IN PARTNERSHIP WITH:

T U C A N O / A N T A S BRAZIL MINING PROJECTS

AMONG THE MACAWSMACA Ltd has recently entered the mining market in South America with great success and is rapidly making itself part of the Brazilian mining ecosystem Written by: John O’Hanlon | Produced by: Glen White

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MACA are industry leaders throughout Australia known as a competent

and established contractor specialising in earthmoving, civil work and specialised crushing and screening work for mining projects. It is widely acknowledged that the mining industry is having a hard time, particularly the Western

Australian iron ore sector. Projects are running at capacity to get as much upside from volumes as possible, but long term prospects remain gloomy.

STRENGTH IN D IVERSE PROJECTSMACA’s management, noting current mining market trends,

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MACA

Volvo fleet at Antas

diversified at the time of the global financial crisis, diversifying across commodities through gold, nickel, iron ore and diamond projects in Western Australia. Its most timely and visionary action was to look abroad; in 2013, it sent a team to Brazil to explore opportunities in the country’s vibrant mining economy.

“Our systems and structure

weren’t in place to venture abroad,” said Mitch Wallace, General Manager for MACA Brazil Operations, “but we looked closely at the Tucano project for Beadell Resources, an Australian company that had a gold project up in Amapá State in the northern region of Brazil. The following year we came over to Brazil in earnest and, in November

M I N I N G

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MACA

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BEING THE FIRSTKEEPING THE LEAD

Volvo Construction Equipment

Fifty years ago the world’s first articulated hauler rolled off the Volvo production line in Braås, Sweden. Fondly known as ‘Gravel Charlie’ this machine would be the first step on a fifty year journey which has seen Volvo haulers transform earthmoving and transport operations in the construction sector. Fifty years later and the Volvo articulated hauler line up is still leading the way.

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started our first project for Beadell, which was to provide mining services through management and plant rental for Beadell at its Tucano project.”

Tucano is an established gold mine that has been producing for Beadell since 2012, and from it, Beadell produced more than 122,000 ounces in 2015. It is a huge project, covering 2,500 square kilometers that hold reserves of 5 million ounces and with expansions highly likely. Convinced that they could make a difference, the MACA team injected capital into the project and set about doing the work they

Dump trucks at Tucano

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Tucano

Resource

Client

Location

Gold

Beadell Resources Limited

Amapá State - Brazil

know best.Though they are on the same

latitude, Brazil and Western Australia are very different environments. The most apparent difference is the weather: very rarely is a WA project held up by rain, whereas North of the Amazon River, annual rainfall is measured in meters as opposed to millimeters, most of it falling between January and May. Generally, service providers simply shut down during these months, but MACA understands that the primary goal of every miner in the world is to move ore, and that for every ton of

ore delivered to the stockpile results in seven or eight tons of waste matter that has to be shifted. “It was hard getting things moving last year,” said Wallace. “One truck with a flat tire sat submerged in mud up to its front bumper for eight weeks. Our focus was to safely establish haul roads and operating systems so we could operate through the wet season.”

With Tucano well under way, MACA started its second Brazil contract in November 2015: a five-year deal to support Avanco Resources at its Antas project in the

M I N I N G

Wet season at Tucano site

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MACA M I N I N G

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state of Pará. This is a high grade – better than three percent – copper project with gold credits. MACA currently has 75 direct employees on site engaged in mining services, plant management and drill and blast activities. At present, this is a surface mine, but MACA plans to diversify in underground mining services and hopefully continue support and grow with its client Avanco.

In both cases, according to Wallace, MACA has chosen to work with a client it already knows well. “We like working with small and mid

tier clients because you know the management is not going to change: we can build a strong relationship with them. We are aligning ourselves with the mid tier people and growing with them,” he said.

SOURCING LOCAL AS SETSIn all, the company employs around 150 national employees directly and manages as many as 500 across both projects. This is in addition to the 16 expatriates in training and technical advisory roles.

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Turnaround at Tucano commenced. Improved operational efficiency and exploration potential will underpin future growth.

STRONG PARTNERSHIP IN-COUNTRY WITH MINING CONTRACTOR MACA

Level 2, 16 Ord Street, West Perth WA 6005T: +61 8 9429 0800 F: +61 8 9481 3176

Email: info@beadellresources.com.auwww.beadellresources.com.au

Beadell Resources Limited is an ASX listed gold producer with forecast gold production in 2016 of 145,000 – 160,000 ounces from its 100% owned Tucano mine, North of Brazil.Tucano has an existing multi-million ounce JORC gold resource with significant exploration potential.

M I N I N GMACA

sustainable employment here in Brazil, and continuously improve mining practices ,” said Wallace. “This will be achieved through continuous improvement, upskilling our workforce and introducing safe and efficient mining practices. One of the prevalent barriers throughout South America is that people are operationally single-tasked. It’s our goal to introduce a multi-skilled and diversified workforce. We have identified some quick fixes

and long-term solutions, and will implement programs so that we can keep continuously improving. Brazilian people are passionate and enthusiastic about learning new things, and we have to be able to offer an attractive package to source and retain the best people within the sector.”

Working in Brazil and negotiating recruitment, tax and contract law issues is complex, and having a competent local partner is vital.

Turnaround at Tucano commenced. Improved operational efficiency and exploration potential will underpin future growth.

STRONG PARTNERSHIP IN-COUNTRY WITH MINING CONTRACTOR MACA

Level 2, 16 Ord Street, West Perth WA 6005T: +61 8 9429 0800 F: +61 8 9481 3176

Email: info@beadellresources.com.auwww.beadellresources.com.au

Beadell Resources Limited is an ASX listed gold producer with forecast gold production in 2016 of 145,000 – 160,000 ounces from its 100% owned Tucano mine, North of Brazil.Tucano has an existing multi-million ounce JORC gold resource with significant exploration potential.

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Start of shift - Toolbox meeting in Tucano

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MACA was fortunate in being able to form an association with FFA Legal and its founder Luis Azevedo, a well-respected mining geologist and corporate attorney.

“The support FFA has provided MACA has enabled us to focus on what we do best: provide reliable and safe support services to our clients and the broader resource sector. Without the team at FFA, we wouldn’t have been as fortunate in experiencing the early success we have seen,” said Wallace.

“Procurement and best practice asset management is our bread and butter at MACA and my background throughout the last 20-25 years,” he added. Operating in Brazil is a completely different ball game

with barriers to entry designed to encourage local manufacturing places and huge restrictions on importation and foreign investment. The majority of large mining equipment needed for mining is not made in Brazil though, and imported goods are extremely expensive. For example, a earthmoving tire is typically 60% more expensive in Brazil than in Australia. Wallace said that the outlook does look promising, however, given that a change in government could create a possibility of changes within Brazil.

Many service providers will try to save and cut costs by sourcing equipment off shore, but Wallace does not agree with that strategy.

M I N I N GMACA

“We are proud to have been able to continue these relationships with their South America offices. Companies such as Liebherr and Orica were very quick to assist us with the transition into the new market place, offering us assistance and advice to navigate through the processes to get work done.”

– Mitch Wallace, General Manager (Brazil Operations)

CHRIS TUCKWELLManaging Director and Chief Executive Officer B Eng (Construction)

MITCH WALLACEGeneral Manager (Brazil Operations)

GEOFF BAKERExecutive Director of Operations

TIM GOOCH General Manager (Mining)B Eng (Mining)

PETER GILFORDChief Financial Officer / Company SecretaryBCom, CA

MAURICE DESSAUVAGIEGeneral Manager (Civil)B Eng (Civil)

EXECUTIVE MANAGEMENT

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“We have always sourced our equipment through OEM suppliers to secure their support. Our relationship with Tracbel and its CEO Luiz Gustavo R. Magalhães Pereira has been unbelievably helpful to us. Without his assistance and support, we would not be where we are today,” Wallace said.

Tracbel is a family-owned business, based in Minas Gerais and with 25 branches covering 75 percent of Brazil. Tracbel is a

licensed dealer for many OEMs, including Volvo and Michelin.

MACA has always been proud of its long standing relationships with many companies in Australia. Loyalty, customer services and reputation are often more important than price. “We are proud to have been able to continue these relationships with their South America offices,” said Wallace. “Companies such as Liebherr and Orica were very quick to assist

Mitch Wallace and Geoff Baker with expats at the Antas site

M I N I N GMACA

COMPANY NAME

contracts department is working on prospects at present, but the company won’t overstretch itself at the expense of its existing clients. The two projects in the North take up a lot of time, even for a hands-on company like MACA. Travel around Brazil is challenging and commuting between Rio de Janeiro—where

us with the transition into the new market place, offering us assistance and advice to navigate through the processes to get work done.”

A COMPANY W ITH A HEARTThere are plenty of opportunities for expansion in Brazil, and MACA’s

First load at Antas site

MACA

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COMPANY NAME

problem. MACA is a company with a heart, actively supporting a range of Not-for-Profit organizations and community programs. Wallace manages to find time to contribute to these efforts. The Hawaiian Ride for Youth (HRFY) began in 2003 when a small group of recreational cyclists in Australia decided to raise

Wallace’s office is located—and Amapá State is several thousand kilometers and therefore absorbs a lot of valuable time.

Though Wallace spends extended periods away and only gets to see his family back in Australia once every three or four months on average, boredom is never his

M I N I N GMACA

Antas

Resource

Client

Location

Copper

Avanco Resources Limited

Pará State - Brazil

on March 23 to be a part of this amazing event that reaches out to so many young people.”

HRFY is held annually in March across five days, with riders covering over 700 kilometers. “On our journey, we stop at high schools to engage the students in the issues of youth suicide, depression and self-harm and the services that Youth Focus provides. The riders

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funds for Youth Focus to assist in the prevention of youth suicide, depression and self-harm.

“2016 was my fourth HRFY. Though working abroad made training a little difficult, the sacrifice required to ride a few kilometers became insignificant, compared to the suffering many young people face with life’s challenges,” Wallace said. “I flew back to Australia

MACA

Orica provides market-leading customer solutions to improve productivity and resource efficiency in the mining, quarrying, oil and gas and infrastructure sectors. An Australian company with a global footprint, Orica has a diverse workforce of over 14,000 people, with operations in more than 50 countries and customers in more than 100.

OOrica’s value of No Accidents Today underpins our commitment to the safety, health and wellbeing of our people and customers, the environment, and the communities in which we operate.

orica.comRide to Conquer Cancer

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also share their personal stories and experiences as many have been touched in some way by these very personal issues,” he said.

Another bike ride, the MACA Ride to Conquer Cancer 2016 in support of the Harry Perkins Institute of Medical Research, takes place in Perth. Last year 300 MACA riders raised $1.2 million for this cause. This may not seem very relevant to Brazil, but cancer is a global problem, and among others Tracbel’s Luiz Gustavo Pereira is enthusiastically supporting the event.

Company Information

N A M E

MACA

I N D U S T RY

Mining

H E A D Q U A RT E R S

Welshpool, Western Australia

B R A Z I L

P R O J E C T S

Tucano Resource - Gold Antas Resource - Copper

M I N I N G

S E R V I C E S

Load and Haul

Drill and Blast

Crush and Screen

Materials Handling

M I N I N GMACA

Ride to Conquer Cancer

Head Office45 Division Street, Welshpool

Western Australia, Australia - 6106

Phone: +61 8 6242 2600

Fax: +61 8 6242 2677

Email: info@maca.net.au

Brazil OfficeAv. Jornalista Ricardo Marinho 360

Loja 113, CEP 22631-350

Edifício Cosmopolitan, Barra da Tijuca

Rio de Janeiro/RJ - Brazil

Phone: +55 (21) 2439 5700

www.maca.net.au