machine vision & ai realizes automated inspection in ... · electronics manufacturing process...
TRANSCRIPT
Dec, 2019
IIoT Advantech
Machine Vision & AI Realizes Automated Inspection in Manufacturing
Moderator: Ethan Huang, IIoT Advnatech
Panelist 1: Yuki Tominaga, Phoxter (Japan)
Panelist 2: Neil Chen, IIoT Advantech
Panelist 3: Jesse Chen, CEO SmaSoft (Taiwan)
Edge SRP & Go to Market Milestones
Co-Creation
共创
Co-Creation
共创
Machine Vision Solution
AI Vision Inspection Solution
2018 2H 2019 2Q 2019 4Q
2019 3Q 2019 4Q 2020
CCJV
Automotive19%
Packaging17%
Semicon15%
Electronics8%
Pharmaceutical6%
Glass5%
Metal5%
Wood 4%
Other Manufactuing
10%
Non Manufaturing
11%
US$1.6bnUS$2bn
US$160mn
US$400mn US$120mn
CAGR: 7.8%2016-2020
US$680mn
US$600mn
US$800mn
US$440mn
US$320mn
Machine Vision Markets & Products
Processing1.Alignment; inspection
Assembly2.Guidance; Gauge, Verification
Inspection & Testing3.Identification; Defect Inspection
Packaging4.Identification; Guidance
Logistics5.Identification; Guidance
Future Manufacturing Applications:1) Structured data extraction, Gauge, Coordinated Pattern Recognition => Machine Vision Solution2) Randomized image Recognition => AI Inspection Solution
Machine Vision applications in manufacture
Advantech VisionNavi
1. Market demands for the Software
2. The Solution
3. Application
4. Co-Creation
Agenda
Dec, 2019
Yuki.Tominaga, Phoxter
Growing needs of Machine Vision
Health, Labour and Welfare Ministry Japanhttps://www.mhlw.go.jp/english/wp/wp-hw3/dl/j1_05.pdf
Report from Tsukubabankhttps://www.tsukubabank.co.jp/corporate/info/monthlyreport/pdf/2016/03/201603_11.pdf
Increase of wage
Labor shortage, Education cost
Make more money/Save money
– speed up the production
– reduce the number of inspectors in the production line
– improve quality; by categorizing defects and feedback the result to production
Protect their own brand
– prevent outflow of defective products to the market
– execute reliable inspection
What the users really want to do with Machine Vision?
VisionNavi
Industries
BeveragesMachine parts Medical
Semiconductor
Food
Electric parts PWB assembly Logistics
Applications
Measurement
Find defects/flaw/spot/etc.
OCR
Code reading, 1D/2D
- Preprocessing
- Filter- Color extraction- Color convertion- Image rotate- etc.
- Judgement
- Positioning- Count- Compare with good sample- Blob analysis- Matching- etc.
More features for various situation
AOI solutions!
People with inspection problemsPhoxter has solutions for AOI, but no sales link to the people who need them
Co-Creating the Futureof the IoT World
Co-Creating the Futureof the IoT World
Dec, 2019
Neil.Chen, IIoT Machine Vision, Advantech
Go To Market Strategy
Electronics
Manufacturing
Process
Major MV
Application
Product
Vision-Based Track and Trace Solutions$3.93 billion, CAGR 18.9% by 2023
PCB/SMT/DIP AssemblyQuality
AssurancePackaging Logistics
InspectionIdentification
Inspection(High Growth)
DevicePlatform
DevicePlatform
Vision Sensor
Vision System, Vision Sensor,
ID Reader
Source: AIA Online Marketing, 2019
Reference: Bernstein analysis, 2017
Guidance(High
Growth)
Industry
Stationary
Retail/Industry
Handheld
Retail
Handheld
RFID Vision Laser
Reuse
Expensive tag
Dimension
Stable
Low price
Reliable
High Price
Multi-code, OCR
Solutions in Identification
Edge
Computing
Cloud Service
Optics Partner
Field Device
• Marketplace• OEE Monitoring• Visualization
• Application Driven• Domain Focus• DFSI
• Sensor, I/O, Data• Control, Comm.
HMI, SCADA
Go To Market
1D Code2D Code
O.C.R O.C.V
Wireless Sensor Module GatewaysVision sensorI/O & DAQ DevicesAutomation PCs Intelligent HMICompact IPC
VisionNavi
Value Claim/Ecosystem
Whole ProcessMaterial/Finish
Good/Assert
DFSI
Optics, Use Case
Online Evaluation Evaluation Kit
Virtual Machine Trial Test
Integrate optics(Lens,
Lighting), duplicate
use case
Upload images,
feasibility study
On site demo,
verify result
Service Network
Advantech Confidential & Internal Use Only
Identification: 1D/2D code
Gauge/Alignment
Present/Counting
Segmentation
Classification
Verification
Rule Base
Deep Learning
O.C.R/Defect Detection
Machine Vision Algorithm Mix
Co-Creating the Futureof the IoT World
Co-Creating the Futureof the IoT World
Advantech AINavi
Dec, 2019
Jesse.Chen, SmaSoft
1.Overview, Architecture
2.Selling point
3. Features
4. Applications
Agenda
Company Introduction偲倢科技
OUR COMPANYSMASOFT
With the emergence of industrial 4.0 brings a tidal wave of
smart manufacturing and with this, in contrast to past
production line focusing on hardware performances, the
current age of smart manufacturing focuses more on
hardware software system integration. It is no coincidence
that Smasoft’s expertise and focus has been the system
integration, both hardware and software, of an automation
solution. This is done with the software LabVIEW from
National Instruments (NI), and Smasoft’s proprietary
SmaSEQ, that allows users to easily integrate robotic arm
controls, automated optical inspection (AOI) algorithms
using industrial cameras, and even AI model inferencing all
without any prior programming experience.
OUR WORKSolve your automation problems
Developing an automated manufacturing system requires highly-
trained professional software engineers who, often need a
significant amount of time and effort to train; Hence, with a
software integration platform like SmaSEQ, one would be able to
automate any production line applications without any
programming experience, which would surely increase the working
productivity and efficiency, and significantly shorten the
training/educating time-span required for an automation software
engineer.
We are the Automation solution supplier
OUR SOFTWARESmaSEQUnlike the traditional production lines in whichdifferent hardware have distinct software andprogramming languages, our product offerscomplete design and compilation for the entireindustrial automation process as a total solution,which offers many advantages such as ease-of-use when compared with solutions made up ofother independent equipment; This greatlyspeeds up hardware integration and softwaredevelopment process, and also greatly enhancesproduction performance.
Automation Modules
Multi-Threads
Place notes on scheduler
Scheduling
Schedule Functions
Easy-To-Use setting
OUR SOFTWARE“SmaSEQ”
SmaAITrainerStandalone AI Model Trainer
SmaAIAI Defect Inspection
High-speed AI inference
A high-speed and high-accuracy AIsolutionDistributed AI structure
Simultaneously run multiple AImodels cost-effectively
SmaAI Trainer Training Flow
DataCollection
NVIDIA T4Advantech
ModelDeployment+
SmaAI TrainerTraining IPC
MIC-770+MIC-75G20
Distributed SmaAI Inference System
Vision
Motion
Robot
DIO
DeepStream …
…
…
…
……
GPU IPC w TensorRT
Model 1
GPU IPC w TensorRT
Model 1
GPU IPC w TensorRT
Model 1
MIC-730AI
Daily Check
NG
OK
Labeled data
Upload Data &Re-training Task
4 Marketplace
Public Cloud
SmasoftSRP
Camera / Ruled-base AOI
MIC-770
Subscribe
1
Model Update
5
Edge AI SystemMIC-730AI
Model Deploy
2
OK image
Operate/QAResult
3rd party Passive Components Defect Inspection with WISE-PaaS/AFS
Detectable defect:Dark crackMissing anglePoor solderingMissing materialdislocation
OUR PARTNER
Smasoft software platforms
have been approved by
various partners; and with
partners’ support, we can
supply more innovative and
diverse solutions to our
customers.
S T E P 0 1
I m a g e
A c q u i s i t i o n
S T E P 0 2
C l a s s
D e f i n i t i o n
S T E P 0 3
A I T r a i n i n g
• Image Augmentation and processing
• Image Data Verification
• Preview of the results
S m a A I T r a i n e r
S m a A I
Edge SRP
T r a i n i n g
C o u r s e
S m a A I T r a i n e r
Training Services
SmaAcQ
SmaAITrainer
S m a A I
SmaAI
Knowledge Base
Example Project
Classroom Training
Online Training
WISE-PaaS/AFS
M a r k e t i n g
S u m m a r y
L i v e D e m o s
Go to Markets
T r a i n i n g
M a t e r i a l s
W e b i n a r
Edge SRP & Go to Market Milestones
Co-Creation
共创
Co-Creation
共创
2018 2H 2019 2Q 2019 3Q 2019 4Q
Welcome to join us
2020
CCJV
Co-Creating the Futureof the IoT World
Co-Creating the Futureof the IoT World