machining centres ba 422 block | ba 422 | ba 442 · successful machine series. the monobloc...

architecture

®

MACHINING CENTRES BA 422 BLOCK | BA 422 | BA 442

GB-00

3/04

.201

2/SD

–Prin

tedinGermany–Cop

yrightSchwäbischeWerkzeugm

aschinenGmbH

.SWdoesno

tassumeanyliabilityforcorrectnessofinformationprovidedinthisbrochu

re;o

nlyinform

ationgiveninfirm

offersshallbebind

ing.

The BA 422 and BA 442 continue our successful machine series. The monobloc designed as a stiff ’cube’ (QUBE) carries the 3-axis unit equipped with two or four spindles. The BA 422 is optionally available with two independent Z-axes or a robust, block-type spindle head making the machine faster and more dynamic and providing more power.

All a modern machining centre needs: absolute measuring systems in all axes, a double swivel carrier with two fixture carriers hydraulically clamped on both ends. In-cycle loading, horizontal clamping fixtures in an optimum ergonomic position. Direct workpiece loading via loading gantry, overhead machining, opti-mum chip flow.

PERFECT PERFORMANCE

BA 422 BLOCKBA 422BA 442

architecture

®

• MachinebedasamonoblocpatentedbySW

• 2or4spindles

• 3-axisunitasabox-in-boxdesign(nodulariron)

• GantrydriveintheY-axis

• 2-spindlemachinewithtwoindependentZ-axes

• Motorspindlesupto17,500rpm

• Torqueupto200Nm

• Centralcoolingunit

• Integrated,upgradablehydraulicsystem(250bar)

• 4-or5-axismachining

• Planetarytableswith2/4satellites (torque motors)

• Clampingfixtureshydraulicallyclamped on both ends

• Upto10hydrauliclinesand 5pneumaticlinespertable

• Modulartoolmagazine,extensible from 72 to 232 pockets

• SWbrokentooldetectionsystem(<0.15s)

• Optimumaccessibilitytoallassemblies

SUPERIOR TECHNOLOGY FOR MAXIMUM PRODUCTIVITY

Complete machining in two set-ups. For medium and high volume production of complex, high-quality components. Wet or dry machining (oil mist lubrication). All types of material. Direct mounted clamping fixtures or on 2- or 4-satellite planetary tables. Every satellite with torque drive and sepa-rate, direct measuring system. Can be retrofitted at any time. Maximum accuracy and dynamics. Typically from 4 to 32 workpieces. Various tool magazine capacities, modular extension possible.

Productivity. Machining processes defined by ex- perienced project engineers provide for optimum quality and cycle times for lowest cost-per-part and long-term quality results achievable in your pro-duction. As a stand-alone machine or as a turn-key facility, including automation and other processes. In our technology centre we test and optimize established and try out new techniques. No matter whether it is about new tools, hardware and soft-ware: we advance your cutting processes.

• Forsteel,castiron,titanium,aluminium

• Rotaryaxeswithtorquemotorsandlockingmechanism

• Coolantsupplythroughthespindlesupto150bar

• Additionalcoolersforalltypesofclimate

• Powerfulspindles,upto200Nm

• Clampingfixturestobeloadeddirectand from the top

• Programmableflushingforcleanclampingfixtures

• Optimumaccessibilitytoallassemblies

• Timerequiredforfixturechange<30min

• Processdesignandsimulation

• Fixturedesignandcollisiondetection

• Tooltrials

• Processdevelopment

• ProcessoptimizationonsiteandatSW

• Cost-per-partcalculations

• Multi-spindle,5-axissimultaneousmachining

• Maintenancecontractsandindividualservices

• TrainingattheSW-Academy

• SWOnlineService,includingCondition Monitoring

DIMENSIONS

BA 422 BLOCK BA 442BA 422

5100

3050

3270

4400

5100

3050

3270

4400

5100

3050

3270

4400

5100

3050

3270

4400

5100

3050

3270

4400

5100

3050

3270

4400

5100

3270

4400

3050

5100

3270

4400

3050

5100

3270

4400

3050

BA 422 BLOCK BA 442BA 422

400 mm

500 mm (775 mm)

425 mm

400 mm

approx. 3.5 s

ø 550 mm x 1,030 mm

Torque motor

2 x 450 kg

1 - 50 rpm

2 / 4 satellites

Hollow shank DIN 69893 – HSK – A63

80 mm

< 0.9 s

Type 1 (40% duty cycle): 2 x 35 kW /

80 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*


125 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*


200 Nm / 1 – 10,000 rpm

Ballscrew

55 / 70 / 70 m/min

8 / 8 / 12 m/s2

15,000 / 15,000 / 12,000 N

Direct, absolute

Tp = 0.008 mm

Pick-Up

2 x 36 (2 x 60 / 2 x 92 / 2 x 116)*

80 mm / 160 mm (free adjacent pocket)

300 mm

10 kg

approx. 2.75 s

approx. 14,500 kg

3.27 m x 3.05 m x 4.40 m

4.38 m x 3.10 m x 7.00 m

3 x 400 Volt, 50 Hz, TN-S/TN-C network

105 kVA

0.6 Nm3/min (6 bar)

IndraMotion MTX

31i

SINUMERIK 840 D

400 mm

500 mm (775 mm)

425 mm (Z- and Z2-axis)

400 mm

approx. 3.5 s

ø 550 mm x 1,030 mm

Torque motor

2 x 450 kg

1 - 50 rpm

2 / 4 satellites


80 mm

< 0.9 s


80 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*


125 Nm / 1 – 10,000 rpm (1 – 17,500 rpm)*


200 Nm / 1 – 10,000 rpm

Ballscrew

55 / 70 / 70 m/min

8 / 8 / 15 m/s2

15,000 / 15,000 / 2 x 8,000 N

Direct, absolute

Tp = 0.008 mm

Pick-Up

2 x 36 (2 x 60 / 2 x 92 / 2 x 116)*


300 mm

10 kg

approx. 2.75 s

approx. 14,500 kg

3.27 m x 3.05 m x 4.40 m

4.38 m x 3.10 m x 7.00 m


105 kVA

0.6 Nm3/min (6 bar)

IndraMotion MTX

31i

SINUMERIK 840 D

200 mm

500 mm (775 mm)

425 mm

200 mm

approx. 3.5 s

ø 550 mm x 1,030 mm

Torque motor

2 x 450 kg

1 - 50 rpm

4 satellites


80 mm

0.45 s (1.2 s)*

(40% duty cycle):

4 x 32 kW (4,200 rpm) / 4 x 72 Nm /

1 – 10,000 rpm (1 – 17,500 rpm)*

Ballscrew

55 / 70 / 70 m/min

7 / 7 / 12 m/s2

15,000 / 15,000 / 12,000 N

Direct, absolute

Tp = 0.008 mm

Pick-Up

4 x 18 (4 x 30 / 4 x 46 / 4 x 58)*


300 mm

10 kg

approx. 3.00 s

approx. 14,500 kg

3.27 m x 3.05 m x 4.40 m

4.38 m x 3.10 m x 7.00 m


110 kVA

1.0 Nm3/min (6 bar)

IndraMotion MTX

31i

SINUMERIK 840 D

n Working range

X-axis

Y-axis (toolchange position)

Z-axis

Spindle distance

n Workpiece carrier

Swivel carrier / counter bearing with crown

gear: swivel time 0/180°

A- and U-axis, prepared for mounting a

fixture plate, up to max.

Drive system

Load capacity

Speed range A-, U-axis

C- and W-axis*

n Work spindle

Spindle taper

Spindle bearings ø

Run up time 0 - nmax

Power / Torque /

Speed range

n Feed drive

Drive system

Rapid traverse X / Y / Z

Axis acceleration X / Y / Z

Max. feed thrust X / Y / Z

n Accuracy (according to VDI/DGQ 3441)

Position measuring system

Positioning tolerance X / Y / Z

n Tool magazine

Toolchange system

Capacity

Max. tool ø

Max. tool length

Max. tool weight

n Toolchange

Chip-to-chip time**

n Weight / Dimensions

Total weight

Transport dimensions W x H X L

Machine installed W x H x L

n Connected load

Operating voltage

Total connected load

Mean air consumption

n CNC control

Bosch-Rexroth

GE Fanuc

Siemens

TECHNICAL DATA

*Specificationdependson

machineequipment.Theillu

strationssho

wninth

isbrochuremayvaryfrom

actualfactssho

wingadditionalorspecialequipment.**Determinedaccordingto

SWworksstandardWN-966

5801

.Seealso

www.sw-m

achines.de.

There are quite many who build machining centres. But only a few take such intensive and successful care of the entire technological demand of your project like we do. The highest priority is given to deliver the best economical and sustainable solu-tion for your manufacturing task. Which machine model ends up being the right one and how it will be applied most effectively, depends on your requirements for materials to be machined, quality and production volumes.

We proclaim to be ’Technology People’. This is more than building machine tools. Competent counsel in all technological and commercial ques-tions from ’A’ like Automation to ’Z’ like Z-axis thrust. All topics are addressed before the first chip falls. We provide cost-per-part calculations and we areflexibleincraftingyourprojectfinance.Soyour decisionforSWasyourpreferredbusinesspartneris based on dependable data. We develop our machines from the inside out to make sure it is tailored for its future effective use in your plant.

SchwäbischeWerkzeugmaschinen GmbHSeedorferStraße9178713WaldmössingenGermany

Phone+49740274-0Fax+49740274-211info@sw-machines.dewww.sw-machines.de

TECHNOLOGY PEOPLE: FORwARD THINkING.

GB-00

3/04

.201

2/SD

–Prin

tedinGermany–Cop

yrightSchwäbischeWerkzeugm

aschinenGmbH

.SWdoesno

tassumeanyliabilityforcorrectnessofinformationprovidedinthisbrochu

re;o

nlyinform

ationgiveninfirm

offersshallbebind

ing.

machining centres ba 422 block | ba 422 | ba 442 · successful machine series. the monobloc...

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