manifold technology. - beulco · manifold technology - i ... fine regulating valves 1/2 ... for...

2017.2

Manifold Technology.

I made in Germany --

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Epkg. unitRYTHING UNDER

CONTROL.

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Manifold Technology - I

BEULCO heating and cooling manifolds made of high-quality brass ensure an efficient and equal heat distribution and thus constant temperatures. In connection with integrated regulation valves the manifolds guarantee the exact setting of flow quantity. All BEULCO manifolds are ready to connect, leak tested and equipped with sound-insulated fastening elements.

Type heating and cooling manifold 1“ heating and cooling manifold 1 1/4“

Connection 1“ female thread 1 1/4“ female thread

Version 2fold - 12fold 2fold - 12fold

Outflow 3/4“ eurocone 3/4“ eurocone

Valve distance 50 mm 50 mm

Equipment • 1“ profile pipe• thermostatic valves for manual regulation or

electrical actuators 230V• topmeter (0,5-2,5 l/min) or

fine regulating valves 3/8“• sealing end• ventilation valve• 3/8“ end plug • sound-insulating fastening elements• sticker for marking the heating cycles

• 1 1/4“ profile pipe• thermostatic valves for manual regulation or

electrical acuators 230V• topmeter (1-4 l/min) or

fine regulating valves 1/2“• sealing end• ventilation valve• 1/2“ end plug• sound-insulating fastening elements• sticker for marking the heating cycles

Overview

mounting elements

thermostatic valves or electrical acuators

topmeter or fine regulating valves

end plugsealing end

ventilation valve

end plug

sealing end

ventilation valve

1“ oder 1 1/4“ female thread

BEULCO manifolds are available in different versions and guarantee practice-conform combination possibilities so that for each application the ideal product can be found.

Manifold Technology - I made in Germany

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Stop valve upper partIn order to guarantee a long life the spindles of the valves have been treated by vibratory finishing and are double sealed by two o-rings. Due to the vibratory finishing there is no friction at the seals so that they live longer. The valves are activated by hand caps or electric actuators.

Characteristics

Depending on the situation, it is sometimes necessary to change flow and return. With BEULCO heating and cooling manifolds this is no problem.Exception: when using topmeters – these have to be installed into the return.

If needed, heating circuits can be mounted in a way that the outlets point upwards. In this case you can change the trunks or only the valves without problems.

Flow and returnThe manifolds are constructed in a way that flow and return are staggered in order to simplify the installation and the mounting. In this way pipes can be laid easily behind the manifold trunks.

Electric actuatorThe electric actuators for BEULCO heating and cooling manifolds (230V / 24V) can be mounted subsequently on the thermostatic valves. They are extremely energy efficient and only have a power consumption of 1 or 2 watt per hour.

Flow meter (Topmeter)The topmeter serves for fast and exact regulation of the water flow in the heating circuits. The installation is always made in the return. The flow control and align-ment enable deeper temperatures and thus a more economical operation.

The regulation can be performed with a 8 mm allen key. By turning clock-wise, the flow is reduced and by turning counterclockwise, the flow is increased.

Dimensions

Manifold 1“

Manifold 1 1/4“

without sealing end: 55mm + (number of circuits x 50mm)with sealing end: 65mm + (number of circuits x 50mm)

without sealing end: 60 mm + (number of circuits x 50 mm)with sealing end: 70 mm + (number of circuits x 50 mm)

Baulänge

Baulänge

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Different norms and regulations, among them the Energy-saving Decree (EnEv) in Germany, VOB/C DIN 18380, DIN EN 14336 and DIN EN 12831, require a hydraulic balancing. This is an important precondition for the perfect functioning and the energy-efficient operation of a plant. Only with a system that is hydraulically balanced in all components the required control accuracy and efficiency can be achieved.

In Germany the hydraulic balancing process is required by law for new systems and when renovating existing systems. Providing evidence is thus obligatory.

In order to ensure an optimal balance, BEULCO manifolds are equipped with stop valves and fine regulating val-ves.

The following method allows to find the correct setting values (particularly in existing systems):

Hydraulic Balancing

Note: The method and given values apply mostly for Germany.

Approximate determination of heating circuit water volume for single heating circuits*

*source: Bundesverband Flächenheizungen und Flächenkühlungen e.V. (BVF = Federal Associaton for surface heating and surface cooling)

Determination of heating circuit area / m²

Is the heating load of the heating circuit area known? construction specific heating load1 x heating circuit area

Is the difference between flow and return known?

heating loadheating circuit area in m² x heating load in watt per m² = __W

difference given (5-10K)guide value = 8K(bath/shower = 5K)

water volume per circuit (l/min)

water volume per circuit (l/h)

=

=

calculation:

heating loaddifference x 1,16 x 60

difference x 1,16heating load

yes

yes

no

no

1 energetic building stock heating load W/m²

old building, non-refurbished 110 - 160build year 1978-1983 95 - 115build year 1984-1994 80 - 100WSVO 1995 (German law) 50 - 70EnEV 2002/2007 (German law) 35 - 45EnEV 2009 (German law) 25 - 40

2heating load: approximate specific heating load depending on heat protection niveau. For baths and showers (ti=24°C) the heating load shoud be increased by approximately 20W/m².

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Presetting diagram of (flow*) fine regulation valve for manifold 1“*the fine regulating valve can also be installed in the return and the stop valve in the flow.

Presetting the fine regulation valveDetach black cap of lead seal, close the valve completely by means of the ventilating key. Read the requested presetting value from the diagram. Open the valve by turning corresponding to the quantity of turns. Remove the ventilating key, plug in the cap of lead seal and plumb, if required.

ExampleTo guarantee a flow of 150 l/h with a •p value of 2000 daPa, the spindle has to be opened with 4 1/2 turns by the ventilating key.

fine regulation valve 3/8“ for manifold 1“

turns


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Presetting diagram of (flow*) fine regulation valve for manifold 1 1/4“*the fine regulating valve can also be installed in the return and the stop valve in the flow.

Presetting the flow regulation valve:Close the valve completely. Remove the screw of the handwheel, but do not remove the handwheel.Screw in the presetting spindle clockwise in the valve spindle all the way to the stop. The valve is then completely blocked. Read the desired presetting value from the diagram. Hold the handwheel and screw the presetting spindle to the left, as often as you see from the diagram. Rescrew fastening screw of the handwheel.

fine regulation valve 1/2“ for manifold 1 1/4“

ExampleTo guarantee a flow of 400 l/h with a •p value of 1500 daPa, the spindle has to be opened with 5 1/2 turns by the ventilating key.

turns

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APPLICATION H l = Heating/District Heating

Overview

Image Description Page Image Description Page Image Description Page

Manifold1“ profile pipewith flow meter andthermostatic valvesModel 26080 l

10

Valve lower partwith female threadModel 2726 /2326

l

15

Adjusting and ventilating toolModel 2727

l

18

Manifold1“ profile pipewith fine regulating valves and thermostatic valvesModel 26040l

10

ConnectorModel 2416 / 2417

l

15

KFE-ValveModel 2645 / 2345

l

18

Manifold1“ profile pipewith fine regulating valves and electrical actuatorsModel 26070l

11

Connectorfor manifold trunkswith 1/2“ outflowModel 2204l

15

TopmeterModel 2634 /2334

l

18

Manifold1“ profile pipeModel 28020

l

11

Flow extension PieceModel P27400 / P24400

l

15

Fine regulating valve upper partModel 2735

l

19

Manifold1 1/4“ profile pipewith thermostatic valves and flow metersModel 23080l

12

Connecting nipplewith male threadModel 2650 / 2350

l

16

Fine regulating valve upper partwith turning handleModel 2435

l

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Manifold1 1/4“ profile pipewith fine regulating valves and thermostatic valvesModel 23040l

12

Couplingwith euroconeModel 2412

l

16

Turning handlefor fine regulating valveModel P2401K

l

19

Manifold trunksoutflow 3/8“ or 1/2“Model 2201 / 2202

l

13

Fitting setModel 2410

l

16

Stop valve upper partModel 2736 / 2436

l

19

Fastening elementfor manifold trunks 1“ and 1 1/4“Model 2033 / 2130l

14

Connectorwith male thread R 3/8“Model 2201l

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Stop valve upper partfor electrical actuatorswith hand adjusting capModel 2610 / 2310 l

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Sealing endModel 2380

l

14

Connector with short male thread R 1/2“Model 2202l

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Electrical actuator230 vModel 2617 /2317

l

20

Square plugModel 2207 / 2208

l

14

Quick exhaust valveModel 2685

l

17

Electrical actuator24 vModel 2318 / 2618

l

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Valve lower partwith male threadModel 2711K / 2411

l

14

Ventilating valveModel 2407

l

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Room temperature controllerModel 2323 / 2324

l

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MANIFOLD Model 26080

ready to connect and pressure tested

1“ profile pipe, outflow 3/4“ euro cone, valve distance 50 mm, with sealing end, vantilation valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: flow meter 0,5 - 2,5 l/min for adjusting the installation equipment return: thermostatic valves for manual regulation (retrofittable for electrical actuators)

size H pkg. unit EAN no.4027848-

2fold l 1 145522

3fold l 1 145539

4fold l 1 145546

5fold l 1 145553

6fold l 1 145560

7fold l 1 145577

8fold l 1 145584

9fold l 1 145591

10fold l 1 145607

11fold l 1 145614

12fold l 1 145621

MANIFOLDModel 26040


1“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, vantilation valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: integrated fine regulating valves for manual regulationequipment return: thermostatic valves for manual regulation (retrofittable for electrical actuators)


2fold l 1 145195

3fold l 1 145201

4fold l 1 145218

5fold l 1 145225

6fold l 1 145232

7fold l 1 145249

8fold l 1 145256

9fold l 1 145263

10fold l 1 145270

11fold l 1 145287

12fold l 1 145294

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1“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, ventilating valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: integrated fine regulating valves for manual regulationequipment return: electric actuators 230 V


2fold l 1 145300

3fold l 1 145317

4fold l 1 145324

5fold l 1 145331

6fold l 1 145348

7fold l 1 145355

8fold l 1 145362

9fold l 1 145379

10fold l 1 145386

11fold l 1 145393

12fold l 1 145409

MANIFOLD FOR RADIATOR CONNECTION Model 28020


1“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, ventilation valve, 3/8“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow and return: one-sided connections


2fold l 1 145638

3fold l 1 145645

4fold l 1 145652

5fold l 1 145669

6fold l 1 145676

7fold l 1 145683

8fold l 1 145690

9fold l 1 145706

10fold l 1 145713

11fold l 1 145720

12fold l 1 145737


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1 1/4“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, vantilation valve, 1/2“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: thermostatic valves for manual regulation (retrofittable for electrical actuators)equipment return: flow meter 1 - 4 l/min for adjusting the installation


2fold l 1 228614

3fold l 1 228621

4fold l 1 228638

5fold l 1 228645

6fold l 1 228652

7fold l 1 228669

8fold l 1 228676

9fold l 1 228683

10fold l 1 228690

11fold l 1 228706

12fold l 1 228713



1 1/4“ profile pipe, outflow 3/4“ eurocone, valve distance 50 mm, with sealing end, vantilation valve, 1/2“ plug and soundabsorbing fastening elements. With stickers for marking the heating circuits.

equipment flow: integrated fine regulating valves for manual regulationequipment return: thermostatic valves for manual regulation (retrofittable for electrical actuators)


2fold l 1 228362

3fold l 1 228379

4fold l 1 228386

5fold l 1 228393

6fold l 1 228409

7fold l 1 228416

8fold l 1 228423

9fold l 1 228430

10fold l 1 228447

11fold l 1 228454

12fold l 1 228461

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MANIFOLD TRUNK Model 2001

outflow 3/8“ female thread one-sidedmade of profile pipe, inner diameter 30 mm, on both sides 1“ female thread, one side with sealing end 1“, hole distance 50 mm (other distances on request)


2fold l 1 145966

3fold l 1 145973

4fold l 1 145980

5fold l 1 145997

6fold l 1 146000

7fold l 1 146017

8fold l 1 146024

9fold l 1 146031

10fold l 1 146048

11fold l 1 146055

12fold l 1 146062

MANIFOLD TRUNK Model 2002

outflow 1/2“ female thread one-sidedmade of profile pipe, inner diameter 30 mm, on both sides 1“ female thread, one side with sealing end 1“, valve distance 50 mm (other distances on request)


2fold l 1 146079

3fold l 1 146086

4fold l 1 146093

5fold l 1 146109

6fold l 1 146116

7fold l 1 146123

8fold l 1 146130

9fold l 1 146147

10fold l 1 146154

11fold l 1 146161

12fold l 1 146178


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FASTENING ELEMENT Model 2033 / 2130

for manifold trunks 1“ and 1 1/4“ pipe clamps with soundabsorbing core, packed in pairs

Model for manifold trunk H pkg. unit EAN no.4027848-

2033 1“ l 1 352906

2130 1 1/4“ l 1 374533

SEALING END Model 2380

with o-ring

thread H pkg. unit EAN no.4027848-

1“ male l 2 145003

1 1/4“ male l 2 145010

SQUARE PLUG Model 2207 / 2208

for closing the manifold outflowswith o-ring

Model thread H pkg. unit EAN no.4027848-

2207 3/8“ male l 10 192151

2208 1/2“ male l 10 191307

VALVE LOWER PART Model 2711K / 2411

with 3/4“ male thread and 18 mm eurocone,for mounting in flow and return,with o-ring

Model thread for manifold H pkg. unit EAN no.4027848-

2711K 3/8“ male 1“ l 1 277292

2411 1/2“ male 1 1/4“ l 10 144990

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VALVE LOWER PART Model 2726 / 2326

with 1/2“ female thread,for mounting in flow and return in combination with a valve or topmeter in the upper part, with o-ring

Model thread for manifold H pkg. unit EAN no.4027848-

2726 3/8“ male 1“ l 25 144297

2326 1/2“ male 1 1/4“ l 25 179152

CONNECTOR Model 2416 / 2417

with 3/4” male thread and 18 mm euroconewith o-ring


3/8“ male l 10 144556

1/2“ male l 10 144563

CONNECTOR Model 2204

flat sealingfor manifold trunks with 1/2” outflowwith union nut for the attachment parts incl. seals


1/2“ male x 3/4“ female l 5 144938

FLOW EXTENSION PIECE Model P27400 / P24400

for connecting an additional heating circuit

thread outflow H pkg. unit EAN no.4027848-

1“ male x 1“ female 3/8“ both-sided l 1 194018

1 1/4“ male x 1 1/4“ female 1/2“ both-sided l 1 234196


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CONNECTING NIPPLE Model 2650 / 2350

with male threadfor combination of manifold trunks and for connecting ball valves, with o-ring seal


2650 1“ x 3/4“ l 10 144365

2650 1“ x 1“ l 10 144358

2350 1 1/4“ x 1 1/4“ l 5 144372

COUPLING Model 2412

with eurocone 18 mmfor fitting set model 2410

eurocone (mm) thread H pkg. unit EAN no.4027848-

18 3/4“ l 25 144624

FITTING SETModel 2410

for plastic pipe, suitable for eurocone 18 mm, consisting of:inserting nozzle with o-ring, clamping ring and union nut 3/4“ female thread

plastic pipe dimension (mm) H pkg. unit EAN no.4027848-

13 x 2,5 l 10 145034

14 x 2 l 25 145041

16 x 2 l 25 145058

17 x 2 l 25 145089

18 x 2 l 10 145119

20 x 2 l 25 145133

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with plastic pipe connection, short male thread R 3/8“sealing surface and seal

plastic pipe dimension (mm) thread H pkg. unit EAN no.4027848-

12 x 2 3/8“ l 10 144006

13 x 2,5 3/8“ l 10 144020

14 x 2 3/8“ l 10 144037

16 x 2 3/8“ l 10 144044

16 x 3 3/8“ l 10 144051


with plastic pipe connection, short male thread R 1/2“sealing surface and seal

plastic pipe dimension (mm) thread H pkg. unit EAN no.4027848-

12 x 2 1/2“ l 25 144068

13 x 2,5 1/2“ l 10 144075

14 x 2 1/2“ l 10 144082

16 x 2 1/2“ l 10 144099

16 x 2,2 1/2“ l 10 144105

16 x 3 1/2“ l 10 144112

17 x 2 1/2“ l 25 144129

17 x 2,5 1/2“ l 10 144136

18 x 2 1/2“ l 10 144143

20 x 2 1/2“ l 10 144167

QUICK EXHAUST VALVE Model 2685

with o-ring


3/8“ l 1 183302


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VENTILATING VALVE Model 2407

turnable


3/8“ l 10 183234

1/2“ l 10 183227

ADJUSTING AND VENTILATING TOOL Model 2727

to adjust fine regulation valve and manual stop valve as well as to operate the ventilating valve(in delivery of complete manifolds included)


5 mm - square l 1 183043

KFE-VALVE Model 2645 / 2345

for emptying and filling the manifold trunks / heating circuits


2645 3/8“ l 5 230730

2345 1/2“ l 5 193646

TOPMETER Model 2634 / 2334

The topmeter serves for rapid and exact regulation of water flow in heating circuits of floor heating systems. The installation is always made in the return. The flow control and flow adjustment enable deeper flow temperatures in heating systems and thus an essentially economical operation.

Model thread passage H pkg. unit EAN no.4027848-

2634 3/8“ 0,5 - 2,5 l/min l 25 145157

2334 1/2“ 0,6 - 2,4 l/min l 10 145164

2334 1/2“ 1-4 l/min l 25 145171

2334 1/2“ 2 - 8 l/min l 25 145188

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FINE REGULATING VALVE UPPER PART Model 2735

for flow, with lead sealing cap

connecting thread for manifold H pkg. unit EAN no.4027848-

3/8“ 1“ l 10 144945

FINE REGULATING VALVE UPPER PART Model 2435

for flow, with turning handle

connecting thread for manifold H pkg. unit EAN no.4027848-

1/2“ 1 1/4“ l 10 181537

TURNING HANDLE Model P2401K

for fine regulating valve

for regulating valve H pkg. unit EAN no.4027848-

1/2“ l 1 196937

STOP VALVE UPPER PART Model 2736 / 2436

for return, for manual operation by key/ screwdriver

Model connecting thread

for manifold H pkg. unit EAN no.4027848-

2736 3/8“ 1“ l 10 144952

2436 1/2“ 1 1/4“ l 10 181568


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STOP VALVE UPPER PART Model 2610 / 2310

for electrical actuator or thermostat adapterwith hand adjusting cap, with o-ringhand adjusting cap also available separately



2610 3/8“ 1“ l 10 273904

2310 1/2“ 1 1/4“ l 10 274512

MANUAL CONTROL CAP Model 2311

for manual regulation,for mounting on stop valve upper part Model 2610 and 2310

H pkg. unit EAN no.4027848-

l 1 273560

ELECTRICAL ACTUATOR 230 VOLT Model 2617 / 2317

with stop valve upper part for control by room thermostat, connection thread M 30 x 1,5, with o-ring, current consumption = 1 watt,electroless closed, with integrated protection of overvoltage



2617 3/8“ 1“ l 1 304820

2317 1/2“ 1 1/4“ l 1 304790

ELECTRICAL ACTUATOR 24 VOLTModel 2318 / 2618

VDE testedincl. stop valve upper part for regulation of individual rooms for control by room thermostat, connection thread M 30 x1,5, with o-ring, current consumption = 2 watt, electroless closed, without protection of overvoltage(not necessary)



2618 3/8“ 1“ l 1 304837

2318 1/2“ 1 1/4“ l 1 304806

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ROOM TEMPERATURE CONTROLLERModel 2323 / 2324

Model volt H pkg. unit EAN no.4027848-

2323 230 V l 1 183272

2324 24 V l 1 183289

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Notes

Notes

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BEULCO® GmbH & Co. KG Kölner Str. 92 Postbox 1 20 Phone +49 2722 695-0 [email protected]

D-57439 Attendorn D-57425 Attendorn Fax +49 2722 695-5240 www.beulco.de

I 7/17e

manifold technology. - beulco · manifold technology - i ... fine regulating valves 1/2 ... for...

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