machineries line bottling

Machineries for

Bottling line

Over 10 Years in Operation

Partners AcrossAsia, Middle East, Africa, South America

100+ Installations

Approved Plants for Asceptics and hygiene applications

Blow moulding machine, Filling lines, Water Treatment plants, Process rooms, End of Line packaging

Lloyd’s AccreditationISO 9001, ISO 14001, OSHAS 18001

High Quality imported components from US & Europe

Global Clients Across 10+ Countries

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PALANTECH designs and manufactures a full range

Packaging and Beverage lines, providing custom

solutions based on the philosophy: high

performance, highly reliable, simple to use.�

Alantech guarantees world coverage with direct

sales and sales through agents.� The worldwide,

young, exible, highly motivated organization will

provide you with innovative solutions.� The

company employs technical specialists that consult

with customers and develop specic solutions for

any application.�

Alantech's Service and Spare Parts departments are

rapid and effcient thanks to the highly skilled staff.

Each year the number of employees and tools

available to assist customers grows in proportion to

the number of Alantech machines installed across

the world.

Alantech's network of associated companies and

agents now covers the ve continents and

guarantees our high-quality standard and rapid

emergency service.�

Today, Alantech is a company that can provide you

with competitive, reliable alternative solutions in the

vast Packaging & Beverage industry.

About Us

AlantechI N D U S T R I A L S O L U T I O N S

Mineral Water

Milk & Milk based drinks

Soft Drink

Food

Teas, Isotonics

Edible Oil Beer

Juices

Cosmetics, Detergents

Heat Set, Pasteurizable, Aseptic, Barrier bottles, Wide Mouth containers

Heat Set, Pasteurizable, Aseptic, Barrier containers

Standard & barrier bottles

Heat Set, Pasteurizable Aseptic, Barrier bottlesWide Mouth containers

Heat Set, Pasteurizable, Aseptic bottles

Standard & customized bottles

Barrier bottles

Heat Set, Pasteurizable, Aseptic, Barrier bottles

Oval & asymmetrical bottles

PRODUCTLINE

-BOTTLING

Blow moulders

Shrink packingConveying systems

Pumping solutions Rinser , Filler & Capper

LabellingWater Treatment

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Business Sectors

WATER TREATMENT SYSTEM

Application

System Content

Pre-treatment system including multi-media lter,

active carbon lter, softener, Iron-Manganese

Removal lter, Ultra ltration, Micro ltration, etc.

Membrane technologies including RO membrane,

Ion exchange method, The sterilization including

Ozone or UV sterilization and reverse osmosis-mixed

bed demineralizing system and EDI or CDI treatment.

The P&ID of Water Treatment System depends on the

quality of row water Resource and the usage of water.

Generally Water Treatment system including pre-treatment,

membrane technology and sterilization technology.

¤ Water for food & beverage processing Treated,

puried drinking water, mineral water,

minieralized water, beverages blending water,

beer, liquor, health care products.

¤ Brackish water and sea water desalination

¤ Water for electronic industry, water for washing

electronic components such as integrated circuit,

silicon wafer, display tubes etc.

¤ Water supply for boilers

¤ Water for pharmaceutical industry

¤ Condense and recycle useful substances from the

aqueous solution during the industrial production.

¤ Other pure water, ultra-pure water equipment

not mentioned.

Product Range

hot water for sugar dissolvinghot water for fruit juice /Concentrate / milk powder reconstituting

Hot water system

Sugar dissolving system

Concentrate dosing/batching system

Reconstituted juice ,tea, stabilizer dosing and batching system

Blending (Batching ) system

Mixing syrup ,concentrate ,juice, blending water according to the process requirement in the blending tank

CIP system

Three tank CIP system with separate heat exchangers, all required pumps, pipework, valves and fittings included for CIP of illing Monobloc and thermal processing system and sugar dissolving system

Extraction system

Extraction tank structure with automatic discharging slag system , improved extraction effciency and safety standard. It is particularly suitable for tea juice extraction, which is reliable, high-quality equipment special for extracting

Pasteurizer (with plate/ tubular heat exchanger)

Equipped with international brand plate / tubular heat exchanger with holding tubes, ilters, balance tank, pumps and control system, parts of heat exchanger contact to product is minimum 316L Stainless and food grade. The pasteurizer is able to run different selectable programs for different product pasteurization temp and different recirculation requirement. Pasteurizer can do CIP by itself

Carbo-cooler/ Mixer

Including Proportioning, carbonating & chilling system with automatic temperature and pressure control , In-line Brix and CO2 monitor / recorder(Optional) Capability for recirculating C.I.P.All product contact parts is food grade

Tank/ valves/ pipe/ittings

Simple and Final syrup preparation with sterilization, filtration, cooling and storage systems

BEVERAGE PROCESSING SYSTEM


ASWT Water Treatment and Beverage Processing Systems

SKID MOUNTEDCONTAINERISED

Single Pass Horizontal Design Compact Vertical Design RO/EDI Vertical Design Horizontal Design with 8” Membranes

Duplex Reverse Osmosis Skids

Fully applicationsStainless steel

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Water Treatment Systems

ULTRAFILTRATIONMEMBRANE BASED SOLUTIONS

Integrated membrane systems with

ultraltration (UF) are an effective solution

for pretreatment of reverse osmosis

desalination systems. These systems offer

reliable handling of difcult to manage

waters, in regions that have traditionally

experienced feed water and pretreatment

problems. Systems are fully automated to

reduce labor costs and enhance reliability.

The combination of Ultraltration and RO

can enhance productivity while delivering

consistent (product) water quality.

MBBRWASTE WATER TREATMENT

A Moving bed biolm Reactor (MBBR) requires less space

than traditional wastewater treatment systems.

The technology uses polyethylene biolm elements

operating in an aerated wastewater regime.

Each individual biolm element has a high protected

surface area to support the growth of heterotrophic

and autotrophic bacteria. This results in a high- rate

biodegradation within the system, which also results

in process reliability and ease of operation.

The process is self-sustaining as the biolm attaches

to the element modulates of the incoming load

uctuation. The attached growth provides a more dense

microbial population per unit volume (compared to

suspended growth), resulting in compactness, lower power

consumption, minimal maintenance and capacity

enhancement.

Water and Waste Water Treatment Systems


Model BL-SS1500

14T

150MM

370MM

70MM

1 Cavity

1 00 BPH8

300MM

300X380MM

BL-SS2500

25T

150MM

370MM

70MM

2 Cavity

3500 BPH

300MM

400X380MM

BL-SS3500

31T

150MM

370MM

70MM

3 Cavity

5000 BPH

300MM

500X380MM

BL-SS4500

34T

150MM

370MM

70MM

4 Cavity

6500 BPH

300MM

640X380MM

BL-SS7000

63T

150MM

380MM

70MM

6 Cavity

9000 BPH

300MM

800X400MM

Clamping Force

Clamping Stroke

Max. Stretching Stroke

Bottom Moving Stroke

Number of Cavities

Theoretical Output

Max. mould thickness

Space Between Tie Bars

This machine is the introduction of advanced

technology counterparts on the basis of the trend

for domestic blowing equipment to high-speed,

high-volume development, specially developed,

Mainly be used for pure water and mineral

water PET bottle blowing. The machine has

reasonable structure, small footprint, low power

consumption, gas conumption, good stability,

and many other advantages: and in line with

national food hygiene standards in the domestic

leading level, the device is ideal equipment for

all types of domestic and medium-sized

companies.

¤ The whole operation with touch-screen operation,

HMI, production speed, shift production counting,

fault type, etc. can be displayed on the screen.

And automatic statistics failure time, fault type

and other information, can achieve Man-machine

dialogue.

¤ Secondary blowing system specially designed to

ensure the stability of the bottle molding quality,

appropriate technology to meet customer

standards.

¤ Using four infrared heater thermostat control,

digital automatic voltage regulator thermostat

system.

¤ You can set the appropriate temperature

according to different preform is heated, and the

other contains a variety of bottle-shaped blown

required packages.

¤ Equipped with automatic preform unscrambler

machines and preform billet Hopper.

Main features of Equipment EFFIC

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ASBL Linear Blow Moulding Machine

ABSR Fully Automatic PETSingle cavity blow moulder

Absorbing advantages of domestic leading bottle-blowing

technology, we’ve developed ASBR Series Automatic Blowing

Machine, for high speed applicatin, The whole machine is very

steady and secure with perfect design, precise structure and

international upmarket electrical, pneumatic controlling system. All

processes, including feeding preform, unscrambling preform,

orienting preform, heating, transfer, stretching, blowing, shaping,

deliverings bottles, are all controlled by computer automatically,

high robotization and high e�ciency, low cost and small

occupation, yield up to 99.9%, available to be connected with

lling line, with rotary wheel to avoid air conveyor. This series

machines are t to produce puried water bottles, mineral water

bottles, beverage bottles, CSD bottles, hot lling bottles, edible oil

bottles, and PP pharmaceutical bottles, and thus they’ve become

the rst choice of the water and beverage packaging enterprises.

ABSR Fully Automtic PET Single cavity blow moulder


FILLING MONOBLOCKS

Model & Size Speed Type of Bottles Application

Water Filling 5,000-48,000 Machines BPH

Different kind of PET bottles Puriied water, mineral water, etc.

CSD Filling 6,000-40,000 Machines BPH

Different kind of PET bottles & glass bottle

All kinds of carbonatedbeverages

Hot Filling 5,000-36,000 Machines BPH

Tea, fruit juice, milk, sport drinks(May contain iber/ pulp)

Water & CSD Filling

8,000-40,000

Machines BPHMineral water, puriied water,

carbonated drink

High-viscosity 5,000-28,000

Filling Machines BPHPET bottle,glass bottle,

HDPE bottle

Household products,high viscosity liquids

(<10,000 cps)

Condiment Filling

6,000-28,000

Machines BPHEdible oil, soy sauce

Aseptic Filling 24,000-36,000 Machines BPH

PET bottle Tea, fruit juice, milk, sport drinks

Beer Filling 20,000-48,000Machines BPH

Different kind of PET bottles & glass bottle

Beer, draftbeer

Condiment Filling

Machine

BeerFilling

Machine

AsepticFilling

Machine

High ViscosityFilling Machine

Water & CSD Filling

Machine

Hot Filling Machine

CSDFilling Machine

WaterFilling

Machine

Filling system

including

Filling equipment providing sterilizing-rinsing-lling-capping 4

in 1 monobloc, rinsing-cappig 3 in 1 monobloc, lling-capping

2 in 1 monobloc, and freestanding rinser, ller or capper. With

smart design, precise machining, qualied material and

complete manufacturing system, lling monobloc becomes

ideal choice for beverage manufacturers.

Filling Monobloc adopts neck starwheel for bottle

handling, automatic rinsing, lling and capping.

All product contacting parts are made in 316

Stainless Steel, all electrical key components are

International brand. Filling monobloc becomes

ideal choice for beverage manufacturers.

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ASFM Rinsing, Filling & Capping Machines

Water Filling Machines

CSD Filling Machines

Filling Valves: 24-80

Capacity: 6,000-36,000 BPH (500ml bottle)

Bottle Height: 150-320 (mm)

Bottle Diameter: Φ40-�108 (mm)

Water lling monobloc adopts neck handling by grippers

bottle transmission, Fully automatic rinsing, lling and

capping by PLC control; No bottle no rinse; International

brand Electrical components, all product contact parts are

made of qualied stainless steel, which wearable, stable

with less malfunction.

CSD Filling Monobloc can be used to ll all types of

carbonated drinks.

Precise Co2 pressure control as well as uniform ll

level; neck handling by grippers bottle transmission,

Fully automatic rinsing, lling and capping by PLC

control; No bottle no rinse; International brand

Electrical components, all product contacts part are

made of qualied stainless steel.

Filling Temperature: Max 12

FillingTechnology: count-pressure lling

Technical Specications




Bottle Diameter: Φ40-Φ108 (mm)

Filling Temperature: ambient

Filling Technology: gravity illing

Applications: puriied water and mineral water




Hot Filling Machines

Water & CSD Filling Machines




Bottle Diameter: Φ40-Φ108mm

oFilling Temperature for CSD: max 12 C

Filling Technology: gravity lling(water), count-pressure lling (CSD)




Bottle Diameter: Φ40-Φ108 (mm)

o oFilling Temperature: 85 C-93 C

Filling Technology: Low Vacuum gravity lling

Level: ±3mm

Applications: Tea, Juice, Milk base drink, sport drink



New design has removed liquid spring for traditional

CSD lling valve; during CSD lling process, blow

Co2 to empty bottle once valve opener started, after

reaching equal pressure, valve opener open again to

start ill product. When lling level is reached setting

point. valve closer will close lling then conduct

exhaust and release pressure.

During water lling processm, the lling valve has the

same action with CSD lling. As there is now liquid

spring, it is unnecessary to set up pressure inside

lling bowl. The lling valve can be closed by only

mechanical device. Thus it is all right to use general

water bottle for water lling. Its possible to reduce

bottle weight to saving packaging cost.

Hot Filling Monobloc composes of many new

developments such as advanced distributor, new

lling valves, new recirculation system with

precise lling temperature and level control, all

product contact parts are made of 314L stainless

steel or foodstuff rubber and plastic.

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5 GALLON FILLING MACHINES

5 gallon ller is mainly used for

3, 5 gallon puried water, mineral water , etc.

Equipment Name Equipment model Capacity (BPH)

DGBG01

De-Capper

600

DGBG02 1500

DGBG03 2000

DGWX04External Bottle Washer

1200

DGWX06 2000 / 2200

DGXP02TWasher / Filler

300

DGXP04T 600

DGXP06F

Bottle Washer

900

DGXP08F 1200

DGXP10F 1500

DGXP12F 2000 / 2200

DGGZ06

Filling Machines( Linear type ) 900

DGGZ12 2000

DGGZ16 2500

DGSB05Label Shrinking Machines 2000 / 2200

DGTT04

Bottle Lifter( Intermittent type ) 600

DGTT06( Continuous type ) 2000 / 2200

Cap Feeder DGTG26 2000

DGXG01Cap Rinser

1200

DGXG02 2400

DGDJ05Lamp Inspection 2000 / 2200

Equipment range & output

5 Gallon Filling Monobloc adopting the latest hygienic

design, optimized rising and lling process, easy

operation. The complete production line including

empty bottles conveyer, internal bottle washer, De-

capper, leak tester, external bottle washer,

rinser/iller/capper monobloc, cap feeder with

dedusting device, lamp inspection, shrink sleever,

bagging machine and product water supply system.

The fully automatic intelligent production and strict

control for the whole production process to ensure that

it meets state hygiene standards and regulations

during the complete washing and lling process.

Besides, strictly controlling for secondary

contamination during lling to achieve aseptic

production makes it the ideal recognized and reliable

automatic bottle production line.


ASFL 5 Gallon Filling Machines

LABELLERS

Model for hot melt labeling machine

non-ixed position label speed

ixed position label speed

42000 bph 32000 bph

PHR20

PHR24

36000 bph 30000 bph

PHR18 28000 bph 24000 bph

PHR15 24000 bph 20000 bph

PHR12 18000 bph 15000 bph

PHR6 12000 bph 8000 bph

Bottle size Label parameter

Parameters that beyond standard machine conguration range can be customized

Structure

Technical Speciications

Labeller can be divided into 4 different types by adhesives used

Labelling: cold glue labeler, stick labeler, hot melt glue labeler and combined labeler.

With latest roll feed labelling station and hot

melt design for empty bottle or lled PET bottle.

Application: household, chemicals, wine,

spirit bottle, beverage container and

condiment containers.

Model and Speed for Hot Melt Labelling Machine

Bottle height Label heightMin ––150mm

Max ––370mm

Min ––55mm

Max ––110mm

Min ––30mm

Max ––175mm

Min ––185mmMax ––360mm

Label diameterBottle Diameter

Working principle: The Line Control sensors on the infeed

& Discharge conveyor automatically control the labeler

speed (low, middle, high and stop). Bottles are fed into

labeler by a timing screw, and the sensor detects the

presence of the bottle, the labels will released through the

tension unit and anti-deviation machine to label cutting

device, where the label are cut into set length. The cut

labels will be sent to vacuum drum and gluing unit will

glue hot melt labels on bottles on rotary carousel. The

labelling process is nished when bottle with label is

brushed smoothly by brush machine.

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AWLM High-speed Labeller

RSL-150B/250B Technical parameter

A SLM-150B

1.5KW

415 V AC

150 (Bottle/min)

L2100mm x W 850mm X H2000mm

Ф28mm-Ф125mm

30mm-250mm

0.03mm-0.13mm

5” - 10” 5”-10”

Technical parameter

A SLM-250B

3.0KW

415 V AC

250 (Bottle/min)

L2100mm x W 850mm X H2000mm

Ф28mm-Ф125mm

30mm-250mm

0.03mm-0.13mm

MODEL

INPUT POWER

INPUT VOLTAGE

CAPACITY

DIMENSION

APPLICABLE DIAMETER

APPLICABLE LABEL LENGTH

APPLICABLE LABEL THICKNESS

APPLICABLE PAPER TUBEINS IDE DIAMETER

Heat shrink sleeve label machine adopts PLC

progammable controller, Panasonic servo motor,

servo driver, and frequency converter; besides,

it adopts the positioning module to ensure the

casting label, precise, rapid and stable. It has

highly precise position for casting label, also can

withstand the perfect shape of the bottle after

shrinkage.

Heat shrink sleeve label machine applies to food

& beverage industries as fruit juice, tea, drink,

dairy products, pure water, condiments, bear and

sports drink etc. Of all kinds of bottles; It suitable

for various kinds of bottle types, for example:

round bottle, square bottle, at bottle, curved

bottle and cup-shaped, etc. Machine comes with

single head or multi head for body and neck

sleeves. Machine can insert partial or full body

labels at the desired speed.

ASLM High-speed shrink sleeve applicator


CLIENTS

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CLIENTS

Head Office:Alantech Industrial SolutionsIX/581, Old No 1/123E, Putthusery Bld, Mookkanoor, Kerala, India+91 4842615051, +91 94951 67834

Manufacturing Unit:Alantech IndustriesDoor No 1/128, Akathethara, DhoniPalakkad, Kerala, India

© 2018 Alantech Industrial Solutions. All rights reserved. [email protected]


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machineries line bottling

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