mainline commercial air handler featuring …...form no. hml-535 rev. 1 mainline® commercial air...

32
FORM NO. HML-535 REV. 1 MAINLINE ® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline ® HVACmainline.com RHGL- 090, 120, 180 & 240 Nominal Sizes 7.5, 10, 15 & 20 Tons [26, 35, 53, & 70 kW]

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Page 1: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

FORM NO. HML-535 REV. 1

MAINLINE®

COMMERCIAL AIR HANDLERfeaturing IndustryStandard R-410ARefrigerant

Manufactured for

Mainline®

HVACmainline.com

RHGL- 090, 120, 180 & 240Nominal Sizes 7.5, 10, 15 & 20 Tons[26, 35, 53, & 70 kW]

Page 2: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

2 Mainline®

Table of ContentsRHGL

Table of ContentsUnit Features..................................................................................................3

Model Identification Number ....................................................................................4

Component Location ......................................................................................5

Unit Dimensions ............................................................................................6

Physical Data/Drive Package Data ......................................................................7-8

Airflow Performance Data ......................................................................9-13

Performance Data ..............................................................................14-16

Electric Heater Kits..............................................................................17-18

Accessories ......................................................................................19-25

Piping....................................................................................................26

Guide Specifications ................................................................................27

Limited Warranty ....................................................................................28

Page 3: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Mainline® 3

Unit Features & BenefitsRHGL

CABINET—Unit cabinet should be constructed of galvanized,pre-painted steel.

MOTOR—Inherently protected motors are mounted inside ofinsulated cabinet to reduce motor noise. A choice of motorhorsepowers and drive combinations are available to allow you tomeet specified CFM at various static pressures up to 2" [.498kPa] external static pressure.

LOW PROFILE—Allows for horizontal installation in moststandard drop ceiling applications, and the movement of unitsthrough most standard doorways for addition or replacementwork.

THERMAL EXPANSION VALVES—Standard all models.

FILTERS—One inch [25 mm] throwaway filters are standard, butfilter racks are designed to accept either one inch [25 mm] or twoinch [51 mm] filters.

EVAPORATOR COIL—Two circuit, interlaced row split coils areconstructed with copper tubes and aluminum fins mechanicallybonded to the tubes for maximum heat transfer capabilities. Allcoil assemblies are leak tested up to 450 PSIG [3100 kPa] internalpressure prior to installation into units.

REFRIGERANT CONNECTIONS—Field piping connectionsare made through a fixed post between two side access panelson either side of the unit. Allows flexibility to meet most field con-

ditions as well as full accessibility after the installation is com-plete. Units may be used with two straight cool condens ing unitsor single circuit manifolded in the field using the copper fittingsshipped with each unit. The RHGN Air Handler has not beentested, rated or certified to operate with dual residential remoteheat pumps.

DRAIN PAN—The galvanized steel drain pan is designed to trapcondensate in either vertical or horizontal installations. Conden-sate drain connections are located on both sides of the unitallowing complete flexibility to meet most field conditions.

SERVICE ACCESS—Two removable panels on top and eachside of the unit are easily removed for access to motors, blowers,sheaves, and filters.

HORIZONTAL OR VERTICAL—All models are designed foreither application and can be installed in either position assupplied from the factory.

TESTING—All units are run tested at the factory prior to ship-ment. Units are shipped with a holding charge of nitrogen.

VARIABLE FREQUENCY DRIVE—Provides 2-stage airflow forimproved part load efficiency and dehumidification. Meets Cali-fornia Title 24 requirements.

[ ] Designates Metric Conversions

Page 4: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

4 Mainline®

Model Number IdentificationRHGL

R H G L — 120 Z L Drive Package (see page 7) J = Optional (Field Supplied) *K = Standard L = Optional M= Optional N = Optional (Field Supplied) O= Optional (Field Supplied)

Electrical Designation *H = 115-230-1-60 (090/120 only) Z = 208-230/460-3-60 Y = 575-3-60

Nominal Tons 090 = 7.5 Tons [26 kW] 120 = 10.0 Tons [35 kW] 180 = 15.0 Tons [53 kW] 240 = 20.0 Tons [70 kW]

Design Series L = Refrigerant R-410A

Type

Air Handler

Mainline

*“H” voltage models are availablewith “K” drive package only.

[ ] Designates Metric Conversions

Page 5: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Component LocationRHGL

Mainline® 5

FILTERS

BELT DRIVE SHEAVES

BALL BEARINGS

MOTOR

REFRIGERANT CONNECTIONPOWER ENTRANCE

CONDENSATE DRAIN

TX VALVES

SINGLE CIRCUIT MANIFOLDREFRIGERANT CONNECTION

EITHER SIDE

15 ton [53 kW] & 20 ton [70 kW] unit with side panelremoved for blower and air filter access.

71/2 ton [26 kW] & 10 ton [35 kW] unit with side panel removed for coil connections and air filter access.

15 & 20 TON[53 & 70 kW]

71/2 & 10 TON[26 & 35 kW]

RHGL-71/2-20 TON[26-70 kW]

RHGL-71/2-20 TON[26-70 kW]

[ ] Designates Metric Conversions

Page 6: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Unit DimensionsRHGL

6 Mainline®

71/2 AND 10 NOMINAL TONS[26 AND 35 kW]

15 AND 20 NOMINAL TONS[53 & 70 kW]

MODEL

REFRIGERANT STUB SIZES, IN. [mm]

DUALLIQ.

DUALSUC.

SINGLELIQ.

SINGLESUC.

090 1/2, 1/2 [13, 13] 7/8, 7/8 [22, 22] 1/2 [13] 11/8 [29]120 1/2, 1/2 [13, 13] 7/8, 7/8 [22, 22] 5/8 [16] 13/8 [35]

MODELCORNER WEIGHTS, LBS. [kg] TOTAL

WEIGHTA B C D

090 88 [40] 78 [35] 87 [39] 77 [35] 330 [150]120 93 [42] 82 [37] 92 [42] 80 [36] 347 [157]

MODEL

REFRIGERANT STUB SIZES, IN. [mm]

DUALLIQ.

DUALSUC.

SINGLELIQ.

SINGLESUC.

180 1/2, 1/2 [13, 13] 11/8, 11/8 [29, 29] 5/8 [16] 15/8 [41]240 5/8, 5/8 [16, 16] 13/8, 13/8 [35, 35] 7/8 [22] 15/8 [41]

MODELCORNER WEIGHTS, LBS. [kg] TOTAL

WEIGHTA B C D

180 144 [65] 127 [58] 117 [53] 105 [48] 495 [225]240 159 [72] 142 [64] 129 [59] 115 [52] 545 [247]

*Drain connections are provided on both sides of the drain pan. The drain can beconnected to either side of the drain pan, but not both. The drain must be trapped.

*Drain connections are provided on both sides of the drain pan. The drain can beconnected to either side of the drain pan, but not both. The drain must be trapped.[ ] Designates Metric Conversions

Page 7: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Mainline® 7

Physical Data/Drive PackageRHGL

ITEMMODEL NO. RHGL-

090 120 180

Nominal Size tons [kW] 7.5 [26] 10 [35] 15 [53]

Nominal CFM [L/s] @ Rated E.S.P.,in. [kPa] of water

3000 @ .25[1416 @ .062]

3000 @ .25[1416 @ .062]4000 @ .30

[1888 @ .075]

6000 @ .35[2832 @ .087]

MOTORStandard—3450 RPM [W] 1 Ø

1725 RPM [W] 3 Ø1 HP [766]1 HP [766]

2 HP [1491]11/2 HP [1119]

—2 HP [1491]

Optional— 1725 RPM [W] 3 Ø 11/2 HP[1119]

2 HP, 3 HP[1491, 2237]

3 HP, 5 HP[2237, 3729]

Blower Size—diameter & width, in. [mm] 12 x 12[305 x 305]

12 x 12[305 x 305]

18 x 15[457 x 381]

Blower Shaft Size (diameter) in. [mm] 3/4 [19] 3/4 [19] 1 [25]Motor Sheave Size 3450 RPM 1 ØAdjustment (std.) in. [mm] 1725 RPM 3

1.9-2.9 [48-74]3.4-4.4 [86-112]

2.4-3.2 [61-81]4.0-5.0 [102-127]

—3.1-4.1 [79-104]

Coil Face Area, sq. feet [m2] 10.2 [.95] 10.2 [.95] 16.5 [1.53]Coil Tube Diameter in. [mm] 3/8 [10] 3/8 [10] 3/8 [10]Coil, Rows Deep—Fins Per Inch [mm] 3/15 [.51] 4/15 [.59] 3/15 [.51]Refrigerant Control—ThermalExpansion Valves (Quantity) BBIZE-3-GA (2) CBBIZE-5-GA (2) BBIZE-6-GA (2)

Filter Size, in. [mm](Number Required) Disposable*

16 x 25 x 1 (4)[406 x 635 x 25]

16 x 25 x 1 (4)[406 x 635 x 25]

20 x 25 x 1 (6)[508 x 635 x 25]

CABINET:Finish Powder Paint Powder Paint Powder PaintSheet Metal Galvanized Galvanized GalvanizedGauge (nominal)Top 18 18 18Sides 16 16 16Bottom 18 18 16Doors and Covers 20 min. 20 min. 20 min.

UNIT WEIGHTS:Operating (lbs.) [kg] 330 [150] 347 [157] 495 [225]Shipping (lbs.) [kg] 350 [159] 367 [166] 530 [240]

PACKAGED DIMENSIONS:(H x W x L) [mm]

311/2" x 56" x 571/4"[800 x 1422 x 1454]

311/2" x 56" x 571/4"[800 x 1422 x 1454]

39" x 63" x 761/2"[991 x 1600 x 1943]

39" x 63" x 761/2"[991 x 1600 x 1943]

580 [263]545 [247]

20 min.161618

GalvanizedPowder Paint

20 x 25 x 1 (6)[508 x 635 x 25]

BBIZE-8-GA (2)

4/15 [.59]3/8 [10]

16.5 [1.53]

—4.3-5.5 [109-140]

1 [25]

18 x 18[457 x 457]

71/2 HP[5593]

—5 HP [3729]

8000 @ .40[3776 @ .099]

20 [70]240

*Unit will accept 2" [51 mm] filters.NOTE: If a factory accessory heater kit is not used, a field supplied fan contactor is required and should have a 24 volt coil with contacts ratedto handle the evaporator motor FLA at desired voltage. A factory supplied 30 Amp 3 Pole or 30 Amp 2 Pole contactor may be purchased from the Parts Department.

[ ] Designates Metric Conversions

Page 8: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

8 Mainline®

Physical Data/Drive PackageRHGL

NOMINALTONS [kW]

DRIVEPACKAGE

— BELTSHEAVE SELECTIONS*, IN. [mm] MOTOR APPROX. BLOWER RPM @ MOTOR SHEAVE TURNS OPEN

MOTOR/BORE BLOWER HP [W]/PHASE 0 1 2 3 4 5 6

7.5[26]

K 4L530 3.4-4.4-5/8 [86-112-16] 9.75 [248] 1   [746]/3Ø 790 760 730 700 665 630 —K 4L480 1.9-2.9 [48-74] 9.75 [248] 1   [746]/1Ø 1025 965 900 830 760 695 —L 4L530 4.2-5.2-5/8 [107-132-16] 9.75 [248] 1.5 [1119]/3Ø 925 895 860 825 790 750 —M 4L550 5.2-6.2-5/8 [132-157-16] 9.75 [248] 1.5 [1119]/3Ø 1125 1090 1055 1020 985 945 —

�N 4L550 5.7-6.7-7/8 [145-170-22] 9.75 [248] 2 [1491]/3Ø 1195 1165 1130 1100 1065 1030 —

10[35]

J+ 4L530 3.4-4.4 [86-112] 9.75 [248] 1.5 [1119]/3Ø 790 760 725 690 660 630 —K 4L530 4.0-5.0-5/8 [102-127-16] 9.75 [248] 1.5 [1119]/3Ø 885 855 825 795 760 730 —K 4L480 1.9-2.9 [48-74] 8.75 [222] 2 [1491]/1Ø 1140 1070 995 920 845 770 —L 4L540 4.6-5.6-7/8 [117-142-22] 9.75 [248] 2 [1491]/3Ø 995 960 930 895 860 825 —M 4L550 5.2-6.2-7/8 [132-157-22] 9.75 [248] 3 [2237]/3Ø 1125 1090 1055 1020 985 945 —ΔN 4L530 4.7-5.7-7/8 [119-145-22] 7.75 [197] 3 [2237]/3Ø 1225 1190 1150 1110 1070 1030 —�O 4L540 5.7-6.7-7/8 [145-170-22] 8.75 [222] 3 [2237]/3Ø 1280 1250 1220 1185 1150 1115 —

15[53]

K BP-52 3.1-4.1-7/8 [79-104-22] 11.4 [290] 2 [1491]/3Ø 645 620 590 565 535 510 480L BP-52 3.7-4.7-7/8 [94-119-22] 11.4 [290] 3 [2237]/3Ø 730 705 680 655 630 600 570M BP-45 3.7-4.7-11/8 [94-119-29] 9.4 [239] 5 [3729]/3Ø 870 840 810 780 750 715 680

#N BP-50 4.8-6.0-11/8 [122-152-29] 10.4 [264] 5 [3729]/3Ø 985 960 935 910 885 860 835

20[70]

K BP-50 4.3-5.5-11/8 [109-140-29] 11.4 [290] 5 [3729]/3Ø 850 825 800 775 745 715 685L BP-48(2) 4.3-5.5-13/8 [109-140-35] 10.4 [264] 7.5 [5593]/3Ø 955 925 895 865 835 805 780M BP-47(2) 4.3-5.5-13/8 [109-140-35] 9.4 [239] 7.5 [5593]/3Ø 1030 995 960 925 890 855 815

2.5

715

—845

————————————————

*Actual pitch diameter in inches. Minimum and maximum pitch diameter shown for adjustable motor sheave. � Field Supplied (Motor Sheave:Browning IVP75, Blower Sheave: Browning AZ100, Motor: 2HP [1491 W], 4 Pole, 3Ø). Δ Field Supplied (Motor Sheave: Browning IVP65, BlowerSheave: Browning AZ80). � Field Supplied (Motor Sheave: Browning IVP75, Blower Sheave: Browning AZ90). # Field Supplied (Motor Sheave:Browning IVP65, Blower Sheave: Browning BK110). + Field Supplied (Motor Sheave: Browning IVP50, Blower Sheave: Browning AZ100).Factory sheave settings are shown in bold print. The K, L, and M drives are available from the factory. The J, N, and O drives are not available fromthe factory and these sheaves and belts must be field supplied. A motor change is not required. The field supplied sheaves and belts are standard shelfitems that are readily available from local equipment supply houses. The chart above gives the necessary specifications for these field supplied sheavesand belts.

[ ] Designates Metric Conversions

Page 9: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

DR

IVE

PKG

STD

CFM

E.S

.P.—

INC

HE

S O

F W

AT

ER

[kP

a]

2400

[113

3 L/

s]72

080

076

087

080

593

584

010

1087

010

6589

511

2093

011

9595

512

85K

= IV

P34,

AZ1

00, 1

HP

[746

W] 1

ØN

OTE

S: T

.O. =

Tur

ns O

pen

1. S

tand

ard

air @

.075

lbs/

ft3

2. O

pera

tion

belo

w h

eavy

line

s re

quire

opt

iona

l driv

es.

3. M

otor

effi

cien

cy =

.70

4. B

HP

= W

ATTS

x M

OTO

R E

FFIC

IEN

CY74

65.

BH

P =

Brak

e H

orse

pow

erR

PM =

Blo

wer

Spe

ed

.1 [0

.02]

.2 [0

.05]

.3 [0

.07]

4.7

.4 [0

.10]

4.1

.5 [0

.12]

3.5

.6 [0

.15]

3

.7 [0

.17]

2.5

.8 [0

.20]

2.1

.9 [0

.22]

1.6

1.0

[0.2

5]

1.1

1.1

[0.2

7]1.

2 [0

.30]

2800

[132

1 L/

s]

1.3

[0.3

2]1.

4 [0

.35]

1.5

[0.3

7]1.

6 [0

.40]

1.7

[0.4

2]1.

8 [0

.45]

1.9

[0.4

7]2.

0 [0

.50]

730

945

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

765

1020

T.O

.

810

T.O

.

1105

T.O

.

835

T.O

.

1170

T.O

.

870

T.O

.

1245

T.O

.T.

O.

T.O

.T.

O.

T.O

.T.

O.

T.O

.T.

O.

T.O

.T.

O.

T.O

.T.

O.

T.O

.T.

O.

K

2200

[103

8 L/

s]70

072

074

578

079

085

082

091

086

097

088

510

2092

010

8094

511

65

43.

4

5

3

4.3

2.5

3.7

3.2

2.7

2.3

1.8

1.3

2600

[122

7 L/

s]69

581

073

088

078

097

582

010

4586

011

1589

011

7592

012

404.

53.

83.

22.

72.

31.

8

3200

[151

0 L/

s]71

010

9075

011

7579

012

60

3600

[169

9 L/

s]71

012

80

3000

[141

6 L/

s]72

510

1575

510

9079

511

7583

012

603.

53

3400

[160

5 L/

s]71

011

8075

012

90

4.6

4.7

4.7

4.1

4.6

4.1

5 4.5

4.1

3.6

3400

[160

5 L/

s]69

094

072

510

0076

010

9079

011

5582

012

2585

013

2588

514

1091

514

6095

014

8598

015

7010

1016

6010

3016

8010

4517

4510

7518

30—

——

——

——

——

——

DR

IVE

PKG

STD

CFM

E.S

.P.—

INC

HE

S O

F W

AT

ER

[kP

a]

3600

[169

9 L/

s]72

011

2075

011

8579

012

5082

013

1585

014

3088

515

2091

515

9094

516

0597

516

95—

——

——

——

——

——

——

——

——

——

——

.1 [0

.02]

.2 [0

.05]

.3 [0

.07]

.4 [0

.10]

.5 [0

.12]

.6 [0

.15]

.7 [0

.17]

.8 [0

.20]

.9 [0

.22]

1.0

[0.2

5]1.

1 [0

.27]

1.2

[0.3

0]1.

3 [0

.32]

1.4

[0.3

5]1.

5 [0

.37]

1.6

[0.4

0]1.

7 [0

.42]

1.8

[0.4

5]1.

9 [0

.47]

2.0

[0.5

0]

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

K L M N

1800

[8

50 L

/s]

——

——

——

——

——

645

420

670

460

690

500

725

560

825

630

860

670

890

700

925

740

965

760

990

805

1020

840

1050

895

1080

925

1110

985

1115

1010

2000

[9

44 L

/s]

——

——

——

——

645

405

675

470

690

515

730

555

800

645

835

695

865

730

900

770

930

810

975

840

1000

870

1030

915

1060

980

1090

1015

1125

1070

1120

1080

2200

[103

8 L/

s]—

——

——

——

—67

049

068

054

072

058

078

564

081

071

584

076

587

082

091

087

095

088

098

092

010

1097

510

4010

2510

7010

8011

0511

2511

0011

4011

3012

10

2400

[113

3 L/

s]—

——

——

—65

051

069

057

072

061

077

067

080

075

583

080

586

087

089

592

593

097

097

098

599

510

3010

3010

8010

5511

6010

8012

0011

2012

7011

2512

6511

4013

50

2600

[122

7 L/

s]—

——

—63

554

567

562

071

566

575

072

078

079

581

086

585

093

088

599

091

510

4596

010

6098

511

0510

1011

5510

4012

3010

6512

9011

1013

4511

1513

5011

3514

4511

6015

10

2800

[132

1 L/

s]—

—63

059

566

566

570

572

074

077

577

585

080

092

083

098

586

510

6090

511

3097

511

4097

511

9010

0012

5010

3013

2010

6014

0010

9014

5010

9514

5511

2015

3011

5016

1511

8017

00

3000

[141

6 L/

s]63

066

066

073

069

577

573

084

077

092

080

099

583

010

6086

011

4589

012

2093

512

3096

512

8599

513

4510

2014

0510

5015

0510

8015

6011

1016

4011

1516

5011

4017

4011

7018

1511

9518

85

3200

[151

0 L/

s]66

081

069

586

072

592

076

510

0079

510

7082

511

4085

512

2589

013

1592

013

7096

013

8598

514

4510

1515

3010

4016

2010

7016

8510

8516

9511

1517

8011

3518

75—

——

——

Mainline® 9

Airflow Performance DataRHGL

IND

OO

R B

LOW

ER

PE

RFO

RM

AN

CE

(DR

Y C

OIL

)

RH

GL-

090

Z/Y

RH

GL-

090

HK

[ ]

Des

igna

tes

Met

ric

Co

nver

sio

ns

K =

IVP5

0, A

Z100

, 1 H

P [7

66 W

]

L =

IVP6

0, A

Z100

, 11 /

2H

P [1

119

W]

M

= IV

P68,

AZ1

00, 1

1 /2

[111

9 W

] HP

N

= IV

P75,

AZ1

00, 2

HP

[149

1 W

] [Fi

eld

Supp

lied]

NO

TE: B

old

lines

sep

arat

e K,

L, M

and

N d

rives

resp

ectiv

ely.

Page 10: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

10 Mainline®

Airflow Performance DataRHGL

3200

[15

10 L

/s]

780

1200

820

1270

850

1360

890

1440

910

1520

950

1595

980

1660

1005

1730

1030

1820

1055

1915

1080

2030

E.S

.P.—

INC

HE

S O

F W

AT

ER

[kP

a]

4.1

3.6

3.2

2.8

2.4

21.

51.

1

3600

[16

99 L

/s]

775

1400

805

1465

835

1545

870

1630

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

900

1725

T.O

.

930

T.O

.

1800

T.O

.

960

T.O

.

1890

T.O

.

990

T.O

.

2005

T.O

.

1020

T.O

.

2110

T.O

.

1045

T.O

.

2230

T.O

.

1070

T.O

.

2380

T.O

.T.

O.

K

3000

[14

16 L

/s]

780

1110

820

1200

860

1280

895

1350

930

1440

960

1500

980

1545

1005

1590

1035

1670

1060

1780

3.3

3

4.4

2.5

4

2.1

3.5

32.

62.

32

1.5

3400

[16

05 L

/s]

775

1130

790

1330

840

1440

880

1530

900

1620

945

1705

970

1780

1000

1880

1025

1955

1050

2080

1070

2190

1110

2325

3.7

3.3

2.8

2.5

21.

6

4000

[18

88 L

/s]

805

1695

825

1770

860

1860

900

1975

920

2075

955

2205

980

2315

4400

[20

77 L

/s]

870

2145

900

2275

3800

[17

93 L

/s]

770

1510

810

1580

830

1655

865

1725

900

1840

920

1930

960

2030

985

2155

1015

2285

32.

5

4200

[19

82 L

/s]

830

1890

865

2000

900

2095

930

2240

960

2365

3.6

3.7

3.8

3.3

3.8

3.3

4.2

3.8

3.4 3

4600

[21

71 L

/s]

4800

[22

65 L

/s]

5 4.6

4.2

5 4.6

4.2

3.2

5 4.6

4.2

5 4.8

4.2

2.9

5 4.4

2.4

2.5

2.1

2.1

1.6

1.6

1.1

1.1 .6

.6

1 .6 .1

DR

IVE

PKG

STD

CFM

1115

2130

RPM

WT.

O.

1090

1870

.5 .1

RPM

WT.

O.

1120

1960

0

RPM

WT.

O.

RPM

WR

PMW

T.O

.T.

O.

RPM

WT.

O.

1.5

[0.3

7].1

[0.

02]

.2 [

0.05

].3

[0.

07]

.4 [

0.10

].5

[0.

12]

.6 [

0.15

].7

[0.

17]

.8 [

0.20

].9

[0.

22]

1.0

[0.2

5]1.

1 [0

.27]

1.2

[0.3

0]1.

3 [0

.32]

1.4

[0.3

5]1.

6 [0

.40]

1.9

[0.4

7]1.

7 [0

.42]

1.8

[0.4

5]2.

0 [0

.50]

K =

IVP3

4, A

Z90,

2 H

P [1

491

W]

1ØN

OTE

S: T

.O. =

Tur

ns O

pen

1. S

tand

ard

air

@ .0

75 lb

s/ft3

2. O

pera

tion

belo

w h

eavy

line

s re

quire

opt

iona

l driv

es.

3. M

otor

effi

cien

cy =

.70

4. B

HP

= W

ATTS

x M

OTO

REF

FICI

ENCY

746

5. B

HP

= Br

ake

Hor

sepo

wer

RPM

= B

low

er S

peed

4000

[188

8 L/

s]78

014

6581

015

7585

016

9088

017

8091

018

8094

020

1097

021

1099

021

8010

2023

0010

5024

0010

7524

9010

7524

4511

0025

7011

3026

9011

4527

8511

7028

5511

8529

2012

1529

8512

6030

9012

7531

65

DR

IVE

PKG

STD

CFM

E.S

.P.—

INC

HE

S O

F W

AT

ER

[kP

a]

4200

[198

2 L/

s]82

517

5085

518

4088

519

2592

020

6094

021

6096

522

6099

523

6510

2524

7010

5025

6010

8026

8010

8026

8511

0027

9511

3028

9011

5030

0011

6530

8011

9031

45—

——

——

——

.1 [0

.02]

.2 [0

.05]

4400

[207

7 L/

s]

.3 [0

.07]

845

.4 [0

.10]

1925

.5 [0

.12]

905

.6 [0

.15]

2100

.7 [0

.17]

925

.8 [0

.20]

2195

.9 [0

.22]

950

1.0

[0.2

5]

2320

1.1

[0.2

7]

970

1.2

[0.3

0]

2430

1.3

[0.3

2]

995

1.4

[0.3

5]

2550

1.5

[0.3

7]

1030

1.6

[0.4

0]

2650

1.7

[0.4

2]

1050

1.8

[0.4

5]

2755

1.9

[0.4

7]

1055

2.0

[0.5

0]

2760

1085

2855

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

J K L M N O

2400

[113

3 L/

s]—

——

——

—65

051

069

057

072

061

076

067

079

075

581

580

584

586

087

594

092

011

2595

511

1099

012

0010

0013

2010

4013

5010

8014

9011

0016

3011

3016

7011

5017

00

1100

2600

[122

7 L/

s]—

——

—63

554

567

562

071

566

575

072

078

079

581

086

083

091

086

099

089

010

7093

011

5096

012

3099

513

1010

2014

0010

6014

6011

0015

1011

2016

8011

4017

3011

6017

90

2985

2800

[132

1 L/

s]—

—63

059

566

566

570

572

074

077

577

585

079

591

582

597

585

510

7588

511

6591

512

1095

012

8598

013

7010

0014

5010

4015

3010

8015

9011

2016

5011

3017

2011

5018

0011

7518

80

1130

3000

[141

6 L/

s]63

066

066

073

069

577

573

088

075

594

079

010

0582

510

6585

511

3088

511

9092

012

9095

513

8098

014

2510

1015

0010

3516

2010

6516

9011

0017

5011

1018

0011

4018

8011

6019

2011

8519

80

3115

3200

[151

0 L/

s]66

081

069

586

073

095

075

010

0578

510

8081

511

5085

012

2588

012

8591

013

9095

014

7097

515

4010

1016

2010

3017

4010

6518

2010

9518

8010

9518

9011

2519

8511

5520

4511

7520

9011

9021

60

3400

[160

5 L/

s]69

094

072

510

0074

510

9078

011

6081

012

4084

513

2087

513

9091

015

0094

515

9097

016

5099

517

2510

2518

6010

5519

4010

5519

0010

8019

7511

1020

9511

4021

8511

6522

4511

8022

7012

0023

15

3600

[169

9 L/

s]73

011

0074

511

7578

012

5081

013

4084

514

3587

515

1090

516

2094

517

1596

017

8099

018

5510

2019

9510

5020

8010

8021

6010

8021

6511

0522

2511

3523

2511

5524

0011

7524

6011

9525

1012

2025

75

3800

[179

3 L/

s]74

512

6578

013

5081

014

5584

015

5087

516

3090

517

4094

018

4095

519

0599

020

5010

2521

4510

4522

2510

7523

1510

7522

7011

0023

9011

3024

9511

5025

9011

7026

5011

9027

1012

2027

7012

6528

95

——

——

——

——

——

——

4600

[217

1 L/

s]91

522

2593

023

7595

524

9598

026

2010

1027

5010

3028

4010

3529

5010

5529

6010

8030

70—

——

——

——

——

——

——

——

——

——

——

4800

[226

5 L/

s]93

025

5596

026

8098

528

1010

1529

4010

3530

4010

3530

4510

5531

80—

——

——

——

——

——

——

——

——

——

——

——

——

5000

[236

0 L/

s]96

028

7099

030

1010

2031

35—

——

——

——

——

——

——

——

——

——

——

——

——

——

——

——

——

IND

OO

R B

LOW

ER

PE

RFO

RM

AN

CE

(DR

Y C

OIL

)

RH

GL-

120

HK

RH

GL-

120

Z/Y

J =

IVP5

0, A

Z100

, 11 /

2H

P [1

119

W] [

Fiel

d Su

pplie

d]K

= IV

P56,

AZ1

00, 1

1 /2

HP

[111

9 W

]L

= IV

P62,

AZ1

00, 2

HP

[149

1 W

]M

= IV

P68,

AZ1

00, 3

HP

[223

7 W

]N

= IV

P65,

AZ8

0, 3

HP

[223

7 W

] [Fi

eld

Supp

lied]

O =

IVP7

5, A

Z90,

3 H

P [2

237

W] [

Fiel

d Su

pplie

d]N

OTE

: Bol

d lin

es s

epar

ate

J, K

, L, M

, N a

nd O

driv

es re

spec

tivel

y.

[ ]

Des

igna

tes

Met

ric

Co

nver

sio

ns

Page 11: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Mainline® 11

Airflow Performance DataRHGL

6400

[302

0 L/

s]53

019

0055

519

8059

022

5561

023

7063

024

7065

526

6067

528

0069

529

6572

031

8073

532

5576

033

6077

534

8580

036

3082

037

5083

038

9085

040

3586

541

3089

041

5090

542

7092

044

40

6800

[320

9 L/

s]

DR

IVE

PKG

STD

CFM

E.S

.P.—

INC

HE

S O

F W

AT

ER

[kP

a]

570

2370

590

2455

610

2575

625

2670

655

2870

675

3030

700

3055

720

3175

740

3350

760

3485

780

3620

800

3750

815

3880

830

4020

845

4160

865

4320

890

4430

905

4595

920

4755

935

4935

7200

[339

8 L/

s]

.1 [0

.02]

590

.2 [0

.05]

2685

.3 [0

.07]

610

.4 [0

.10]

2800

.5 [0

.12]

630

.6 [0

.15]

2945

.7 [0

.17]

650

.8 [0

.20]

3100

.9 [0

.22]

680

1.0

[0.2

5]

3195

1.1

[0.2

7]

700

1.2

[0.3

0]

3310

1.3

[0.3

2]

720

1.4

[0.3

5]

3450

1.5

[0.3

7]

745

1.6

[0.4

0]

3610

1.7

[0.4

2]

720

1.8

[0.4

5]

3745

1.9

[0.4

7]

780

2.0

[0.5

0]

3910

800

4040

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

K

4000

[188

8 L/

s]—

——

——

—48

095

051

010

2054

010

9056

511

6559

512

5062

013

2064

514

0066

515

7569

017

4071

018

6073

019

6073

522

2076

521

5580

022

5582

023

4083

524

3585

026

00

820

4400

[207

7 L/

s]—

——

——

—50

510

9053

011

7556

012

5058

513

2561

013

8563

514

8565

516

5068

017

7070

019

4572

520

3573

521

0075

522

2578

523

4081

024

3082

525

2584

026

4585

527

50

4230

4800

[226

5 L/

s]—

——

—49

511

8552

012

7555

013

5557

514

4059

515

2062

016

0064

517

0066

518

8069

020

1571

021

7073

022

9074

523

5077

524

7079

525

7581

526

9083

027

9084

528

9586

031

00

830

5200

[245

4 L/

s]—

—49

013

0051

513

8554

514

8556

515

5059

016

6061

517

6063

518

5066

020

5068

521

7070

523

2072

524

6074

025

4077

026

5579

027

7081

028

9082

530

0084

031

2085

532

6587

033

65

4345

5600

[264

3 L/

s]49

014

2051

515

0554

016

2056

017

0059

018

2061

019

0563

520

8066

022

4068

023

6570

025

1072

026

6574

027

4076

528

6078

529

8580

531

0582

032

2583

533

5085

034

9087

036

9090

037

50

845

6000

[283

2 L/

s]51

016

4053

017

5056

018

6059

019

5061

021

6563

022

7066

024

5067

525

7069

527

2572

029

0574

029

7576

531

0078

032

2080

033

5581

534

8083

536

2085

037

5586

538

5089

538

8591

040

35

4470

865

4630

890

4790

905

4985

920

5150

——

——

M-NL

9000

[424

8 L/

s]68

540

7070

042

4072

044

4073

546

1576

047

9078

049

9581

551

6583

053

0085

054

3586

555

7088

057

2089

558

6091

060

6092

561

7094

063

7095

566

6097

568

6099

070

4010

1072

4010

2575

00

9500

[448

4 L/

s]

DR

IVE

PKG

STD

CFM

E.S

.P.—

INC

HE

S O

F W

AT

ER

[kP

a]

700

4730

720

4940

785

5325

800

5500

820

5670

835

5790

850

5920

865

6060

880

6210

895

6370

905

6530

925

6700

940

6850

950

7140

965

7335

985

7520

——

——

——

——

1000

0 [4

719

L/s]

.1 [0

.02]

805

.2 [0

.05]

6080

.3 [0

.07]

815

.4 [0

.10]

6145

.5 [0

.12]

830

.6 [0

.15]

6470

.7 [0

.17]

840

.8 [0

.20]

6615

.9 [0

.22]

860

1.0

[0.2

5]

6720

1.1

[0.2

7]

870

1.2

[0.3

0]

6890

1.3

[0.3

2]

885

1.4

[0.3

5]

7040

1.5

[0.3

7]

900

1.6

[0.4

0]

7220

1.7

[0.4

2]

915

1.8

[0.4

5]

7430

1.9

[0.4

7]

925

2.0

[0.5

0]

7600

990

7600

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

RPM

WR

PMW

K L-M

6000

[283

2 L/

s]—

——

——

——

——

——

——

——

—69

522

9571

525

2574

026

7575

528

2078

029

7580

029

5082

031

0084

031

8086

533

8087

534

7589

035

9091

036

90

6500

[306

8 L/

s]—

——

——

——

——

——

——

—69

525

6071

027

4573

028

5075

530

0077

531

6580

532

7082

533

6584

534

9586

537

0088

038

0089

539

3091

040

3093

041

25

7000

[330

4 L/

s]—

——

——

——

——

——

—69

528

6571

029

9073

031

3075

532

8577

534

5079

035

3082

537

1084

538

6586

540

2087

549

1589

542

7091

043

6093

045

3095

046

25

7500

[354

0 L/

s]—

——

——

——

——

—69

531

9072

033

5073

534

9076

036

7578

038

0080

540

0083

040

8085

042

4586

543

7088

045

2089

546

2091

047

8593

049

2095

050

9096

553

40

8000

[377

6 L/

s]—

——

——

—68

534

3070

035

6072

537

2074

038

7576

040

6078

542

4081

543

5583

545

4585

046

3587

047

7588

049

1590

050

5591

552

0093

553

6095

555

5096

558

1098

059

85

8500

[401

2 L/

s]—

——

—69

038

0571

540

0073

041

5575

043

2577

045

0079

047

0082

047

9584

049

2585

050

6587

052

1589

053

6590

554

9592

056

4593

557

7595

061

2097

063

1098

064

8010

0066

45

——

——

——

——

——

——

IND

OO

R B

LOW

ER

PE

RFO

RM

AN

CE

RH

GG

-15

TON

[53

kW] &

20

TON

[70

kW] (

DR

Y C

OIL

)

RH

GL-

180

Z/Y

K =

IVP4

4, B

K120

, 2 H

P [1

491

W]

L =

IVP5

0, B

K120

, 3 H

P [2

237

W]

M=

IVP5

0, B

K100

, 5 H

P [3

729

W]

N =

IVP6

5, B

K110

, 5 H

P [3

729

W] [

Fiel

d Su

pplie

d]N

OTE

: Bol

d lin

es s

epar

ate

K, L

, M a

nd N

driv

es re

spec

tivel

y.

RH

GL-

240

Z/Y

K =

IVP6

0, B

K120

, 5 H

P [3

729

W]

L =

2VP

60, 2

BK11

0, 7

1 /2HP

[559

3 W

]M

= 2

VP60

, 2BK

100,

71 /2

HP [5

593

W]

NO

TES:

1. B

old

lines

sep

arat

e K,

L a

nd M

driv

es re

spec

tivel

y.2.

Sta

ndar

d ai

r @ .0

75 lb

s/ft3

[m3 ]

3. O

pera

tion

belo

w h

eavy

line

s re

quire

opt

iona

l driv

es.

4. M

otor

effi

cien

cy =

.85

5. B

HP

= W

ATTS

x M

OTO

R E

FFIC

IEN

CY74

66.

BH

P =

Brak

e H

orse

pow

erR

PM =

Blo

wer

Spe

ed

[ ]

Des

igna

tes

Met

ric

Co

nver

sio

ns

Page 12: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Airflow Performance DataRHGL

COMPONENT AIR RESISTANCERHGL 7.5 TON [26 kW] & 10 TON [35 kW]

RHGL 20 TON [70 kW]

NOTE: Add component resistance to duct resistance to determine total E.S.P.

BLOWER PERFORMANCE CURVES—7.5 TON [26 kW] (WET COIL)

CFM[L/s]

1800[850]

2200[1038]

2600[1227]

3000[1416]

3400[1605]

3800[1793]

4200[1982]

4600[2171]

5000[2360]

Electric Heater 20KW, 30KW .060 [.015] .100 [.025] .140 [.034] .160 [.040] .230 [.057] .320 [.080] .410 [.102] .500 [.124] .600 [.150]Mixing Box (R/A Damper Open) .006 [.001] .008 [.002] .012 [.003] .024 [.006] .038 [.009] .053 [.013] .068 [.017] .080 [.020] .095 [.024]Discharge Grille (Set Max. Open) .008 [.002] .011 [.003] .015 [.004] .020 [.005] .025 [.006] .031 [.008] .039 [.010] .046 [.012] .055 [.014]Inlet Grille .008 [.002] .010 [.002] .014 [.003] .020 [.005] .026 [.006] .032 [.008] .039 [.010] .049 [.012] .058 [.014]Discharge Plenum .02 [.005] .04 [.010] .05 [.012] .065 [.016] .085 [.021] .100 [.025] .120 [.030] .150 [.037] .180 [.045]

CFM[L/s]

4000[1888]

4400[2077]

4800[2265]

5200[2454]

5600[2643]

6000[2832]

6400[3020]

6800[3209]

7200[3398]

Electric Heater 30KW .175 [.040] .187 [.050] .200 [.049] .215 [.053] .230 [.057] .250 [.062] .275 [.068] .305 [.076] .350 [.087]Electric Heater 40KW .290 [.070] .320 [.080] .350 [.087] .380 [.095] .410 [.102] .450 [.112] .495 [.123] .550 [.137] .600 [.149]Mixing Box (R/A Damper Open) .030 [.007] .037 [.009] .044 [.011] .052 [.013] .061 [.015] .071 [.018] .091 [.023] .102 [.025] .110 [.027]Discharge Grille (Set Max. Open) .010 [.003] .012 [.003] .014 [.004] .017 [.004] .019 [.005] .022 [.006] .025 [.006] .029 [.007] .032 [.008]Inlet Grille .010 [.002] .014 [.003] .020 [.005] .027 [.007] .035 [.009] .044 [.011] .054 [.013] .065 [.016] .077 [.019]Discharge Plenum .02 [.005] .04 [.010] .05 [.012] .065 [.012] .085 [.021] .100 [.025] .120 [.030] .150 [.037] .180 [.045]

CFM[L/s]

6400[3020]

6800[3209]

7200[3398]

7600[3586]

8000[3776]

8400[3964]

8800[4153]

9200[4342]

9600[4531]

Electric Heater 30KW .220 [.055] .230 [.057] .240 [.060] .260 [.065] .280 [.070] .300 [.075] .320 [.080] .340 [.085] .370 [.092]Electric Heater 40KW .360 [.090] .390 [.097] .420 [.104] .450 [.112] .490 [.122] .530 [.132] .570 [.142] .610 [.152] .650 [.162]Mixing Box (R/A Damper Open) .095 [.023] .102 [.025] .110 [.027] .115 [.030] .121 [.030] .126 [.031] .128 [.032] .135 [.034] .142 [.035]Discharge Grille (Set Max. Open) .025 [.006] .029 [.007] .032 [.008] .036 [.009] .040 [.010] .044 [.011] .048 [.012] .053 [.013] .057 [.014]Inlet Grille .054 [.013] .065 [.016] .077 [.019] .090 [.022] .104 [.026] .120 [.030] .150 [.037] .190 [.047] .240 [.060]Discharge Plenum .120 [.030] .150 [.037] .180 [.045] .210 [.052] .250 [.062] .290 [.072] .340 [.085] .400 [.010] .470 [.117]

7.5 TON [26 kW]—L DRIVE (3Ø only)7.5 TON [26 kW]—K DRIVE (3Ø only)

7.5 TON [26 kW]—M DRIVE (3Ø only) 7.5 TON [26 kW]—N DRIVE (3Ø only)

[ ] Designates Metric Conversions

RHGL 15 TON [53 kW]

12 Mainline®

Page 13: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Mainline® 13

Airflow Performance DataRHGL

See Page 15 for Notes. [ ] Designates Metric Conversions

BLOWER PERFORMANCE CURVES—10 TON [35 kW] (WET COIL)

10 TON [35 kW]L DRIVE (3Ø only)

10 TON [35 kW] (RHGL-120 ONLY)J DRIVE (3Ø only)

10 TON [35 kW]K DRIVE (3Ø only)

10 TON [35 kW]M DRIVE (3Ø only)

10 TON [35 kW]N DRIVE (3Ø only)

10 TON [35 kW]O DRIVE (3Ø only)

[ ] Designates Metric Conversions

Page 14: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

14 Mainline®

Performance DataRHGL

EVAPORATOR/AIR HANDLER RHGL-090 @ 3000 CFM [1416 L /s]105°F (40.8°C) LIQUID TEMPERATURE AT TXV

300040 101,593 73,674 52.9 51.0 127,358 84,666 63.8 51.9 153,992 94,880 54.9 53.145 80,928 62,952 57.3 54.8 103,594 73,170 58.8 56.3 130,995 83,959 59.4 57.350 59,031 52,456 61.6 66.7 80,997 82,400 63.0 50.2 105,321 72,678 64.1 61.6

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

TC SCLDB°F

LWB°F

AIRFLOWEVAP.TEMP

75/63°F 80/67°F 55/71°F

EVAPORATOR/AIR HANDLER RHGL-120 @ 3800 CFM [1793 L /s]105°F (40.6°C) LIQUID TEMPERATURE AT TXV

50 88,849 77,108 58.5 56.3 122,773 91,908 59.5 57.5 159,969 108,803 60.4 56.63800

40 154,071 108,420 49.6 48.2 190,237 123,295 50.5 48.1 189,959 10,8803 60.4 58.645 121,745 92,384 54.1 52.3 157,209 107,660 66.0 53.4 196,257 122,470 55.9 54.3

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

AIRFLOWEVAP.TEMP

75/63°F 80/67°F 85/71°F

EVAPORATOR/AIR HANDLER RHGL-180 @ 6000 CFM [2832 L /s]105°F (40.6°C) LIQUID TEMPERATURE AT TXV

50 109,437 102,323 59.2 56.7 149,227 120,400 61.4 59.0 194,559 139,871 63.4 61.06000

40 189,115 142,220 53.1 51.7 235,654 162,761 54.9 53.7 286,314 182,615 56.8 55.645 149,290 121,287 56.3 54.3 192,102 141,102 58.2 56.4 240,876 161,094 60.1 58.4

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

AIRFLOWEVAP.TEMP

75/63°F 80/67°F 85/71°F

EVAPORATOR/AIR HANDLER RHGL-240 @ 8000 CFM [3776 L /s]105°F (40.6°C) LIQUID TEMPERATURE AT TXV

50 148,684 136,787 59.2 56.6 202,098 162,261 61.2 58.9 260,278 186,284 63.4 61.08000

40 254,328 189,910 53.0 51.6 315,853 187,796 58.3 53.6 378,360 240,448 57.2 55.745 200,864 162,132 56.2 54.2 256,712 216,298 55.0 56.4 324,947 214,800 60.1 58.2

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

TC SCLDB °F

LWB °F

AIRFLOWEVAP.TEMP

75/63°F 80/67°F 85/71°F

EVAPORATOR PERFORMANCE DATA (GROSS CAPACITY)

NOTES: 1. Total and sensible capacity is gross with no deduction for indoor blower motor heat. 2. Interpolation is permissible. Do not extrapolate.3. Capacities are based on 105°F (40.6°C) liquid temperature at the TXV or about 95°F (35°C) dry bulb outdoor ambient.TC = Total Capacity, BTUH LDB = Leaving Air Dry BulbSC = Sensible Capacity, BTUH LWB = Leaving Air Wet Bulb

[ ] Designates Metric Conversions

Page 15: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Mainline® 15

Performance DataRHGL

AIRFLOW CORRECTION FACTORS

NOTES: 1. Multiply correction factor times gross performance data. 2. Resulting sensible capacity cannot exceed total capacity.

NOTES: 1. Multiply correction factor times gross performance data. 2. Resulting sensible capacity cannot exceed total capacity.

RHGL-090 @ 3000 CFM [1416 L/s]ACTUAL—CFM

[L/s]2400[1133]

2600[1227]

2800[1321]

3000[1416]

3200[1510]

3400[1605]

3600[1699]

TOTAL MBH 0.85 0.90 0.95 1.00 1.04 1.09 1.13SENSIBLE MBH 0.83 0.88 0.94 1.00 1.06 1.11 1.16

ACTUAL—CFM[L/s]

2400[1133]

2600[1227]

2800[1321]

3000[1416]

3200[1510]

3400[1605]

3600[1699]

3800[1793]

4000[1888]

4200[1982]

4400[2077]

4600[2171]

4800[2265]

RHGL-120 @ 3800 CFM [1793 L/s]

TOTAL MBH 0.76 0.79 0.82 0.85 0.89 0.93 0.97 1.00 1.03 1.06 1.10 1.12 1.15SENSIBLE MBH 0.68 0.73 0.78 0.82 0.87 0.91 0.96 1.00 1.04 1.08 1.13 1.17 1.21

NOTES: 1. Multiply correction factor times gross performance data. 2. Resulting sensible capacity cannot exceed total capacity.

[ ] Designates Metric Conversions

1.091.15

9600[4531]

ACTUAL—CFM[L/s]

4400[2077]

4800[2265]

5200[2454]

5600[2643]

6000[2832]

6400[3020]

6800[3209]

7200[3398]

7600[3587]

6400[3020]

6800[3209]

7200[3398]

7600[3587]

RHGL-180 @ 6000 CFM [2832 L/s] RHGL-240 @ 8000 CFM [3776 L/s]

TOTAL MBH 0.83 0.88 0.92 0.96 1.00 1.04 1.07 1.10 1.13 0.88 0.91 0.94 0.97 1.00 1.03 1.05 1.07SENSIBLE MBH 0.78 0.84 0.89 0.95 1.00 1.05 1.10 1.15 1.20 0.84 0.88 0.92 0.96 1.00 1.04 1.08 1.11

8000[3776]

8400[3964]

8800[4153]

9200[4342]

Page 16: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

16 Mainline®

Performance DataRHGL

PERFORMANCE DATA @ AHRI STANDARD CONDITIONS—COOLINGDual Condensing Unit with Air Handler

OUTDOOR UNIT &AIR HANDLER

NETTOTAL

NETLATENT EER

INDOORAIRFLOW, CFM

A/HWATTS

TOTALWATTS

DOWATTS

COMPWATTS

RANL-036 +RHGL -090 76,000 [22.27] 55,000 [16.12] 21,000 [6.18] 11.60 2,400 [1133] 510 8,552 6,042 5,512RANL-048 +RHGL -090 94,000 [27.54] 71,000 [20.80] 23,000 [6.74] 11.60 3,200 [1510] 1,000 8,103 7,103 6,643RANL-048 +RHGL -120 97,000 [28.42] 74,000 [21.66] 23,000 [6.74] 11.90 3,200 [1510] 1,000 8,151 7,145 8,885 460

460530

FANWATTS

BTU/H [kW] BTU/H [kW] BTU/H [kW]

RAPL-060JA +RHGL -120 110,000 [33.99] 86,000 [25.20] 30,000 [8.79] 11.20 4,000 [1888] 1,780 10,357 8,577 8,117 460

NETSENSIBLE

Page 17: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

AIR HANDLERMOTOR

RATINGPLATEAMPS

MOTORLRA

MINIMUMCIRCUIT

AMPACITY

RECOMMENDED MINIMUM CuWIRE SIZE

(3% VOLTAGE 75°C DROP)MAX. RUN IN FEET

MAX.FUSES

BREAKERSHP [W] VOLTS PHASE

1 [746]1 [746]1 [746]1 [746]

208-230460575

115-230

3Ø3Ø3Ø1Ø

4.0/3.61.81.4

16/8

23.9/21.610.88.4

96/48

151515

20/15

#14/240#14/400#14/425

#12/120 #14/180

151515

20/1511/2 [1119]11/2 [1119]11/2 [1119]

208-230 460575

3Ø3Ø3Ø

5.7/5.22.62.1

34.5/31.215.612.6

151515

#14/230#14/300#14/325

151515

2 [1491]2 [1491]2 [1491]2 [1491]

208-230 460575

115-230

3Ø3Ø3Ø1Ø

7.5/6.83.42.7

24/12

45.1/40.820.416.2

144/72

151515

30/15

#14/165#14/275#14/300

#10/140 #14/120

151515

30/153 [2237]3 [2237]3 [2237]

208-230 460575

3Ø3Ø3Ø

10.6/9.64.83.9

64.1/5826.823.4

151515

#14/135#14/230#14/240

151515

5 [3729]5 [3729]5 [3729]

208-230 460575

3Ø3Ø3Ø

16.7/15.27.66.1

100.6/9145.636.6

21/191515

#10/240 #12/150#14/185#14/220

25/201515

71/2 [5593]71/2 [5593]71/2 [5593]

208-230 460575

3Ø3Ø3Ø

24.2/22.011.09.0

146/1326654

30/281515

#10/150#14/135#14/150

30/301515

Mainline® 17

Electric Heater KitsRHGL

ELECTRIC HEATER KIT CHARACTERISTICS

NOTE: All kits have two stages of capacity, first stage heating is 50% of total capacity.

ELECTRICAL DATA TABLE

RHGL-090 / RHGL-120 RXHE-DE020CA 208/240 20 43.1/48.9 15.6/20.2RHGL-090 / RHGL-120 RXHE-DE030CA 208/240 30 60.8/70.2 22.0/29.6RHGL-090 / RHGL-120 RXHE-DE020DA 480 20 24.7 20.2RHGL-090 / RHGL-120 RXHE-DE030DA 480 30 35 29.7

AIR HANDLERMODEL

HEATER KITMODEL

HEATER KITVOLTAGE

HEATER KIT[kW]

HEATERKIT

AMPS

HEATINGCAPACITY

[kW]

101.368.9

75.1/10153.2/68.9

HEATINGCAPACITY

MBH

5037

89/10067/73

MINIMUMCIRCUIT

AMPACITY

5040

90/10070/80

MAX. FUSEOR HACRBREAKER

SIZE

136.598.3

102.4/136.573.7/98.3RHGL-180 / RHGL-240 RXHE-CE030CC 208/240 30 60/70 21.6/28.8

RHGL-180 / RHGL-240 RXHE-CE040CC 208/240 40 83/96 30/40RHGL-180 / RHGL-240 RXHE-CE030DC 480 30 35 28.8RHGL-180 / RHGL-240 RXHE-CE040DC 480 40 48 40 74

58134/148105/115

8060

150/150110/125

NOTE: N.E.C., C.E.C. and local codes take precedence over suggested wire and fuse sizes.

[ ] Designates Metric Conversions

Page 18: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

18 Mainline®

Electric Heater KitsRHGL

OPTIONALHEATER KIT

Page 19: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

Mainline® 19

AccessoriesRHGL

AIR HANDLER ACCESSORIES RXHM MIXING BOX

RXHE ELECTRIC HEATER KIT

ACCESSORYDESCRIPTION

MODELNUMBER

SIZESUSED ON

NET WEIGHT(LBS) [kg]

Hot Water CoilRXHC-C74W 090, 120 200 [91]RXHC-C76W 180, 240 200 [91]

Steam CoilRXHC-C74S 090, 120 200 [91]RXHC-C76S 180, 240 200 [91]

Filter Frame KitRXHF-B74A 090, 120 90 [41]RXHF-B76A 180, 240 117 [53]

Inlet Grille KitRXHG-C74A 090, 120 9 [4]RXHG-C76A 180, 240 12 [5]

DischargeGrille Kit

RXHG-C74B 090, 120 15 [7]RXHG-C76B 180, 240 23 [10]

DischargePlenum Kit

RXHL-C74B 090, 120 38 [17]RXHL-C76B 180, 240 62 [28]

Mixing BoxRXHM-BC74H 090, 120 120 [54]RXHM-BC76H 180, 240 195 [88]

AuxiliaryHeater Kit

RXHE-DE020*A 090, 120 75 [34]RXHE-DE030*A 090, 120 75 [34]RXHE-CE030*C 180, 240 90 [41]RXHE-CE040*C 180, 240 98 [44]

NOTE: *Designates “C”, “D” or “Y” Voltage

[ ] Designates Metric Conversions

HOT WATER OR STEAM COILS

(090, 120) RXHC-C74W RXHC-C74S or

(180, 240) RXHC-C76W RXHC-C76S

(090, 120) RXHC-C74W RXHC-C74S or

(180, 240) RXHC-C76W RXHC-C76S

Page 20: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

CMODEL NOMINAL TONS [kW] A B D E F G H J K L M

53/8[137]53/8

[137]RXHC-C76W 15 [52.75]-20 [70.34]

91/16[230]

307/8[784]

33/16[81]

RXHC-C74W 71/2 [26.38]-10 [35.17]

91/16[230]

213/8[543]

33/16[81]

24[610]

15[381]

35[889]

24[610]

11/2[38]

11/4[32]

11/2[38]

11/4[32]

591/2[1511]

511/2[1308]

555/8[1413]

475/8[1210]

213/16[71]

213/16[71]

31/4[83]

3[76]

CMODEL NOMINAL TONS [kW] A B D E F G H J K L M

53/8[137]53/8

[137]RXHC-C76S 15 [52.75]-20 [70.34]

91/16[230]

307/8[784]

33/16[81]

RXHC-C74 71/2 [26.38]-10 [35.17]

91/16[230]

213/8[543]

33/16[81]

24[610]

15[381]

35[889]

24[610]

2[51]

11/2[38]

11/2[38]

11/4[32]

591/2[1511]

511/2[1308]

555/8[1413]

475/8[1210]

213/16[71]

213/16[71]

31/2[89]

31/4[83]

12

CIRCUITS& TUBES

HIGH

1815 [52.75]-20 [70.34] 27 [686] 48 [1219] 9.0 [.84]

NOMINALTONS [kW]

FINNEDHEIGHT–IN. [mm]

FINNEDLENGTH–IN. [mm]

FACEAREA

FT2 [m2]

71/2 [26.38]-10 [35.17] 18 [457] 40 [1016] 5.0 [.46]

AccessoriesRHGL

PHYSICAL SPECIFICATIONS

STEAM COIL COIL DIMENSIONS—INCHES [mm]

GROSS COIL PERFORMANCE

HOT WATER COIL DIMENSIONS—INCHES [mm]

STEAM COIL

HOT WATER COIL

600

VELOCITYFPM

80010 [35.17] 285,000 240,000 4,000 [1888]

NOMINALTONS [kW]

NOMINAL BTUH NOMINALCFM [ L/s]

71/2 [26.38] 242,500 185,000 3,000 [1416]STEAM WATER

66788820 [70.34] 540,000 464,000 8,000 [3776]

15 [52.75] 465,000 375,000 6,000 [2832]

[ ] Designates Metric Conversions

1. Entering air temperature @ 60°F2. Entering steam @ 5 PSIG3. Entering water @ 200°F

4. Face velocity = CFMFace Area

20 Mainline®

Page 21: MAINLINE COMMERCIAL AIR HANDLER featuring …...FORM NO. HML-535 REV. 1 MAINLINE® COMMERCIAL AIR HANDLER featuring Industry Standard R-410A Refrigerant Manufactured for Mainline®

AccessoriesRHGL

Mainline® 21

HOT WATER COILS

TABLE IVCurve 2 ratings are based on 200°F entering water and20°F temperature drop. For other conditions use the fol-lowing correction factors:

BASIC FORMULA:

Air Temperature Rise, °F = BTUH1.08 x CFM

Water Temperature Drop, °F = BTUH500 x GPM

HOT WATER COIL SELECTION:Specified:Entering Air Temp. @ 40°F5000 CFM @ 6000 Ft. Elevation220°F Entering Water Temp. @ 36 GPM

Select 10 Ton Nominal Coil:Face Area = 5 Ft2

Circuits = 12

Determine Coil Performance:From Table I, Altitude and Temperature Correction Factor = 1.19 Std. CFM = 5000/1.19 = 4202Face Velocity = 4202/5 = 840 FPMFrom Curve 2, BTUH/Ft2 = 57,500Coil Capacity = 5 x 58,000 = 287,500 BTUHWater Temp. Drop = 290,000/(500 x 36) = 16.1°FFrom Table IV, Water Temp. Factor = 1.14From Table IV, Water Temp. Drop Factor = 1.012Total Capacity = 287,500 x 1.14 x 1.015 = 334,570 BTUHFrom Curve 3, Water Pressure Drop 36 GPM/12 Circuits = 3 GPM/Circuit = 1.6 FT. HD.From Table II, Air Side Pressure Drop = .38" H2O

CURVE 2HOT WATER COIL

CURVE 3HOT WATER COIL WATER

PRESSURE DROP

ENTERINGWATER °F

FACTORWATER

TEMPERATUREDROP °F

FACTOR

220210200190180

1.141.071.00.98.93

1015202530

1.0301.0151.000.985.970

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AccessoriesRHGL

22 Mainline®

STEAM COILS AIRFLOWTABLE I

ALTITUDE AND TEMPERATURE CORRECTION FACTOR TABLE

Standard Air = Specified CFMCorrection Factor

EXAMPLE: Determine Equivalent “Standard Air” for use in System Performance Calculations:

.92 .94 .96 .98

AIRTEMP.

(F)

ALTITUDE IN FEET ABOVE SEA LEVEL

0 .87 .89 .91 .99 1.01 1.03 1.05 1.09 1.13 1.17 1.22 1.26

1500 2000 2500 30000 500 1000 3500 4000 4500 5000 6000 7000 8000 9000 10,000

1.00 1.02 1.04 1.0640 .94 .96 .98 1.08 1.10 1.12 1.14 1.19 1.23 1.28 1.32 1.361.06 1.08 1.10 1.1270 1.00 1.02 1.04 1.14 1.19 1.18 1.20 1.25 1.30 1.35 1.40 1.451.12 1.14 1.16 1.19100 1.06 1.08 1.10 1.21 1.23 1.25 1.28 1.33 1.38 1.43 1.48 1.541.16 1.18 1.20 1.23120 1.09 1.12 1.14 1.25 1.28 1.30 1.32 1.38 1.43 1.48 1.53 1.58

TABLE IIAIR FRICTION LOSS

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Mainline® 23

AccessoriesRHGL

STEAM COILS CURVE 1STEAM COIL CAPACITY

TABLE IIISteam Coil Capacity, factorsare based on 5 PSIG SteamPressure. For other condi -tions use the adjacent cor-rection factors.

BASIC FORMULA:

Air Temperature Rise, °F = BTUH1.08 x CFM

STEAM COIL SELECTION:

Specified:Steam @ 30 PSIGEntering Air Temp. @ 40°F Dry Bulb5000 CFM @ 6000 Ft. Elevation

Select 10 Ton Nominal Coil:Face Area = 5 Ft2

Circuits = 12

Determine Coil Performance:From Table I (page 21), Altitude and Temperature Correction

Factor = 1.19Std. CFM = 5000/1.19 = 4202Face Velocity = 4202/5 = 840 FPMFrom Curve 1, BTUH/Ft = 66,500Coil Capacity = 5 x 65,000 = 325,000 BTUHFrom Table III, Steam Correction Factor = 1.24Total Coil Capacity = 1.24 x 332,500 = 412,300 BTUHAir Temp. Rise = 403,000/(1.08 x 4202) = 90.85°FFrom Table II, Air Side Pressure Drop = .38" H2O

STEAM PR., PSIG FACTOR

25

10152030

.961.001.061.111.161.24

Approximate Gauge Pressure (lbs.) 2 5 10 15

Temperature °F 218 227 240 250 259

20

275

30

MODEL NO. FILTER SIZE (QTY.) TYPE

RXHF-B74A 16x20x1 (4) Disposable20x20x1 (2) Disposable

RXHF-B76A 20x25x1 (6) Disposable

MODELNO.

AIR HANDLERSIZES USE ON

IN. [mm]

RXHF-B74A 090, 120 511/2[1308]

24[610]

251/8[638]

473/8[1203]

197/8[505]

21/16[52]

RXHF-B76A 180, 240 591/2[1511]

341/2[876]

27[686]

551/2[1410]

301/2[775]

2[51]

A B C D E F

MODEL NO.CFM [L/s] x 1000 [472]

2 3 4 5 6 7 8 9 10

RXHF-B74A .01[2]

.02[4]

.03[7]

.07[16]

.10[22]

.15[33] — — —

RXHF-B76A — — — — .05[11]

.06[13]

.10[22]

.12[27]

.15[33]

[ ] Designates Metric Conversions

FILTER RACKThe filter rack accessory can be connected directly to the hotwater/steam coil accessory. The filter rack accessory is ONLYneeded when hot water steam coils are used.

TEMPERATURE OF STEAM AT VARIOUS PRESSURES

FILTER PRESSURE DROP:

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AccessoriesRHGL

24 Mainline®

UNIT WITH ACCESSORIES7.5 THROUGH 10 NOMINAL TONS [26 THROUGH 35 kW]

[ ] Designates Metric Conversions

MODEL NO.AIR HANDLER

SIZES USED ONNOMINALCFM [L/s]

FT. [m] OF THROW

RXHG-C74B

090 3000[1416]

0° DEFLECTION - 43' [13.1]22° DEFLECTION - 37' [11.3]45° DEFLECTION - 22'   [6.7]

120 4000[1888]

0° DEFLECTION - 53' [16.2]22° DEFLECTION - 46'    [14]45° DEFLECTION - 27'   [8.2]

RXHG-C76B

180 6000[2831]

0° DEFLECTION - 52' [15.8]22° DEFLECTION - 36'    [11]45° DEFLECTION - 18'   [5.5]

240 8000[3775]

0° DEFLECTION - 65' [19.8]22° DEFLECTION - 45' [13.7]45° DEFLECTION - 22'   [6.7]

TYPICAL APPLICATION7.5, 10, 15 AND 20 NOMINAL TONS[26, 35, 53 AND 70 kW]

FOUR HEAVY GAUGE ANGLES ARE FURNISHED (SHIPPED LOOSE) FORSUSPENDING UNITS FROM ALL FOUR CORNERS, MINIMUM OF 1/2" [13]SUPPORT RODS ARE RECOMMENDED. IF ALL-THREAD IS USED, IT ISALSO RECOMMENDED THAT TWO NUTS AND TWO LOCKWASHERS BETIGHTENED SECURELY AGAINST THE SUSPENSION ANGLES.

WHEN HOT WATER OR STEAM COIL, MIXING BOX OR DISCHARGE AIRPLENUM ACCESSORIES ARE REQUIRED, UNITS CANNOT BE SUSPENDEDAS ILLUSTRATED, AN ALTERNATE SUSPENSION METHOD SUCH ASANGLES OR CHANNELS (FIELD SUPPLIED) SHOULD BE LOCATED UNDERUNIT. (SHOWN BELOW)

OPTIONAL ELECTRICAL HEATER KIT SHOWN INSTALLED IN HORIZONTALPOSITION AND CONNECTED DIRECTLY TO THE AIR HANDLER. THE HEATERKIT MAY ALSO BE INSTALLED WITH THE AIR HANDLER SET IN THE VERTICALPOSITION. IN EITHER POSITION THE HEATER KIT CONTROL COMPARTMENTMUST BE ON THE LEFT SIDE FACING THE AIR DIS CHARGE OPENING.

AUXILIARY HEATER KITMODEL NO.AIR HANDLERSSIZES USED ON

IN. [mm]

A B

RXHE-DE★★★★A 090, 120 20 [508] 20 [508]RXHE-CE★★★★C 180, 240 36 [914] 24 [610]

THE BOTTOM OF THE AIR HANDLER SHOULD BE SLOPED IN TWO PLANESTHAT PITCH THE CONDENSATE TO THE DRAIN CONNECTION. THE DRAINPAN SHOULD NOT LEAVE PUDDLES LARGER THAN 2 INCHES IN DIAMETERAND 1/8 INCH DEEP FOR MORE THAN 3 MINUTES.

DOUBLE DEFLECTION DISCHARGE GRILLE

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Mainline® 25

AccessoriesRHGL

MIXING BOX ACCESSORY—OPERATING SEQUENCE

[ ] Designates Metric Conversions

MIXING BOX

Cooling Season—Thermostat set at “Cool” and “Fan Auto,” out-side air damper goes to “minimum fresh air” position when coolingthermostat closes, energizing mechanical cooling. When coolingthermostat is satisfied, mechanical cooling is de-energized, andoutside air damper closes.

Intermediate Season—Same as for cooling season, except thatcooling thermostat closes, starting indoor blower motor, theenthalpy control, mounted on outside air, determines if “free”cooling or mechanical cooling should be uti-lized. If outside airconditions are suitable for cooling, the mechanical coolingremains off and the mixed air controller modulates the dampermotor to assume the proper damper position to maintain mixed airsetting. If outside conditions are not suitable for cooling, then thedampers go to “minimum fresh air” position and mechanical cool-ing is energized.

Heating Season—Damper always stays at “minimum fresh air”position while fan motor is operating. Outside air damper closeswhen blower motor is off. “Minimum fresh air” position must notallow mixed air temperatures to air handler below 50°F. [10°C] dur-ing heating seasons.

CAUTION: IT IS NOT RECOMMENDED THAT HOT WATER ORSTEAM COILS BE USED WITH THE MIXING BOX ACCESSORYWITHOUT A SUITABLE FREEZE-STAT TO PREVENT THE POS-SIBILITY OF FREEZING THE COIL.

MODEL NO.AIR HANDLER

SIZES USED ON

FLANGED DUCT OPENINGS

32 [813]27 [686]

“X”LENGTH IN. [mm] WIDTH IN. [mm]

RXHM-BC74H 090, 120 42 [1067] 167/8 [454]RXHM-BC76H 180, 240 483/8 [1229] 22 [559]

IN. [mm]

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PipingRHGL

26 Mainline®

INDOOR COIL BELOWOUTDOOR UNIT

TYPICAL PIPING RECOMMENDATIONSINDOOR COIL ABOVEOUTDOOR UNIT

The 7.5 [26 kW] and 10 [35 kW] Air Handlers are designed astwo (2) circuit, full face equal distribution coils. As shipped fromthe factory, the suction and liquid lines are dual circuits. Copperfittings are supplied in the unit to field manifold the suction andliquid lines for single circuit.

NOTE: The expansion valve bulbs must be secured to the cor-responding suction lines. The circuits are markedaccordingly. See illustration under Typical Piping rec-ommendations for additional information.

When dual straight cool condensing units are used refer to therefrigerant piping size charts for the individual condensing unitpiping.

REFRIGERANT PIPING (See Tables at Right)

The following will be of help in accomplishing a successful installation.

1. Size liquid line for no more than 50 PSIG [345 kPa] pressuredrop.

2. Size suction lines for no more than 2°F [1.1°C] loss whichcorresponds to approximately 5 PSIG [34 kPa] pressuredrop.

3. When indoor unit is installed below outdoor unit, do notexceed the recommended vapor line O.D. This will insureadequate velocities for proper oil return.

4. Install strainer-drier and sight glass in liquid line.

5. Pitch all horizontal suction lines downward in the direction offlow for cooling only applications.

6. Locate the outdoor unit and indoor unit as close together aspossible to minimize piping runs.

7. A liquid line solenoid installed just ahead of the expansionvalue is recommended for cooling only applications. Be surecondensing unit is suitable for pump down.

8. Piping runs between condenser and evaporator not toexceed 150' [46 m] linear length (90' [27 m] linear length forheat pumps).

NOTE: Refer to suction and liquid line pressure drop chartsfound in condensing unit and remote heat pumpliterature.

[ ] Designates Metric Conversions

CONDENSATE DRAIN PIPING• Consult local codes or ordinances for specific requirements

regarding condensate drain.• Condensate drain is open to atmosphere and must be trapped.

Trap must be at least 3 inches [76 mm] deep and made of flexi-ble material or fabricated to prevent freeze-up.

• Pitch the drain line at least 1/4 inch [6 mm] per foot away fromthe drain pan.

• Do not reduce the drain line size from the connection size pro-vided on the unit.

• Do not connect the drain line to a closed sewer line.

*For cooling only, refer to remote heat pump literature for pipingrecommendations.

PIPING SIZES 090 & 120

101-150 [31-46] 1/2 [13] 5/8 [16] 13/8 [35]

LINEARLENGTH, FT. [m]

LIQUIDLINE O.D., IN. [mm]

15/8 [41]

SUCTIONLINE O.D., IN. [mm]

090 120 090 120

0-50 [0-15] 1/2 [13] 5/8 [16] 11/8 [29] 13/8 [35]51-100* [16-30] 1/2 [13] 5/8 [16] 13/8 [35] 15/8 [41]

PIPING SIZES 180 & 240

101-150 [31-46] 3/4 [19] 7/8 [22] 21/8 [54]

LINEARLENGTH, FT. [m]

LIQUIDLINE O.D., IN. [mm]

21/8 [54]

SUCTIONLINE O.D., IN. [mm]

180 240 180 240

0-50 [0-15] 3/4 [19] 7/8 [22] 13/8 [35] 15/8 [41]51-100 [16-30] 3/4 [19] 7/8 [22] 15/8 [41] 21/8 [54]

EQUIVALENT LENGTH, FT. [m] OF STRAIGHT TYPE “L”TUBINGFOR NON-FERROUS VALVES AND FITTINGS (BRAZED)

TUBE SIZEINCHES [mm]

O.D.

SOLE-NOID

VALVE

ANGLEVALVE

SHORTRADIUS

ELL

LONGRADIUS

ELL

TEELINE

FLOW

TEEBRANCH

FLOW

1/2 [13] 12 [3.7] 8.3 [2.5] 1.6 [0.5] 1.0 [0.3] 1.0 [0.3] 3.1 [0.9]5/8 [16] 15 [4.6] 10.4 [3.2] 1.9 [0.8] 1.2 [0.4] 1.2 [0.4] 3.6 [1.1]3/4 [19] 18 [5.5] 12.5 [3.8] 2.1 [0.7] 1.4 [0.4] 1.4 [0.4] 4.2 [1.3]7/8 [22] 21 [6.4] 14.8 [4.4] 2.4 [0.7] 1.6 [0.5] 1.6 [0.5] 4.8 [1.5]

11/8 [29] 12 [3.7] 18.8 [5.7] 3.0 [0.9] 2.0 [0.6] 2.0 [0.6] 6.0 [1.8]13/8 [35] 15 [4.6] 22.9 [7.0] 3.6 [1.1] 2.4 [0.7] 2.4 [0.7] 7.2 [2.2]15/8 [41] 18 [5.5] 27.1 [8.3] 4.2 [1.3] 2.8 [0.8] 2.8 [0.8] 8.4 [2.6]21/8 [54] 21 [6.4] 35.4 [10.8] 5.3 [1.6] 3.5 [1.1] 3.5 [1.1] 10.7 [3.3]

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Guide SpecificationsRHGL

Mainline® 27

OPERATING SEQUENCENOTE: Please refer to specification sheets covering RAWL- condensing units for operating sequence.

GUIDE SPECIFICATIONS

Furnish and install as shown on the drawing Mainline Model ––––––––––––– draw through air handler suitable for both hori-zontal and vertical applications. The entire assembly shall be ULand cUL listed with the cooling (and heat pump heating) capac-ity AHRI Certified.

Drive Package—A complete drive package shall be factory orfield installed. Package shall consist of a 3450 RPM dual volt-age, single phase open drip proof motor or a 3 phase 1750 RPMopen drip proof internally protected motor, not requiring anexternal starter. Variable pitch motor sheave, fixed pitch fansheave, and belt.

Coils—Coils shall be fabricated of 3/8" [10 mm] O.D. seamlesscopper tubing expanded into aluminum fins. All coils shall besubmitted to an air pressure test of up to 550 PSIG [2068 kPa]under water after fabrication and dehydrated prior to assemblyin unit. Units shall be shipped with a nitrogen holding charge. Airflow shall be draw through design providing uniform air distri-bution across the coil surface.

Blower, Bearings and Shaft—Fans shall be a double width,double inlet, forward curve, centrifugal type, statically anddynamically balanced, and constructed of galvanized steel.They shall be mounted on 3/4" [19 mm] = 7.5 ton [26 kW] & 10ton [35 kW], diameter solid shafts made of high carbon steel,centerless ground and polished, supported by resilient mountedsealed bearings.

Drain Pan—The drain pan shall be manufactured of zinc coatedsteel. The pan shall have internally threaded pipe size drain con-nections and shall be designed to accept condensate in eitherhorizontal or vertical type applications on either side of unit.

Filters—Filter mounting hardware shall be designed to acceptup to 2" [51 mm] filters for field replacement. One inch [25 mm]throw away filters shall be furnished with the unit.

Cabinet—Cabinets shall be manufactured of galvanized steelsubjected to multi-stage cleaning and finished with powder coatpaint. Units shall have removable service access panels oneach side and top.

Insulation—Cabinets shall be insulated with 1/2" [13 mm] by11/2 pound [.68 kg] density fiberglass insulation coated withneoprene and bonded to the cabinet surface with a U.L.approved adhesive. Insulation shall have fire retarding charac-teristics in accordance with smoke developed rating not toexceed 50 and flame spread rating of 25 per Underwriters Lab-oratories testing procedures.

Factory Testing—In addition to the pre-assembly testing men-tioned above, each coil shall be leak tested after assembly intothe unit. While under pressure, the coil shall be leak tested usingan Electronic Leak Detector.

Electric Heaters—UL and cUL listed electric heater kits shall beavailable in a wide range of capacities. All kits shall offer twostages of capacity, blower motor controller and single point con -nection. Heater kits shall be available for installation directly onthe supply fan discharge for either horizontal or vertical applica-tion.

Mixing Box—Mixing box accessory shall be available for mix-ing return air with outside air before entering the air handler. Theacces sory shall include both return and outside air dampers andecon omizer controls factory mounted. Economizer controlsshall include enthalpy and mixed air sensors and dampermotors. Mixing box accessory shall be available for installationto the return air section of the air handler for either horizontal orvertical applications.

Discharge Plenum, and Grille—Shall be available for verticalapplication. Discharge grille shall provide manually adjustabledouble deflection discharge vanes.

Return Air Grilles—Shall be provided for vertical return appli-cations.

Hot Water or Steam Coils—Shall be available for field installa-tion. All coils shall be tested to 300 psi. Coils shall be availablefor either horizontal or vertical air handler applications.

[ ] Designates Metric Conversions

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Limited WarrantyRHGL

28 Mainline®

BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROMYOUR RETAILER.

Mainline® will furnish a replacement for any part of thisproduct which fails in normal use and service within theapplicable periods stated, in accordance with the terms ofthe limited warranty.

*For complete details of the Limited Warranties, including applicableterms and conditions, contact your local contractor or the Manufacturerfor a copy of the product warranty certificate.

Compressor ..........................................................Five (5) YearsParts ........................................................................One (1) Year

GENERAL TERMS OF LIMITED WARRANTY*

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NotesRHGL

Mainline® 29

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NotesRHGL

30 Mainline®

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NotesRHGL

Mainline® 31

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Before proceeding with installation, referto installation instructions packagedwith each model, as well as complyingwith all Federal, State, Provincial, andLocal codes, regulations, and practices.

“In keeping with its policy of continuous progress and product improvement, the right is reserved to make changes without notice.”

PRINTED IN U.S.A. 8-18 QG FORM NO. HML-535 REV. 1

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