mach3 breakout board

MACH3 Breakout Board

SUPPORT CNC SYSTEM:

MACH3 Only

MK3-V：USB Cable，3 Axis Breakout Board



Size:184x127x30mm

MKX-V Specification

USB MOTION CARDmode l:MK4- V

System :MACH3

QC:01 2016-9-13

USB 4-axis Card

电源0V 电源24V

Model No.:

ChengDu XinHeCheng Technology Co.,Ltd

www.cdxhctech.com

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内部原理图

schematic diagram

Power in

DC/DC

Input port circ uit

Output por t ci rcu it

Output port circuit DAC

0V

0V 24V

DAC AND PWM output16 IO Input and DEC input 8 IO output

8 IO output Pulse output port ci rcu it

PWM

Power in

DC/DC 5V

5V

控制卡内部原理图

24V

0V

ChengDu XinHeCheng Technology Co.,Ltdwww.cdxhctech.com

Hardware Instruction

<2>

28

.0 m

m高

度：

mo

de

l:M

K4

-V

Syst

em

:MA

CH

3

QC

:01

20

16

-6-1

3

USB

4-a

xis

Car

d

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External Dimension

<3>

Singal Instruction

Offer 16pcs Input IO, All IO active low, input current 5mA, support

6-24V signal input.

Signal explanation as follow:

X-HOME：X Axis home signal input, corresponding MACH3 input IO is：P1.0

Y-HOME：Y axis home signal input, corresponding MACH3 input IO is：P1.1

Z-HOME：Z Axis home signal input, corresponding MACH3 input IO is：P1.2

A-HOME：AAxis home signal input, corresponding MACH3 input IO is：P1.3

PROBE: Tool setting signal input, corresponding MACH3 input IO is：P1.4

IN5-IN15：Input IO，MACH3 Input IO are：P1.5-P1.15

Input signal

MKX support spindle speed adjustment, support inverter port or PWM port.

MKX spindle port speed adjustment output, support 2 types：0-10V analog

voltage output or 0-5V analog voltage output or 5V PWM signal output

When you are using analog voltage output for speed adjustment, you need to

offer DC voltage to our breakout board, DC voltage value related to max analog

voltage output value. For example, DC voltage output:10V, and analog voltage

output will be between 0-10V.


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Inverter

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Specification

Before make it work, you need to offer DC24V power to our

Breakout board.

Output

MKX-V offer 8pcs expandable Output IO, all IO active low;

Drive current 50mA,Support max 24V signal.

Spindle forward:OUT1：Corresponding MACH3output configuration is P1.0

Spindle reverse：OUT2:Corresponding MACH3 Output configuration is P1.1

Expandable Output IO 3-8：OUT3-8：Corresponding MACH3 Output configuration

are：P1.2-P1.7

MKX offer max support 6 axis drive,MK3-V support 3 Axis, MK4-V support 4

Axis, MK6-V support 6 Axis . 。

MKX support Stepper/Servo drive, support pulse+Directi on output and differential

Output, support max frequency of pulse output is 2000KHZ

Drive current is 20mA



Power Supply

Axis drive port

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Features:

Fully supporting all Mach3 versions

Supports Up 6-axis

Maximum step-pulse frequency is 2000KHz

Status indicator LED can be useful to show the USB connection,

and working status by flashing.

16 general-purpose input,8 output

has speed function, the spindle actual speed Mach3 interface in real-

time display

all IO-port isolation, interference, stable performance

Full support for USB hot-swappable, the card is Monitoring USB

connection status at any time.

Support save data when power off

Support spindle speed feedback

Support 3 meters USB cable

★

★

★

★

★

★

★

★

★

★

★


Main function and advantages

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<6>

USB MOTION CARDmodel :MK4-V

System :MA CH3

QC:01 2016-9-13

USB 4-axis Card

电源0V 电源24V

Simple connection description

Application Connection Diagram

Spindle drive

Spindle

MACH3

TOOLS

probe

Input switch

RelaysDrive

Motor

USB Motion Control Card Application

POWERINPUT

USB

Support: 3-axis or 4-axis, or 6-axis

Mk3-V: 3-axis; Mk4-V: 4-axis: Mk6-V: 6-axis


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<7>

Signal Description

0V

-IN

PU

T

power In

24

V I

np

ut

ou

tpu

t 8

Dir

ecti

on

-

Pu

lse -

5V

Y-axis

0V

-ou

tpu

t

ou

tpu

t 7

ou

tpu

t 6

ou

tpu

t 5

ou

tpu

t 4

ou

tpu

t 3

ou

tpu

t 1

Dir

ecti

on

-

Pu

lse -

5V

Z-axis

Dir

ecti

on

-

Pu

lse -

5V

A-axis

Dir

ecti

on

-P

uls

e -

5V

X-axis

Dig

ita

l G

rou

nd

Fo

rwa

rd:

16 Input port

X-a

xis

ho

me

(in

pu

t-#

0)

Pro

be z

(in

pu

t-#

4)

5V

PW

M o

utp

ut

An

alo

g g

rou

nd

DC

10

V I

np

ut

Fre

qu

en

cy C

on

tro

l In

pu

t：0

-10

V

inp

ut

-#5

Wo

rkin

g L

ED

0v o

up

ut

24

V o

up

ut

Y-a

xis

ho

me

(in

pu

t-#

1)

Z-a

xis

ho

me

(in

pu

t-#

2)

A-a

xis

ho

me

(in

pu

t-#

3)

inp

ut

-#6

inp

ut

-#7

inp

ut

-#8

inp

ut

-#9

inp

ut

-#1

0

inp

ut

-#1

1

inp

ut

-#1

2

inp

ut

-#1

3

inp

ut

-#1

4

inp

ut

-#1

5

Spindle control

PE

:Pro

tecte

d G

ND

To increase the Anti-interference,

please contact the machine bed PE

Flash: that is working properly,

Slow flash: driver is not installed properly

Off: The USB connection is not normal

ou

tpu

t 2

Re

ve

rsio

n:

24

V o

up

ut

USB MOTION CARDmodel:MK4-V

System:MACH3

QC:01 2016-9-13

USB 4-axis Card

电源0V 电源24V


www.cdxhctech.com

<8>

USB MOTION CARDmodel :MK4- V

System :MACH3

QC:01 2016-9-13

USB 4-axis Card

电源0V 电源24V

Wiring diagram shows

NOTE: If the inverter is turned on, the control card is not working properly because of interference caused by the inverter; Replace inverter.

24

V P

ow

er

Inp

ut

Step or servo driverRelay

Computer

NP

N P

ho

toe

lectr

ic s

wit

ch

OUT

GND

VCC

Me

ch

an

ica

l sw

itch

Inverter

Inv

erte

r fo

rw

ard

sig

na

l

Dig

ita

l sig

na

l g

rou

nd

Inv

erte

r 1

0V

ou

tpu

t

0-1

0V

an

alo

g v

olt

ag

e

An

alo

g s

ign

al g

rou

nd

Me

ch

an

ica

l sw

itch

Input IO Connect NPN (PNP) Photoelectric switchMechanical switch or

Input signal must be active low

OUT

GND

VCC

PN

P P

ho

toe

lectr

ic s

wit

ch

Re

lay

OUT

GND

VCC

ha

ll s

wit

ch

DIR

-

PU

L-

DIR

+

PU

L+


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<9>

Electrical Characteristics

0—10V

5V,1KHZ,Duty;0-100%

Parameter Description

Drive Current Isolated open collector output; 5V, 20mA Drive Pulse + direction output

Output frequency 2000KHZ

axes MK3-V:3-axis;MK4-V:4-axis;MK6-V:6-axis

Isolation Voltage

Analog voltage output

PWM output

Pulse+direction output 5V,15HZ to 4KHZ

Isolation:50mA, 25V

Isolated inputs, 5 mA, maximum voltage 25V

Complies with USB2.0 standard

3.5KV

Drive Current

Isolation Voltage 3.5KV

Input Current

Isolation Voltage 3.5KV

axis output control:

Spindle inverter output:3 types of outputmodes

8 IO output

USB interface

16 IO intput


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<10>

Check our mach3 setting parameters and step per manual in the packing

box and set your own parameters in right way.


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Install your mach3 software to PC which you control your CNC Machine.

Connect our usb cable between our card and your PC, wait a few minutes

Until usb driver finish installation automatically.

Copy our configuration and driver files to mach3 folder we required.

Check our wiring file on the manual or spe ci ficat ion, con nect our car d to you r stepper/

Servo motor dr iver cor rect ly. If you have prob lem about wiring, please con tact us for

More detai ls.

<11>

DC 24V-INPUT

DC 0V_GND

NO.1：Offer Power suppl y to card

NO.2：Drive wiring: Support Stepper/Servo drive,Differential output signal

Before using our breakout board, please offer

DC24V power supply to make it works,

Current 0.5A


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Wiring

DC24V,0.5A

Power supply wiring

<12>

Co

nn

ecte

d to

the m

ach

ine h

ou

sin

g

为了

增加

抗干

扰性

，

将该

信号

连接

到机

床地

线（

外壳

）

po

we

r su

pp

ly

+1

0v

0 T

O 1

0v

AV

I

An

alo

g g

nd

AC

M

Fw

Dfo

rwa

rd o

n/o

ff

dig

ita

l g

nd

DC

M

变频

器10V输

出

变频

器模

拟信

号输

入

模拟

信号

地线

变频

器正

转控

制

数字

信号

地

保护

地线

PE

变频器调速接口

Speed adjustment

变频器数字接口

Digital Interface

inve

rte

r

变频

器

NO.3：Spindle control-Inverter connection


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Wiring

<13>

Wiring

Spindle Control:Stepper/Servo Drive

step

per o

r ser

vo d

rives

PUL+

PUL-

DIR+

DIR-

0V

NO.4：

Relay

Output active low,24v/50 mA

Output Relay Interface：OUT3 to OUT8 Relay Interface5V5V


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5V and 0V please connect

to our breakout board 5V and

0V

<14>

input Interface：16 input port;In0 to In15,limit switch.Active LowNO.5：

OUT

GND

VCC

OUT

GND

VCC


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Wiring

Re

lay

PNP

phot

oele

ctric

swi

tch

Switc

h

Me

ch

an

ica

l sw

itch

NP

N p

ho

toe

lectr

ic s

wit

ch

<15>

Break continue: when the control card suddenly power off, the control card chip automatically save the current G code line number. Control card plug-in will display saved the number of lines.

。Waiting until the control card is connected to the power supply next, load the G code program, click the power to continue to the breakcontinue button, Mach3 software automatically from the last save the number of lines to start running.

New Function


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<16>

.

spi ndl e speed feedback through the sens or feedback to Input por t“Speed- DEC”,

and then displ ay the RPM speed on the Mach3 sof tware. Maxi mum suppor t

feedback input Pulse frequency 20K HZ.

Spindle speed feed back

.USB anti-interference ability: full new designed independent USB data processor, to prevent the interference to USB communication, more stable and reliable. Suitable for plasma cutting and automatic welding and so on.

USB

Independent data processor.Prevent interference

New Function


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mach3 breakout board

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