maintenance and operating instructions for

20
Issue 2001/10/Vue-11 Maintenance and Operating Instructions for Spritzboy 24 zinced Item N° D 040 063 Spritzboy 40 V 4 A Item N° D 040 086

Upload: others

Post on 29-Oct-2021

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Maintenance and Operating Instructions for

Issue 2001/10/Vue-11

Maintenance and Operating Instructions

for

Spritzboy 24 zinced

Item N° D 040 063

Spritzboy 40 V 4 A

Item N° D 040 086

Page 2: Maintenance and Operating Instructions for

____________________ 2 Schneider Druckluft

We recommend, tests, adjustments and services should be done always by the same person or his substitute. Services must be documented in a maintenance logbook. In case of questions, please note the serial number, item number and specifications shown on the nameplate of “Spritzboy” and call our service center. For important practical tips, we used symbols so that these operating instructions can be read quickly and efficiently. These symbols are placed next to a certain part of a text (referring only to that text), beside illustrations (referring to the illustrations) or at the top of the page (referring to the content of the entire page). Important: Give these symbols your utmost attention!

Read instruction The user is obliged to read the manual before setting in operation and instruct all persons operating with this product according below mentioned instructions.

Attention, Danger! This symbol refers to safety instructions, which have been absolutely obeyed for the safety of the operator.

The „Spritzboy“ is proved and packed very carefully in our factory. Nevertheless we can´t exclude damages of transportation. Please take a short sight proof of all parts of the Spritzboy before setting in operation.

Attention: Before setting in operation, inform yourself how to reach a pressure-free condition of the „Spritzboy“.. - Danger: It is strictly forbidden to open the „Spritzboy“ under pressure! While using the Spritzboy, please wear always the required protecting clothes. Consider safety instructions (Page 5, Point 5)!

Common Informations

How to use Operating Instructions

Meaning of symbols

Page 3: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 3

1. Engineering Specifications .......................................................... 3 2. Scope of Supply .......................................................................... 3 3. Illustration of Spritzboy ................................................................ 3 4. Intended Use............................................................................... 5 5. Safety Guidelines ........................................................................ 5 6. Setting in Operation..................................................................... 6

6.1 Thick Flowing Materials and Casts .................................... 7 6.2 Liquid Materials.................................................................. 9 6.3 Sand Blast........................................................................ 11

7. Trouble Shooting....................................................................... 12 8. Application Chart ....................................................................... 13 9. Warranty.................................................................................... 19 10. Accessories............................................................................... 19 11. Addresses ................................................................................. 20 Type Spritzboy: D 040 063 D 040 086 Delivery 300 300 l/min Max. Working Pressure: 8 8 bar Contents Pressure Vessel: 24 40 l Max. Operating Pressure of the Vessel: 8

8

bar

Compressed Air Quality: cleaned, condensate and oil free Dimensions:

Length: Breadth: Height:

450330920

450 330

1025

mm mm mm

Weight: 25,5 27 kg Spritzboy 24 zinced: 1 Detachable Rising Pipe 1 Plastic Tank 16 litre 1 Operating Instructions of Spritzboy 1 Operating Instruction of Vessel (Documentation)

Spritzboy 40 V 4 A: 1 Detachable Rising Pipe 1 Operating Instructions Spritzboy 1 Operating Instruction of Vessel (Documentation)

Item Item-No. Denomination Quantity0010 G 507 023 Two Wheel Carrier of Spritzboy 1 0020 G 230 003 Wheel 200 x 50 x 20 mm 2 0030 G 230 006 Quick Fixing Device for the Wheel 2 0040 G 020 004 End Cap 2 0050 G 002 110 Vessel of Spritzboy 24 Zinced 1

G 002 134 Vessel of Spritzboy 40 V 4 A 1 0060 G 022 022 Angle 1 1/4″I x 1″a 1 0070 E 050 089 Ball Valve 1″I 1

Contents

1. Engineering Specifications

2. Scope of Supply

3. Illustration of Spritzboy

Page 4: Maintenance and Operating Instructions for

____________________ 4 Schneider Druckluft

Item Item No. Denomination Quantity 0080 G 010 087 Claw Coupling, complete, big 1

Seal For Claw Coupling, big 1 0090 G 010 089 Locking Tappet for Claw Coupling 1 0100 G 012 068 Mini–Control Unit for Material Vessel 1 0110 G 012 068 Mini–Control Unit for Spray Gun 1 0120 G 012 060 Pressure Gauge (Pressure Material

Vessel) 1

0130 G 012 060 Pressure Gauge (Pressure Spray Gun) 1 0140 E 700 213 Plug-In Nipple R1/4″a (Air Entry) 1 0150 G 012 033 Mini–Ball Valve (Air Entry) 1 0160 D 221 002 Filter Water-Separator 1 0170 E 041 622 Angle R1/4″a x R1/4″I 1 0180 E 700 001 Quick Coupling R1/4″a NW 7,2 blue 1 0190 G 010 104 Clamping Device 4 0200 G 018 026 Cotter Bolt 4 0210 G 018 032 Split-Pin 4 0220 G 026 013 Star Grip Screw 4 0230 G 518 005 Rising Pipe, complete 1 0240 G 012 057 Claw Coupling (Spritzboy Cover) 1 0250 G 012 033 Mini–Ball Valve (Aeration) 1 0260 G 025 014 Sound Absorber (Aeration) 1 0270 E 050 086 Ball Valve (Material Loss, above) 1 0280 G 022 016 Angle R3/8″ x R3/8″I 1 0290 E 770 258 Double Nipple (Material Loss, above) 1 0300 G 019 031 T–Piece R1/4″I x R1/4″A x R1/4″I 1 0310 E 700 001 Quick Coupling R1/4″A NW 7,2 red 1 0320 G 207 010 Safety Valve 8,0 Bar; R1/4″A 1 0330 G 007 142 Toroidal Sealing Ring (Cover Seal) 1 0340* G 015 010 Plastic Tank 16 liter 1 0350 Arrow (Mark of Cover Seat) 1 * The plastic tank is only available in Spritzboy 24 zinced.

Page 5: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 5

The Spritzboy 24 zinced or Spritzboy 40 V 4 A is a portable material pressure vessel, which is connected with a suitable compressed air ductwork system (compressor) for an universal use. With the suitable pneumatic tools, you will be able to:

- spray cast, - spray and roll colours and lacques, - spray detergents and wood protectives, - sand blast.

The treatment of liquid materials, such as lacques, colours, detergents or wood protectives, occurs through the upper material exit (item 0270, double nipple). The treatment of thick flowing materials, such as e.g. casts or abrasives (for sand blast), occurs through the below material exit (item 0080, claw coupling). Protect you and your environment from danger of accidents by suitable precautions and take into consideration the following notices in your own interest:

1. The user has to assure the appropriate use. 2. Keep away children and pats of the operating range. 3. The Spritzboy may only be used and maintained by instructed

persons. Repairs are only allowed to be done by qualified specialists (Schneider Druckluft GmbH or Service partners of Schneider Druckluft GmbH).

4. No manipulations, emergency repairs or enstrangements of function are allowed on the Spritzboy.

5. Safety devices are not allowed to be detached or manipulated. The blowing off pressure of safety valve, adjusted by the manufacturer, must not be changed.

6. Transport the Spritzboy always only in a pressure free condition.

7. Pay attention to the separate operating instructions of the vessel.

8. On the occasion of every maintenance or repair, the following is appreciated: First of all, close the mini ball valve (item no. 150 air entry) and separate the Spritzboy from the pneumatic source (separate the pneumatic hose of the plug-in nipple - item no. 0140). Thereafter, set the Spritzboy in a pressure free condition by opening the mini ball valve (item no. 0250 ventilation), then open the four star grip screws (item no. 0220) of the vessel for tightening the cover of the Spritzboy.

9. No flammable, corrosive or poisonous materials are allowed to be used.

10. Only use original exchange pieces. 11. Detergent materials for the Spritzboy or the used pneumatic

tools must be disposed according to the legal instructions. 12. Consider the operating instructions of pneumatic tools or

compressors, applicable with the Spritzboy. 13. The dispose of the product must be carried out according the

current legal regulations.

4. Intended Use

5. Safety Guidelines

Page 6: Maintenance and Operating Instructions for

____________________ 6 Schneider Druckluft

Using the different liquid materials (as e.g. dispersive casts, colours, or lacques), please pay attention to the instructions of the manufacturer for the preparatory treatment of the underground, dilution.... The used materials must be worked up as sprayables. In case of doubt, please contact the manufacturer. The indicated values under point 8, “Application Chart“ are roughly estimated. These indications may be different because of various material viscosities or of surrounding temperature. Please, always wear the suitable protective clothes for operations on the Spritzboy. Working with: see point: thick flowing materials and casts: 6.1 thick flowing materials and

casts (page 7) colours, lacques, wood protectives, detergents,paper hanging solutizers and limes:

6.2 liquid materials (page 9)

sand blast: 6.3 sand blast (page 11) In general: The mini-ball valves (items no. 0100 and 0110) shall be adjusted as follows: First of all, the lock must be unlocked by pulling up the adjusting knob (fig. 1). By turning in clockwise direction (+), you’ll increase the working pressure. By turning against the clockwise direction(-), you’ll decrease the working pressure (fig. 2). If you push down the adjusting knob now, the mini- control unit is protected against unintended distort. The adjusted working pressure is shown on the two manometers (items no. 0110 and 0120 ) Opening of the quick coupling (items no. 0180 and 0310): The quick couplings shall be opened by pulling back the outer coupling ring. Attention: When opening the quick coupling, in any case, please keep the pneumatic hose tight ! „whipping pneumatic hose“. Closing of the quick coupling: Closing the quick coupling, you must only press the plug-in nipple of the compressed air hose in the quick coupling. The lock occurs automatically.

6. Setting in Operation

Page 7: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 7

For the treatment of thick flowing materials and casts, you need beside the Spritzboy following accessories:

- Composite Material Pneumatic Hose Item N° D 740 052 - Material Pressure Plate Item N° B 012 087 - Spraying Hose-Set Item N° D 900 618 - Accessories for spraying hose (allongation / angle / nozzle) - Working Protective Gear

Attention: Treatment of cotton staple and textile staple casts is

only possible with the Spritzboy 40 V 4 A!

1. First of all, read this one and the operating and maintenance instruction of the spraying hose. Pay attention to the safety guidelines!

2. Ventilate the Spritzboy by opening the mini–ball valve

(item no. 0250) – set it completely free of pressure.

3. Unscrew the four star grip screws (item no. 0220) of the pressure less Spritzboy and take off its cover. Now take off the synthetic application (item no. 0340, which is only a part of the Spritzboy 24 zinced) as well as the rising pipe (item no. 230, which is only a part of the Spritzboy 24 zinced) of the Spritzboy.

4. Connect the composite material pressure hose

(item no. D 740 052) with the claw coupling (item no. 0080) and protect it with the knurled nut against distort. The pneumatic hose shall be connected with the blue quick coupling (item no. 0180).

5. Screw the desired nozzle to the spraying pipe (see point 8,

“Application Chart“).

6. Connect now the composite material pressure hose with the spraying pipe.

7. Fill approx. 3 – 5 litre of disperse colour into the Spritzboy,

which is in a pressure less condition. Attach the cover to the Spritzboy. Take care, that the red arrow marks (item no. 0350) are corresponding. Now, tighten the four star grip screws (item no. 0220) crosswise.

8. Close the mini-ball valve of the ventilation (item no. 0250), as

well as the mini–ball valve of the air entry (item no. 0150).

9. Connect the Spritzboy with the pneumatic source system (compressor) by a suitable pneumatic hose over a plug-in nipple (item no. 0140).

10. Adjust the (filter-) pressure reducer to the pneumatic source at a

maximum of 8 bar.

11. Now, slowly open the mini-ball valve (item no. 0140, air entry).

12. Adjust the mini control unit (item no. 0100, material pressure) to 2 bars.

13. Adjust the mini control unit (item no. 0110, spray pressure)

to 3 bars.

6.1 Thick Flowing Materials and Casts

Page 8: Maintenance and Operating Instructions for

____________________ 8 Schneider Druckluft

14. First of all, open the air locking valve of the spraying pipe. 15. Hold the spraying pipe in a suitable empty vessel and open the

material ball valve of the spraying pipe slowly.

16. If the disperse colour (material) is injection-mould, the material ball valve of the spraying pipe first must be closed. After that, close the air locking device.

17. Now, the mini ball valve (item no. 0150, air entry) of the

pneumatic source of the Spritzboy shall be closed.

18. Slowly, open the mini ball valve (item no. 0250) of the cover of the Spritzboy and reliefe the Spritzboy completely.

19. If no more compressed air is coming out over the mini ball

valve, the cover of the Spritzboy may be opened by the four star grip screws and may be refilled with cast.

20. A material pressure plate must be placed on cast (see point 10

“Accessories“), before reattaching the cover of the Spritzboy. Attention: The maximum fill in height is 7,5 cm under vessel

edge (material pressure plate included).

21. Close now the mini ball valve - item no. 250, ventilation and slowly open the mini ball valve - item no. 0150, air entry.

22. Adjust desired material pressure and spraying pressure of the

material pressure vessel (see point 8 “Application chart“).

23. On the spraying pipe, the air stop valve shall be opened before opening the material ball valve.

24. First of all, proof the fine modulation of the material pressure or

spraying pressure on a piece of cardboard.

25. Attention: After spraying, always lock first the material ball vessel of the spray pipe before locking the air stop valve of the spraying pipe.

26. When the flow of material stops, Spritzboy has to be refilled.

Attention: First of all close the mini ball valve (item no. 150, air entry) and separate the Spritzboy from the pneumatic source (separate the pneumatic hose of the plug-in nipple (item no. 0140)). Set the Spritzboy in a completely pressure less condition by opening the mini ball valve (item no. 0250, ventilation). And now open the four star grip screws of the Spritzboys’ cover. From now on follow the instruction as given above in points 16 - 24.

27. Spritzboy has to be cleaned after every use.

Attention: First of all, close the mini ball valve (item no. 0150, air entry) and separate the Spritzboy of the compressed air source (separate the pneumatic hose of the plug-in nipple - item no. 0140). Set the Spritzboy by opening the mini ball valve (item no. 0250, ventilation), in a completely pressure less condition.

Page 9: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 9

If possible, clean it with water. Pay attention of an ecological dispose of the residual material and the detergent solution. Don’t forget to clean the material hoses and the pneumatic tools! Don’t use a pressure or steam jetter for cleaning, as otherwise the measuring and safety devices (pressure gauge, safety valve) could be damaged.

For the treatment of liquid materials (such as colours and lacques, wood protectives and detergents, paper hanging solutizers as well as lime), you need beside the Spritzboy following accessories:

- For colours and lacques - Colour Spray Guns:

Optimal 2001 M-HLVP Item No. D 030 240 Alternativ FP 2000 M-MA Item No. D 030 195 Alternativ FX 2000 M-HLVP Item No. D 030 240 Composed Material Hoses for Colour Spray Guns: length 5 m Item-No. D 740 002 Alternative length 10 m Item-No. D 740 008 Alternative length 10 m and Item-No. D 740 006 (delution proof) Protecting clothes, in case mouth protection mask.

- For dispersive colours:

Colour Roll Item-No. D 900 501 Exchange Roll for Colour Roll Item-No. B 600 504 Transfer Bar for Colour Roll Item-No. D 900 502 Alternative Telescope Transfer Bar Item-No. D 900 503 Material Hose length 10 m Item-No. D 740 007 Protecting clothes, in case mouth protection mask.

- For wood protection and detergents as well as paper hanging

solutizers: Spray Lance Item-No. D 900 512 Extension Piece for dto. 750 mm Item-No. B 900 512 Material Hose 10 m (delution proof) Item-No. D 740 006 Protecting clothes, in case, mouth protection mask.

- For lime:

Lime Appliance incl. Material Hose Item-No. D 900 513 Protection clothes, in case, mouth protection.

1. First of all, read this one and the operating and maintenance

instructions for the corresponding pneumatic tools. Pay attention to the given safety guidelines!

2. Ventilate the Spritzboy by opening the mini ball valve

(item no. 0250) - set it completely free of pressure. 3. Unscrew the four star grip screws (item no. 0220) of the Spritzboy,

which is in a pressure free condition and take off the cover. Fill in the Spritzboy with the desired material. Attach the rising pipe (item no. 0230) with the claw coupling (item no. 0240) on the cover of the Spritzboy. Tip: In the Spritzboy 24 zinced, a plastic tank is included (item no. 0340). Fill your material in this synthetic application; it is easier to be cleaned than the Spritzboy.

6.2 Liquid Materials

Page 10: Maintenance and Operating Instructions for

____________________ 10 Schneider Druckluft

4. Attach the cover to the Spritzboy. Take care that the red arrow

marks (item no. 0350) are corresponding. Now, tighten the four star grip screws (item no. 240) crosswise.

5. Connect the suitable material hose with the double nipple

(item no. 0290) on the cover of the Spritzboy and safeguard it with the knurled nut against twisting. The pneumatic hose shall be connected with the blue quick coupling (item no. 0180).

6. Now, connect the material hose with the suitable pneumatic tool. 7. Close the mini ball valve (item no. 0250, ventilation) as well as the

mini ball valve (item no. 0150, air entry). 8. Connect the Spritzboy with the pneumatic source (compressor) by

a suitable air hose over the plug-in nipple (item no. 0140). 9. Adjust the (filter-) pressure reducer on the pneumatic source to a

maximum of 8 bar. 10. Now, open slowly the mini ball valve (item no. 0140, air entry). 11. Adjust the mini control unit (item no. 0100, material pressure)

corresponding to your material in accordance with the application chart of point 8.

12. Adjust the mini control unit (item no. 0110, spray pressure) in

accordance with material according the application chart of point 8. 13. Always wear protection clothes. 14. Before using the trigger arm of your pneumatic tool, make sure,

that no other persons are in your operating area. 15. First of all, make a spray test for the fine modulation of the material,

or spray pressure on a piece of cardboard. 16. Adjust, in case, the material vessel pressure or spraying pressure

of the mini control units (item nos. 0100 or 0110). 17. If the flow of material stops, Spritzboy has to be refilled.

Attention: First of all, close the mini ball valve (item no. 150, air entry) and separate the Spritzboy from the pneumatic source (separate the pneumatic hose of the plug-in nipple - item no. 0140). Set the Spritzboy in a completely pressure less condition by opening the mini ball valve (item no. 0250, ventilation). And now, open the four star grip screws of the Spritzboys’ cover. Now, follow the steps as described in points 3 - 16 of this list. From now on, follow the instructions as given above in points 3 -16.

18.Spritzboy has to be cleaned after every use. Attention: First of all close the mini ball valve (item no. 0150, air entry) and separate the Spritzboy from the compressed air source (separate the pneumatic hose of the plug-in nipple - (item no. 0140). Set the Spritzboy by opening the mini ball valve (item no. 0250, ventilation), in a completely pressure free condition.

Page 11: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 11

If possible, clean it with water. Pay attention of an ecological dispose of the residual material and the detergent solution. Don’t forget to clean the material hoses and the pneumatic tools! Don’t use a pressure or steam jetter for cleaning, in order to avoid damages on the measuring unit and on the safety device (pressure gauge, security valve). While operating with sand blast, please pay attention of an absolutely dry abrasive. The use of glass sand is forbidden! Glass sand creates silicosis dust during sand blasting operations, which is very harmful! For sand blasting operations, you need beside the Spritzboy following accessories:

- Blast Protecting Hood Item-No. D 770 121 - Abrasive Item-No. B 030 031 - Pressure Blast Gun Item-No. D 030 034 - Blast Tube Unit 5 m long Item-No. D 740 009

or blast tube unit 10 m long Item-No. D 740 010 - Protection Clothes

1. First of all, read this one and the operating and maintenance

instructions for the pressure blast gun. Pay extreme attention of the security devices!

2. Ventilate the Spritzboy by opening the mini ball valve –

(item no. 0250) – set it completely pressure less). 3. Unscrew the four star grip screws (item no. 0220) of the Spritzboy,

which is in pressure less condition and take off the cover of the Spritzboy. After that, take out the synthetic application (item no. 0340, only included in Spritzboy 24 zinced) of the Spritzboy.

4. Connect the blast tube unit (5 m long item no. D 740 009

or 10 m long item no. D 740 010) with the big claw coupling (item no. 0080) and safeguard it by the knurled nut against distort. The pneumatic tube shall be connected to the red quick coupling (item no. 0310). The blast tube unit is not allowed to be pre-lubricated on sand blast operations!

5. Now connect the blast tube unit with the pressure blast gun

item no. D 040 034. Pay attention, that the material ball valve is closed.

6. Close the mini ball valve (item no. 0250, ventilation), as well as the

mini ball valve (item no. 0150, air entry). 7. Connect the Spritzboy with the pneumatic source (compressor) by

a suitable pneumatic hose with the plug-in nipple (item no. 140). 8. Adjust the (filter-) pressure reducer on the pneumatic source on a

maximum of 8 bar. 9. Now, slowly open the mini ball valve (item no. 0140, air entry). 10. Adjust the mini control unit (item no. 0100, material pressure)

on 6 bar.

6.3 Sand Blast

Page 12: Maintenance and Operating Instructions for

____________________ 12 Schneider Druckluft

11. Adjust the mini control unit (item no. 0110, Spray pressure) on 2 bar.

12. Wear protection clothes, especially a blast protection hood

(recommended is the blast protection hood - item no. D 770 121) and working gloves.

13. Before opening the material valve of the pressure blast gun, make

sure that no other persons are in your operating space. 14. Now, slowly open the material valve of the pressure blast gun. 15. Regulate if necessary the Material Vessel or Spray pressure at the

mini control units (item nos. 0100 or 0110). Attention: therefore, close first the material ball valve of the pressure blast gun.

16. If no more material is coming, the Spritzboy must be refilled. 17. Attention: First of all, close the mini ball valve (Item no. 150, air

entry) and separate the Spritzboy of the pneumatic source system (separate the air hose of the plug-in nipple - item no. 0140). Set the Spritzboy by opening the mini ball valve (Item no. 0250, deaeration), in an completely pressure less condition. After that it is allowed to open the four star grip screws of the cover of the Spritzboy. From now on, follow the instruction as given under point 6 - 15 of this application chart.

18. Always clean the Spritzboy after every use. 19. Attention: First of all, close the mini ball valve (item no. 150, air

entry) and separate the Spritzboy of the pneumatic source (separate the air hose of the plug-in nipple - item no. 0140). Set the Spritzboy by opening the mini ball valve (item no. 0250, ventilation), in a completely pressure less condition. Now, it is allowed to open the four star grip screws of the cover of the Spritzboy. If possible, clean it with water. Pay attention on an ecological dispose of the rest material and the detergents. Don’t forget to clean the material hoses and the pneumatic tools! Don’t use a pressure or steam jet for cleaning, because of possible damages on measuring units and security devices (presseure gauge, safety valve...)

Attention: First of all, close the mini ball valve (Item no. 0150, air entry) and separate the Spritzboy from the pneumatic source (separate the air tube from the plug-in nipple - item no. 0140). Set the Spritzboy by opening the mini ball valve (Item no. 0250, ventilation), in an completely pressure less condition. After that, it is allowed to open the four star grip screws of the cover of the Spritzboy.

Appeared Errors and Possible Causes:

Trouble Shootings:

A. Material is Spraying out of the Air Tool “in batches“: - Material pressure or spraying

pressure is too high or too low adjusted:

- Modify the material and spraying pressure.

7. Trouble Shooting

Page 13: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 13

Product: Decoration

cast A detergent spray cast 1 mm

ScrapedRen-dering Struc-ture Solit K 1,0 Floating and Set

Sto-Creation Stolook

Diamond 1

Scraped Rendering

Sto – Decolit 1,5 mm

Manufacturer: Sto AG Sto AG Sto AG Sto AG Material Pressure:

2 – 4 bar 2 – 4 bar 2 – 4 bar 4 bar

Air or Spraying Pressure: 4 bar 3 – 4 bar 3 bar 3 – 4 bar

Pneumatic Tool: Spray Hose Spray Hose Spray Hose Spray Hose Nozzle Air Drill: 6,5 mm

2 mm 6,5 mm 2 mm

4,5 / 6,5 mm 2 mm

6,5 mm 2 mm

Pneumatic Hose (∅ ):

9 x 3 mm 9 x 3 mm 9 x 3 mm 9 x 3 mm

Material Hose (∅ ):

19 x 4 mm 19 x 4 mm 19 x 4 mm 19 x 4 mm

Material Supply of Spritzboy:

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Prelubricate Material Hose with:

Dispersive Colour

Dispersive Colour

Dispersive Colour

Dispersive Colour

Material Pressure Plate necessary:

Yes

Yes

Yes

Yes

Product: Ribbed Cast

Structure Calluplast Rauhsan R 2 mm

Scraped Rendering Structure Calluplast Rauhsan KR 2 mm

Silicate Disk Cast Corn

2,2 mm

Scraped Rendering Structure

KD-Structure Cast 2,5 mm

Manufacturer: Brillux Brillux Silin Capatect Material Pressure:

4 – 6 bar 5 – 6 bar 4 – 6 bar 5 – 6 bar

Air or Spraying Pressure: 3 – 4 bar 3 – 4 bar 3 – 4 bar 3 – 4 bar

Pneumatic Tool: Spraying Hose

Spraying Hose

Spraying Hose

Spraying Hose

Nozzle (∅ mm) Air Drill:

6,5 2 mm

6,5 2 mm

6,5 2 mm

6,5 / 8,5 2 mm

Pneumatic Hose (∅ ):

9 x 3 mm 9 x 3 mm 9 x 3 mm 9 x 3 mm

Material Hose(∅ ):

19 x 4 mm 19 x 4 mm 19 x 4 mm 19 x 4 mm

Material Supply of Spritzboy:

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Prelubricate Material Hose with:

Dispersive Colour

Dispersive Colour

Dispersive Colour

Dispersive Colour

Material Pressure Plate necessary:

Yes

Yes

Yes

Yes

8. Application Chart

Page 14: Maintenance and Operating Instructions for

____________________ 14 Schneider Druckluft

Product: Rustic Cast

25 Cottage Cast 25 Graining

25 – 28

Scraped Rendering Structure

Solit Synthe-tic Resin

Plaster 3 mm

Cottage Cast Structure KR 3 mm

Inside Decoration

Manufacturer: Caparol Caparol Stotmeister Brillux Material Pressure:

5 – 7 bar 5 – 6 bar 3 – 6 bar 5 – 6 bar

Air- or Spraying Pressure: 2 – 4 bar 3 – 4 bar 4 bar 4 bar

Pneumatic Tool: Spraying Hose

Spraying Hose

Spraying Hose

Spraying Hose

Nozzle (∅ mm) Air Drill:

6,5 / 8,5 2 mm

6,5 / 8,5 2 mm

6,5 / 8,5 2 mm

8,5 2 mm

Pneumatic Hose (∅ ):

9 x 3 mm 9 x 3 mm 9 x 3 mm 9 x 3 mm

Material Hose (∅ ):

19 x 4 mm 19 x 4 mm 19 x 4 mm 19 x 4 mm

Material Supply of Spritzboy:

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Prelubricate Material Hose with:

Dispersive Colour

Dispersive Colour

Dispersive Colour

Dispersive Colour

Material Pressure Plate necessary:

Yes

Yes

Yes

Yes

Product: Cellulose

Cast Cellulose

Cast (2000)

Mottle Cast Stolevell

Deco Item 0747

Sto Deco Cast Fine,

CSL 86 1254 White

Manufacturer: Faserit Zell – Deko Stotmeister Stotmeister Material Pressure:

3 – 5 bar 4 – 5 bar 5 – 6 bar 1 – 3 bar

Air or Spraying Pressure: 2 – 4 bar 2 – 4 bar 2 – 3 bar 3 – 4 bar

Pneumatic Tools:

Spraying Hose

Spraying Hose

Spraying Hose

Spraying Hose

Nozzle (∅ mm) Air Drill:

4,5 / 6,5 2 mm

4,5 / 6,5 1 mm

8,5 / 10,5 2 mm

4,5 / 6,5 2 mm

Air Hose (∅ ): 9 x 3 mm 9 x 3 mm 9 x 3 mm 9 x 3 mm Material Hose (∅ ):

19 x 4 mm 19 x 4 mm 19 x 4 mm 19 x 4 mm

Material Supply of Spritzboy:

Big Claw coupling (at bottom)

Big Claw coupling (at bottom)

Big Claw coupling (at bottom)

Big Claw coupling (at bottom)

Prelubricate Material Hose with:

Don’t prelubricate

Don’t prelubricate

Dispersive Colour

Dispersive Colour

Material Pressure Plate necessary:

Yes Yes Yes Yes

Page 15: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 15

Product: RoofCoating

Disproroof Rapid Quick Sealed

Roof Coating for Eternit

Basic Treatment

Roof Coating for

Eternit (Colour)

Capa Flock Nr. 7 Copra

Manufacturer: Dispon Caparol Material Pressure:

3 bar 6 bar 4 – 6 bar 5 – 6 bar

Air or Spraying Pressure: 3 – 4 bar - 3 – 4 bar 3 – 4 bar

Air Tool: Spraying Hose

Spray Lance Spray Gun FP 2000

MA

Spraying Hose

Nozzle (∅ mm) Air Drill:

4,5 / 6,5 2 mm - 2,0 6,5 / 8,5

2 mm Air Hose (∅ ): 9 x 3 mm - 12,5 x 3

mm 9 x 3 mm

Material Hose (∅ ):

19 x 4 mm 9 x 3 mm 19 x 4 mm 19 x 4 mm

Material Supply of Spritzboy:

Big Claw C Coupling (at bottom)

Small Claw Coupling (above)

Small Claw Coupling (above)

Big Claw Coupling (at bottom)

Prelubricate Material Hose with:

Don’t prelubricate

Don’t prelubricate

Don’t prelubric.

Dispersive Colour

Material Pressure Plate necessary:

Yes

No

No

Yes

Product: Accord

Work Spatula

SF

Liquid Wood- Chip

Liquid Wood- Chip

Fire Barriere for structural SteelElement Pyro-tect DIN4102

Manufacturer: Caparol Brillux Caparol Desowag Material Pressure

4 – 6 bar 1 – 3 bar 3 bar 2 – 4 bar

Air or Spraying Pressure: 3 – 4 bar 3 – 4 bar 3 – 4 bar 3 – 5 bar

Pneumatic Tool: Spraying Hose

Sprayhose Spraying Hose

Spraying Hose

Nozzle (∅ mm) Air Drill:

4,5 / 6,5 2 mm

8,5 2 mm

8,5 2 mm

4,5 2 mm

Pneumatic Hose (∅ ):

9 x 3 mm 9 x 3 mm 9 x 3 mm 9 x 3 mm

Material Hose (∅ ):

19 x 4 mm 19 x 4 mm 19 x 4 mm 19 x 4 mm

Material Supply of Spritzboy:

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Big Claw Coupling (at bottom)

Prelubricate Material Hose with:

Dispersive Colour

Dispersive Colour

Dispersive Colour

Don’t prelubricate

Material Pressure Plate necessary:

Yes

Yes

Yes

Yes

Page 16: Maintenance and Operating Instructions for

____________________ 16 Schneider Druckluft

Product: Fire Barriere

For Steel Unitherm 38320

Bitumen Sealing Compound Superfex 10

Concrete Contact

Multicolour Effect

Lacque Multicolour

985 Manufacturer: Herberts Deitermann Knauf Brillux Material Pressure:

3 – 4 bar 1 – 2 bar 1,5 bar 0,5 – 1,5 bar

Air or Spraying Pressure: 3 – 4 bar 3 – 4 bar 3 bar 2 – 3 bar

Pneumatic Tool:

Spray Gun FP 2000 MA Spray Hose Spray Hose Spray Gun

Pistole FP 2000 MA

Nozzle (∅ mm) Air Drill:

2,5 / 3,0

6,5 2 mm

4,5 2 mm

2,5

Pneumatic Hose (∅ ):

9 x 3 mm 9 x 3 mm 9 x 3 mm 9 x 3 mm

Material Hose (∅ ):

12,5 x 3 mm 19 x 4 mm 19 x 4 mm 12,5 x 3 mm

Material Supply of Spritzboy:

Small Claw Coupling (above)

Big Claw Coupling

(at the bottom)

Big Claw Coupling

(at the bottom)

Small Claw Coupling (above)

Prelubricate Material Hose with:

Don’t prelubricate

Don’t prelubricate

Dispersive Colour

Don’t prelubricate

Material Pressure Plate necessary:

No

Yes

Yes

No

Product: Silicate

Colour Filledmax. 0,3 mm

Sand Blast Graining

0,2- 0,8 mm

Manufacturer: Silin Schneider Material Pressure:

2 – 4 bar 1 – 2 bar

Air or Spraying Pressure: 3 – 4 bar 6 – 8 bar

PneumaticTool: Spray Gun FP 2000 MA

Pressure Blast Gun

Nozzle (∅ mm) Air Drill:

2,5 5

Pneumatic Hose (∅ ):

9 x 3 mm 9 x 3 mm

Material Hose (∅ ):

12,5 x 3 mm 19 x 4 mm

Material Supply of Spritzboy:

Small Claw Coupling (above)

Big Claw Coupling

(at the bottom)

Prelubricate Material Hose with:

Don’t prelubricate

Don’t prelubricate

Material Pressure Plate necessary:

No

No

Page 17: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 17

Product:

Manufacturer: Material-Pressure:

Air or Spraying Pressure:

Pneumatic Tool:

Nozzle (∅ mm) Air Drill:

Pneumatic Hose (∅ ):

Material Hose (∅ ):

Material Supply of Spritzboy:

Material Hose Prelubricate with:

Material Pressure Plate Necessary:

Product:

Manufacturer: Material Pressure:

Air or Spray Pressure:

Air Tool:

Nozzle (∅ mm) Air Drill:

Pneumatic Hose (∅ ):

Material Hose (∅ ):

Material Supply of Spritzboy:

Prelubricate Material Hose with:

Material Pressure Plate necessary:

Page 18: Maintenance and Operating Instructions for

____________________ 18 Schneider Druckluft

Product:

Manufacturer: Material Pressure:

Air or Spraying Pressure:

Pneumatic Tool:

Nozzle (∅ mm) Air Drill:

Pneumatic Hose (∅ ):

Material Hose (∅ ):

Material Supply of Spritzboy:

Prelubricate Material Hose with:

Material Pressure Plate necessary:

Product:

Manufacturer: Material Pressure:

Air or Spraying Pressure:

Air Tool:

Nozzle (∅ mm) Air Drill:

Pneumatic Hose (∅ ):

Material Hose (∅ ):

Material Supply of Spritzboy:

Prelubricate Material Hose with:

Material Pressure Plate necessary:

Page 19: Maintenance and Operating Instructions for

___________________ Schneider Druckluft 19

Schneider Druckluft allows a manufacturers guarantee on this compressor, the base thereof is the invoice indicating the date of purchase and the product type. Damages, caused by handling malpractices of the compressor are not subject to the warranty. In case of any questions, please provide us with the details indicated on the type plate of the compressor. Excluded of the guarantee are: - Parts, subject to wear and tear. - Damages, resulting from overloading of the unit. - Damages, arising from improper use. - Damages, arising from defective electrical connections. - Damages, arising from insufficient maintenance and cleaning. - Damages, arising from inappropriate location. - Damages, arising from improper installation. - Damages, arising from dust. In case of warranty claims, the unit must be in its original condition. As pneumatic hose for connecting with the pneumatic source (compressor), we recommend below mentioned parts, complete with quick coupling and plug-in socket,: Air Hose Super Flex 10 x 2,75 mm length 5 m

Item-No. D 730 032

Air Hos Super Flex 10 x 2,75 mm length 10 m

Item-No. D 730 031

As breathing mask, we recommend: Breathing mask Item-No. D 770 128Exchange filter for breathing mask Item-No. B 030 157 Preliminary filter for breathing mask Item-No. B 030 153 As working gloves, we recommend: Working gloves Item-No. G 001 009 Of course, we have a great range of air tools and air products in our program. For any further questions, our sales department is always on your disposal under phone number 0049 (0)7121 959-222.

9. Warranty

10. Accessories

Page 20: Maintenance and Operating Instructions for

____________________ 20 Schneider Druckluft

Type Indication:

Spritzboy 24 zinced Spritzboy 40 V 4 A

Serial Number:

Inspector:

For any question you should have on our service, please don’t hesitate to contact our service departments under one of the following addresses:

Schneider Druckluft GmbH Ferdinand-Lassalle-Str. 43 72770 Reutlingen Tel.: 0049 (0) 71 21 959-222 (Sales) Tel.: 0049 (0) 71 21 959-244 (Service) Fax: 0049 (0) 71 21 959-151 Schneider Druckluft Niederlassung Ost Crotenlaider Str. 41 08393 Meerane/Sachsen Tel.: 0049 (0) 37 64 59 07-28 (Sales) Tel.: 0049 (0) 37 64 59 07-13 (Service) Fax: 0049 (0) 37 64 23 12

Please visit our homepage: http://www.schneider-druckluft.com The rights of engineering modifications are reserved. Illustrations can deviate from the original. Issue: October 2001

G880330 e.doc

11. Addresses