machine guarding module 19. 2©2006 teex what hazards exist? crushed by or drawn into equipment...
TRANSCRIPT
Machine GuardingMODULE 19
2 ©2006 TEEX
What hazards exist?
Crushed by or drawn into equipment Struck by moving parts Struck by failed components or particles
3 ©2006 TEEX
Key parts of machines
1. Point of operation: where work is performed on the material, such as cutting, shaping, boring, or forming of stock.
2. Power Transmission Device: transmits energy to the part of the machine performing the work Includes flywheels, pulleys, belts, connecting
rods, couplings, cams, spindles, chains, cranks, and gears.
4 ©2006 TEEX
Key parts of machines
3. Operation Controls: Control mechanisms
4. Other moving parts: can include reciprocating, rotating, and transverse moving parts, feed mechanisms, and auxiliary parts of the machine
5 ©2006 TEEX
Hazards to be Guarded
Things to guard include In-running nip points Rotating equipment Flying chips or sparks Belts or gears Parts that impact or shear
6 ©2006 TEEX
Rotating Parts
Can grip hair or clothing Can force the body into a dangerous
position Projecting pieces increase risk
7 ©2006 TEEX
In-Running Nip Points
Between 2 rotating parts Between rotating and tangential parts Between rotating and fixed parts which
shear, crush, or abrade
8 ©2006 TEEX
Reciprocating Parts
Risk of being struck between stationary and moving part
9 ©2006 TEEX
Transverse motion
Continuous straight line motion Worker struck or caught in pinch or
shear point
10 ©2006 TEEX
Cutting action
Direct injury from cutting action Flying chips or sparks Saws, drills, lathes, mills
11 ©2006 TEEX
Punching action
Ram stamps materials Danger at point of operation
12 ©2006 TEEX
Shearing action
Powered blade that shears materials Hazard at point of operation
13 ©2006 TEEX
Bending action
Power applied to a slide to stamp/shape materials
Hazard at point of operation
14 ©2006 TEEX
Guarding Principles
Prevent contact between hazardous moving parts and body or clothing
Secure guard: not easily removed Protect from objects falling into machinery No new hazards: sharp/rough edges No interference with job/comfort/speed Allow safe lubrication: without removing
guards if possible
15 ©2006 TEEX
Guarding Methods
Location / distance Guards
Fixed Interlocked Adjustable Self-adjusting
16 ©2006 TEEX
Guarding Methods
Devices Presence sensing Pullback Restraint Safety controls (tripwire cable, two-hand
control, etc.) Gates
17 ©2006 TEEX
Guarding Methods
Feeding & ejection methods Automatic and/or semi-automatic feed and
ejection
Robots Miscellaneous aids
Awareness barriers Protective shields Hand-feeding tools
18 ©2006 TEEX
Fixed Guard
Barrier is a permanent part of machine
Preferable over other types
19 ©2006 TEEX
Interlocked Guard
Stops motion when guard is opened or removed
Interlocked guard on revolving drum
20 ©2006 TEEX
Adjustable Guard
Barrier may be adjusted for variable operations What are the
drawbacks?
Bandsaw blade adjustable guard
21 ©2006 TEEX
Self-Adjusting Guard
Adjusts according to size/position of material
Circular table saw self-adjusting guard
22 ©2006 TEEX
Pullback Device
Cables attached to operator’s hands or wrists
Removes hands from point of operation during danger period What are the
drawbacks?
23 ©2006 TEEX
Restraint Device
Cables attached to fixed point and wrists or hands
Adjustable to let hands travel in predetermined area
May be accompanied by hand-feeding tools
24 ©2006 TEEX
Safety Tripwire Cable
Device located around the perimeter of or near the danger area
Operator must be able to reach the cable to stop the machine
25 ©2006 TEEX
Two-Hand Control
Requires constant pressure on both pads to activate the machine
Hands on controls at safe distance while machine is in dangerous cycle
26 ©2006 TEEX
Gate
Must close fully to protect user before cycle will start
Gate Open Gate Closed
27 ©2006 TEEX
Safeguarding by Location/Distance
Location of hazardous parts that is inaccessible or not a hazard during normal operation
Must maintain safe distance Training, warning, communication
necessary
28 ©2006 TEEX
Protective Shields
Protection from flying particles or splashing fluids
Do not protectcompletely frommachine hazards
29 ©2006 TEEX
What regulations apply?
29 CFR 1910 Subpart O 29 CFR 1910 Subpart P for hand and
portable power tools API RP 54 6.8 Machinery and Tools
Machinery and Machine Guarding29 CFR 1910 SUBPART O
31 ©2006 TEEX
Organization
211.Definitions212.General requirements for all machines213.Woodworking machinery requirements215.Abrasive wheel machinery216.Mills and calenders in the rubber and
plastics industries217.Mechanical power presses218.Forging machines219.Mechanical power-transmission apparatus
General Requirements29 CFR 1910.212
33 ©2006 TEEX
1910.212(a) Machine guarding
1. One or more types of guarding to protect from hazards.
Barrier guards Two-hand tripping devices Electronic safety devices Etc.
2. Affixed to machine where possible Guard must not cause its own hazard
34 ©2006 TEEX
1910.212(a) Machine guarding
3. Point of operation guarding:ii. Guarded if exposes employee to injury
According to standards or Keep any part of body out of danger zone
iii. Hand tools to permit material handling – in addition to guards, not instead
iv. Examples of machines requiring guards on point of operation
35 ©2006 TEEX
1910.212(a) Machine guarding
4. Revolving barrels, drums, containers guarded by interlocked enclosure (cannot turn without guard in place)
5. Exposure to fan blades: guard openings 1/2 inch
36 ©2006 TEEX
1910.212(b) Anchoring fixed machinery
Machines designed for fixed location must be anchored to prevent moving
This pedestal grinder is designed for anchoring,
but is not anchored
Abrasive Wheel Machinery29 CFR 1910.215
38 ©2006 TEEX
1910.215(a) General requirements
Abrasive wheels must be guarded, with exceptions
Guard design dependent on type of work and type of wheel
39 ©2006 TEEX
1910.215(a) General requirements
Work rests: Rigid, clamped in place securely Adjusted to within 1/8 inch of wheel Never adjusted while in motion
Work rest is closelyadjusted
40 ©2006 TEEX
1910.215(b)(9) Exposure adjustment
For type where operator stands in front of opening: Adjustable for decreasing wheel size
Adjustable tongue guard must never be more than ¼ inch from wheel
41 ©2006 TEEX
1910.215(d) Mounting
Inspect for damage and ring test immediately before mounting Tap with light nonmetallic implement
(screwdriver, wooden mallet) If sound is dead, cracked ring may not be
used
Check spindle speed against maximum for wheel
42 ©2006 TEEX
Ring Test
Mechanical Power-Transmission Apparatus
29 CFR 1910.219
44 ©2006 TEEX
Organization of 1910.219
(a) General requirements
(b) Prime-mover guards(1) Flywheels
(2) Cranks and connecting rods
(3) Tail rods or extension piston rods
(c) Shafting
(d) Pulleys
45 ©2006 TEEX
Organization of 1910.219
(e) Belt, rope, and chain drives(f) Gears, sprockets, and chains(g) Guarding friction drives(h) Keys, setscrews, and other projections(i) Collars and couplings(j) Bearings and facilities for oiling(k) Guarding of clutches, cutoff couplings,
and clutch pulleys
46 ©2006 TEEX
Organization of 1910.219
(l) Belt shifters, clutches, shippers, poles, perches, and fasteners
(m) Standard guards-general requirements
(o) Approved materials
(p) Care of equipment
Hazards on Oil and Gas SitesMachine Guarding
48 ©2006 TEEX
Parts Requiring Guarding
Drive belts and shafts – mud pumps and tank area
Pony rods Rotating parts Shale shaker Agitator shafts & couplings Moving generator parts
(explore)
49 ©2006 TEEX
Mud Pumps
50 ©2006 TEEX
Shale Shaker
51 ©2006 TEEX
Generators
52 ©2006 TEEX
Parts Requiring Guarding
Air compressors Crown sheaves Kelly bushing – or controls Rotary chain drive Air hoist line Drawworks Bench grinder wheels
53 ©2006 TEEX
Crown Sheaves
54 ©2006 TEEX
Kelly and Bushing
Alternative Abatement: STD 1-12.28 CH-1
55 ©2006 TEEX
Drawworks
56 ©2006 TEEX
Parts Requiring Guarding
Belts, drive chains, gears and drives on power and hand tools
Traveling blocks Sheaves Cathead?
57 ©2006 TEEX
Drilling Line
58 ©2006 TEEX
Traveling Block
59 ©2006 TEEX
Hoisting Line
Safety ResponsibilitiesMachine Guarding
61 ©2006 TEEX
Safety Responsibilities
Management: Ensure all machinery is properly guarded
Supervisors: Train employees on specific guard rules in their areas Ensure machine guards remain in place and are
functional Immediately correct machine guard deficiencies
Employees: Do not remove guards unless machine is locked and
tagged Report machine guard problems to supervisors
immediately Do not operate equipment unless guards are in place
62 ©2006 TEEX
Training
Operators/affected employees should receive training on: Hazards associated with particular machines How the safeguards provide protection and the
hazards for which they are intended How and why to use the safeguards How and when safeguards can be removed and
by whom What to do if a safeguard is damaged, missing, or
unable to provide adequate protection
Hand and Portable Power Tools29 CFR 1910 Subpart P and 1926 Subpart I
64 ©2006 TEEX
Construction vs. General Industry
Construction, alteration, or repair? Applicable standard depends on type of
operations: 1910 Subpart P: Hand and Portable
Powered Tools and Other Hand-Held Equipment
1926 Subpart I: Tools – Hand and Power
65 ©2006 TEEX
1910.242 General
Employer is responsible for safe condition of tools and equipment Including equipment furnished by
employee
Compressed air must not be used for cleaning unless: Reduced to <30 p.s.i. Only with effective chip guarding and PPE
66 ©2006 TEEX
1910.243(a) Portable powered tools
Portable circular saws >2 in. guarded Automatic return to covering position
Switches and controls: constant pressure control for circular and
chain saws other controls for other tools as
appropriate
67 ©2006 TEEX
1910.243(a) Portable powered tools
Portable belt sanding machine guarding Nip points Unused run of sanding belt
Cracked saws: remove from service Grounding: Meet Subpart S
68 ©2006 TEEX
1910.243(b) Pneumatic powered tools and hose
Tool retainer to prevent ejection Airhose designed for applied pressure
and service
69 ©2006 TEEX
1910.243 Guarding of portable powered tools
c. Portable abrasive wheels: Must be guarded Ring test and inspection
d. Explosive actuated fastening toolse. Power lawnmowers
Guarding Controls and shutoff device Labeling, manuals Design
70 ©2006 TEEX
1910.244 Other portable tools and equipment
a. Jacks Loading and marking Operation and maintenance
b. Abrasive blast cleaning nozzles: operating valve and support
71 ©2006 TEEX
1926.300 General requirements
Maintained in safe condition whether furnished by employer or employee
Shall be guarded when designed to accommodate guards
Moving parts that create hazards shall be guarded by one or more methods
Fan openings; anchoring machinery
72 ©2006 TEEX
1926.300 General requirements
Abrasive wheel guards PPE if necessary for objects, particles,
gases Allowable switches by tool type
73 ©2006 TEEX
1926.301 Hand tools
Use of unsafe hand tools not permitted
Wrenches shall not be used when jaws are sprung to the point of slippage Including adjustable, pipe, end &
socket wrenches Impact tools shall be kept free of
mushroomed heads Such as drift pins, wedges & chisels
Wooden handles shall be kept Free of splinters or cracks Tight in the tool
74 ©2006 TEEX
1926.302 Power-operated hand tools
Electric power-operated tools Double-insulated or grounded Never hold by the cord
Pneumatic power-operated tools Secure tools, attachments, and muzzle Compressed air use restrictions Never hold by the hose Reduce pressure in case of hose failure
75 ©2006 TEEX
1926.302 Power-operated hand tools
Fuel operated tools Stop while refueling or servicing Watch concentrations in enclosed spaces
Hydraulic power tools Fire-resistant fluids Safe operating pressures
Powder-actuated tools
76 ©2006 TEEX
1926 Subpart I Organization
1926.303 Abrasive wheels and tools 1926.304 Woodworking tools 1926.305 Jacks 1926.306 Air receivers 1926.307 Mechanical power-
transmission apparatus