magnochem type series booklet - saga - armatura ... · coating and preservation to ksb standard...

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Standardised Chemical Pump Magnochem Type Series Booklet

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Page 1: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Standardised Chemical Pump

Magnochem

Type Series Booklet

Page 2: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Legal information/Copyright

Type Series Booklet Magnochem

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edi-ted or processed for any other purpose, nor otherwise transmitted, published or made available to athird party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 23.05.2013

Page 3: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Contents

Seal-less Pumps ..................................................................................................................................................4

Mag-drive Pumps ............................................................................................................................................................ 4

Magnochem ............................................................................................................................................................... 4

Main applications ................................................................................................................................................ 4

Fluids handled ...................................................................................................................................................... 4

Operating data ....................................................................................................................................................4

Designation .......................................................................................................................................................... 4

Design details ....................................................................................................................................................... 4

Automation .......................................................................................................................................................... 5

Materials ..............................................................................................................................................................6

Coating and preservation ...................................................................................................................................6

Product benefits .................................................................................................................................................. 6

Acceptance tests / warranties .............................................................................................................................6

Pressure and temperature limits ......................................................................................................................... 7

Technical data ...................................................................................................................................................... 8

Selection charts ................................................................................................................................................. 10

Magnochem; n = 1450/ 1750 rpm ............................................................................................................... 10

Magnochem; n = 2900/ 3500 rpm ............................................................................................................... 11

Dimensions and connections ............................................................................................................................12

Scope of supply .................................................................................................................................................. 15

Accessories ......................................................................................................................................................... 15

General assembly drawing ................................................................................................................................ 16

Contents

3

Page 4: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Seal-less Pumps

Mag-drive Pumps

Magnochem

Main applications

▪ Chemical industry

▪ District heating

▪ Industrial recirculation systems

▪ Air-conditioning systems

▪ Condensate transport

▪ Cooling circuits

▪ Petrochemical industry

▪ Pipelines and tank farms

▪ Refineries

▪ Process engineering

▪ Hot-water heating systems

▪ Sugar industry

Fluids handled

▪ Aggressive fluids

▪ Explosive fluids

▪ Flammable fluids

▪ Toxic fluids

▪ Valuable fluids

▪ Fluids which are injurious to health

Operating data

Operating properties

Characteristic ValueFlow rate Q Up to 1400 m3/h (388 l/s)Head H Up to 225 mOperating temperature t1 -40 °C min.1)

+280 °C2) max.Ambient temperature t2 -20 °C3) min.

+40 °C max.3)

Operating pressure p 40 bar max.

Designation

Example: Magnochem-C H 40-200/110-40

Key to the designation

Code DescriptionMagnochem(short: MAC)

Type series

C Casing materialC1/C1.V

Stainless steel

C3.1/C3.2

Duplex stainless steel

E/E4 Unalloyed steelS2/S4 Nodular cast iron

H Additional codeH Heatable

40 Nominal discharge nozzle diameter [mm]200 Nominal impeller diameter [mm]110 Nominal diameter of magnetic coupling

[mm]40 Effective length of magnetic coupling

[mm]

Design details

Design

▪ Volute casing pump

▪ Horizontal installation

▪ Back pull-out design

▪ Single-stage

▪ Meets the technical requirements to ISO 5199

▪ Dimensions and ratings to EN 22858 / ISO 2858complemented by pumps of nominal diameters DN 25,DN 200 and above

▪ Hydraulic system components identical with those ofstandardised chemical pump

Pump casing

▪ Single or double volute, depending on the pump size

▪ Radially split volute casing

▪ Volute casing with integrally cast pump feet

▪ Replaceable casing wear rings

1) For temperatures < -40 °C contact KSB.2) Applies to magnetic coupling 110/165 only; max. 200 °C for magnet coupling 2203) For other ambient temperatures contact KSB.

Seal-less PumpsMag-drive Pumps

4 Magnochem

Page 5: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Impeller type

▪ Closed radial impeller with multiply curved vanes

▪ Back vanes or discharge-side sealing gap reduce axialthrust

Shaft seal

▪ Seal-less, with magnetic coupling

▪ Containment shroud as sealing element

▪ Optional: with leakage barrier

Casing cover variants

▪ Internal circulation (flushing connection possible)

▪ External liquid feed (barrier fluid)

▪ Version with filter (flushing connection possible)

▪ Heatable

Bearings

▪ Grease-packed for lifeA theoretical bearing life Lh10 of 25,000 h can be achievedat an operating temperature of 90 °C. At temperatures be-low 80 °C, Lh10 values of 30,000 h are possible. However,bearing life may be reduced by vibrations, aggressivegases, moisture, etc.

- Drive-end bearings:

▪ Radial ball bearings with internal clearance C3

▪ Grease-packed for life (high melting point grease)

▪ Optional: oil lubrication

- Pump-end bearing:

▪ Hydrodynamic plain bearings

▪ Product-lubricated

Bearings used

Type of lubrication Variant Magnetic coupling size Rolling element bearings

Pump end Drive endGrease lubrication Standard 110 / 165 6209-2RS C3 6209-2RS C3

220 6016-2Z C3 6016-2Z C3Grease lubrication Leakage barrier 110 / 165 6209-2Z C3 6209-2Z C3

220 6016-2Z C3 6016-2Z C3Oil lubrication Standard 110 / 165 6209 C3 6209 C3Oil lubrication Leakage barrier 110 / 165 6209-Z C3 6209-Z C3

Automation

Automation options:

▪ Hyamaster

▪ hyatronic

▪ PumpDrive

Seal-less PumpsMag-drive Pumps

Magnochem 5

Page 6: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Materials

Overview of available materials

Part No. Description S2/S4 E E4 C1/C1V 4) C3.1/C3.2

102 Volute casing JS10255) GP240GH+N 1.7706 1.4408 Noridur 1.4593161 Casing cover P250GH6) P250GH6) P250GH6) 1.4571/1.4408 1.4462183 Support foot S235JRG2 S235JRG2 S235JRG2 S235JRG2 S235JRG2210.01 Shaft (rolling element

bearings)C45+N C45+N C45+N C45+N C45+N

210.03 Shaft (plain bearings) 1.4462 1.4462 1.4462 1.4462 1.4462230 Impeller JL1040 7) JL10407) JL10407) 1.4408 Noridur 1.4593310 Plain bearings with

springSicadur8)

1.4571Sicadur8)

1.4571Sicadur8)

1.4571Sicadur8)

1.4571Sicadur8)

1.4462330 Bearing bracket JL10409) JL10409) JL10409) JL10409) JL10409)

344 Bearing bracket lantern JL104010)9) JL104010)9) JL104010)9) JL104010)9) JL104010)9)

817 Flange 1.4571 1.4571 1.4571 1.4571 1.4462Containment shroud 2.4610 2.4610 2.4610 2.4610 2.4610Containment shroud bot-tom

1.4462 1.4462 1.4462 1.4462 1.4462

818.01 Inner rotor 1.4571/1.4539 1.4571/1.4539 1.4571/1.4539 1.4571/1.4539 1.4462/1.4539818.02 Outer rotor St St St St St920.95 Impeller nut A4 A4 A4 A4 1.4462

Overview of available flange designs

Material Standard design Optional design

Standard Pressure class Standard Pressure classC1 EN 1092-1 PN 16 Drilled to ASME B16.5 Class 150C1.V EN 1092-1 PN 16 Drilled to ASME B16.5 Class 150CHHeatable casing EN 1092-1 PN 16 Drilled to ASME B16.5 Class 150S2 EN 1092-2 PN 25 Drilled to ASME B16.5 Class 150S4 EN 1092-2 PN 40 - -E EN 1092-1 PN 25 Drilled to ASME B16.5 Class 150E4 EN 1092-1 PN 40 - -C3.1 EN 1092-1 PN 16 - -C3.2 EN 1092-1 PN 25 - -

Coating and preservation

▪ Coating and preservation to KSB standard

Product benefits

▪ High operating reliability:

– No more than 2 static seals are required.

– Containment shroud protected by anti-rub featureand (dis-)assembly aid

– Self-draining facility of containment shroud

– Pump does not need to be drained before drive unitis fitted/removed for servicing

▪ Broad application range ensured by:

– Product-lubricated plain bearings made of silicon car-bide

– Temperature-independent mounting of plain bear-ings

– Temperature maintenance and heating facility forcasing, rotor space and bearing bracket lantern

▪ Low-maintenance design:

– Grease-packed rolling element bearings sealed for life (Lh = 25,000 h)

Acceptance tests / warranties

▪ Material analysis

– Test report 2.2 on request

▪ Final inspection

– Inspection certificate 3.1 to EN 10204 on request

▪ Hydraulic test

4) C1V = 1.4408 to VDMA 242765) To EN 1563 = GJS-400-18-LT6) For t < -10 °C: 1.4571/1.44087) Circumferential speed u> 48 m/s and/or t < -30 °C: 1.4408; bearing bracket P 04/05: impellers always in JS10258) Sicadur = SIC (Sicodur Supra impregnation (diamond impregnation of SSiC) optional) / 1.44629) With optional leakage barrier: GP240GH / P250GH10) Steel variant available

Seal-less PumpsMag-drive Pumps

6 Magnochem

Page 7: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

The duty point of each pump is guaranteed according toISO 9906/2A.

The following acceptance tests may be performed and cer-tified at extra charge:

– Performance test to ISO 9906

– Performance test to API (API 610)

– NPSH test

▪ Other tests (e.g. vibrations, strength) on request.

▪ Warranties

Warranties are given within the scope of the valid deliveryconditions.

Pressure and temperature limits

Pressure/temperature ratings of material variants

S2 C1, C1V, C3.1-C3.2 and E

S 2 32-125 to 125-400

S 2 ab 150-250

Fluid temperature [°C]

-40 0 50 100 150 200 250 280

5

0

10

15

1820

25

Max

. pu

mp

dis

char

ge

pre

ssu

re [

bar

]

Fluid temperature [°C]

- 40 0 50 80 120 150 200 250 2800

5

10

16

20

25

C1 + C1V

C3.2 + E

C3.1

Max

. pu

mp

dis

char

ge

pre

ssu

re [

bar

]

Pressure and temperature limits of material variants

Size Bearingbracket

Material variant: S4 Pump casing in JS1025ơ0.2 values to EN 1563

Material variant: E4 Pump casing in 1.7706

ơ0.2 values to EN 10213-2

pmax [bar] at pmax [bar] at

50 °C 120 °C 150 °C 200 °C 250 °C 20 °C 150 °C 200 °C 250 °C32-160 P 02 - - - - - 40 40 40 4032-200 P 02 - - - - - 40 38,5 37,4 36,532-250 P 03 - - - - - 40 40 40 4040-160 P 02 40 40 40 36,6 34,9 40 40 40 4040-200 P 02 40 39,1 38,5 37,2 35,4 40 38,5 37,4 36,540-250 P 03 40 40 40 37,6 35,8 40 40 40 4040-315 P 03 - - - - - 40 40 40 4050-160 P 02 40 40 40 38,6 36,8 40 40 40 4050-200 P 02 40 39,1 38,5 37,2 35,4 40 38,5 37,4 36,550-250 P 03 40 40 40 36,8 35 40 40 40 4050-315 P 03 - - - - - 40 40 40 4065-160 P 03 40 40 40 36,5 34,8 40 40 40 4065-200 P 03 38,2 36 35,5 34,5 33,5 39 35,4 34,4 33,665-250 P 03 40 40 40 36,7 34,9 40 40 40 4065-315 P 04 - - - - - 40 40 40 4080-160 P 03 40 40 40 37 35,2 40 40 40 4080-200 P 03 38,2 36 35,5 34,5 33,5 40 40 40 4080-250 P 03 40 40 40 37,3 35,5 40 40 40 4080-315 P 04 - - - - - 40 40 40 40100-200 P 03 38,2 36 35,5 34,5 33,5 39 35,4 34,4 33,6100-250 P 04 40 40 40 37,7 35,9 40 40 40 40100-315 P 04 - - - - - 40 40 40 40125-250 P 04 40 40 40 37,5 35,7 40 40 40 40125-315 P 04 - - - - - 40 40 40 40150-250 P 04 40 40 40 37,6 35,8 40 40 40 40

Seal-less PumpsMag-drive Pumps

Magnochem 7

Page 8: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Pressure and temperature limits for heating/rotor space heating

Characteristic Rotor space LanternDesign Welded WeldedHeating medium Hot water / satu-

rated steamThermal oil Hot water / satu-

rated steamThermal oil

Maximum permissible temperature ofheating medium

tmax[°C] 250 300 120 120

Maximum permissible pressure ofheating medium

pmax[bar] 20 6 10 10

Pressure and temperature limits of leakage barrier

Characteristic ValueMaximum permissible operating temperature tmax[°C] 10011)

Maximum permissible operating pressure pmax[bar] 20

Technical data

Corrosion allowance for all sizes: 3 mm

Size

Bea

rin

g b

rack

et Impeller Shaft di-ameterat cou-pling[mm]

Casing Magnetic couplingsize

Ou

tlet

wid

th[m

m]

Inle

t w

idth

[mm

]

Diameter[mm]

Volute type

Hea

tedMax. Min. E D 110 165 220

25-160 P02 6 45 169 130 24 ✘ - ✘ ✘ - -25-200 P02 6 45 209 160 24 ✘ - - ✘ - -32-160 P02 7 52 169 130 24 ✘ - ✘ ✘ - -32-200 P02 7 52 209 160 24 ✘ - ✘ ✘ - -32-250 P03 6 52 260 200 32 ✘ - ✘ ✘ ✘ -40-160 P02 9 65 169 130 24 ✘ - ✘ ✘ - -40-200 P02 7 65 209 160 24 ✘ - ✘ ✘ - -40-250 P03 7 65 260 200 32 ✘ - ✘ ✘ ✘ -40-315 P03 8 65 320 260 32 ✘ - ✘ ✘ ✘ -50-160 P02 15 82 169 130 24 ✘ - ✘ ✘ - -50-200 P02 12 82 209 160 24 ✘ - ✘ ✘ - -50-250 P03 10 84 260 200 32 ✘ - ✘ ✘ ✘ -50-315 P03 8 84 320 260 32 ✘ - ✘ ✘ ✘ -65-160 P03 20 89 169 130 32 ✘ - - ✘ ✘ -65-200 P03 16 96 209 160 32 ✘ - ✘ ✘ ✘ -65-250 P03 13 96 260 200 32 ✘ - ✘ ✘ ✘ -65-315 P04 10 96 320 260 42 ✘ - ✘ ✘ ✘ ✘80-160 P03 27 100 169 130 32 ✘ - - ✘ ✘ -80-200 P03 22 114 209 140 32 - ✘ - ✘ ✘ -80-250 P03 17 114 260 200 32 - ✘ ✘ ✘ ✘ -80-315 P04 14 129 320 260 42 - ✘ ✘ ✘ ✘ ✘80-400 P04 11 118 404 320 42 - ✘ - - - ✘100-200 P03 29 122 209 160 32 - ✘ ✘ ✘ ✘ -100-250 P04 23 129 260 200 42 - ✘ ✘ ✘ ✘ ✘100-315 P04 19,5 135 324 260 42 - ✘ ✘ ✘ ✘ ✘100-400 P04 15 129 404 320 42 - ✘ - - - ✘125-250 P04 32 154 260 200 42 ✘ - - ✘ ✘ ✘125-315 P04 26 154 320 260 42 ✘ - ✘ ✘ ✘ ✘125-400 P04 20 154 404 320 42 - ✘ - - - ✘150-250 P04 46 180 260 200 42 ✘ - ✘ ✘ ✘ ✘150-315 P05 38 190 320 260 48 - ✘ - - - ✘150-400 P05 29 190 404 320 48 - ✘ - - - ✘150-500 P05 23 190 504 400 48 - ✘ ✘ - - ✘200-250 P05 62 190 260 200 48 ✘ - - - - ✘200-315 P05 50 222 320 260 48 - ✘ ✘ - - ✘200-400 P05 40 222 404 320 48 - ✘ - - - ✘

11) For higher temperatures please contact KSB.

Seal-less PumpsMag-drive Pumps

8 Magnochem

Page 9: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Size

Bea

rin

g b

rack

et Impeller Shaft di-ameterat cou-pling[mm]

Casing Magnetic couplingsize

Ou

tlet

wid

th[m

m]

Inle

t w

idth

[mm

]

Diameter[mm]

Volute type

Hea

tedMax. Min. E D 110 165 220

200-500 P05 23 222 504 400 48 - ✘ - - - ✘250-315 P05 73 270 324 260 48 - ✘ ✘ - - ✘

Seal-less PumpsMag-drive Pumps

Magnochem 9

Page 10: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Selection charts

Magnochem; n = 1450/ 1750 rpm

Seal-less PumpsMag-drive Pumps

10 Magnochem

Page 11: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Magnochem; n = 2900/ 3500 rpm

Seal-less PumpsMag-drive Pumps

Magnochem 11

Page 12: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Dimensions and connections

Dimensions

c

f ya

l

DN1

DN2

i1

g2

vw

i2

n1 n2 n3

m2

m1 s 1

s 2

m3

n4 n5

b

g1

h2

h1

d1

u

t

Dimensions

Pump dimensions [mm]

Size Bearingbracket

Pump

DN1 DN2 a b c f g1 g2 h1 h2 m1 m3 n1 n3 n5

25-160 P 02 40 25 80 50 465 385 14 4 132 160 100 48 240 140 16025-200 P 02 40 25 80 50 465 385 14 4 160 180 100 48 240 140 16032-160 P 02 50 32 80 50 465 385 14 4 132 160 100 48 240 140 16032-200 P 02 50 32 80 50 465 385 14 4 160 180 100 48 240 140 16032-250 P 03 52 32 100 65 600 500 16 4 180 225 125 48 320 190 16040-160 P 02 65 40 80 50 465 385 14 4 132 160 100 48 240 140 16040-200 P 02 65 40 100 50 485 385 14 4 160 180 100 48 265 165 16040-250 P 03 65 40 100 65 600 500 16 4 180 225 125 48 320 190 16040-315 P 03 65 40 125 65 625 500 18 6 200 250 125 48 345 215 16050-160 P 02 80 50 100 50 485 385 14 4 160 180 100 48 265 165 16050-200 P 02 80 50 100 50 485 385 14 4 160 200 100 48 265 165 16050-250 P 03 80 50 125 65 625 500 16 4 180 225 125 48 320 190 16050-315 P 03 80 50 125 65 625 500 18 6 225 280 125 48 345 215 16065-160 P 03 100 65 100 65 600 500 15 4 160 200 125 48 280 150 16065-200 P 03 100 65 100 65 600 500 16 4 180 225 125 48 320 190 16065-250 P 03 100 65 125 80 625 500 18 6 200 250 160 48 360 200 16065-315 P 04 100 65 125 80 655 530 18 6 225 280 160 48 400 240 16080-160 P 03 125 80 125 65 625 500 15 4 180 225 125 48 320 190 16080-200 P 03 125 80 125 65 625 500 16 4 180 250 125 48 345 215 16080-250 P 03 125 80 125 80 625 500 18 6 225 280 160 48 400 240 16080-315 P 04 125 80 125 80 655 530 18 6 250 315 160 48 400 240 16080-400 P 04 125 80 125 80 655 530 20 6 282 355 160 48 435 275 160100-200 P 03 125 100 125 80 625 500 16 6 200 280 160 48 360 200 160100-250 P 04 125 100 140 80 670 530 18 6 225 280 160 48 400 240 160100-315 P 04 125 100 140 80 670 530 18 6 250 315 160 48 400 240 160100-400 P 04 125 100 140 100 670 530 20 6 280 355 200 48 500 300 160125-250 P 04 150 125 140 80 670 530 18 6 250 355 160 48 400 240 160125-315 P 04 150 125 140 100 670 530 20 6 280 355 200 48 500 300 160

Seal-less PumpsMag-drive Pumps

12 Magnochem

Page 13: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Size Bearingbracket

Pump

DN1 DN2 a b c f g1 g2 h1 h2 m1 m3 n1 n3 n5

125-400 P 04 150 125 140 100 670 530 20 6 315 400 200 48 500 300 160150-250 P 04 200 150 160 100 690 530 20 6 280 375 200 48 500 300 160150-315 P 05 200 150 160 100 830 670 22 12 315 400 200 60 550 200 200

Shaft end and foot bolt dimensions [mm]

Size Bearingbracket

Shaft end12) Foot bolts

d1 øk6

l t u y13) i1 i2 m2 n2 n4 s1 s2 v w

25–160 P 02 24 50 27 8 100 35 20 70 190 110 14 14 100 28525–200 P 02 24 50 27 8 100 35 20 70 190 110 14 14 100 28532–160 P 02 24 50 27 8 100 35 20 70 190 110 14 14 100 28532–200 P 02 24 50 27 8 100 35 20 70 190 110 14 14 100 28532–250 P 03 32 80 35 10 100 47,5 20 95 250 110 14 14 130 37040–160 P 02 24 50 27 8 100 35 20 70 190 110 14 14 100 28540–200 P 02 24 50 27 8 100 35 20 70 212 110 14 14 100 28540–250 P 03 32 80 35 10 100 47,5 20 95 250 110 14 14 130 37040–315 P 03 32 80 35 10 100 47,5 20 95 280 110 14 14 130 37050–160 P 02 24 50 27 8 100 35 20 70 212 110 14 14 100 28550–200 P 02 24 50 27 8 100 35 20 70 212 110 14 14 100 28550–250 P 03 32 80 35 10 100 47,5 20 95 250 110 14 14 130 37050–315 P 03 32 80 37 10 100 47,5 20 95 280 110 14 14 130 37065–160 P 03 32 80 35 10 100 47,5 20 95 212 110 14 14 130 37065–200 P 03 32 80 35 10 140 47,5 20 95 250 110 14 14 130 37065–250 P 03 32 80 35 10 140 60 20 120 280 110 18 14 130 37065–315 P 04 42 110 45 12 140 60 20 120 315 110 18 14 160 37080–160 P 03 32 80 35 10 140 47,5 20 95 250 110 14 14 130 37080–200 P 03 32 80 35 10 140 47,5 20 95 280 110 14 14 130 37080–250 P 03 32 80 35 10 140 60 20 120 315 110 18 14 130 37080–315 P 04 42 110 45 12 140 60 20 120 315 110 18 14 160 37080–400 P 04 42 110 45 12 140 60 20 120 355 110 18 14 160 370100–200 P 03 32 80 35 10 140 60 20 120 280 110 18 14 160 370100–250 P 04 42 110 45 12 140 60 20 120 315 110 18 14 160 370100–315 P 04 42 110 45 12 140 60 20 120 315 110 18 14 160 370100–400 P 04 42 110 45 12 140 75 20 150 400 110 23 14 160 370125–250 P 04 42 110 45 12 140 60 20 120 315 110 18 14 160 370125–315 P 04 42 110 45 12 140 75 20 150 400 110 23 14 160 370125–400 P 04 42 110 45 12 140 75 20 150 400 110 23 14 160 370150–250 P 04 42 110 45 12 180 75 20 150 400 110 23 14 160 370150–315 P 05 48 110 51 14 180 75 39 150 450 140 23 18 170 500

12) Key to DIN 6885/Sheet 113) y = clearance (for dismantling without unbolting the motor)

Seal-less PumpsMag-drive Pumps

Magnochem 13

Page 14: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Connections

DN212A

4M.312E

4M.1

8M.14M.2

19A.3

DN1

1M.2

1M.1

6B

19E.3

16B.3

6B.18B

8M.2

19E.119A.1

16B.1

a) b)

19E.3/A.3

19E.2

19A.2

12E

6B.1

Connections a) Design without heating jacket, b) Design with heating jacket

Overview of threaded connections

Connections Description Size

P02 P03 P04 P05

G = parallel threads to ISO 228/1

1 M.114) Pressure gauge G1/4 G1/4 G1/2 G1/21 M.214) Pressure gauge G1/4 G1/4 G1/2 G1/24 M.1 Temperature monitoring of rolling element bearings G1/44 M.2 Temperature monitoring of rolling element bearings G1/44 M.3 Temperature monitoring of containment shroud G1/46 B Casing drain G1/4 G3/8 G1/2 G1/26 B.1 Draining of containment shroud / barrier fluid IN G1/48 B Draining of bearing bracket lantern G1/48 M.1 Leakage monitoring (gas, vapour) G1/48 M.2 Leakage monitoring (liquid) G3/412 E Circulation liquid IN / Venting for external fluid supply G1/412 A Circulation liquid OUT G1/416 B.1 Condensate drain (heated casing) G1/416 B.3 Condensate drain (heated lantern) G1/4 -19 E.1 Heating medium IN (casing) G3/819 A.1 Heating medium OUT (casing) G3/819 E.2 Heating medium IN (casing cover) G3/819 A.2 Heating medium OUT (casing cover) G3/819 E.3 Heating medium IN (lantern) G3/8 -19 A.3 Heating medium OUT (lantern) G3/8 -

14) Not provided on models with heatable casing

Seal-less PumpsMag-drive Pumps

14 Magnochem

Page 15: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Scope of supply

Depending on the model, the following items are included inthe scope of supply:

▪ Pump

▪ KSB surface-cooled IEC frame three-phase current squirrel-cage motor

▪ Flexible coupling with or without spacer

▪ Coupling guard

▪ Baseplate (to ISO 3661), cast or welded, for pump and mo-tor, in torsion-resistant design

Accessories

▪ Temperature monitoring of containment shroud

– PT100

– Mineral-insulated thermocouple

▪ Fill level monitoring to protect against dry running

– Liquiphant level transmitter

▪ Monitoring for containment shroud leakage

– Liquiphant level transmitter

– Contact pressure gauge

– Pressure switch

– Pressure transducer

▪ Monitoring of pump power to detect dry running and/orasynchronous operation of the magnetic coupling and toprotect against overload operation

– Motor load monitor

▪ Other accessories on request

– Temperature monitoring of rolling element bearingsby means of PT100 sensor

Electronic analysis equipment as well as additional componentsfor operation in potentially explosive atmospheres can also beordered from KSB.

Seal-less PumpsMag-drive Pumps

Magnochem 15

Page 16: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

General assembly drawing

411.10 161901.74

902.15920.15

900.26 903.94411.94

940.32901.33

321.01330 932.02 914.02

932.80

903.03411.03

102

411.08

550.87

940.01

920.95

210.03

502.01561.01

950.23

391.01 914.07

903.01411.01

230344

314.01314.02529.21

509.21 82-15 529.22914.03

902.01920.01

940.31818.01

818.02903.87411.87 900.08 903.22

411.22902.04920.04

932.20

411.78

940.02

210.01

360.02

321.02

914.04930.01

183

General assembly drawing of Magnochem

Seal-less PumpsMag-drive Pumps

16 Magnochem

Page 17: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

General assembly drawing of Magnochem with leakage barrier

Variant details

Design Detailed viewHeating (rotor space)

Heating (lantern)

Seal-less PumpsMag-drive Pumps

Magnochem 17

Page 18: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Design Detailed viewFilterMesh width 0.2 × 3 mm

Bearing brackets P03/P04 with mag-netic coupling 110

(314.02) (818.01)

504.02

(210.03)

Bearing bracket P05

540.01

Bearing bracket with oil-lubricatedrolling element bearings 914.01

412.21

903.46411.46

411.77

507.12

400.01

412.36

507.11

672

638

400.02

Discharge-side sealing gap

Seal-less PumpsMag-drive Pumps

18 Magnochem

Page 19: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Design Detailed viewLeakage barrier, magnetic coupling110/165, with grease-lubricated roll-ing element bearings

Leakage barrier, magnetic coupling110/165, with oil-lubricated rollingelement bearings

Leakage barrier, magnetic coupling220, with grease-lubricated rollingelement bearings

List of components

Part No. Comprises: Description102 102 Volute casing

411.01/411.0215)/411.0315)/411.1016)

Joint ring

502.0117) Casing wear ring

561.0117) Grooved pin902.01 Stud903.01/903.0215)/903.0315) Screw plug

15) Not on all versions16) Joint ring 411.10 depending on application temperature. To be ordered separately in spare parts order.17) For Magnochem-S only

Seal-less PumpsMag-drive Pumps

Magnochem 19

Page 20: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

Part No. Comprises: Description920.01 Hexagon nut

161 161 Casing cover901.74 Hexagon head bolt902.1518) Stud

920.1518) Hexagon nut183 183 Support foot

901.04 Hexagon head bolt930.01 Safety device

210.01 210.01 Shaft900.08 Screw932.20/.80 Circlip940.02/.32 Key

210.03 210.03 Shaft504.0219) Spacer ring550.87 Disc920.95 Hexagon nut940.01/.31 Key

230 230 Impeller310 310 Bearing assembly

314.01/.02 Plain thrust bearing391.01 Bearing ring carrier509.21 Intermediate ring529.21/.22 Bearing sleeve540.0120) Bush914.07 Socket head cap screw950.23 Disc spring

321.01/.02 321.01/.02 Deep-groove ball bearing330 330 Bearing bracket

360.02 Bearing cover411.78 Joint ring914.02 Socket head cap screw932.02 Circlip

344 344 Bearing bracket lantern411.22/.87/.94 Joint ring900.26 Eyebolt902.04/.1521) Stud903.22/.87/.94 Screw plug920.04/.1521) Hexagon nut

411.08 411.08 Joint ring82-15 82-15 Containment shroud

914.03 with socket head cap screw818.01 818.01 Inner rotor818.02 818.02 Outer rotorOn pumps with leakage barrier only 50-3.97 Backing ring

360.01 Bearing cover400.97 Gasket412.28/.36/.97/.98 O-ring420.97 Shaft seal ring524.09 Shaft protecting sleeve914.01/.78 Socket head cap screw

18) On pumps with bearing brackets P02 and P04/P05 with magnetic coupling 220 only19) Spacer ring on pumps with bearing brackets P03/P04 with magnetic coupling 110 only20) On pumps with bearing bracket P05 only21) On pumps with bearing brackets P03/P04 with magnetic coupling 110/165 only

Seal-less PumpsMag-drive Pumps

20 Magnochem

Page 21: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required
Page 22: Magnochem Type Series Booklet - Saga - Armatura ... · Coating and preservation to KSB standard Product benefits High operating reliability: – No more than 2 static seals are required

2739

.5/0

7-EN

23.0

5.20

13

KSB AktiengesellschaftP.O. Box 1361 • 91253 Pegnitz • Bahnhofplatz 1, 91257 Pegnitz (Germany)Tel. +49 9241 71-0 • Fax +49 9241 71-1793www.ksb.com