maintenance guide - midas - hbdh.com.br · maintenance guide - midas ... preventative maintenance...

Operation

Check POWER ON indicator is illuminated

Check STATUS/FAULT indicators located on control panel

Check for air leaks

Check condition of electrical supply cables and conduits

Check cyclic operation

Replace active exhaust silencers Recommended Service A

Replace inlet and outlet air filters and service drainsRecommended Service B

Service valvesRecommended Service D

Replace DesiccantRecommended Service E

Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer

Description of Service Required Typical Recommended Service Interval

- Check - Replace

Maintenance Guide - MiDAS

A � � � � �

B � � � � �

D � �

E � �

ServiceTypical Recommended Service Intervals

6 Months 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months 48 Months 54 Months 60 Months

1

valves

ExhaustSilencer

2

PNEUDRI Heatless Dryer MiDASPreventative Maintenance KitsA - Silencer Service (required every 12 months)This is a multiple kit item, check quantity required table

Kit: Silencer Element MiDAS 608310003

Description Kit No

B - Filter Service (required every 12 months)Current domnick hunter Filter Service Kits to be supplied as standard

C - Hygrometer Service (not standard with this model)

D - Valve Service (required every 24 months)One kit required for each dryer

DAS 1 608203081

DAS 2 608203082

DAS 3 608203083

DAS 4 608203084

DAS 5 608203085

DAS 6 608203086

DAS 7 608203087

Description Kit No

Kit: Exhaust Valve MiDAS 50Hz 608310001

Kit: Exhaust Valve MiDAS 60Hz 608310002

Description Kit No

E - Desiccant Service (required every 24 months)One kit required for each dryer

3

Operation



Check for air leaks

Check pressure gauges during purging for excessive back pressure




Replace inlet, outlet and control air filters and service drainsRecommended Service B



Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer


A � � � � �

B � � � � �

C - - - - - - - - - -D � �

E � �



- Check - Replace

Maintenance Guide - DM

ValvesRer Filter

User Guide

ExhaustSilencer

4

PNEUDRI Heatless Dryer DMPreventative Maintenance KitsA - Silencer Service (required every 12 months)One kit required for each dryer

Description Kit No


C - Hygrometer Service (not standard with this model)


Kit: Desiccant AA (11.2 Ltr) 608203661

Kit: Desiccant MX 13X (11.2 Ltr) 608203662

Kit: Column Seals MIDI 608203733

Description Kit No

E - Desiccant Service (required every 30 months)These are multiple kit items, check quantity required table

Quantity Required Table

608203661 1 1 2 2 2 2 3 4 5

608203662 1 1 2 2 2 2 3 4 5

608203733 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Kit: Desiccant AA (11.2 Ltr)

Kit: Desiccant MX 13X (11.2 Ltr)

Kit: Column Seals

Kit No.DM012 DM015 DM020 DM025 DM030 DM040 DM050 DM060 DM080

-40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70

Kit: Exhaust Silencer MIDI DM 012 - 040 608233670

Kit: Exhaust Silencer MIDI DM 050 - 080 608330001

Kit: Valve Overhaul DM012-025 608233671 608233674608233677

608233680

608233690

Kit: Valve Overhaul DM030-040 608233672 608233675 608233691

Kit: Valve Overhaul DM050-080 608233673 608233676 608233679 608233692

DescriptionKits: Individual Valves Kit: Valve

OverhaulInlet Outlet Exhaust Control

5

Operation



Check for air leaks






Replace/Calibrate dewpoint transmitter (DDS Units Only)Recommended Service C



Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer

Dryer


- Check - Replace

Maintenance Guide - DME

Valves

A � � � � �

B � � � � �

C � � � � �

D � �

E � �



Ref Filter User Guide

ExhaustSilencer

Hygrometer

6

PNEUDRI Heatless Dryer DMEPreventative Maintenance Kits

A - Silencer Service (required every 12 months)One kit required for each dryer

Kit: Exhaust Silencer MIDI DME 012 - 080 608330001

Description Kit No

B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard

C - Hygrometer Service (required every 12 months)One kit required for each dryer bank with dew-point transmitter

Kit: Hygrometer Element & Block (S/N: upto 46437) 608203582

Kit: Hygrometer Service (S/N: upto 46438 upto 50965) 608203581

Kit: Hygrometer Service (S/N: 50966 onwards) 608203580

Description Kit No



Kit: Column Seals MIDI (DME012 - 040) 608203733

Kit: Column Seals MIDI (DME050 - 080) 608330010

Description Kit No




608203661 1 1 2 2 2 2 3 4 5

608203662 1 1 2 2 2 2 3 4 5

see above 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description



Kit: Column Seals

Kit No.DME012 DME015 DME020 DME025 DME030 DME040 DME050 DME060 DME080

-40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70

Kit: Valve Overhaul DME012 - 040 608330002608330003

608330002 608330006

Kit: Valve Overhaul DME050 - 080 608330004 608330005 608330007


OverhaulInlet Outlet Exhaust

Operation



Check for air leaks









Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer

Dryer

A � � � � �

B � � � � �

C � � � � �

D � �

E � �



- Check - Replace

Maintenance Guide - DX, DXS, DXE & DXP

Valves

7



ExhaustSilencer

Hygrometer

PNEUDRI Heatless Dryer DX, DXS, DXE & DXPPreventative Maintenance KitsA - Silencer Service (required every 12 months)One kit required for each dryer bank

Kit: Silencers Element Maxi 608250500

Kit: Super Silencers Element Maxi 608250501

Description Kit No


C - Hygrometer Service (required every 12 months)One kit required for each dryer bank with dew point transmitter

Kit: Hygrometer Sensor & Element (S/N: upto 30487) 608203582

Kit: Hygrometer Element & Block (S/N: 30488 upto 31155) 608203581


Description Kit No


Kit: Desiccant MS 13X (11.2 Ltr) 608203662

Kit: Column Seals Maxi (S/N: upto 24396) 608203740

Kit: Column Seals Maxi (S/N: 24397 onwards) 608250513

Description Kit No



608203661 4 6 8 10 12 14 16 20

608203662 4 6 8 10 12 14 16 20 24

See above 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description


Kit: Desiccant MS 13X (11.2 Ltr)

Kit: Column Seals

Kit No.DX*102 DX*103 DX*104 DX*105 DX*106 DX*107 DX*108 DX*110 DX*112

-40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -40 -70 -70

8

D - Valve Service (required every 24 months)One kit required for each dryer bank


OverhaulInlet Outlet Exhaust Control Repressurisation

Kit: Valve Overhaul DX - 240V

608250502 608250503 608250504

608250507

608250505

608250509

Kit: Valve Overhaul DX - 110V 608250514 608250510

Kit: Valve Overhaul DXP 608250516 608250517

Kit: Valve Overhaul DXE / DXS 608250508 608250506 608250511

9

Operation



Check for air leaks









Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer

Dryer


Maintenance Guide - MXS, MXA & MXP


608203554

A � � � � � � � � � �

B � � � � �

C � � � � �

D � �

E � �



- Check - Replace

ExhaustSilencer

Hygrometer

Valves

10

PNEUDRI Heatless Dryer MXS, MXA & MXPPreventative Maintenance Kits

Kit: Silencers Element MX (Containing 1 Exhaust Silencer) 608620090

Description Kit No


C - Hygrometer Service (required every 12 months)One kit required for each bank with dew-point transmitter

Kit: Hygrometer Service 608203580

Description Kit No




Kit: Desiccant MS 13X (11.2 Ltr) 608203662

Kit: Desiccant WS (11.2 Ltr) 608203663

Kit: Column Seals MX 608620098

Description Kit No




608203661 9 8 13 12 16 14 21 19 26 24 31 28 36 33 41 37

608203662 1 7 2 11 2 13 3 17 3 21 4 25 4 29 6 33 37 42

608203663 2 3 4 5 6 7 8 9 10 11

608620098 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

608620090 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3


Kit: Desiccant MS 13X (11.2 Ltr

Kit: Desiccant WS (11.2 Ltr)

Kit: Column Seals MX

Kit: Silencer Element MX

Description Kit No.MX102C MX103C MX103 MX104 MX105 MX106 MX107 MX108 MX109 MX110

-20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -70 -70

A - Silencer Service (required every 6 months)One kit required for each dryer bank

Kit: Valve Overhaul Kit < 9 Bar g MXA/MXS

608620093 608620094 608620095

608620096n/a 608620091

Kit: Valve Overhaul Kit > 9 Bar g MXA/MXS 608620097 608620092

Kit: Valve Overhaul Kit < 9 Bar g MXP608620111

n/a 608620121

Kit: Valve Overhaul Kit > 9 Bar g MXP 608620097 608620122

11

Operation



Check for air leaks









Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer

Dryer


A � � � � �

B � � � � �

C � � � � �

D � �

E � �



- Check - Replace

Maintenance Guide - DH, DHS & DHE

Valves


ExhaustSilencer

Hygrometer

608203664 3 5 8 10 12

608203663 2 4 5 7 8

See above 1 1 1 1 1

Description

Kit: Desiccant MS 4 (11.2 Ltr)

Kit: Desiccant WS (11.2 Ltr

Kit: Column Seals

12

PNEUDRI Heat Regenerative Dryer DH, DHS & DHEPreventative Maintenance Kits

Kit: Silencer Element MAXI 608250500

Kit: Super Silencer Element MAXI 608250501

Description Kit No




Description Kit No

Kit: Desiccant MS 4 (11.2 Ltr) 608203664

Kit: Desiccant WS (11.2 Ltr) 608203663

Kit: Column Seals Maxi (S/N: upto 2466) 608203740

Kit: Column Seals Maxi (S/N: 2467 onwards) 608250513

Description Kit No






Kit No.DH*102 DH*104 DH*106 DH*108 DH*110.

-40 -40 -40 -40 -40


OverhaulInlet Outlet Exhaust Control

A - Silencer Service (required every 12 months)One kit required for each dryer bank

Kit: Valve Overhaul DH608250502 608250503 608250504

608250507 608250515

Kit: Valve Overhaul DHE / DHS 608250508 608250512

Valves

A � � � � �

B � � � � �

C � � � � �

D � �

E � �

13

Operation



Check for air leaks









Dai

ly

Wee

kly

3 M

onth

s

6 M

onth

s

12 M

onth

s

24 M

onth

s

30 M

onth

s

Component

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Dryer

Filtration

Dryer

Dryer

Dryer


- Check - Replace

Maintenance Guide - MPXS & MPXE




ExhaustSilencer

Hygrometer

14

PNEUDRI Heatless Dryer MPXS & MPXEPreventative Maintenance KitsA - Silencer Service (required every 12 months)This is a multiple kit item, check quantity required table

Kit: Silencers Element MX, MPX* 608620090

Description Kit No




Description Kit No



Kit: Column Seals MPX 608350016

Description Kit No





608203661 26 35 43 52

608203662 26 35 43 52

608350016 1 1 1 1 1 1 1 1

Description



Kit: Column Seals

Kit No.MPX106 MPX108 MPX110 MPX112

-40 -70 -40 -70 -40 -70 -40 -70

*Dryers with serial number up to 00692 should have silencers upgraded using 1 x Kit number 608203750 before usingstandard service kit.




Kit: Valve Overhaul MPX 608350013 608350012 608350011 608250508 608350014 608350015

maintenance guide - midas - hbdh.com.br · maintenance guide - midas ... preventative maintenance...

Documents