maglev user manual

7/23/2019 MAGLEV User Manual

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Specialty Plants: MagLev

MAGLEV: Magnetic Levitation Plant

User Manual


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MAGLEV User Manual

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MAGLEV User Manual

Table of Contents

1 !'>? =resenaion411 !'>?* Sysem @escripion41: !'>?* Conrol Challene5

: !'>? Componen @escripion5:1 Componen %omenclaure5:: Componen @escripion7

::1 $8erall >nclosure (Componen A1)7::: >lecromane Coil (Componen A:)7::3 =e&esal =osiion Sensor (Componen A4)7

:3 !'>? Sysem /irin SchemaicB3 !'>? !o&el =arameers94 /irin =roce&ure For The !'>?10

41 Cale %omenclaure11

4: ar&,are e.uiremens1343 Typical Connecions For The !'>? Sysem14

431 /irin $ The >lecromane =o,er 'ine1443: /irin $ The >lecromane Fee&ac" Sensors14433 !'>? /irin Summary16

5 all =osiion Sensor Caliraion1751 Caliraion !o&el175: Caliraion =roce&ure1B

5:1 ero D$seD =oeniomeer Caliraion* ?olae ero1B5:: DainD =oeniomeer Caliraion* The !a


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MAGLEV User Manual

1. MAGLEV Presentation

1.1. MAGLEV: Sste! "escri#tionThe ypical !aneic 'e8iaion plan# ie!'>?# is &epice& in Fiure 1# ,hilele8iain in air a seel all ,ihin ismaneic iel& The !'>? can e&escrie& y hree &isinc secionsencase& in a recanular enclosure Firs#he upper secion conains anelecromane# ma&e o a solenoi& coil,ih a seel core Secon he mi&&lesecion consiss o an insi&e chamer,here he maneic all suspensionacually a"es place $ne o heelecromane poles aces he op o alac" pos upon ,hich a one-inch seelall ress The all ele8aion rom he posop is measure& usin a phoo-sensii8esensor eme&&e& in he pos The pos is&esine& in such a ,ay ha ,hen he allress on op o i# he air ap e,een heallEs op hemisphere an& heelecromane pole ace is 14 mm The

pos also pro8i&es repeaale iniialcon&iions or conrol sysem perormancee8aluaion Finally# he oom secion ohe !'>? apparaus houses hesysemEs con&iionin circuiry nee&e ore


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MAGLEV User Manual

1.$. MAGLEV: Control C%allen&e

s illusrae& in Fiure 1# ao8e# he purpose o he maneic le8iaion e? plan represene& in Fiures: an&3#elo,

ID # Description ID # Description

1 !'>? $8erall >nclosure 2 Solenoi& Coil

3 Coil Seel Core 4 =e&esal an& =osiion Sensor

5Soli& Sainless Seel all

6nerior 'ihs

7

=osiion Sensor $se=oeniomeer 8

=osiion Sensor ain =oeniomeer

9 Coil 'ea&s 4-=in @% Connecor 10 =osiion Sensor Cale 6-=in-!ini-@% Connecor

11 Curren Sensor Cale 6-=in-!ini-@% Connecor

12 nsi&e Chamer

Tale 1 !'>? Componen %omenclaure

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MAGLEV User Manual

Fiure : !'>? =lan* Fron ?ie,

Fiure 3 !'>? =lan* ac" ?ie,

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MAGLEV User Manual

$.$. Co!#onent "escri#tion

$.$.1. ()erall Enclosure *Co!#onent +1,

The !'>? o8erall enclosure is ma&e o aluminum s enclosure eih 0:77 m

$8erall >nclosure /i&h 0153 m

$8erall >nclosure @eph 0153 mTale : !'>? $8erall @imensions

$.$.$. Electro!a&net Coil *Co!#onent +$,

The elecromane consiss o a ihly ,oun& solenoi& coil ma&e o :450 urns o :0 /mane ,ireFor safe operation, it results that the coil continuous current should neverexceed 3 AThe coil in&ucance# resisance# &imensions# an& oher speciicaions are sho,nin Tale 3# elo, !oreo8er# he elecromane ,irin# oeher ,ih he curren senseresisor# can e seen inFiure 4#elo,

$.$.-. Peestal Position Sensor *Co!#onent +/,

The lih-sensii8e sensor measurin he seel all 8erical posiion consiss o a %=%

silicon phoo&arlinon The posiion sensor is eme&&e& insi&e he all pe&esal an&pro8i&es linear posiion rea&ins o8er he complee all 8erical ra8el s oupumeasuremen is processe& hrouh a sinal con&iionin oar& an& ma&e a8ailale as 0 o5? @C sinal s measuremen sensii8iy is i8en in Tale 3#elo,

!arnin"# is o e noe& ha he phooransisor measuremen is sensii8e o is en8ironmenal lihcon&iions To ha eec# ,o lihs represene& y componens A6 in Fiure : are presenin he chamer inerior o pro8i&e repeaale an& consan lih con&iions o,e8er# as&eaile& in a ollo,in secion# a cali$ration of the sensor offset and "ain potentio%eters&co%ponents ' 7 and 8, respectivel() is re*uired to +eep consistent %easure%ents in

chan"in" li"ht environ%entss a conse.uence# he user shoul& also a8oi& &isurin helih con&iions insi&e he !'>? chamer y# or e


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MAGLEV User Manual

$.-. MAGLEV Sste! 0irin& Sc%e!atic

The schemaic &epice& in Fiure 4# elo,# presens a ,irin &iaram o he !'>?cale connecors in associaion ,ih he sysem elecrical componens# namely# heelecromane coil# curren sense resisor# inerior lihs# an& phoo&arlinon

Fiure 4 !'>? Sysem /irin Schemaic

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MAGLEV User Manual

-. MAGLEV Moel Para!eters

Tale 3#elo,# liss an& characeriGes he main parameers (e mechanical an& elecricalspeciicaions# con8erion acors# consans) associae& ,ih he !'>? specialy planSome o hese parameers can e use& or mahemaical mo&elin o he !'>? sysemas ,ell as o oain he seel allEs >.uaion $ !oion (>$!)

Symbol Description Value Unit

cHma< !alecromane Force Consan 6530B>-005 %m::

s Curren Sense esisance 1 I

r Seel all a&ius 1:7>-00: m

! Seel all !ass 006B "

T Seel all Tra8el 0014 m

ra8iaional Consan on >arh 9B1 ms:

K0 !aneic =ermeailiy Consan 4L >-007 mJ all =osiion Sensor Sensii8iy

(ssumin a Mser-Calirae& Sensor !easuremenane rom 0 o 495 ?)

:B3>-003 m?

Tale 3 !'>? Sysem !o&el =aremeers

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MAGLEV User Manual

/. 0irin& Proceure or T%e MAGLEV

This secion &escries he san&ar& ,irin proce&ure or he !'>? specialy plan

The ollo,in har&,are# accompanyin he !'>?# is assume&*

o-er A%plifier# ;uanser M=! :405# or e.ui8alen

.ata Ac*uisition /ard# ;uanser ;B !uli;-=C !uli;-3# or oneo he %aional nsrumens >-Series car&s# ore.ui8alen

For &eaile& inormaion rear&in he ;uanser M=! ampliier uni please reer o N1O an&or inormaion on he ;uanser ;B @; please reer o N:O

he A plant is to $e used -ith uanser provided a%plifier units onl( secaution if (ou are usin" a different a%plifier unit than the one provided $( uanser

f the e*uip%ent is used in a %anner not specified $( the %anufacturer, the protection

provided $( the e*uip%ent %a( $e i%paired

.o not position the e*uip%ent so that it is difficult to operate the onoff s-itch on the

po-er a%plifier

he coil can "et hot after use

a"netic field present around the experi%ental hard-are -hen in use

erfor% all the -irin" steps -ith the and (our / $oth turned off

/.1. Cable 'o!enclature

Tale 4# elo,# pro8i&es a &escripion o he san&ar& cales use& in he ,irin o he!'>?

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MAGLEV User Manual

Cable Designation Description

Fiure 5 DFrom @iial-To-naloD Cale

5-pin-@%o

C

This cale connecs an analooupu o he &aa ac.uisiionerminal oar& o he po,ermo&ule or proper po,erampliicaion

Fiure 6 DTo 'oa&D Cale $ ain 5

4-pin-@%o

6-pin-@%

This cale connecs he oupu ohe po,er mo&ule# aerampliicaion# o he &esire&acuaor (e elecromane)$ne en& o his cale conains aresisor ha ses heampliicaion ain /hencarryin a lael sho,in D5D# aoh en&s# he cale has haparicular ampliicaion ain

Fiure 7 DFrom nalo SensorsD Cale

6-pin-mini-

@%o

6-pin-mini-@%

This cale carries analo sinals

rom one or ,o plan sensors ohe M=!# ,here he sinals cane eiher moniore& an&or use&y an analo conroller Thecale also carries a (1:?@C linerom he M=! in or&er o po,era sensor an&or sinalcon&iionin circuiry

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MAGLEV User Manual

Cable Designation Description

Fiure B DTo nalo-To-@iialD Cale

5-pin-@%o

4


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MAGLEV User Manual

/.$. Harware 2e3uire!ents

Fiures 9# 10# an& 11# elo,# sho,# respeci8ely# he !uli;-=C Terminal oar he!'>? plan ac"# an& he Mni8ersal =o,er !o&ule (M=!-:405)# all connece& ,ihhe necessary calin o inerace o an& use he !'>? plan

Fiure 9 !uli;-=C Terminal oar& Connecions

Fiure 10 ac" !'>? Connecions Fiure 11 Mni8ersal =o,er !o&ule* M=!:405

The ;uanser :2405is capale o pro8i&in he re.uire& po,er o he !'>? coil



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MAGLEV User Manual

o,e8er# i shoul& e use& in conuncion ,ih a "To Load"ca$le of "ain 5(ie 4-pin-@%-o-6-pin-@% cale)# as &escrie& in Tale 4#ao8e

Toeher ,ih he po,er supply or he ampliier# all ;uanser po,er mo&ules are e.uippe&,ih a 1-ampere P1:-8ol reulae& @C po,er supply or sinal con&iionin o e? sysem conains ,o ee&ac" sensors $ne is a small curren sense resisorin series ,ih he coil The oher is a phoo&arlinon eme&&e& in he chamer pe&esalan& pro8i&in he all posiion sinal oh curren sensor an& phoo&arlinon are ,ire& oone 6-pin-mini-@% soc"e each# as seen in he ,irin schemaic in Fiure 4=icures o hesame 6-pin-mini-@% soc"e are a8ailale in Fiure 3# ,here hey are represene& as com-ponens A11 an& A10# respeci8ely

To connec hese ,o analo sensors# ollo, he seps &escrie& elo,*



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MAGLEV User Manual

1 /onnect the ;Fro% Analo" >ensors; /a$le < /a$le '4#The DFrom nalo SensorsD cale is he 6-pin-mini-@%-o-6-pin-mini-@% cale&escrie& in Tale 4 an& sho,n in Fiure 7 Firs connec one en& o he cale o he

>ensor /onnector# locae& a he ac" o he !'>? an& ,hich is sho,n ascomponen A10 in Fiure 3 Then connec he caleEs oher en& o he M=! soc"elaelle& ;>1 ? >2;# ,hich is conaine& insi&e he M=! DFrom nalo SensorsD ronpanel These connecions are illusrae& y cale A4 in Fiures 10#an&11#ao8e

: /onnect the ;Fro% Analo" >ensors; /a$le < /a$le '5#The DFrom nalo SensorsD cale is he 6:pin-mini-@%-o-6-pin-mini-@% cale&escrie& in Tale 4 an& sho,n in Fiure 7 Firs connec one en& o he cale o he/urrent >ense /onnector# locae& a he ac" o he !'>? an& ,hich is sho,n ascomponen A11 in Fiure 3 Then connec he caleEs oher en& o he M=! soc"elaelle& ;>3;# ,hich is conaine& insi&e he M=! DFrom nalo SensorsD ron panelThese connecions are illusrae& y cale A5 in Fiures 10#an&11#ao8e

3 /onnect the ;o Analo":o:.i"ital; /a$le < /a$le '3#TheDTo nalo-To-@iialD cale is he 5-pin-@%-o-43 to Analo" nput

2# an& S4 o nalo npu 3# as illusrae& y cale A3 inFiure 9# ao8e

n oher ,or&s# he all posiion is sense& usin @ A0 hrouh he M=! analo channelS1# an& he coil curren is sense& usin @ A: hrouh he M=! analo channel S3

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MAGLEV User Manual

/.-.-. MAGLEV 0irin& Su!!ar

Tale 5#elo,# sums up he connecions &eaile& in he ,o pre8ious susecions

Cable # From To Signal

1 @C A0 M=! DFrom @D Conrol sinal o he M=!

: M=! DTo 'oa&D !'>? DCoilD =o,er lea&s o he coil

3 M=! DTo @D Terminal oar&*S1 o @C A0S3 o @C A:

=osiion an& curren ee&ac"sinals o he &aa ac.uisiionerminal oar hrouh he M=!

4!'>? DSensorD M=! DS1 Q S:D =osiion ee&ac" sinal o he

M=!

5!'>? DCurrenD M=! DS3D Curren ee&ac" sinal o he

M=!Tale 5 !'>? /irin Summary

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MAGLEV User Manual

5. 6all Position Sensor Calibration

The phoosensii8e all posiion sensor is calirae& a he acory u may nee&re-a&usmen ,hen you recei8e i# or un&er chanin e


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MAGLEV User Manual

Such a conroller &iaram is use& o enerae he caliraion real-ime co&e as &escrie& inhe ollo,in secions The acual Simulin" conroller &iaram iles are a8ailale in he"Calibration"&irecory un&er he name ype q_cal_maglev.mdl.

5.$. Calibration Proceure

The caliraion proce&ure &eaile& in he ollo,in susecions is o calirae he ,opoeniomeers# namely D$seD an& DainD# sho,n in Fiure :# ao8e# as componens A7an& AB# respeci8ely The $se an& ain poeniomeers are par o he sinal con&iionincircuiry o he phoo&arlinon use& as a posiion sensor or he seel all

n or&er o run he caliraion proce&ure# irs ensure ha he !'>? sysem is ,ire& aspre8iously &escrie& Then po,er up he M=!:405 The ,o lihs insi&e he chamershoul& o on The caliraion shoul& e carrie& ou un&er normal e? chamer: un he !T' so,are3 $pen he Simulin" mo&el name& q_cal_maglev.mdl4 uil& he mo&el y clic"in on he ncremenal uil& uon oun& in he Simulin"

oolar This can e alernai8ely &one y clic"in on ;uaC in he menu ar an&selecin uil&

5 !a"e sure he S,ich Trier loc" in he mo&el is se o a 8alue o 16 $nce he mo&el is successully uil# clic" on he Connec o are uon an&

hen on he Sar real-ime co&e uon oh oun& in he Simulin" oolar7 This ses he elecromane curren o Gero This curren can e moniore& in he c

() &isplay loc" oun& in he mo&elB Msin a poeniomeer a&usmen ool (ie a small la-en& scre,&ri8er)# manually

a&us he ose poeniomeer scre, on he !'>? enclosure o oain @eroolts on he ? (?) &isplay loc" Turnin he ose poeniomeer scre,

cloc",ise increases he 8olae ?# an& 8ice-8ersa9 $nce a 8alue o Gero is oaine& or ?# sop he mo&el y clic"in on he Sop

real-ime co&e uon oun& in he Simulin" oolar



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MAGLEV User Manual

5.$.$. 8Gain8 Potentio!eter Calibration: At T%e Ma9i!u! Volta&e

Follo, he seps elo, o calirae he ain =oeniomeer*

1 i is no ye presen# place he seel all on he pos insi&e he !'>? chamer: !a"e sure he S,ich Trier loc" in he Simulin" mo&el q_cal_maglev.mdl is se

o a 8alue o :3 un he Simulin" mo&ely clic"in on he Connec o are uon an& hen on

he Sar real-ime co&e uon oh oun& in he Simulin" oolar4 This ses he elecromane curren o :0 This shoul& cause he seel all o ump

up o he elecromane core ace an& say here# aainin he oher limi o is&isplacemen rane he all &oes no ump up# you can i8e i a small li Roucan no, calirae he ain poeniomeer i necessary

5 Msin a poeniomeer a&usmen ool (ie a small la-en& scre,&ri8er)# manuallya&us he ain poeniomeer scre, on he !'>? enclosure o oain any,here

$et-een 475 and 495 olts on he ? &isplay loc" in he Simulin" mo&elTurnin he poeniomeer scre, couner-cloc",ise increases he 8olae ?# an&8ice-8ersa

6 $nce you are &one ,ih he caliraion process# sop he mo&el y clic"in on heSop real-ime co&e uon oun& in he Simulin" oolar

. (btainin& Su##ort

ote that a support contract %a( $e re*uired to o$tain technical support To oainsuppor rom ;uanser# o o hp*,,,.uansercoman& clic" on he Tech Support lin"Fill in he orm ,ih all re.uese& so,are 8ersion an& har&,are inormaion an& a &escrip-

ion o he prolem encounere& Sumi he orm e sure o inclu&e your email a&&ressan& a elephone numer ,here you can e reache& .ualiie& echnical suppor person,ill conac you

;. 2eferences

N1O ;uanser M=! Mser !anual

N:O ;uanser ;4;B @aa c.uisiion oar& Mser !anual

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