necessary, our experts will visit you at your site to advise you about the right connectors for your sensors. We have high product availability, allowing us to deliver our products fast and worldwide. Your satisfaction is our goal.

SELECTION GUIDEtemperature range 1) features enclosure rating Certifications fields of application page

For flexible use For fixed installation

–5 °

C …

+80

°C

–25

°C …

+10

5 °C

+5 °

C …

+80

°C

–25

°C …

+80

°C

–30

°C …

+80

°C

–40

°C ..

. +10

5 °C

–40

°C …

+80

°C

–40

°C …

+85

°C

Suita

ble

for d

rag

chai

ns

Resi

stan

t to

lact

ic a

cid

Resi

stan

t to

hydr

olys

is a

nd

mic

robe

s

Hyg

ieni

c de

sign

Shie

lded

var

iant

s av

aila

ble

IP 6

5

IP 6

7

IP 6

8

IP 6

9K

UL Ecol

ab

Com

plia

nt w

ith F

DA

CSA

Hyg

ieni

c an

d w

ashd

own

zone

s

Zone

s w

ith o

ils, c

oola

nts,

or

lubr

ican

ts

Unco

ntam

inat

ed fi

elds

of

appl

icat

ion

Flex

ibili

ty d

urin

g in

stal

latio

n of

the

mac

hine

on

site

PVC overmolded with PUR (for food and beverage zones) 2) - 10

PP - 10

PUR - 15

PVC 2) - 23

Ready to assemble plug connectors 3) - 27

1) For detailed information on temperature ranges for individual products see the product section starting on page � Page 10.2) UL approval applied for (as at 12.2015).3) SICK offers ready to assemble plug connectors with enclosure rating IP 67 as standard versions. Special versions are also available with other enclosure ratings.

SELECTION GUIDE

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

9

Performance – SICK adapts its products to your wishes

Our standard products have all the relevant certificates. In addition to the standard portfolio, SICK will provide you with solutions which match your customers' needs exactly. SICK has the perfect combination of sensors and connectors to guarantee outstanding sensor performance.

Price – the best products at low cost

For SICK, complying with all the applicable product standards is a matter of course. Plus, SICK offers you an outstanding price/performance ratio.

temperature range 1) features enclosure rating Certifications fields of application page

For flexible use For fixed installation

–5 °

C …

+80

°C

–25

°C …

+10

5 °C

+5 °

C …

+80

°C

–25

°C …

+80

°C

–30

°C …

+80

°C

–40

°C ..

. +10

5 °C

–40

°C …

+80

°C

–40

°C …

+85

°C

Suita

ble

for d

rag

chai

ns

Resi

stan

t to

lact

ic a

cid

Resi

stan

t to

hydr

olys

is a

nd

mic

robe

s

Hyg

ieni

c de

sign

Shie

lded

var

iant

s av

aila

ble

IP 6

5

IP 6

7

IP 6

8

IP 6

9K

UL Ecol

ab

Com

plia

nt w

ith F

DA

CSA

Hyg

ieni

c an

d w

ashd

own

zone

s

Zone

s w

ith o

ils, c

oola

nts,

or

lubr

ican

ts

Unco

ntam

inat

ed fi

elds

of

appl

icat

ion

Flex

ibili

ty d

urin

g in

stal

latio

n of

the

mac

hine

on

site

PVC overmolded with PUR (for food and beverage zones) 2) - 10

PP - 10

PUR - 15

PVC 2) - 23

Ready to assemble plug connectors 3) - 27

1) For detailed information on temperature ranges for individual products see the product section starting on page � Page 10.2) UL approval applied for (as at 12.2015).3) SICK offers ready to assemble plug connectors with enclosure rating IP 67 as standard versions. Special versions are also available with other enclosure ratings.

SELECTION GUIDE

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

1 0

Hygienic and washdown zones CONNECTIVITY

Ordering informationOther device versions available here g www.sick.de/plug_connectors_and_cables

Connecting cables with M8 female connector, PP

cable material temperature resistance Certifications tightening torque type

PP –40 °C ... +105 °C, for fixed installation–25 °C ... +105 °C, for flexible use Ecolab, FDA 0.6 Nm

Female connector, M8, 3-pin

Female connector, M8, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

3-pin

IP 67, IP 69K 4 A ≤ 60 V

Female con-nector, M8,

3-pin, straight

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-G02MRN 6058504

10 m DOL-0803-G10MRN 6058506

Female con-nector, M8,

3-pin, angled, with LED

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-W02MRN 6058507

10 m DOL-0803-W10MRN 6058509

2 m DOL-0803-L02MRN 6058787

5 m DOL-0803-L05MRN 6058788

10 m DOL-0803-L10MRN 6058789

M8 and M12 connectors for industrial applicationsCONNECTIVITYHygienic and washdown zones

Subject to change without noticeI .

At a glance• Enclosure rating IP 69K• Ecolab certified• Knurled nuts made of stainless steel

(V4A)• FDA conformity1)

• Resistance to lactic acid1)

• Hygienic design 1)

• Torsionable ± 180°/m 1)

• Weatherproof (resistant to ozone and UV) 1)

• Dual-action profile seal 2)

• Halogen free 1)

1) PP (Polypropylene) variants.2) PVC (Polyvinyl chloride) variants.

Your benefits• Durability and resistance to corrosion

with the high quality cable material (PVC/PP) used

• High resistance to Ecolab-certified cleaning agents

• Resistance to the effects of high pressure cleaning and steam cleaning with protection classes IP 67 and IP 69K

• PVC cables have a special sealing concept with dual-action profile seal

• PP cables have a hygienic design which prevents trapping of dirt and is easy to clean

= suitable for drag chains = LED

- www.sick.de/plug_connectors_and_cablesFor more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

ABCDEF

HIJKLMNOPQRST

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

1 1

CONNECTIVITY Hygienic and washdown zones

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

4-pin

IP 67, IP 69K 4 A ≤ 30 V

Female con-nector, M8,

4-pin, straight

4/blk 2/wht

3/blu 1/brn

Open cable end

2 m DOL-0804-G02MRN 6058510

5 m DOL-0804-G05MRN 6058511

10 m DOL-0804-G10MRN 6058512

25 m DOL-0804-G25MRN 6058513

Female con-nector, M8,

4-pin, angled

4/blk 2/wht

3/blu 1/brn

Open cable end

2 m DOL-0804-W02MRN 6058514

5 m DOL-0804-W05MRN 6058515

10 m DOL-0804-W10MRN 6058517

25 m DOL-0804-W25MRN 6058518

Female con-nector, M8,

4-pin, straight, with LED

4/blk 2/wht

3/blu 1/brn

Open cable end

2 m DOL-0804-L02MRN 6058790

5 m DOL-0804-L05MRN 6058791

10 m DOL-0804-L10MRN 6058792

Connecting cables with M8 female connector, PVC

cable material temperature resistance Certifications tightening torque type

PVC –30 °C ... +80 °C for fixed installation–5 °C ... +80 °C for flexible use Ecolab, CSA certificate 0.4 Nm

Female connector, M8, 3-pin

Female connector, M8, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

3-pin

IP 65, IP 67, IP 69K

4 A ≤ 60 V

Female con-nector, M8,

3-pin, straight

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-G02MNI 6059177

5 m DOL-0803-G05MNI 6059178

10 m DOL-0803-G10MNI 6059179

25 m DOL-0803-G25MNI 6059191

IP 65, IP 67, IP 69K

4 A ≤ 60 V

Female con-nector, M8,

3-pin, angled

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-W02MNI 6059187

5 m DOL-0803-W05MNI 6059188

10 m DOL-0803-W10MNI 6059190

25 m DOL-0803-W25MNI 6059192

Female connec-tor, M8,

4-pin

IP 65, IP 67, IP 69K

4 A ≤ 30 V

Female con-nector, M8,

4-pin, straight

2/blk

3/blu

1/brn

4/wht5/n.c.

Open cable end

2 m DOL-0804-G02MNI 6059193

5 m DOL-0804-G05MNI 6059194

10 m DOL-0804-G10MNI 6059195

25 m DOL-0804-G25MNI 6059196

IP 65, IP 67, IP 69K

4 A ≤ 30 V

Female con-nector, M8,

4-pin, angled

2/blk

3/blu

1/brn

4/wht5/n.c.

Open cable end

2 m DOL-0804-W02MNI 6059197

5 m DOL-0804-W05MNI 6059198

10 m DOL-0804-W10MNI 6059199

25 m DOL-0804-W25MNI 6059200

ABCDEF

HIJKLMNOPQRST

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1 2

Hygienic and washdown zones CONNECTIVITY

Connecting cables with M12 female connector, PP

cable material temperature resistance Certifications tightening torque type

PP –40 °C ... +105 °C, for fixed installation–25 °C ... +105 °C, for flexible use Ecolab, FDA 1 Nm

Female connector, M12, 4-pin

Female connector, M12, 5-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 4-pin

IP 67, IP 69K 4 A

≤ 250 V

Female con-nector, M12,

4-pin, straight

1/brn 2/wht

4/blk

3/blu

5/n.c.

Open cable end

2 m DOL-1204-G02MRN 6058291

5 m DOL-1204-G05MRN 6058476

10 m DOL-1204-G10MRN 6058478

25 m DOL-1204-G25MRN 6058480

≤ 250 V

Female con-nector, M12, 4-pin, angled

1/brn 2/wht

4/blk

3/blu

5/n.c.

Open cable end

2 m DOL-1204-W02MRN 6058474

5 m DOL-1204-W05MRN 6058477

10 m DOL-1204-W10MRN 6058479

25 m DOL-1204-W25MRN 6058481

≤ 24 V

Female con-nector, M12, 4-pin, angled,

with LED

1/brn 2/wht

4/blk

3/blu

5/n.c.

Open cable end

2 m DOL-1204-L02MRN 6058482

5 m DOL-1204-L05MRN 6058483

10 m DOL-1204-L10MRN 6058484

25 m DOL-1204-L25MRN 6058485

Female connec-

tor, M12, 5-pin

≤ 60 V

Female con-nector, M12,

5-pin, straight

1/brn 2/wht

4/blk

3/blu

5/gra

Open cable end

2 m DOL-1205-G02MRN 6058494

5 m DOL-1205-G05MRN 6058495

10 m DOL-1205-G10MRN 6058496

25 m DOL-1205-G25MRN 6058497

Connecting cables with M12 female connector, PVC

cable material temperature resistance Certifications tightening torque type

PVC –30 °C ... +80 °C for fixed installation–5 °C ... +80 °C for flexible use Ecolab, CSA 0.6 Nm

Female connector, M12, 4-pin

Female connector, M12, 5-pin

ABCDEF

HIJKLMNOPQRST

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1 3

CONNECTIVITY Hygienic and washdown zones

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 4-pin

IP 65, IP 67, IP 69K

4 A ≤ 250 V

Female con-nector, M12,

4-pin, straight

2/blk

3/blu

1/brn

4/wht5/n.c.

Open cable end

2 m DOL-1204-G02MNI 6052613

5 m DOL-1204-G05MNI 6052615

10 m DOL-1204-G10MNI 6052617

25 m DOL-1204-G25MNI 6052619

Female con-nector, M12, 4-pin, angled

2/blk

3/blu

1/brn

4/wht5/n.c.

Open cable end

2 m DOL-1204-W02MNI 6052614

5 m DOL-1204-W05MNI 6052616

10 m DOL-1204-W10MNI 6052618

25 m DOL-1204-W25MNI 6052620

Female connec-

tor, M12, 4-pin

IP 65, IP 67, IP 69K

4 A ≤ 250 V

Female con-nector, M12, 4-pin, angled,

with LED

2/blk

3/blu

1/brn

4/wht5/n.c.

Open cable end

2 m DOL-1204-L02MNI 6052621

5 m DOL-1204-L05MNI 6052622

10 m DOL-1204-L10MNI 6052623

25 m DOL-1204-L25MNI 6052624

Female connec-

tor, M12, 5-pin

IP 65, IP 67, IP 69K

4 A ≤ 250 V

Female con-nector, M12,

5-pin, straight

2/blk

3/blu

1/brn

5/grn,yel

4/wht

Open cable end

2 m DOL-1205-G02MNI 6052625

5 m DOL-1205-G05MNI 6052626

10 m DOL-1205-G10MNI 6052627

25 m DOL-1205-G25MNI 6052628

Connection cables with M12 female and male connector, PP

cable material temperature resistance Certifications tightening torque type

PP –40 °C ... +105 °C, for fixed installation–25 °C ... +105 °C, for flexible use Ecolab, FDA 1 Nm Female connector,

M12, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 4-pin

IP 67, IP 69K 4 A ≤ 250 V

Female con-nector, M12, 4-pin, angled

1/brn 2/wht

4/blk

3/blu

5/n.c.

Male con-nector, M12,

4-pin, straight

3/blu 2/wht

4/blk1/brn

0.6 m DSL-1204-B0M6RN 6058501

2 m DSL-1204-B02MRN 6058502

5 m DSL-1204-B05MRN 6058503

Female con-nector, M12,

4-pin, straight

1/brn 2/wht

4/blk

3/blu

5/n.c.

Male con-nector, M12,

4-pin, straight

3/blu 2/wht

4/blk1/brn

0.6 m DSL-1204-G0M6RN 6058498

2 m DSL-1204-G02MRN 6058499

5 m DSL-1204-G05MRN 6058500

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1 4

Hygienic and washdown zones CONNECTIVITY

Connection cables with M12 female and male connector, PVC

cable material temperature resistance Certifications tightening torque type

PVC –30 °C ... +80 °C for fixed installation–5 °C ... +80 °C for flexible use Ecolab, CSA 0.6 Nm Female connector,

M12, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 4-pin

IP 65, IP 67, IP 69K

4 A ≤ 250 V

Female con-nector, M12,

4-pin, straight

2/blk

3/blu

1/brn

4/wht5/n.c.

Male con-nector, M12,

4-pin, straight

2/blk

1/brn

3/blu

4/wht

0.6 m DSL-1204-G0M6NI 6052629

2 m DSL-1204-G02MNI 6052630

5 m DSL-1204-G05MNI 6052631

Female con-nector, M12, 4-pin, angled

2/blk

3/blu

1/brn

4/wht5/n.c.

Male con-nector, M12,

4-pin, straight

2/blk

1/brn

3/blu

4/wht

0.6 m DSL-1204-B0M6NI 6052632

2 m DSL-1204-B02MNI 6052633

5 m DSL-1204-B05MNI 6052634

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Page 15: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

1 5

CONNECTIVITY Zones with oils, coolants, or lubricants

Ordering informationOther device versions available here g www.sick.de/plug_connectors_and_cables

Connecting cables with M8 female connector, PUR

cable material temperature resistance Certifications tightening torque type

PUR –40 °C ... +80 °C, for fixed installation–25 °C ... +80 °C, for flexible use UL 0.2 Nm

Female connector, M8, 3-pin

Female connector, M8, 4-pin

Zones with oils, coolants, or lubricants

At a glance• Very good resistance to oils, coolants,

and lubricants• PWIS free• Silicone free• Flame resistant and self extinguishing• Meets the requirements of the IP 65,

IP 67, and IP 68 enclosure ratings• Suitable for drag chains• Halogen free• Resistant to microbes and hydrolysis

Your benefits• The standard connecting cable for all

industries which use oils, coolants, and lubricants.

• The high elasticity makes the product very flexible and easy to lay.

• The large number of bending cycles

(over four million) make the product suitable for use in drag chains.

= suitable for drag chains = LED = shielded

- www.sick.de/plug_connectors_and_cablesFor more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

ABCDEF

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Page 16: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

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1 6

Zones with oils, coolants, or lubricants CONNECTIVITY

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

3-pin

IP 65, IP 67, IP 68

4 A

≤ 60 V

Female con-nector, M8,

3-pin, straight

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-G02MC 6025888

5 m DOL-0803-G05MC 6025889

10 m DOL-0803-G10MC 6025890

≤ 60 V

Female con-nector, M8,

3-pin, angled

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-W02MC 6025891

5 m DOL-0803-W05MC 6025892

10 m DOL-0803-W10MC 6025893

≤ 24 V

Female con-nector, M8,

3-pin, angled, with LED

3/blu 1/brn4/blk

2 m DOL-0803-L02MC 6039080

5 m DOL-0803-L05MC 6039081

10 m DOL-0803-L10MC 6039082

Female connec-tor, M8,

4-pin

IP 65, IP 67, IP 68

4 A

≤ 30 V

Female con-nector, M8,

4-pin, straight

1/brn3/blu

2/wht4/blk

Open cable end

2 m DOL-0804-G02MC 6025894

5 m DOL-0804-G05MC 6025895

10 m DOL-0804-G10MC 6025896

Female con-nector, M8,

4-pin, angled

1/brn3/blu

2/wht4/blk

Open cable end

2 m DOL-0804-W02MC 6025897

5 m DOL-0804-W05MC 6025898

10 m DOL-0804-W10MC 6025899

≤ 24 V

Female con-nector, M8,

4-pin, angled, with LED

1/brn3/blu

2/wht4/blk

2 m DOL-0804-L02MC 6039083

5 m DOL-0804-L05MC 6039084

10 m DOL-0804-L10MC 6039085

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Page 17: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

1 7

CONNECTIVITY Zones with oils, coolants, or lubricants

Connecting cables with M12 female connector, PUR

cable material temperature resistance Certifications tightening torque type

PUR –40 °C ... +80 °C, for fixed installation–25 °C ... +80 °C, for flexible use UL

0.4 Nm

Female connector, M12, 3-pin

Female connector, M12, 4-pin

Female connector, M12, 5-pin

0.5 Nm Female connector, M12, 8-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connec-tion type

length of cable

type part no.

Female connec-

tor, M12, 3-pin

IP 65, IP 68

4 A

≤ 250 V

Female con-nector, M12,

3-pin, straight

4/blk3/blu

2/n.c. 1/brn

5/n.c.

Open cable end

2 m DOL-1203-G02MC 6039075

5 m DOL-1203-G05MC 6039076

10 m DOL-1203-G10MC 6039077

Female con-nector, M12, 3-pin, angled

4/blk3/blu

2/n.c. 1/brn

5/n.c.

Open cable end

2 m DOL-1203-W02MC 6039078

5 m DOL-1203-W05MC 6039079

10 m DOL-1203-W10MC 6036752

IP 65, IP 67, IP 68

≤ 24 V

Female con-nector, M12, 3-pin, angled,

with LED

4/blk3/blu

2/n.c. 1/brn

5/n.c.

2 m DOL-1203-L02MC 6041318

Female connec-

tor, M12, 4-pin

IP 65, IP 67, IP 68

4 A ≤ 250 V

Female con-nector, M12,

4-pin, straight

4/blk3/blu

2/wht 1/brn

5/n.c.

Open cable end

2 m DOL-1204-G02MC 6025900

5 m DOL-1204-G05MC 6025901

10 m DOL-1204-G10MC 6025902

Female con-nector, M12, 4-pin, angled

4/blk3/blu

2/wht 1/brn

5/n.c.

Open cable end

2 m DOL-1204-W02MC 6025903

5 m DOL-1204-W05MC 6025904

10 m DOL-1204-W10MC 6025905

IP 65, IP 68 4 A ≤ 250 V

Female con-nector, M12, 4-pin, angled,

with LED

4/blk3/blu

2/wht 1/brn

5/n.c.

Open cable end

2 m DOL-1204-L02MC 6039086

5 m DOL-1204-L05MC 6020398

10 m DOL-1204-L10MC 6039088

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Page 18: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

1 8

Zones with oils, coolants, or lubricants CONNECTIVITY

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connec-tion type

length of cable

type part no.

Female connec-

tor, M12, 5-pin

IP 65, IP 67, IP 68

4 A ≤ 60 V

Female con-nector, M12,

5-pin, straight

5/gra4/blk3/blu

2/wht 1/brn

Open cable end

2 m DOL-1205-G02MC 6025906

5 m DOL-1205-G05MC 6025907

9 m DOL-1205-G09MC 6037154

10 m DOL-1205-G10MC 6025908

15 m DOL-1205-G15MC 6051946

20 m DOL-1205-G20MC 6050247

30 m DOL-1205-G30MC 6050248

Female con-nector, M12, 5-pin, angled

5/gra4/blk3/blu

2/wht 1/brn

Open cable end

2 m DOL-1205-W02MC 6025909

5 m DOL-1205-W05MC 6025910

10 m DOL-1205-W10MC 6025911

Female connec-

tor, M12, 8-pin

IP 67 2 A ≤ 36 V AC/DC

Female con-nector, M12,

8-pin, straight

1/brn2/wht

3/blk

4/pnk5/yel

6/vio

7/blu

8/red

Open cable end, shielded

2 m DOL-1208-G02MAC1 6032866

5 m DOL-1208-G05MAC1 6032867

10 m DOL-1208-G10MAC1 6032868

20 m DOL-1208-G20MAC1 6032869

IP 65, IP 67 2 A ≤ 30 V

Female con-nector, M12,

8-pin, straight

8/shield

1/wht 2/brn

3/grn

4/yel

5/gra6/pnk

7/blu

Open cable end, shielded

2.5 m DOL-127SG2M5E25KM0 2076540

5 m DOL-127SG05ME25KM0 2076541

7.5 m DOL-127SG7M5E25KM0 2076542

10 m DOL-127SG10ME25KM0 2076543

15 m DOL-127SG15ME25KM0 2076544

20 m DOL-127SG20ME25KM0 2076545

Female con-nector, M12, 8-pin, angled

8/shield

1/wht 2/brn

3/grn

4/yel

5/gra6/pnk

7/blu

Open cable end, shielded

7.5 m DOL-127SW7M5E25KM0 2076549

10 m DOL-127SW10ME25KM0 2076550

15 m DOL-127SW15ME25KM0 2076551

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Page 19: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

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1 9

CONNECTIVITY Zones with oils, coolants, or lubricants

Connecting cables with M12 male connector, PUR

cable material temperature resistance Certifications tightening torque shielding type

PUR –40 °C ... +80 °C, for fixed installation–25 °C ... +80 °C, for flexible use UL

0.4 Nm Unshielded

Male connector, M12, 4-pin

Male connector, M12, 5-pin

0.5 NmUnshielded Male connector, M12,

8-pin

Shielded Male connector, M12, 8-pin, shielded

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Male connec-

tor, M12, 4-pin

IP 65, IP 68, IP 69K

4 A ≤ 250 V

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

Open cable end

2 m STL-1204-G02MC 6028077

5 m STL-1204-G05MC 6048170

10 m STL-1204-G10MC 6041750

Male connec-

tor, M12, 5-pin

IP 65, IP 67, IP 68

4 A ≤ 60 V

Male connector, M12, 5-pin,

straight

5/gra3/blu3/blk

1/brn 2/wht

Open cable end

2 m STL-1205-G02MC 6051951

5 m STL-1205-G05MC 6051952

10 m STL-1205-G10MC 6051953

Male connec-

tor, M12, 8-pin

2 A ≤ 30 V

Male connector, M12, 8-pin,

straight

2/wht1/brn

7/blu

6/vio5/yel

4/pnk

3/blk

8/red

Open cable end

1 m STL-1208-G01MC 6051954

2 m STL-1208-G02MC 6051955

5 m STL-1208-G05MC 6051956

10 m STL-1208-G10MC 6051957

Male connec-

tor, M12, 8-pin,

shielded

IP 65, IP 67 2 A ≤ 30 V

Male connector, M12, 8-pin,

straight

8/shield

2/brn 1/wht

7/blu

6/pnk

5/gra

4/yel

3/grn

Open cable end, shield-

ed

5 m STL-127SG05ME-25KM0 2075982

15 m STL-127SG15ME-25KM0 2075983

Male connector, M12, 8-pin,

angled

8/shield

2/brn 1/wht

7/blu

6/pnk

5/gra

4/yel

3/grn

Open cable end, shield-

ed

5 m STL-127SW05ME-25KM0 2075985

15 m STL-127SW15ME-25KM0 6021831

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2 0

Zones with oils, coolants, or lubricants CONNECTIVITY

Connection cables with M8 female and male connector, PUR

cable material temperature resistance Certifications tightening torque type

PUR, halogen free –40 °C ... +80 °C, for fixed installation–25 °C ... +80 °C, for flexible use UL

0.2 Nm Female connector, M8, 3-pin

0.2 Nm / 0.4 Nm (depending on type)

Female connector, M8, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

3-pin

IP 65, IP 67, IP 68

4 A ≤ 60 V

Female connector, M8, 3-pin,

straight

1/brn4/blk

3/blu

Male connector, M8, 3-pin,

straight

3/blu4/blk

1/brn

0.6 m DSL-0803-G0M6C 6029404

2 m DSL-0803-G02MC 6029406

5 m DSL-0803-G05MC 6032730

10 m DSL-0803-G10MC 6032731

IP 65, IP 68 4 A ≤ 60 V

Female connector, M8, 3-pin,

angled

1/brn4/blk

3/blu

Male connector, M12, 3-pin,

straight

3/blu4/blk

1/brn

0.6 m DSL-8203-B0M6C 6025916

2 m DSL-8203-B02MC 6025917

Female connector, M8, 3-pin,

straight

1/brn4/blk

3/blu

Male connector, M12, 3-pin,

straight

3/blu4/blk

1/brn

0.6 m DSL-8203-G0M6C 6025914

2 m DSL-8203-G02MC 6025915

5 m DSL-8203-G05MC 6030608

Female connec-tor, M8,

4-pin

IP 65, IP 68 4 A ≤ 30 V

Female connector, M8, 4-pin,

straight

1/brn3/blu2/wht4/blk

Male connector, M8, 4-pin,

straight

4/blk2/wht

1/brn 3/blu

0.6 m DSL-0804-G0M6C 6039089

2 m DSL-0804-G02MC 6036335

IP 65, IP 67, IP 68

4 A ≤ 30 V

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

0.6 m DSL-8204-G0M6C 6025918

2 m DSL-8204-G02MC 6025919

5 m DSL-8204-G05MC 6039181

Female connector, M8, 4-pin,

angled

1/brn3/blu2/wht4/blk

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

0.6 m DSL-8204-B0M6C 6025920

2 m DSL-8204-B02MC 6025921

5 m DSL-8204-B05MC 6039182

ABCDEF

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Page 21: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

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2 1

CONNECTIVITY Zones with oils, coolants, or lubricants

Connection cables with M12 female and male connector, PUR

cable material temperature resistance Certifications tightening torque shielding type

PUR –40 °C ... +80 °C, for fixed installation–25 °C ... +80 °C, for flexible use

UL 0.4 NmUnshielded

Female connector, M12, 3-pin

– 0.4 Nm / 0.5 Nm (type-dependent)

Female connector, M12, 4-pin

UL

0.4 Nm / 0.5 Nm (type-dependent) Unshielded Female connector,

M12, 5-pin

0.4 Nm Unshielded Female connector, M12, 8-pin

UL 0.5 Nm Shielded Female connector, M12, 8-pin, shielded

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 3-pin

IP 65, IP 68 4 A ≤ 250 V

Female connector, M12, 3-pin,

straight

4/blk3/blu

2/n.c. 1/brn5/n.c.

Male connector, M12, 3-pin,

straight

3/blu4/blk

1/brn

0.6 m DSL-1203-G0M6C 6025922

2 m DSL-1203-G02MC 6025923

5 m DSL-1203-G05MC 6039177

Female connector, M12, 3-pin,

angled

4/blk3/blu

2/n.c. 1/brn5/n.c.

Male connector, M12, 3-pin,

straight

3/blu4/blk

1/brn

0.6 m DSL-1203-B0M6C 6025924

Female connec-

tor, M12, 4-pin

IP 65, IP 68 4 A ≤ 250 V

Female connector, M12, 4-pin,

straight

4/blk3/blu

2/wht 1/brn5/n.c.

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

0.6 m DSL-1204-G0M6C 6025926

2 m DSL-1204-G02MC 6025927

5 m DSL-1204-G05MC 6033245

10 m DSL-1204-G10MC 6033698

IP 67 4 A ≤ 250 V

Female connector, M12, 4-pin,

angled

4/blk3/blu

2/wht 1/brn5/n.c.

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

2 m DSL-1204-B02MC 6025929

ABCDEF

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2 2

Zones with oils, coolants, or lubricants CONNECTIVITY

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 5-pin

IP 65, IP 67, IP 68

4 A ≤ 60 V

Female connector, M12, 5-pin,

straight

4/blk5/gra

3/blu

2/wht 1/brn

Male connector, M12, 5-pin,

straight

4/blk5/gra

3/blu

2/wht1/brn

0.6 m DSL-1205-G0M6C 6025930

1 m DSL-1205-G01MC 6029280

1.5 m DSL-1205-G1M5C 6029281

2 m DSL-1205-G02MC 6025931

5 m DSL-1205-G05MC 6029282

10 m DSL-1205-G10MC 6038954

IP 65, IP 68 4 A ≤ 60 V

Female connector, M12, 5-pin,

angled

4/blk5/gra

3/blu

2/wht 1/brn

Male connector, M12, 5-pin,

straight

4/blk5/gra

3/blu

2/wht1/brn

0.6 m DSL-1205-B0M6C 6029283

Female connector, M12, 5-pin,

angled

4/blk5/yel/grn

3/blu

2/wht 1/brn

Male connector, M12, 5-pin,

straight

4/blk5/yel/grn

3/blu

2/wht1/brn

2 m DSL-1205-B02MC 6029287

5 m DSL-1205-B05MC 6029288

Female connec-

tor, M12, 8-pin

IP 65, IP 67, IP 68

4 A ≤ 30 V

Female connector, M12, 8-pin,

straight

1/wht2/brn

3/grn

4/yel5/gra

6/pnk

7/blu

8/red

Male connector, M12, 8-pin,

straight

2/brn1/wht

7/blu

6/pnk5/gra

4/yel

3/grn

8/red

0.6 m DSL-1208-G0M6C 6044991

1.5 m DSL-1208-G1M5C 6051941

1 m DSL-1208-G01MC 6051940

2 m DSL-1208-G02MC 6051942

5 m DSL-1208-G05MC 6051943

10 m DSL-1208-G10MC 6051944

Female connec-

tor, M12, 8-pin,

shielded

IP 65, IP 67 2 A ≤ 30 V

Female connector, M12, 8-pin,

straight

1/wht2/brn

3/grn

4/yel5/gra

6/pnk

7/blu

8/shield

Male connector, M12, 8-pin,

straight

2/brn1/wht

7/blu

6/pnk5/gra

4/yel

3/grn

8/shield

0.25 m DSL-127SGM25E25KM0 2076626

0.5 m DSL-127SG0M5E25KM0 2076627

1 m DSL-127SG01ME25KM0 2076628

1.5 m DSL-127SG1M5E25KM0 2076629

20 m DSL-127SG20ME25KM0 2078579

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Page 23: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

2 3

CONNECTIVITY Uncontaminated fields of application

Ordering informationOther device versions available here g www.sick.de/plug_connectors_and_cables

Connecting cables with M8 female connector, PVC

cable material temperature resistance tightening torque type

PVC –40 °C ... +80 °C, for fixed installation+5 °C ... +80 °C for flexible use 0.3 Nm

Female connector, M8, 3-pin

Female connector, M8, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

3-pin

IP 67, IP 69K 4 A ≤ 60 V

Female con-nector, M8,

3-pin, straight

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-G02M 6010785

5 m DOL-0803-G05M 6022009

10 m DOL-0803-G10M 6022011

Female con-nector, M8,

3-pin, angled

3/blu 1/brn4/blk

Open cable end

2 m DOL-0803-W02M 6008489

5 m DOL-0803-W05M 6022010

10 m DOL-0803-W10M 6022012

Uncontaminated fields of application

At a glance• Very good resistance to chemicals• PWIS free• Silicone free

• Flame resistant and self extinguishing• Enclosure rating IP 67

Your benefits• Easy to use because the cables are

very easy to strip• Good quality at the best price• The enclosure rating IP 67 standard

which provides particularly good protection against penetration by moisture and dirt

= suitable for drag chains = LED = shielded

- www.sick.de/plug_connectors_and_cablesFor more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

ABCDEF

HIJKLMNOPQRST

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2 4

Uncontaminated fields of application CONNECTIVITY

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

4-pin

IP 67, IP 69K 4 A ≤ 30 V

Female con-nector, M8,

4-pin, straight

4/blk 2/wht

3/blu 1/brn

Open cable end

2 m DOL-0804-G02M 6009870

5 m DOL-0804-G05M 6009872

10 m DOL-0804-G10M 6010754

Female con-nector, M8,

4-pin, angled

4/blk 2/wht

3/blu 1/brn

Open cable end

2 m DOL-0804-W02M 6009871

5 m DOL-0804-W05M 6009873

10 m DOL-0804-W10M 6010755

Connecting cables with M12 female connector, PVC

cable material temperature resistance tightening torque type

PVC –40 °C ... +80 °C, for fixed installation+5 °C ... +80 °C for flexible use

0.5 NmFemale connector, M12, 4-pin

Female connector, M12, 5-pin

0.4 Nm Female connector, M12, 8-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 4-pin

IP 67 4 A

≤ 250 V

Female con-nector, M12,

4-pin, straight

1/brn 2/wht

4/blk

3/blu

5/n.c.

Open cable end

2 m DOL-1204-G02M 6009382

5 m DOL-1204-G05M 6009866

10 m DOL-1204-G10M 6010543

Female con-nector, M12, 4-pin, angled

1/brn 2/wht

4/blk

3/blu

5/n.c.

Open cable end

2 m DOL-1204-W02M 6009383

5 m DOL-1204-W05M 6009867

10 m DOL-1204-W10M 6010541

≤ 30 V

Female con-nector, M12, 4-pin, angled,

with LED

1/brn 2/wht

4/blk

3/blu

5/n.c.

Open cable end

2 m DOL-1204-L02M 6027945

5 m DOL-1204-L05M 6027944

10 m DOL-1204-L10M 6027946

Female connec-

tor, M12, 5-pin

≤ 60 V

Female con-nector, M12,

5-pin, straight

5/gra4/blk3/blu

2/wht 1/brn

Open cable end

2 m DOL-1205-G02M 6008899

5 m DOL-1205-G05M 6009868

10 m DOL-1205-G10M 6010544

Female con-nector, M12, 5-pin, angled

5/gra4/blk3/blu

2/wht 1/brn

Open cable end

2 m DOL-1205-W02M 6008900

5 m DOL-1205-W05M 6009869

10 m DOL-1205-W10M 6010542

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

2 5

CONNECTIVITY Uncontaminated fields of application

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a con-nection type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 8-pin

IP 65, IP 67 2 A ≤ 30 V

Female con-nector, M12,

8-pin, straight

5/gra

3/grn

6/pnk4/yel

1/wht7/blu

8/red2/brn

Cable, shielded

2 m DOL-1208-G02MA 6020633

5 m DOL-1208-G05MA 6020993

10 m DOL-1208-G10MA 6022152

15 m DOL-1208-G15MA 6022153

30 m DOL-1208-G30MA 6022242

Connection cables with M8 female and male connector, PVC

cable material temperature resistance tightening torque type

PVC –40 °C ... +80 °C, for fixed installation+5 °C ... +80 °C for flexible use

0.3 Nm Female connector, M8, 3-pin

0.5 Nm Female connector, M8, 4-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-tor, M8,

3-pin

IP 67 4 A ≤ 63 V

Female connector, M8, 3-pin,

straight

1/brn4/blk

3/blu

Male connector, M12, 3-pin,

straight

3/blu4/blk

1/brn

0.6 m DSL-8203-G0M6 6022570

2 m DSL-8203-G02M 6022572

5 m DSL-8203-G05M 6027943

Female connec-tor, M8,

4-pin

IP 67 4 A ≤ 63 VFemale

connector, M8, 4-pin,

straight

1/brn3/blu2/wht4/blk

Male connector, M8, 4-pin,

straight

4/blk2/wht

1/brn 3/blu

0.6 m DSL-0804-G0M6 6034664

2 m DSL-0804-G02M 6034665

IP 67 4 A ≤ 63 V

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

0.6 m DSL-8204-G0M6 6022571

2 m DSL-8204-G02M 6022573

5 m DSL-8204-G05M 6034403

10 m DSL-8204-G10M 6034404

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2 6

Uncontaminated fields of application CONNECTIVITY

Connection cables with M12 female and male connector, PVC

cable material temperature resistance tightening torque type

PVC –40 C ... +80 °C, for fixed installation+5 °C ... +80 °C for flexible use

0.5 Nm Female connector, M12, 4-pin

0.4 Nm Female connector, M12, 5-pin

type figure enclo-sure

rating

current carrying capacity

rated voltage

Head a connection

type

Head B connection

type

length of cable

type part no.

Female connec-

tor, M12, 4-pin

IP 67 4 A ≤ 250 V

Female connector, M12, 4-pin,

straight

4/blk3/blu

2/wht 1/brn5/n.c.

Male connector, M12, 3-pin,

straight

3/blu4/blk

1/brn

2 m DSL-1203-G02M 6022566

5 m DSL-1203-G05M 6022568

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

0.6 m DSL-1204-G0M6 6022565

2 m DSL-1204-G02M 6022567

5 m DSL-1204-G05M 6022569

10 m DSL-1204-G10M 6034406

Female connec-

tor, M12, 5-pin

IP 67 4 A ≤ 60 V

Female connector, M12, 5-pin,

straight

Male connector, M12, 8-pin,

straight

0.25 m DSL-1285GM-25034KM1 2070987

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Page 27: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

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2 7

CONNECTIVITY ready to assemble plug connectors

Ordering informationOther device versions available here g www.sick.de/plug_connectors_and_cables

Female connectors (ready to assemble), M8

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Female connector, M8, 3-pin,

straight

1/brn4/blk

3/blu

IP 67

4 A ≤ 60 V

0.4 Nm –40 °C ... +85 °C DOS-0803-G 7902077

IP 68 0.2 Nm –25 °C ... +90 °C DOS-0803-GPC 6042092

Female connector, M8, 3-pin,

angled

1/brn4/blk

3/blu

IP 67 4 A ≤ 60 V

0.4 Nm

–40 °C ... +85 °C

DOS-0803-W 7902078

0.6 Nm DOS-0803-WSK 6053168

ready to assemble plug connectors

At a glance• Great variety of M8 and M12 plug

connectors• Some of the plug connectors are

pre-assembled

Your benefits• A good deal of latitude in planning

and flexibility for installation• Many plug connectors have connec-

tors which enable fast assembly• Pre-assembled plug connectors also

save time which brings the costs down

• Different connectors (differentiated by the type code ending):• PC = quick connection (� Pierce-

con® connection)• QU = quick connection (� Insula-

tion displacement connection)• FE = quick connection (spring

connection)• N = stainless steel knurled nut• X = enlarged cable feed-through

- www.sick.de/plug_connectors_and_cablesFor more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

ABCDEF

HIJKLMNOPQRST

Page 28: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

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2 8

ready to assemble plug connectors CONNECTIVITY

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Female connector, M8, 4-pin,

straight

1/brn3/blu2/wht4/blk

IP 67

4 A ≤ 30 V

0.4 Nm –40 °C ... +85 °C DOS-0804-G 6009974

IP 68 0.2 Nm –25 °C ... +90 °C DOS-0804-GPC 6042090

Female connector, M8, 4-pin,

angled

1/brn3/blu2/wht4/blk

IP 67

0.4 Nm

–40 °C ... +85 °C

DOS-0804-W 6009975

0.6 Nm DOS-0804-WSK 6053169

Female connectors (ready to assemble), M12

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Female connector, M12, 4-pin,

straight

4/blk3/blu

2/wht 1/brn5/n.c.

IP 67

4 A

≤ 250 V

0.6 Nm

–40 °C ... +85 °C

DOS-1204-G 6007302

IP 67, IP 69KDOS-1204-GN 6028357

DOS-1204-GX 6026528

IP 65, IP 67 –25 °C ... +90 °C

DOS-1204-GQU6 6042088

DOS-1204-GQU8 6053328

Female connector, M12, 4-pin,

angled

4/blk3/blu

2/wht 1/brn5/n.c.

IP 67

–40 °C ... +85 °C

DOS-1204-W 6007303

IP 67, IP 69K DOS-1204-WN 6028358

Female connector, M12, 5-pin,

straight

4/blk5/gra

3/blu

2/wht 1/brn

IP 67 ≤ 125 V

–40 °C ... +85 °C DOS-1205-G 6009719

–25 °C ... +90 °C DOS-1205-GX 1) 6047950

Female connector, M12, 5-pin,

angled

4/blk5/gra

3/blu

2/wht 1/brn

IP 67 ≤ 63 V

–40 °C ... +85 °C DOS-1205-W 6009720

–25 °C ... +90 °C DOS-1205-WX 6047951

1) Extended/enlarged cable feed-through.

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Page 29: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

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2 9

CONNECTIVITY ready to assemble plug connectors

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Female connector, M12, 8-pin,

straight

1/wht2/brn

3/grn

4/yel5/gra

6/pnk

7/blu

8/red

IP 67 2 A ≤ 60 V 0.6 Nm

–40 °C ... +85 °C

DOS-1208-G 6028422

Female connector, M12, 8-pin,

straight, A-coded

1/blu,wht2/brn,

wht

3/brn

4/ora

5/grn,wht

6/ora,wht

7/blu

8/grn

IP 67 1.75 A ≤ 30 V 0.4 Nm DOS-1208-GA01 6045001

1) Extended/enlarged cable feed-through.

Male connectors (ready to assemble), M8

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Male connector, M8, 3-pin,

straight

3/blu4/blk

1/brn

IP 67

4 A ≤ 60 V

0.6 Nm –40 °C ... +85 °C STE-0803-G 6037322

IP 68 0.2 Nm –25 °C ... +90 °C STE-0803-GPC 6042093

Male con-nector, M8,

3-pin, angled

3/blu4/blk

1/brn

IP 67

4 A ≤ 60 V

0.6 Nm–40 °C ... +85 °C

STE-0803-WSK 6053170

Male connector, M8, 4-pin,

straight

4/blk2/wht

1/brn 3/blu

IP 67 0.4 Nm STE-0804-G 6037323

IP 68 0.2 Nm –25 °C ... +90 °C STE-0804-GPC 6042091

Male con-nector, M8,

4-pin, angled

4/blk2/wht

1/brn 3/blu

IP 67 0.6 Nm –40 °C ... +85 °C STE-0804-WSK 6053171

ABCDEF

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3 0

ready to assemble plug connectors CONNECTIVITY

Male connectors (ready to assemble), M12

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Male connector, M12, 4-pin,

straight

3/blu4/blk

1/brn 2/wht

IP 67 4 A ≤ 250 V

0.6 Nm –40 °C ... +85 °C

STE-1204-G 6009932

IP 67, IP 69K 4 A ≤ 250 V STE-1204-GN 6028359

IP 67 4 A ≤ 250 V 0.4 Nm –25 °C ... +90 °C STE-1204-GQU6 6042089

IP 65, IP 67 4 A ≤ 250 V 0.4 Nm –25 °C ... +80 °C STE-1204-GQU8 6044998

Male con-nector, M12, 4-pin, angled

3/blu4/blk

1/brn 2/wht

IP 67 4 A ≤ 250 V

0.6 Nm

–40 °C ... +85 °C

STE-1204-W 6022084

Male connector, M12, 5-pin,

straight

4/blk5/gra

3/blu

2/wht1/brn

IP 67 4 A ≤ 125 V STE-1205-G 6022083

Male connector, M12, 5-pin,

straight

4/blk5/gra

3/blu

2/wht1/brn

IP 67 4 A ≤ 60 V 0.4 Nm STE-1205-GFE 6044999

Male con-nector, M12, 5-pin, angled

4/blk5/gra

3/blu

2/wht1/brn

IP 67 4 A ≤ 125 V 0.6 Nm STE-1205-W 6022082

ABCDEF

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3 1

CONNECTIVITY ready to assemble plug connectors

figure Head a connection

type

enclosure rating

current carrying capacity

rated voltage

tightening torque

tempera-ture resis-

tance

type part no.

Male connector, M12, 8-pin,

straight

2/brn1/wht

7/blu

6/pnk5/gra

4/yel

3/grn

8/red

IP 67 2 A ≤ 63 V

0.4 Nm

–25 °C ... +90 °C STE-1208-G 6033269

Male connector, M12, 8-pin,

straight, A-coded

2/brn,wht

1/blu,wht

7/blu

6/ora,wht

5/grn,wht4/ora

3/brn

8/grn

IP 67 1.75 A ≤ 30 V –40 °C ... +85 °C STE-1208-GA01 6044892

ABCDEF

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Page 32: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

annex GLOSSARY

Ben ... Hal

3 2

M8 and M12 connectors for industrial applicationsGLOSSARYannexSubject to change without notice

.

GLOSSARY

BBend radiusBend radius refers to the smallest possible radius of any bends which may be made in the cable when it is installed without al-tering the cable properties. The bend radius is given in relation to the cable diameter.

5x

10x

Fig.: Bend radius

Bending cycle Bending cycles refers to the number of repetitions of bending in a cable. This property is particularly relevant when using a cable in a drag chain.

CColor code and wire colors

M8 cables, 3-pin

3/blu

4/blk

1/brn

Fig.: Color code for M8 cables, 3-pin

M8 cables, 4-pin, pur

3/blu

4/blk 2/wht

1/brn

Fig.: Color code for M8 cables, 4-pin, PUR

M12 cables, 4-pin, pur

4/blk

2/wht

1/brn

3/blu

4/blk

2/wht

1/brn

3/blu

Fig.: Color code for M12 cables, 4-pin, PUR Left: shielded; right: unshielded

M12 cables, 5-pin

3/blu

1/brn

5/gra

4/blk

2/wht

Fig.: Color code for M12 cables, 5-pin

Current carrying capacityThis is the value specified by the manufacturer for the current which a plug connector can conduct continuously and which flows through all of its contacts. In relation to this an upper limit of +40 °C is often specified for the ambient temperature for the plug connector, and this must not be exceeded.

FFlame resistanceMaterials which prevent fire from spreading or are adequately resistant to it are described as flame resistant.

HHalogen freeCables are said to be halogen free if the materials used do not contain halogens, e.g., salt forming chlorine, fluorine, bromine, or iodine. The insulation and jacket materials of these cables consist of polymers based on pure hydrocarbons. When such materials are burned, no corrosive or toxic gases are produced, but only water vapor and carbon dioxide.

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GLOSSARY annex Ins ... Mat

3 3

IInsulation displacement connectionAn insulation displacement contact establishes a connection by cutting through the conductor insulation. It makes a flexible, shockproof, vibration proof, gas tight contact with the litz wire.In type code STE-1204-GQU6 the insulation displacement con-nection is identified by the suffix “QU”.

Fig.: Insulation displacement connection

IP enclosure ratings The IP enclosure ratings define the degree of protection (ingress protection) afforded by the housing against contact, foreign bodies, and water. The first number indicates protection against contact and foreign bodies; the second number is for protection against water.

ip 65Protected against access by wire; dustproof; protection against water jets from any angle.

ip 67Protected against access by wire; dustproof; protection against temporary immersion in water (depth of 1 m, 30 minutes).

ip 68Protected against access by wire; dustproof; protection against lengthy immersion in water (the requirements must be higher than IP 67).

ip 69KProtected against access by wire; dustproof; protection against water during high pressure cleaning and steam cleaning (100 bar at 80 °C) from a variety of angles.

important noteUp to enclosure rating IP X6, the lower enclosure ratings are also fulfilled. With the higher enclosure ratings this does not automatically apply to the water protection grades 7, 8, and 9K. If a lower enclosure rating needs to be included this is stated using a double code.

MMaterial compatibilityIf different materials are used in a product, e.g., PVC cables overmolded with PUR, it is important to consider material com-patibility. We recommend testing cables before laying them to check material compatibility.

pVc pur pp

acetic acid, 10% +++ ++ +++

acetone – – +

aluminum chloride, 10% +++ ++ *)

ammonia + +++ +

ammonium chloride +++ ++ +++

aniline – – ++

astM fuel no. 1 +++ +++ *)

astM fuel no. 2 ++ + *)

astM oil no. 1 +++ +++ +++

astM oil no. 2 +++ +++ +++

astM oil no. 3 +++ +++ ++

ATE brake fluid ++ – +++

Benzene – – –

Butanol – – *)

Butyl acetate – – +++

calcium chloride, 40% +++ ++ +++

Carbon disulfide – – –

carbon tetrachloride – – –

chlorobenzene – – –

chloroform – – –

chromic acid – – *)

cyclohexanone – + –

diesel oil – – *)

dimethylformamide – ++ +

ethanol ++ ++ +++

ethyl acetate – + *)

ethyl ether – + *)

ethylene chloride – – –

ferric chloride, 40% – – *)

formic acid – – +

freon 12 ++ + *)

freon 22 ++ + *)

Gear oil sae 90 ++ – *)

Glycerol +++ +++ +++

Glycol + +++ +++

Hydrochloric acid, 10% +++ +++ ++

Hydrogen peroxide, 3% +++ – +++

isopropanol – + *)

Kerosene (US), paraffin (GB) – ++ *)

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annex GLOSSARY

Mou ... Not

3 4

pVc pur pp

lactic acid, 10% – + +++

Magnesium chloride, 30% +++ ++ *)

Methanol – + +++

Methyl acetate – – *)

Methyl ethyl ketone – + +++

Methyl glycol – – *)

Methyl glycol acetate – – *)

Methylene chloride – – –

nitric acid, 10% – – +

ozone +++ +++ +

perchlorethylene +++ – *)

petroleum ether – +++ *)

phosphoric acid, 10% +++ – +++

potassium dichromate +++ +++ ++

potassium hydroxide solu-tion, 10% +++ +++ ++

potassium nitrate +++ +++ ++

potassium permanganate + – +

sodium chloride, 10% +++ ++ +++

sodium hydroxide solution, 10% +++ +++ +++

sodium hypochlorite solution + +++ *)

sulfuric acid, 30% +++ +++ +++

tetrachloroethylene – – –

tetrahydrofuran – – –

toluene – – –

trichloroethylene – – –

Xylon – – –Resistant: +++, largely resistant: ++, slightly resistant: +, not resistant : –*) There are no test results or evidence concerning the behavior of polypropylene

with this material.

Table: Material compatibility

The user should always run tests to check the suitability for specific applications. The chemical resistance given applies only to unpressurized storage and, unless otherwise stated, at room temperature.

Mounting instructions

For fixed installation of cable, minimum radius: 5 x cable diameter

For fixed installation of cable, minimum radius: 10 x cable diameter

cable bend radius

Bundling several cables

fixed installation of cables

NNotch sensitivityNotch sensitivity describes the tendency of a plastic to crack at points with notches, sharp edges and abrupt changes in wall thickness, i.e., at places of stress concentration.

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GLOSSARY annex Out ... Exa

3 5

OOuter jacket The outer jacket indicates what the outer layer of the cable is made of.

Insulating sheath

Conductor(copper wires)

Cable cross-sectionin mm

WiresCablesheath *)

Sheath

*) Vital for cable material}.

2

Fig.: Outer jacket

Overvoltage categoryIn various standards the possible overvoltages are divided into four categories. Three categories are relevant for plug connec-tors:

overvoltage category iPieces of equipment, e.g., plug connectors, which are intended for use in devices or parts of systems where no overvoltage can occur. This covers mainly devices operated at low voltages.

overvoltage category iiPieces of equipment, e.g., plug connectors, which are intended for use in systems or parts of systems where only switching surges need to be considered, and not lightning surges. This category covers e.g., household appliances.

overvoltage category iiiPieces of equipment, e.g., plug connectors, which are intended for use in systems or parts of systems where only switching surges need to be considered, and not lightning surges. In this category there are also special requirements for safety and availability of the equipment and the networks depending on it. It covers equipment for fixed installations, e.g., protective devices, contactors, switches and sockets.

PPiercecon® connectionThe contact pin pierces the individual core creating an electri-cal connection. The contact makes the individual cores into a contact zone.In type code DOS-0803-GPC the Piercecon® connection is iden-tified by the suffix “PC”.

Fig.: Piercecon® connection

Pollution degreeThe contamination to be expected in the immediate environ-ment of a piece of equipment, e.g., a plug connector, is divided into four degrees in the IEC 60664-1 standard:

pollution degree 1There is no contamination or only dry, non-conductive contam-ination. The contamination has no effect. Examples of equip-ment with pollution degree 1: The inside of electrical measuring devices or electronic measuring devices.

pollution degree 2Normally only non-conductive contamination occurs. However, occasional, temporary conductivity caused by condensation is to be expected. Examples of equipment with pollution degree 2: Household appliances, installation material, lights, and power supply units for office equipment.

pollution degree 3Conductive contamination occurs or dry, non-conductive con-tamination that becomes conductive because condensation is to be expected. Examples of equipment with pollution degree 3: Electrical attachments for milling machines and production machines and low-voltage switchgear for machine tools.

pollution degree 4The contamination generates persistent conductivity caused by conductive dust, rain, or snow.

Examples of equipment with pollution degree 4: Devices on the roofs and floors of electric locomotives and buses. Devices in electric underground locomotives.

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annex GLOSSARY

PP: ... Scr

3 6

PP: PolypropylenePP is a very high quality jacket material. It is very stable. SICK's flexible PVC free polypropylene cables feature good resistance to the highly effective cleaning agents used in the food and bev-erage industry. In addition, these cables are highly resistant to microbes and chemicals and are suitable for drag chains. This makes them suitable for the food and beverage industry, and since they are also resistant to lactic acid, they are also ideal for dairies etc. Cables like these are also used in packaging and bottling plants and in industrial mechanical engineering and construction.

PUR: PolyurethanePUR cables are characterized by particularly high tensile strength, crack resistance, notch resistance, and wear resis-tance. They are also are suitable for drag chains and have high flexural fatigue strength. SICK's PUR cables are silicone and halogen free and suitable for drag chains. Their outer jacket is made of PUR and their conductor insulation out of polypro-pylene, which makes them very resistant to wear. They meet the requirements of VDE0472 for oil resistance and flame resistance. Other features of these cables: PVC free, PWIS free, and resistant to hydrolysis and microbes. These characteristics make PUR cables very good for flexible use in robotics, machine tools, and machining.

PVC: Polyvinyl chlorideWhile other thermoplastic plastics are mainly applied in the form of ready-to-use molding compound using a spray process, PVC is processed in powder form in an extruder. PVC is self ex-tinguishing even without flame protection; it has good mechani-cal stability; however, it is notch sensitive. Cables made of pure PVC are suitable for moderate mechanical stress in packaging machines and assembly and production lines. They boast good resistance to acids and lyes, making them ideal for use in the food and beverage industry. SICK's PVC cables are also self extinguishing, PWIS free, and silicone free; however, they have little wear resistance and they are notch sensitive.

- silicone free

Product travel pathA machine’s product travel path is the route a moving machine part travels along from one end position to the other.

PWIS freeThe term “PWIS free” means that something is free of paint wetting impairment substances. These substances can be pres-ent in silicones, materials containing fluorine, and certain oils and fats. Components such as cables that are used in the auto-motive industry, especially in paint shops, must be PWIS free.

RRated voltageThe rated voltage is greater than or equal to the nominal volt-age and it specifies the maximum value of voltage in normal operation.

Resistance to microbes and hydrolysisUnder very warm, humid climatic conditions, cables can be damaged by microbes or hydrolysis. Especially microorganisms that produce enzymes can cause severe damage to cables. The first visible sign of attack by microbes is discoloration. Then surface cracks appear, which give the microbes the opportunity to penetrate more deeply and cause complete destruction of the material.Hydrolysis involves irreversibly breaking down polyester chains, which reduces the mechanical stability of materials. To prevent such defects, SICK provides polyurethane and polypropylene cables, which are more resistant to hydrolysis. These materials are also resistant to microbes, which can be measured by the saponification value. Materials with a saponification value of up to 200 KOH/g are considered resistant to microbes.

Robot cablesBy contrast with cables for drag chains, robot cables can with-stand torsion stresses as well as bending stresses. In machines and plants sensor cables are increasingly being used in energy chains, revolving and tilting tables, and industrial robots. SICK does not currently have these cables in its portfolio; however it can supply them on request.

SScrew connectionThe screw connection is the standard for SICK M8 and M12 plug connectors. They can be used to assemble different cables and cable qualities quickly and correctly.

Fig.: Screw connection

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GLOSSARY annex Sea ... TPU

3 7

Sealing concept

for pVc M12 connecting cables for hygienic and washdown zones

1

4

2

3

1 Dual-action profile seal provides absolute impermeability.2 Reaching a torque of 0.6 Nm activates the mechanical vibration protection.

This dual-acting interlock offers high shock and vibration resistance up to 50 G.

3 Integrated fixed stop prevents the plug connector from being screwed too tight.4 High-quality material: Long service life and corrosion resistance verified by

Ecolab certification.

- see “connectivity for hygienic and washdown zones” on page 4

Shielding The devices must be made such that:1. The generation of electromagnetic interference is limited

to a level where it is possible to operate the devices as intended;

2. The devices have adequate resistance to electromagnetic interference so that it is possible to operate them as intend-ed. With round connectors it is important to ensure that the braided shield of the cable is attached carefully to the shield connection of the plug connector. A wraparound attach-ment (360°) is best in this regard. However, good shielding values, often adequate in practice, can also be achieved by connecting the braided shield firmly to the conductive housing. Plug connectors made only of plastic with no metal sleeves cannot be used for this as the braided shield cannot be attached to them.

It is also important that when the connector is being plugged in that perfect contact is made with the mating connector, and that the mating connector also has a good contact with the device chassis.

Silicone freeIn some areas, such as paint shops, silicones must be avoided. This is because silicones have low surface energy which can cause surface defects in paint films and adhesive layers, which are known as craters. It can even cause areas of glue to peel off. To avoid these paint wetting impairments SICK provides silicone free cables.

Standards and test parameters

test parameters standards

enclosure rating, housing IEC 60529

Mechanical service life IEC 60512-5

upper limit temperature IEC 60512-6

lower limit temperature IEC 60512-6

rated voltage IEC 60664-1

rated impulse voltage IEC 60664-1

overvoltage category IEC 60664-1

pollution degree IEC 60664-1

insulating material groups IEC 60664-1

impulse test voltage IEC 60664-1

current carrying capacity IEC 60512-3

Specific insulation resistance IEC 60512-2

insulation resistance IEC 60512-2

Suitability for drag chainsA drag chain (also known as an energy chain) is a device used in mechanical engineering and construction which guides and protects flexible cables and pneumatic or hydraulic hoses. Drag chain cables are connected to machine parts exposed to repet-itive movements, e.g., in machine tools, lathes, and high-bay warehouses, and they supply the connected machine parts with power and information. Drag chain cables must meet widely dif-fering mechanical requirements depending on the application in different industry sectors, e.g., in terms of flexibility, bending and torsional properties, number of bend cycles, bend cycle frequency, travel speed, service life, wear resistance, and bend radius. If cables meet these requirements they are said to be suitable for drag chains.

typical ranges for cables suitable for drag chainsMaximum speed 0 ... 300 m/minMaximum acceleration 0 ... 30 m/s2

Maximum travel length 0 ... 50 mMinimum bend radius > 7 x D *)

Maximum possible number of alternating bending movements 0 ... 20 million*) D = outer diameter of drag chain.

- Bend radius - travel speed

TTPU: thermoplastic polyurethaneTPU has good electrical properties, feels good, is very flexible over a wide temperature range, and is highly resistant to wear. Thermoplastic polyurethanes are also elastic and cold crack resistant. SICK often uses this material for overmolding plug connectors.

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annex GLOSSARY

Tra ... Wir

3 8

Travel speedThe speed at which the product travel path is covered.

- product travel path

WWelding spark resistantRadiation cross-linked PVC and PUR cables are generally resis-tant to welding sparks. In comparison to conventional cables they can withstand higher temperatures and they have better wear resistance so they can be used in areas where welding is being done.

Wire cross-section Conductors or wires are made of copper. The wire cross-section is specified in mm². The cross-sectional thickness is deter-mined partly by the maximum current to be carried (amperes), and partly by the number of pins and the wires in the cable. With M8 and M12 plug connectors 0.25 mm2 or 0.34 mm2 wires are usually used.

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INDEX annex DOL-0803-G02M ... DOL-1204-L05MNI

3 9

M8 and M12 connectors for industrial applicationsINDEXannexSubject to change without notice

.

type part no. page

DOL-0803-G02M 6010785 - 23

DOL-0803-G02MC 6025888 - 16

DOL-0803-G02MNI 6059177 - 11

DOL-0803-G02MRN 6058504 - 10

DOL-0803-G05M 6022009 - 23

DOL-0803-G05MC 6025889 - 16

DOL-0803-G05MNI 6059178 - 11

DOL-0803-G10M 6022011 - 23

DOL-0803-G10MC 6025890 - 16

DOL-0803-G10MNI 6059179 - 11

DOL-0803-G10MRN 6058506 - 10

DOL-0803-G25MNI 6059191 - 11

DOL-0803-L02MC 6039080 - 16

DOL-0803-L02MRN 6058787 - 10

DOL-0803-L05MC 6039081 - 16

DOL-0803-L05MRN 6058788 - 10

DOL-0803-L10MC 6039082 - 16

DOL-0803-L10MRN 6058789 - 10

DOL-0803-W02M 6008489 - 23

DOL-0803-W02MC 6025891 - 16

DOL-0803-W02MNI 6059187 - 11

DOL-0803-W02MRN 6058507 - 10

DOL-0803-W05M 6022010 - 23

DOL-0803-W05MC 6025892 - 16

DOL-0803-W05MNI 6059188 - 11

DOL-0803-W10M 6022012 - 23

DOL-0803-W10MC 6025893 - 16

DOL-0803-W10MNI 6059190 - 11

DOL-0803-W10MRN 6058509 - 10

DOL-0803-W25MNI 6059192 - 11

DOL-0804-G02M 6009870 - 24

DOL-0804-G02MC 6025894 - 16

DOL-0804-G02MNI 6059193 - 11

DOL-0804-G02MRN 6058510 - 11

DOL-0804-G05M 6009872 - 24

DOL-0804-G05MC 6025895 - 16

DOL-0804-G05MNI 6059194 - 11

DOL-0804-G05MRN 6058511 - 11

DOL-0804-G10M 6010754 - 24

DOL-0804-G10MC 6025896 - 16

DOL-0804-G10MNI 6059195 - 11

DOL-0804-G10MRN 6058512 - 11

DOL-0804-G25MNI 6059196 - 11

DOL-0804-G25MRN 6058513 - 11

DOL-0804-L02MC 6039083 - 16

DOL-0804-L02MRN 6058790 - 11

type part no. page

DOL-0804-L05MC 6039084 - 16

DOL-0804-L05MRN 6058791 - 11

DOL-0804-L10MC 6039085 - 16

DOL-0804-L10MRN 6058792 - 11

DOL-0804-W02M 6009871 - 24

DOL-0804-W02MC 6025897 - 16

DOL-0804-W02MNI 6059197 - 11

DOL-0804-W02MRN 6058514 - 11

DOL-0804-W05M 6009873 - 24

DOL-0804-W05MC 6025898 - 16

DOL-0804-W05MNI 6059198 - 11

DOL-0804-W05MRN 6058515 - 11

DOL-0804-W10M 6010755 - 24

DOL-0804-W10MC 6025899 - 16

DOL-0804-W10MNI 6059199 - 11

DOL-0804-W10MRN 6058517 - 11

DOL-0804-W25MNI 6059200 - 11

DOL-0804-W25MRN 6058518 - 11

DOL-1203-G02MC 6039075 - 17

DOL-1203-G05MC 6039076 - 17

DOL-1203-G10MC 6039077 - 17

DOL-1203-L02MC 6041318 - 17

DOL-1203-W02MC 6039078 - 17

DOL-1203-W05MC 6039079 - 17

DOL-1203-W10MC 6036752 - 17

DOL-1204-G02M 6009382 - 25

DOL-1204-G02MC 6025900 - 17

DOL-1204-G02MNI 6052613 - 13

DOL-1204-G02MRN 6058291 - 12

DOL-1204-G05M 6009866 - 25

DOL-1204-G05MC 6025901 - 17

DOL-1204-G05MNI 6052615 - 13

DOL-1204-G05MRN 6058476 - 12

DOL-1204-G10M 6010543 - 25

DOL-1204-G10MC 6025902 - 17

DOL-1204-G10MNI 6052617 - 13

DOL-1204-G10MRN 6058478 - 12

DOL-1204-G25MNI 6052619 - 13

DOL-1204-G25MRN 6058480 - 12

DOL-1204-L02M 6027945 - 25

DOL-1204-L02MC 6039086 - 17

DOL-1204-L02MNI 6052621 - 13

DOL-1204-L02MRN 6058482 - 12

DOL-1204-L05M 6027944 - 25

DOL-1204-L05MC 6020398 - 17

DOL-1204-L05MNI 6052622 - 13

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annex INDEX

DOL-1204-L05MRN ... DSL-0804-G0M6C

4 0

type part no. page

DOL-1204-L05MRN 6058483 - 12

DOL-1204-L10M 6027946 - 25

DOL-1204-L10MC 6039088 - 17

DOL-1204-L10MNI 6052623 - 13

DOL-1204-L10MRN 6058484 - 12

DOL-1204-L25MNI 6052624 - 13

DOL-1204-L25MRN 6058485 - 12

DOL-1204-W02M 6009383 - 25

DOL-1204-W02MC 6025903 - 17

DOL-1204-W02MNI 6052614 - 13

DOL-1204-W02MRN 6058474 - 12

DOL-1204-W05M 6009867 - 25

DOL-1204-W05MC 6025904 - 17

DOL-1204-W05MNI 6052616 - 13

DOL-1204-W05MRN 6058477 - 12

DOL-1204-W10M 6010541 - 25

DOL-1204-W10MC 6025905 - 17

DOL-1204-W10MNI 6052618 - 13

DOL-1204-W10MRN 6058479 - 12

DOL-1204-W25MNI 6052620 - 13

DOL-1204-W25MRN 6058481 - 12

DOL-1205-G02M 6008899 - 25

DOL-1205-G02MC 6025906 - 18

DOL-1205-G02MNI 6052625 - 13

DOL-1205-G02MRN 6058494 - 12

DOL-1205-G05M 6009868 - 25

DOL-1205-G05MC 6025907 - 18

DOL-1205-G05MNI 6052626 - 13

DOL-1205-G05MRN 6058495 - 12

DOL-1205-G09MC 6037154 - 18

DOL-1205-G10M 6010544 - 25

DOL-1205-G10MC 6025908 - 18

DOL-1205-G10MNI 6052627 - 13

DOL-1205-G10MRN 6058496 - 12

DOL-1205-G15MC 6051946 - 18

DOL-1205-G20MC 6050247 - 18

DOL-1205-G25MNI 6052628 - 13

DOL-1205-G25MRN 6058497 - 12

DOL-1205-G30MC 6050248 - 18

DOL-1205-W02M 6008900 - 25

DOL-1205-W02MC 6025909 - 18

DOL-1205-W05M 6009869 - 25

DOL-1205-W05MC 6025910 - 18

DOL-1205-W10MC 6025911 - 25

DOL-1205-W10M 6010542 - 18

DOL-1208-G02MA 6020633 - 25

type part no. page

DOL-1208-G02MAC1 6032866 - 18

DOL-1208-G05MA 6020993 - 25

DOL-1208-G05MAC1 6032867 - 18

DOL-1208-G10MA 6022152 - 25

DOL-1208-G10MAC1 6032868 - 18

DOL-1208-G15MA 6022153 - 25

DOL-1208-G20MAC1 6032869 - 18

DOL-1208-G30MA 6022242 - 25

DOL-127SG05ME25KM0 2076541 - 18

DOL-127SG10ME25KM0 2076543 - 18

DOL-127SG15ME25KM0 2076544 - 18

DOL-127SG20ME25KM0 2076545 - 18

DOL-127SG2M5E25KM0 2076540 - 18

DOL-127SG7M5E25KM0 2076542 - 18

DOL-127SW10ME25KM0 2076550 - 18

DOL-127SW15ME25KM0 2076551 - 18

DOL-127SW7M5E25KM0 2076549 - 18

DOS-0803-G 7902077 - 27

DOS-0803-GPC 6042092 - 27

DOS-0803-W 7902078 - 27

DOS-0803-WSK 6053168 - 27

DOS-0804-G 6009974 - 28

DOS-0804-GPC 6042090 - 28

DOS-0804-W 6009975 - 28

DOS-0804-WSK 6053169 - 28

DOS-1204-GN 6028357 - 28

DOS-1204-GQU6 6042088 - 28

DOS-1204-GQU8 6053328 - 28

DOS-1204-G 6007302 - 28

DOS-1204-GX 6026528 - 28

DOS-1204-W 6007303 - 28

DOS-1204-WN 6028358 - 28

DOS-1205-G 6009719 - 28

DOS-1205-GX 6047950 - 28

DOS-1205-W 6009720 - 28

DOS-1205-WX 6047951 - 28

DOS-1208-G 6028422 - 29

DOS-1208-GA01 6045001 - 29

DSL-0803-G02MC 6029406 - 20

DSL-0803-G05MC 6032730 - 20

DSL-0803-G0M6C 6029404 - 20

DSL-0803-G10MC 6032731 - 20

DSL-0804-G02M 6034665 - 26

DSL-0804-G02MC 6036335 - 20

DSL-0804-G0M6 6034664 - 26

DSL-0804-G0M6C 6039089 - 20

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INDEX annex DSL-1203-B0M6C ... STL-1208-G10MC

4 1

type part no. page

DSL-1203-B0M6C 6025924 - 21

DSL-1203-G02M 6022566 - 26

DSL-1203-G02MC 6025923 - 21

DSL-1203-G05M 6022568 - 26

DSL-1203-G05MC 6039177 - 21

DSL-1203-G0M6C 6025922 - 21

DSL-1204-B02MC 6025929 - 21

DSL-1204-B02MNI 6052633 - 14

DSL-1204-B02MRN 6058502 - 13

DSL-1204-B05MNI 6052634 - 14

DSL-1204-B05MRN 6058503 - 13

DSL-1204-B0M6NI 6052632 - 14

DSL-1204-B0M6RN 6058501 - 13

DSL-1204-G02M 6022567 - 26

DSL-1204-G02MC 6025927 - 21

DSL-1204-G02MNI 6052630 - 14

DSL-1204-G02MRN 6058499 - 13

DSL-1204-G05M 6022569 - 26

DSL-1204-G05MC 6033245 - 21

DSL-1204-G05MNI 6052631 - 14

DSL-1204-G05MRN 6058500 - 13

DSL-1204-G0M6 6022565 - 26

DSL-1204-G0M6C 6025926 - 21

DSL-1204-G0M6NI 6052629 - 14

DSL-1204-G0M6RN 6058498 - 13

DSL-1204-G10M 6034406 - 26

DSL-1204-G10MC 6033698 - 21

DSL-1205-B02MC 6029287 - 22

DSL-1205-B05MC 6029288 - 22

DSL-1205-B0M6C 6029283 - 22

DSL-1205-G01MC 6029280 - 22

DSL-1205-G02MC 6025931 - 22

DSL-1205-G05MC 6029282 - 22

DSL-1205-G0M6C 6025930 - 22

DSL-1205-G10MC 6038954 - 22

DSL-1205-G1M5C 6029281 - 22

DSL-1208-G01MC 6051940 - 22

DSL-1208-G02MC 6051942 - 22

DSL-1208-G05MC 6051943 - 22

DSL-1208-G0M6C 6044991 - 22

DSL-1208-G10MC 6051944 - 22

DSL-1208-G1M5C 6051941 - 22

DSL-127SG01ME25KM0 2076628 - 22

DSL-127SG0M5E25KM0 2076627 - 22

DSL-127SG1M5E25KM0 2076629 - 22

DSL-127SG20ME25KM0 2078579 - 22

type part no. page

DSL-127SGM25E25KM0 2076626 - 22

DSL-1285GM25034KM1 2070987 - 26

DSL-8203-B02MC 6025917 - 20

DSL-8203-B0M6C 6025916 - 20

DSL-8203-G02M 6022572 - 26

DSL-8203-G02MC 6025915 - 20

DSL-8203-G05M 6027943 - 26

DSL-8203-G05MC 6030608 - 20

DSL-8203-G0M6 6022570 - 26

DSL-8203-G0M6C 6025914 - 20

DSL-8204-B02MC 6025921 - 20

DSL-8204-B05MC 6039182 - 20

DSL-8204-B0M6C 6025920 - 20

DSL-8204-G02M 6022573 - 26

DSL-8204-G02MC 6025919 - 20

DSL-8204-G05M 6034403 - 26

DSL-8204-G05MC 6039181 - 20

DSL-8204-G0M6 6022571 - 26

DSL-8204-G0M6C 6025918 - 20

DSL-8204-G10M 6034404 - 26

STE-0803-G 6037322 - 29

STE-0803-GPC 6042093 - 29

STE-0803-WSK 6053170 - 29

STE-0804-G 6037323 - 29

STE-0804-GPC 6042091 - 29

STE-0804-WSK 6053171 - 29

STE-1204-G 6009932 - 30

STE-1204-GN 6028359 - 30

STE-1204-GQU6 6042089 - 30

STE-1204-GQU8 6044998 - 30

STE-1204-W 6022084 - 30

STE-1205-G 6022083 - 30

STE-1205-GFE 6044999 - 30

STE-1205-W 6022082 - 30

STE-1208-G 6033269 - 31

STE-1208-GA01 6044892 - 31

STL-1204-G02MC 6028077 - 19

STL-1204-G05MC 6048170 - 19

STL-1204-G10MC 6041750 - 19

STL-1205-G02MC 6051951 - 19

STL-1205-G05MC 6051952 - 19

STL-1205-G10MC 6051953 - 19

STL-1208-G01MC 6051954 - 19

STL-1208-G02MC 6051955 - 19

STL-1208-G05MC 6051956 - 19

STL-1208-G10MC 6051957 - 19

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K 8018656/2016-02-05Subject to change without notice

annex INDEX

STL-127SG05ME25KM0 ... STL-127SW15ME25KM0

4 2

type part no. page

STL-127SG05ME25KM0 2075982 - 19

STL-127SG15ME25KM0 2075983 - 19

STL-127SW05ME25KM0 2075985 - 19

STL-127SW15ME25KM0 6021831 - 19

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M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c at i o n s | s i c K8018656/2016-02-05Subject to change without notice

4 3

SERVICES FOR MACHINES AND SYSTEMS: SICK LifeTime ServicesThe sophisticated and versatile LifeTime Services perfectly complement SICK's comprehensive product range. Services range from product-independent consulting to traditional product services.

Training and educationPractical, focused, and professional

Upgrade and retrofitsSimple, safe, and economical

Consulting and designSecure and professional

Verification and optimizationSafe and regularly inspected

Product and system supportReliable, fast, and on-site

REGISTER NOW AT WWW.SICK.COM AND ENJOY ALL THE BENEFITS

Select products, accessories, documentation, and software simply and quickly.

Create, save and share personalized wish lists.

See the net price and delivery date for each product.

Simple quote request, ordering and delivery tracking.

Overview of all quotes and orders.

Direct ordering: place even large orders quickly.

View the status of quotes and orders at any time. Notifica-tion by e-mail in the event of status changes.

Easily reuse previous orders.

Convenient export of quotes and orders in the right format for your systems.

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SERVICES

Page 44: M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS · 8018656/2016-02-05 M8 and M12 connectors for industrial applications | sicK Subject to change without notice 3 M8 AND M12 CONNECTIVITY

SICK AG | Waldkirch | Germany | www.sick.com

SICK AT A GLANCESICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With almost 7,000 employees and over 50 subsidiaries and equity investments as well as numerous represen-tative offices worldwide, we are always close to our customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment.

We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, Asia and North America, system solutions are tested and optimized in accordance with customer specifica-tions. All this makes us a reliable supplier and development partner.

Comprehensive services round out our offering: SICK LifeTime Services provide support throughout the machine life cycle and ensure safety and productivity.

for us, that is “sensor intelligence.”

Worldwide presence:

Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France, Germany, Great Britain, Hungary, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands, New Zealand, Norway, Poland, Romania, Russia, Singapore, Slovakia, Slovenia, South Africa, South Korea, Spain, Sweden, Switzerland, Taiwan, Thailand, Turkey, United Arab Emirates, USA, Vietnam.

Detailed addresses and additional representatives - www.sick.com

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