maire tecnimont profile march 2014 eng
DESCRIPTION
Maire Technimont ProfileTRANSCRIPT
Group Overview
Tecnimont: Engineering & Construction (E&C)
E&C: Oil, Gas & Petrochemicals
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E&C: Fertilizers
E&C: Focus on Megaprojects
E&C: Other Activities
*referred to Tecnimont Group **overall value of the Habshan 5 project, MT share is 50%
GROUP OVERVIEW: Facts & Figures
Focus on Oil&GasPetrochemicalsFertilizers
Flexible Business Model offering advanced skills in Licensing, Engineering Services, EP (Engineering & Procurement), EPC (Engineering, Procurement & Construction)
Zero Incident Target
Safety CultureUS$ 4.7bn**
The largest gas treatment plant under completion in Abu Dhabi (UAE) on a Lump Sum Turn Key (LSTK) basis
0.02* Total Recordable Incident Rate vs 0.38 industry benchmark
Energy &
Ventures
Engineering &
Construction (E&C)
Technology &
Licensing
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Ø
GROUP OVERVIEW: Global & Technological Leadership
in Licensing hydrogen technology (with single train capacity up to 180,000 Nm3/h) and in licensing Sulphur Recovery and Tail Gas Treatment Technology (with design capacity of single train up to 1,500 t/d)
Well recognized
position
Top International Design Firms List*
Individual Patents
#9
30%
Market share in polyolefins**(#1 worldwide as per capacity installed in the last 6 ys), including a 40% in LDPE (Low Density PolyEthylene)
54%
34%
Market share in licensing urea plants technology (#1 worldwide)**
Market share in licensing urea granulation technology (#2 worldwide)**
4
9568
Since 1924 the Group completed:
Ammonia plants
Urea plants
**management estimate*2013 ENR Sourcebook, Petroleum section “Refineries and Petrochemical Plants” – December 2013
Over 1000
1958Incorporation of ICB Pvt Ltd as consulting firm in the plant sector in Mumbai
1977Creation of the first JV between ICB and Tecnimont
1973Incorporation of TECNIMONT
1966Incorporation of MONTEDISON
1884EDISONPower Supply
1899FIAT GROUP
2004Acquisition of Fiat Engineering (later MAIRE ENGINEERING)
1972Incorporation ofFIAT ENGINEERING
Oct 2005 Nov 2007
Incorporation of MAIRE TECNIMONT Listing on the Italian Stock
Exchange
1963 Giulio NattaNobel Prize for chemistry
2002Acquisition of FIAT Avio’s ElectricDesign & Construction Business
1888MONTECATINIMines and Chemicals then focused onFertilizers (G.Fauser)Polypropylene (G.Natta)
Dec 2007
1990sTecnimont acquires 50% of the Indian company renamed as Tecnimont ICB Pvt Ltd (TICB)
2005Maire Group acquires Tecnimont
Tecnimont ICB: Over 5 decades of excellence Among the largest E&C companies in
India Centre of Excellence for the Group -
engineering centre/EPC contractor for selected projects
Benchmark quality & cost efficiency Highly skilled personnel Electrical & Instrumentation (E&I)
installation excellence
Acquisition of 100% of TICB India, now fully owned and
integrated in the Group
GROUP OVERVIEW: Key Milestones (1/2)
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New Milan Offices: 2 Towers +1 Service
Building (tot 69,000 sqm)
About 2,000 employees when fully operational
Effective competences integration and cross fertilization among BUs
1947Incorporation of STAMICARBON Chemical and Fertilizer licensing
1937Dutch State Mines – DSMresearch centre for services work to coal mines
Oct 2009
Acquisition of Stamicarbon
Acquisition of Technip KTI
(later KT)
Jun 2010
1971Kinetic Technology Int. - KTIMore than 40 years of experience in process engineering
1988Mannesmann acquired KTI1999Technip Italy acquired KTI
2011 - 2012
Reorganization of Italian HQs
LAUNCH OF THE NEW BUSINESS STRATEGY
From 2013 on
GROUP OVERVIEW: Key Milestones (2/2)
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About 4,300 employees, half of whom are employed outside Italy
Presence in about 30 countries with 45 operating companies
Figures as of 31 December 2013
Subsidiaries, branches and representative offices
Headquarters Main Offices
EXTENSIVE INTERNATIONAL PRESENCE: Our Employees
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Milan
Mumbai
Rome
Sittard
Salzgitter
EMPLOYEES BY COUNTRY
Italy 1,903
Milan 1,370
Rome 438
Others 95
Rest of Europe 386
The Netherlands 102
Germany 44
Others 240
Asia 1,978
India 1,568
Rest of Asia 410
South America 26
Africa 2
Total 4,295
Average age: ~ 41 yearsApproximately 54% graduates
COMMITMENT FOR HEALTH AND SAFETY
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Environment, Health and Safety Management System as core value and personal commitment
Integrated HSE Management System constantly reinforced, diffused, checked and upgraded with results considerably higher than international standards
Maire Tecnimont Group Safety 2013(based on approx. 57.9 million hours worked on-site)
International Reference Benchmarks
KPI* Maire Tecnimont
Oil&Gas Producers 2012 Contractor data (1)
Construction Industries Institute - CII (2)
LTIF(OSHA – Lost Time Injury Frequency)
0.003 0.10 0.06
TRIR (OSHA - Total Recordable Injury Rate)
0.02 0.38 0.45
Maire Tecnimont safety performances: zero incident targets
8(*) KPI - Key Performance Indicator (1) Source: International Association of Oil & Gas Producers - Report No 2012s June 2013 - Safety Performance indicators - 2012 data - Contractor aggregated data(2) Source: CII – Benchmarking & Metrics Program – 2011 Safety Report – Aggregated data Contractors 2010 (BMM 2011 02 October 2012)
ENGINEERING & CONSTRUCTION: Oil, Gas & Petrochemicals
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The Group offers a wide range of competences from feasibility studies to FEED, technology selection and project implementation on a lump-sum turnkey basis:
• gas production and treatment, LNG liquefaction and regasification, underground gas storage, transmission and compression, distribution and pumping stations, aromatics complexes, refinery units, propane dehydrogenation (PDH)
• historical leadership in chemicals & petrochemicals, in particular: polymers (PE and PP), ethylene oxide and ethylene glycol, PTA, ammonia and fertilizers
• complete solutions for fertilizer business including technology licensing, EPC projects and O&M
E&C: Main Petrochemicals Projects
POLYOLEFIN PLANTS FOR PP AND PE DAHEJ (INDIA, GUJARAT)•Capacity:340 KTY PP; 2 x 360 KTY HD/LLD Swing PE •Client: OPaL (jv ONGC, GSPC, GAIL)•Contract type: LSTK•Value: ~ € 320 mn•Contractor: Tecnimont
BOROUGE 3 – Expansion RUWAIS (UAE)•Cpacity: 480 KTY PP; 428 KTY PP; 2X540 KTY PE; 350 KTY LDPE •Client: BOROUGE (jv ADNOC – Borealis) •Contract type: LSTK •Value: US$1.86bn (jv Samsung – MT 55%)•Contractor: Tecnimont
POLYETHYLENE/NAO PLANTS – Q-CHEM II DERIVATIVES COMPLEX – MESAIEED (QATAR)•Capacity:350 KTY HDPE; 350 KTY Normal alpha-olefins•Client: QATAR CHEMICAL COMPANY II•Contract type: EPC•Value: ~ US$830mn (MT share US$440m – consortium Daewoo) •Contractor: Tecnimont
PDH/POLYPROPYLENE PLANTAL JUBAIL (SAUDI ARABIA) •Capacity: 467 KTY Propane dehydrogenated; 450 KTY PP•Client: Al Waha (jv Sahara, LyondellBasell)•Contract type: EPC•Value: ~ € 580mn (MT share €358mn – consortium Daelim) Contractor: Tecnimont
POLYOLEFINS COMPLEXRABIGH (SAUDI ARABIA) •Capacity:2 x 350 KTY PP; 250 KTY EPPE; 350 KTY LLDPE; 300 KTY HDPE; 50 KTY Butene-1 •Client: Petro Rabigh (jv Aramco - Sumitomo)•Contract type: EPC – Contractor: Tecnimont•Value: US$1,200mn (MT share US$768 mn) (consortium Sumitomo Chemical Eng.Co)
COMPLETED PROJECTS
UNDER REALISATION PROJECTS
> 1000 €m 500 to 1000 €m 200 to 500 €m < 200 €m
LDPE PLANT BRATISLAVA (SLOVAK REPUBLIC)•Capacity: 220 KTY Low Density Polyethylene• Client: Slovnaft Petrochemicals s.r.o. (MOL Group)•Contract type: EPC LSTK•Value: €~ 204mn•Contractor: Tecnimont
LDPE PLANT VERACRUZ• 300 KTY Low Density Polyethylene• Client: Etileno XXI Services BV •Contract type: EP•Value: €~ 147mn•Contractor: Tecnimont
LDPE PLANTSADARA (SAUDI ARABIA)•Client: Sadara Chemical Company •Contract type: EP•Value: ~ US$210mn•Contractor: Tecnimont
POLYOLEFINS COMPLEX - BOROUGE 2RUWAIS (UAE)•Capacity: 400 KTY PP; 400 KTY PP; 540 KTY PE •Client: BOROUGE (jv ADNOC - Borealis)•Contract type: EPC•Value: US$1.8bn•Contractor: Tecnimont
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PDH PLANT TOBOLSK (WESTERN SIBERIA)•Capacity: 510 KTY Propane Dehydrogenation (PDH)•Client: Tobolsk Polymer LLC (JSC Sibur Holding) •Value: ~ € 660mn•Contractor: Tecnimont
E&C: Main Oil & Gas Projects
UNDERGROUND STORAGE STATION WIERZCHOWICE (POLAND)•Capacity:Exp. To 1.2 billion STDm3•Client: PGNiG•Contract type: EPC•Value: €~ 383mn (MT share €99.2m consortium PBC) •Contractor: Tecnimont
LNG TERMINALCHENTOUJIA, GUANGDONG (CHINA)
•Client: GUANGDONG LNG JEO•Contract type: EPC •Value: ~ €280mn (MT share 45% - jv Saipem)•Contractor: Tecnimont
NAGRP/AGRP REVAMPING PROJECTKUWAIT CITY (KUWAIT) •Capacity: Acid Gas Removal Plant (230 MSCFD – 78,000 BPD)•Client: KNPC•Contract type: LSTK •Value ~ € 320mn•Contractor: Tecnimont
AROMATICS COMPLEXSHUAIBA (KUWAIT) •Capacity:768 KTY PX; 325 KTY BZ •Client: KUWAIT PARAXYLENE PRODUCTION COMPANY (KPPC)•Contract type: EPC•Value: US$1,228mn (MT share US$730mn - consortium SKEC)•Contractor: Tecnimont
COMPLETED PROJECTS
UNDER REALISATION PROJECTS
> 1000 €m 500 to 1000 €m 200 to 500 €m < 200 €m
INTEGRATED GAS DEVELOPMENT – HABSHAN 5 (ABU DHABI – UAE) Capacity: Gas Treatment 2,150 MM scf/day; Sulphur Product 5,200 ton/day (4 trains of 1,300 ton/day each)•Client: GASCO •Contract type: LSTK •Value ~ US$4.7bn (MT share 50% - jv JGC)•Contractor: Tecnimont
OIL AND GAS TREATMENT "TEMPA ROSSA“CORLETO PERTICARA (ITALY)•Client: Total E&P Italia S.p.A.(Total Group)•Contract type: EPSCC•Value: ~ € 567mn•Contractor: Tecnimont and KT
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ENGINEERING & CONSTRUCTION: Fertilizers
The Group provides a wide and integrated range of services, from feasibility studies to basic engineering, from selecting the technology to developing lump-sum turnkey projects.
Thanks also to the acquisition of Stamicarbon in 2009, the Group is a benchmark player for the development of ammonia-urea E&C projects, ensuring the client the best technologies available in the market.
Since 1924, the Group has completed 95 ammonia plants and 68 urea plants (mainly in India, the Middle East, Russia, China, and South America).
E&C: Main Fertilizers Projects
FERTILIZERS COMPLEX ASWAN (EGYPT)•Capacity: Ammonia Unit 1,200 T/d; Urea Production Unit 1,575 T/d; Urea Granulation Unit 1,575 T/d; Utilities & Off-site facilities•Client: KIMA•Contract type: EPCC LSTK, currently on hold•Value: US$530mn•Contractor: Tecnimont (Ammonia Plant)•Licesor: Stamicarbon (Urea Plant)
AMMONIA PLANT NANGAL PUNJAB (INDIA)•Capacity: 950 T/y •Client: National Fertilizers Ltd.•Contype: EPCC LSTK•Value: US$262mn (Consortium with TICB)•Contractor: Tecnimont
UREA DEBOTTLENECKING & GRANULATION PLANT SHUAIBA (KUWAIT)•Capacity: 1,750 T/d urea melt; 2 x 1,750 T/d urea granulation •Client: P.I.C.•Contract type: EPC•Value: US$100mn•Contractor: Tecnimont
AMMONIA PROJECT URUMQI XINJIANG (CHINA)•Capacity: 1,000 T/d•Client: SINOPEC for Urumqi General Petrochemical Works•Contract type: Licence, Engineering, Procurement, Technical Assistance•Value: US$87mn•Contractor: Tecnimont
AMMONIA PROJECT Hejiang SICHUAN (CHINA)•Capacity: 1,000 T/d•Client: CNTIC for Sichuan Natural Gas Chemical Plant•Contract type: Licence, Engineering, Procurement, Technical Assistance•Value: US$80mn•Contractor: Tecnimont
COMPLETED PROJECTS
UNDER REALISATION PROJECTS
IOWA (USA)•Capacity 2,200 t/d•Client: Orascom Construction Industries•Contract type: EP•Value: ~ US$250mn•Contractor: Tecnimont (Ammonia Plant)•Licensor: Stamicarbon (Urea Plant)
> 1000 €ml 500 to 1000 €ml 200 to 500 €ml < 200 €ml
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AMMONIA/UREA PLANTNEVINNOMYSSK (RUSSIAN FEDERATION)•Capacity : Ammonia :2.7K MTPD (KBR Technology); Granular Urea: 3.5K MTPD (Stamicarbon technology); Utilities and Offsites•Client: EuroChem Mineral and Chemical Company•Contract type: Engineering Works•Value: ~€15mn•Contractor: Tecnimont
AMMONIA PLANTKINGISEPP (RUSSIAN FEDERATION)•Capacity : 2.7K MTPD (KBR Technology); Utilities and Offsites•Client: EuroChem Mineral and Chemical Company•Contract type: Engineering Works•Value: ~€15mn•Contractor: Tecnimont
FERTILIZER COMPLEX PROJECT AL-JUBAIL (KINGDOM OF SAUDI ARABIA)
•Capacity: 1.5K t/d ammonia; 1.8K t/d urea•Client: SAFCO•Contract ype: LSTK•Value: US$350mn•Contractor: Tecnimont
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E&C Focus on Key Mega Projects: Habshan 5
Client: GASCO (ADNOC Group), the operating company responsible for the processing of natural and associated gas onshore oil operation in UAE, is one of the largest gas processing companies in the world
Contract Value: US$4.7 billion 50/50 jv JGC-Tecnimont
Area: Habshan area, 150 km S-W Abu Dhabi
Plant Capacity: Gas Treatment 60 MM m3 /day; Sulphur Product 5,200 ton/day
Tecnimont scope of work: EPC, Pre Commissioning and Testing plus 2 Years Operation Spare Parts
Total manpower on site: 30,000 (10,000 Tecnimont)
Habshan 5 is one of the largest gas treatment plants under realization worldwide and has been developed to accommodate additional Offshore Gas production and additional associated gases
that will become available as a result of the expansion of ADCO’s onshore oil production
JGC YokohamaOperating Centre
Tecnimont MilanOperating Centre
JGC Philippines Inc.Manila
Tecnimont, ICBMumbai
GASCO PJ Site Office
KTRome
JGC DesconLahore
INVOLVED OPERATING CENTRES
PLANT OPERATION - CRITICAL POINTS
Selection of Project Managers: A- Team
Coordination of procurement and logistics
Selection of Sub-Contractors
Constant Control of project advancement with monthly meetings with clients: resolution of bottlenecks
Construction execution plan
Commissioning/start up execution plan
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Client: Tobolsk Polymer LLC, a company owned by JSC Sibur Holding, the most important petrochemical producer in Russia
Contract Value: approximately €675 mn
Area: Tobolsk (Western Siberia) – Russian Federation. The project will be realized in the existing industrial complex of Tobolsk, using UOP’s innovative Oleflex TM technology to transform propane into propylene through dehydrogenation.
Plant Capacity: 510,000 t/y PDH
Tecnimont scope of work: Engineering and Procurement
The Tobolsk plant will be among the largest dehydrogenation plants worldwide in terms of production capacity
Special equipment:Use of rare self lifting vessel (reserved almost one year before) to lift and transport reactors of 1000 tons. from Korea to Siberia (Arkangelsk Port) via Pacific.
Climate harshness (-40°C):Availability of short period to transport the equipments along the Kara Strait and Ob River, iced all year long except for two months.
Long geographical distance: About 75 days to transport the reactors from Korea to Tobolsk.
E&C Focus on Key Mega Projects: Tobolsk
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E&C Focus on Key Mega Projects: Borouge 3
Client: BOROUGE, a joint venture formed by Abu Dhabi National Oil Company and Austria based Borealis. The name Borouge in Arabic means “Towers”, as those 70-metres high that support the loop reactors of the plant.
Contract Value: US$1.65bn (jv Samsung – Tecnimont 55%).
Plant Location: Ruwais, 240 km W of Abu Dhabi City, UAE.
Plant Capacity: 2 polypropylene plants of 480,000 tons/year each; 2 polyethylene plants of 540,000 tons each; 1 low-density polyethylene plant of 350,000 tons/year.
Tecnimont scope of work: Engineering, Procurement & Construction.
Borouge 3 is a mega project of five polymers process plant which have required the involvement of numerous suppliers and operating units on an international scale
MAIN PECULIARITIES OF THE PROJECT
Operating units and plant site located in different areas of the globe: Milan, Malta, Seoul, Mumbai, Salzgitter, Abu Dhabi and Ruwais.
Construction site sandy environment (the first time in the world for an LDPE plant).
Specific attention to cleanliness of materials, requiring a total absence of impurities.
High-pressure technology: the process liquids reach pressure levels of 3,000 atmospheres, demanding the highest standards of quality and safety.
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ENGINEERING & CONSTRUCTION: Other Activities - Power
The Group has developed excellent
capabilities in Italy and abroad in EPC
projects for power plants:
• simple-cycle and combined-cycle gas-fired
power plants
• coal-fired power plants
• hydro, biomass and waste-to-energy
plants
• cogeneration
• re-powering
• electrical and energy distribution systems
for civil and industrial use
• district heating systems
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COMBINED CYCLE 840 MWTURBIGO (ITALY)
•Client: EDIPOWER•Contract type: EPC•Value: €224mn (MT share: 35%)•Contractor: Tecnimont
COMBINED CYCLE 840 MW PIACENZA (ITALY)
•Client: EDIPOWER•Contract type: EPC•Value: €230mn (MT share: 35%)•Contractor: Tecnimont
COMBINED CYCLE 100 MWVALONA (ALBANIA)•Client: ALBANIAN ELECTRO- ENERGY GOVERNMENT AUTHORITY (KESH)•Contract type: EPC•Value: €115mn•Contractor: Tecnimont
COAL POWER PLANT 370 MW CORONEL (CHILE)
•Client: COLBUN ELECTRICITY COMPANY•Contract type: EPC•Value: US$523mn (MT share 75%)•Contractor: Tecnimont
COAL POWER PLANT 720 MW CEARÀ (BRAZIL) •Client: MPX Pecem Geraçao de Energia S.A. (MPX and EDP)•Contract type: EPC•Value: ~ €760mn (MT share 74%)
THIRD LINE “PECEM 2”•Value: €390mn (MT share 74%)•Contractor: Tecnimont
COAL POWER PLANT 360 MW MARANHAO (BRAZIL) •Client: Diferencial Energia Empreendimentos e Participaçoes Ltda. (MPX)•Contract type: EPC•Value: ~ €410mn (MT share 74%)•Contractor: Tecnimont
BOCAMINA COAL POWER PLANT 370 MW CORONEL (CHILE)
•Client: ENDESA Chile•Contract type: EPC•Value: US$558mn (MT share 75%)•Contractor: Tecnimont
COMPLETED PROJECTS
UNDER REALISATION PROJECTS
E&C: Main Power Projects
PUNTA CATALINA PROJECT (DOMINICAN REPUBLIC)
•Client: CDEEE•Contract type: EP•Value: US$926mn•Contractor: Tecnimont
> 1000 €ml 500 to 1000 €ml 200 to 500 €ml < 200 €ml
[email protected] – www.mairetecnimont.com
Tecnimont
Via Gaetano De Castillia 6 A 20124 Milan
Tel. +39 02 6313.1Fax +39 02 6313.9052