manitou north america, inc....manitou north america, inc. 6401 imperial drive waco, tx 76712--6803...

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CATALOG R284 R09--91 MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without prior notice. If your Forklift Mast Model or parts are not found in this manual, please contact your dealer or the Manitou North America Parts Department for the latest information and parts availability. 7700 SERIES 3 STAGE MAST MODELS K7705--K7725 SERIAL NO. 770151 & ABOVE PARTS MANUAL For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Parts Dept. 800--425--3727or (254) 799--0232 Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

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Page 1: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284R09--91

MANITOU NORTH AMERICA, INC.6401 IMPERIAL DRIVEWaco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to changewithout prior notice. If your Forklift Mast Model or parts are not found in this manual,

please contact your dealer or the Manitou North America Parts Departmentfor the latest information and parts availability.

7700 SERIES3 STAGE MAST

MODELS K7705--K7725SERIAL NO. 770151 & ABOVE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:

Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232

Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

Page 2: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

GENERAL INFORMATION

Thepurposeof this catalog is toprovide illustrations for identifyingandorderingMast components/parts.

Because of the multitude ofMast Models and components utilized, the illustrations provide a general descrip-

tion and therefore may not show the exact shape or detail of the components/parts represented.

TheMast parts are identifiedbyan ItemNumberon the illustrationorpicture page. Find the ItemNumber

for the part desired, then locate that ItemNumber under the ”Items” column following the illustration. The Part

Numberwill be locateddirectly to the right of the ItemNumber. Alsoprovided is a partDescription,Quantityof

parts required and the mast Model number.

Most important when ordering parts, is providing the correct serial number as assigned to themast at the

factory. Keep accurate records of all modifications or improvementsmade to themast aftermanufacture. (All

Mastmodificationsmust be authorizedbyK--DManitou.) Notify thePartsDept. of any changes thatmayaffect

your parts order.

When orderingMast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

TheMast Model Number is stamped on the Identification Plate located on the right side (as viewedfrom the driver’s seat) of the Outer Rail, at or above eye level.

K5705 -- K5797 -- K5755 -- K1479

MAST MODEL NO. DESCRIPTION(SAMPLE)

MODEL NO. OF MAST RAILS

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

MODEL NO. OF OPTIONAL EQUIPMENT

To order Mast Parts, contact the K-D MANITOU DEALER in your area or

K-D Manitou, Parts Division, Waco, Texas.1--800--425--3727

Page 3: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

R/02--91CATALOG R284

CONTENTS

RAIL SYSTEM 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRIMARY CYLINDER 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECONDARY CYLINDER 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEAL REPLACEMENT TOOL KIT 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRIMARY CHAIN SYSTEM 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECONDARY CHAIN SYSTEM 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOSE KIT ASSEMBLY 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARRIAGE ASSEMBLY (K7792 & K7796) 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARRIAGE ASSEMBLY (K7793) 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DECALS APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS INDEX APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ken jennings
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Page 4: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284-- 1 --N/02--91

RAIL SYSTEM

Page 5: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 -- 2 -- N/02--91

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R17405--4 Outer Rail Assembly 1 K7704A1 R17405--5 Outer Rail Assembly 1 K77051 R17405--7 Outer Rail Assembly 1 K77071 R17405--10 Outer Rail Assembly 1 K7710,A1 R17405--12 Outer Rail Assembly 1 K77121 R17405--13 Outer Rail Assembly 1 K7713

1 R17405--15 Outer Rail Assembly 1 K77151 R17405--18 Outer Rail Assembly 1 K77181 R17405--19 Outer Rail Assembly 1 K77191 R17405--20 Outer Rail Assembly 1 K77201 R17405--21 Outer Rail Assembly 1 K77211 R17405--25 Outer Rail Assembly 1 K7725

2 R17420--4 Center Rail Assembly 1 K7704A2 R17420--5 Center Rail Assembly 1 K77052 R17420--7 Center Rail Assembly 1 K77072 R17420--10 Center Rail Assembly 1 K7710,A2 R17420--12 Center Rail Assembly 1 K77122 R17420--13 Center Rail Assembly 1 K7713

2 R17420--15 Center Rail Assembly 1 K77152 R17420--18 Center Rail Assembly 1 K77182 R17420--19 Center Rail Assembly 1 K77192 R17420--20 Center Rail Assembly 1 K77202 R17420--21 Center Rail Assembly 1 K77212 R17420--25 Center Rail Assembly 1 K7725

3 R17435--4 Inner Rail Assembly 1 K7704A3 R17435--5 Inner Rail Assembly 1 K77053 R17435--7 Inner Rail Assembly 1 K77073 R17435--10 Inner Rail Assembly 1 K7710,A3 R17435--12 Inner Rail Assembly 1 K77123 R17435--13 Inner Rail Assembly 1 K7713

3 R17435--15 Inner Rail Assembly 1 K77153 R17435--18 Inner Rail Assembly 1 K7718

Page 6: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284-- 3 --N/02--91

Page 7: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 -- 4 -- N/02--91

ITEM PART NUMBER DESCRIPTION QTY MODEL

3 R17435--19 Inner Rail Assembly 1 K7719

3 R17435--20 Inner Rail Assembly 1 K7720

3 R17435--21 Inner Rail Assembly 1 K7721

3 R17435--25 Inner Rail Assembly 1 K7725

4 R6497 Shim A/R

5 R5974 Roller 8

6 R2553 Bearing, Wear 1

Page 8: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

-- 5 --N/02--91 CATALOG R284

PRIMARY CYLINDER

Page 9: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

-- 6 -- N/02--91CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R20450--26 Primary Cylinder Ass’y 1 K7704,A

1 R20450--27 Primary Cylinder Ass’y 1 K7705

1 R20450--29.5 Primary Cylinder Ass’y 1 K7707

1 R20450--32.5 Primary Cylinder Ass’y 1 K7710,A

1 R20450--35.5 Primary Cylinder Ass’y 1 K7712

1 R20450--35.5 Primary Cylinder Ass’y 1 K7713

1 R20450--37 Primary Cylinder Ass’y 1 K7715

1 R20450--39 Primary Cylinder Ass’y 1 K7718

1 R20450--40 Primary Cylinder Ass’y 1 K7719

1 R20450--41.5 Primary Cylinder Ass’y 1 K7720

1 R20450--43.5 Primary Cylinder Ass’y 1 K7721

1 R20450--47 Primary Cylinder Ass’y 1 K7725

2 R20455--26 Barrel Ass’y 1 K7704A

2 R20455--27 Barrel Ass’y 1 K7705

2 R20455--29.5 Barrel Ass’y 1 K7707

2 R20455--32.5 Barrel Ass’y 1 K7710,A

2 R20455--35 Barrel Ass’y 1 K7712

2 R20455--35.5 Barrel Ass’y 1 K7713

2 R20455--37 Barrel Ass’y 1 K7715

2 R20455--39 Barrel Ass’y 1 K7718

2 R20455--40 Barrel Ass’y 1 K7719

2 R20455--41.5 Barrel Ass’y 1 K7720

2 R20455--43.5 Barrel Ass’y 1 K7721

2 R20455--47 Barrel Ass’y 1 K7725

3 R20460--26 Piston Ass’y 1 K7704A

3 R20460--27 Piston Ass’y 1 K7705

3 R20460--29.5 Piston Ass’y 1 K7707

3 R20460--32.5 Piston Ass’y 1 K7710,A

3 R20460--35 Piston Ass’y 1 K7712

3 R20460--35.5 Piston Ass’y 1 K7713

3 R20460--37 Piston Ass’y 1 K7715

Page 10: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

-- 7 --N/02--91 CATALOG R284

Page 11: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

-- 8 -- N/02--91CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

3 R20460--39 Piston Ass’y 1 K7718

3 R20460--40 Piston Ass’y 1 K7719

3 R20460--41.5 Piston Ass’y 1 K7720

3 R20460--43.5 Piston Ass’y 1 K7721

3 R20460--47 Piston Ass’y 1 K7725

4 R4581 Ring, Wear 1

5 R20453 Bearing Support 1

6 R6479 Ring, Wear 2

7 * Seal 1

8 * Wiper 1

9 * Wiper 1

10 * O--Ring 1

11 * Ring, Back Up 1

12 R20452 Nut, Gland 1

13 * Screw, Bleed 1

14 * Washer 1

15 R2045K Seal Kit 1

* Denotes Items Included In Seal Kit

Page 12: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 N/02--919

SECONDARY CYLINDER

Page 13: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 N/02--9110

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R20465--48.625 Secondary Cylinder 1 K7704,A

1 R20465--50.625 Secondary Cylinder 1 K7705

1 R20465--55.625 Secondary Cylinder 1 K7707

1 R20465--61.625 Secondary Cylinder 1 K7710

1 R20465--58.625 Secondary Cylinder 1 K7710A

1 R20465--66.625 Secondary Cylinder 1 K7712

1 R20465--67.625 Secondary Cylinder 1 K7713

1 R20465--70.625 Secondary Cylinder 1 K7715

1 R20465--74.625 Secondary Cylinder 1 K7718

1 R20465--75.625 Secondary Cylinder 1 K7719

1 R20465--78.375 Secondary Cylinder 1 K7720

1 R20465--81.625 Secondary Cylinder 1 K7721

1 R20465--84.125 Secondary Cylinder 1 K7725

2 R20470--48.625 Barrel Assembly 1 K7704,A

2 R20470--50.625 Barrel Assembly 1 K7705

2 R20470--55.625 Barrel Assembly 1 K7707

2 R20470--61.625 Barrel Assembly 1 K7710

2 R20470--66.625 Barrel Assembly 1 K7712

2 R20470--67.625 Barrel Assembly 1 K7713

2 R20470--70.625 Barrel Assembly 1 K7715

2 R20470--74.625 Barrel Assembly 1 K7718

2 R20470--84.125 Barrel Assembly 1 K7719

2 R20470--78.375 Barrel Assembly 1 K7720

2 R20470--81.625 Barrel Assembly 1 K7721

2 R20470--84.125 Barrel Assembly 1 K7725

3 R20475--48.625 Piston Assembly 1 K7704,A

3 R20475--50.625 Piston Assembly 1 K7705

3 R20475--55.625 Piston Assembly 1 K7707

3 R20475--61.625 Piston Assembly 1 K7710

3 R20475--66.625 Piston Assembly 1 K7711

3 R20475--66.625 Piston Assembly 1 K7712

Page 14: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 N/02--9111

Page 15: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 N/02--9112

ITEM PART NUMBER DESCRIPTION QTY MODEL

3 R20475--67.625 Piston Assembly 1 K7713

3 R20475--70.625 Piston Assembly 1 K7715

3 R20475--74.625 Piston Assembly 1 K7718

3 R20475--75.625 Piston Assembly 1 K7719

3 R20475--78.375 Piston Assembly 1 K7720

3 R20475--81.625 Piston Assembly 1 K7721

3 R20475--84.125 Piston Assembly 1 K7725

4 R15839 Wear, Ring 1

5 R20468 Bearing Support 1

6 R15838 Ring, Wear 1

7 * Seal 1

8 * Wiper 1

9 * Wiper 1

10 * O--Ring 1

11 * Ring, Back Up 1

12 R20467 Nut, Gland 1

13 * Screw, Bleed 1

14 * Washer 1

15 R20465K Seal Kit 1

* Denotes Items Included In Seal Kit

Page 16: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284-- 13 --N/02--91

Page 17: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

CATALOG R284 -- 14 -- N/02--91

SEAL REPLACEMENT TOOL KIT

Page 18: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91 -- 15 -- CATALOG R284

PRIMARY CHAIN SYSTEM

Page 19: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91-- 16 --CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R17495 Cross Head Assembly 12 R1802 Sheave, Chain 23 K97535 Ring, Snap 24 R15018 Retainer, Chain 45 K33799 Nut, Hex 8

6 R1621--1 Chain, Primary 2 K7704A6 R1621--1 Chain, Primary 2 K77056 R1621--3 Chain, Primary 2 K77076 R1621--5 Chain, Primary 2 K7710,A6 R1621--7 Chain, Primary 2 K7712

6 R1621--7 Chain, Primary 2 K77136 R1621--8 Chain, Primary 2 K77156 R1621--10 Chain, Primary 2 K77186 R1621--4 Chain, Primary 2 K77196 R1621--11 Chain, Primary 2 K7720

6 R1621--13 Chain, Primary 2 K77216 R1621--15 Chain, Primary 2 K7725

7 R1622 Link, Connect 48 R15017 Anchor, Chain 29 R5688 Anchor, Chain 210 R5718 Nut, Stop 4

Page 20: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

R/02--91 -- 17 -- CATALOG R64

SECONDARY CHAIN SYSTEM

Page 21: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

R/02--91-- 18 --CATALOG R64

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R1802 Sheave, Chain 22 K97535 Ring, Snap 2

3 R1621--18 Chain, Secondary 2 K5204A3 R1621--19 Chain, Secondary 2 K52053 R1621--23 Chain, Secondary 2 K52073 R1621--27 Chain, Secondary 2 K5210,A3 R1621--30 Chain, Secondary 2 K5212

3 R1621--30 Chain, Secondary 2 K52133 R1621--33 Chain, Secondary 2 K52153 R1621--35 Chain, Secondary 2 K52183 R1621--35 Chain, Secondary 2 K52193 R1621--42 Chain, Secondary 2 K5220

3 R1621--41 Chain, Secondary 2 K52213 R1621--46 Chain, Secondary 2 K5225

4 R1622 Link, Connector 45 R6324 Anchor, Chain 26 R5688 Anchor, Chain 27 R5718 Nut, Stop 4

Page 22: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

R/02--92-- 19 --CATALOG R284

HYDRAULIC SYSTEM

POSITION ITEM 11 WITH ITEM 12 AS SHOWN.INSTALL ITEM 11 INTO ITEM 12. BEFORE IN-STALLATION OF ITEMS 11 & 12 INTO CYL--INDER BOSS: NOTE ITEM 12 MUST BEALIGNED IN CYLINDER BOSS BEFORE IN-STALLATION OF ITEMS 8 & 9.

NOTE:

Page 23: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

R/09--91 -- 20 -- CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1634 Hose Assembly 1 K7704A1 B760--1284 Hose Assembly 1 K77051 B760--1300 Hose Assembly 1 K77071 B760--1301 Hose Assembly 1 K7710,A1 B760--1318 Hose Assembly 1 K77121 B760--1304 Hose Assembly 1 K7713

1 B760--1285 Hose Assembly 1 K77151 B760--1286 Hose Assembly 1 K77181 B760--1642 Hose Assembly 1 K77191 B760--1351 Hose Assembly 1 K77201 B760--1336 Hose Assembly 1 K77211 B760--1339 Hose Assembly 1 K7725

2 R15081 Sheave, Hose 13 R7332 Ring, Snap 24 R2362 Bearing 15 R7333 Ring, Snap 16 B760--1297 Hose Assembly 1

7 K62--8 Adapter 18 K4--10--8 Adapter 19 K908 O--Ring 410 R6329 Adapter 211 R6327 Regulator, Flow 1

12 R6328 Stop 21314 R16620 Tube Assembly 115 R6459 Regulator, Flow 116 R6483 Stop 2

17 K71C9009 Screw, Flat Head 1/4--13x1 218 R13351--3 Washer, Lock 5/16 219 K302208 Screw, Socket Head 220 R16823--01 Shim A/.R21 R5138 Fuse 122 K62--10 Fitting 1

Page 24: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91 -- 21 -- CATALOG R284

HOSE KIT

Page 25: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91-- 22 --CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 K5260--5 Hose Kit 1 K77051 K5260--7 Hose Kit 1 K77071 K5260--10 Hose Kit 1 K77101 K5260--12 Hose Kit 1 K77121 K5260--13 Hose Kit 1 K77131 K5260--15 Hose Kit 1 K7715

1 K5260--18 Hose Kit 1 K77181 K5260--19 Hose Kit 1 K77191 K5260--20 Hose Kit 1 K77201 K5260--21 Hose Kit 1 K77211 K5260--25 Hose Kit 1 K7725

1A B760--1289 Hose Assembly 2 K77051A B760--1290 Hose Assembly 2 K77071A B760--1291 Hose Assembly 2 K77101A B760--1318 Hose Assembly 2 K77121A B760--1304 Hose Assembly 2 K77131A B760--1292 Hose Assembly 2 K7715

1A B760--1286 Hose Assembly 2 K77181A B760--1642 Hose Assembly 2 K77191A B760--1351 Hose Assembly 2 K77201A B760--1336 Hose Assembly 2 K77211A B760--1339 Hose Assembly 2 K7725

2 R15088 Sheave, Hose 2 All3 R15021 Bearing 24 R15082 Shim 15 R15082 Shim A/R6 K97535 Ring, Snap 47 R15087 Sheavem, Hose 28 R15022 Bearing 29 R206 Shim A/R10 R15094 Anchor, Hose 211 K108--6 Fitting, Bulkhead 4

Page 26: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91 -- 23 -- CATALOG R284

Page 27: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91-- 24 --CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

12 K22--6 Nut, Hex 4 All13 R15089 Anchor, Hose 214 R10247 Sheave, Hose 215 R15086 Strap, Sheave 216 K20392 Bolt, Hex 2

Page 28: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91 -- 25 -- CATALOG R284

CARRIAGE ASSEMBLY

Page 29: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91-- 26 --CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R15020--1 Carriage Assembly 1 K77921 R19195--1 Carriage Assembly 1 K7796

2 R6497 Shim A/R3 R5974 Roller 44 R3595 Roller Assembly 25 R206 Shim 46 R3561 Shaft, Eccentric 2

7 R3564 Bolt, Lock 28 K97535 Ring, Snap 29 R6428 Shaft, Thrust 210 R4095 Roller Assembly, Thrust211

12 R2394 Shim A/R13 K34806 Washer, Lock 414 K302210 Screw, Socket Head 5/16--18x1 4

Page 30: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91 -- 27 -- CATALOG R284

CARRIAGE ASSEMBLY

Page 31: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

N/02--91-- 28 --CATALOG R284

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R18870--1 Carriage Assembly 1 K77932 K97535 Ring, Snap 63 R5974 Roller 44 R3561 Shaft, Eccentric 25 R3564 Screw 2

6 R2656--8 Bar, Implement 17 R6428 Shaft, Thrust 28 R4095 Roller Assembly 29 R2393 Washer, Thrust 210 R2394 Shim A/R

11 K34806 Washer, Lock 5/16 412 K302210 Screw, Socket Head 413 K45534 Bolt, Hex 3/8--16x3 114 K34807 Washer, Lock 3/8 115 K33799 Nut, Hex 116 R3595 Roller Assembly 2

Page 32: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

DECALS

1

2

3

48”

57”INDUSTRIAL

MAST

2, 3

1

2, 3ROUGH TERRAIN

MAST

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL2 426642 Decal, ”Pinch Point” (Small) A/R3 426643 Decal, ”Pinch Point” (Large) A/R

Page 33: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

BB760 HOSE ASSEMBLY, 20

B760---1286�Hose Assembly, 22

B760---1289�Hose Assembly, 22

B760---1290�Hose Assembly, 22

B760---1291�Hose Assembly, 22

B760---1292�Hose Assembly, 22

B760---1304�Hose Assembly, 22

B760---1318�Hose Assembly, 22

B760---1336�Hose Assembly, 22

B760---1339�Hose Assembly, 22

B760---1351�Hose Assembly, 22

B760---1642�Hose Assembly, 22

KK108---6� Fitting, Bulkhead, 22

K20392�Bolt, Hex, 24

K22---6�Nut, Hex, 24

K302208 SCREW, SOCKET HEAD, 20

K302210 SCREW, SOCKET HEAD, 26, 28

K33799 NUT, HEX, 16, 28

K34806 WASHER, LOCK, 26, 28

K34807 WASHER, LOCK, 28

K4---10---8 ADAPTER, 20

K45534 BOLT, HEX, 28

K5260---10�Hose Kit, 22

K5260---12�Hose Kit, 22

K5260---13�Hose Kit, 22

K5260---15�Hose Kit, 22

K5260---18�Hose Kit, 22

K5260---19�Hose Kit, 22

K5260---20�Hose Kit, 22

K5260---21�Hose Kit, 22

K5260---25�Hose Kit, 22

K5260---5�Hose Kit, 22

K5260---7�Hose Kit, 22

K62---10 FITTING, 20

K62---8 ADAPTER, 20

K71C9009 SCREW, FLAT HEAD, 20

K908 O---RING, 20

K97535�Ring, Snap, 22

K97535 RING, SNAP, 16, 18, 26, 28

RR10247� Sheave, Hose, 24

R13351---3 WASHER, LOCK, 20

R13545 SEAL REPLACEMENT TOOL KIT, 14

R15017 ANCHOR, CHAIN, 16

R15018 RETAINER, CHAIN, 16

R15021�Bearing, 22

R15021---1 CARRIAGE ASSEMBLY, 26

R15022�Bearing, 22

R15081 SHEAVE, HOSE, 20

R15082�Shim, 22

R15086�Strap, Sheave, 24

R15087�Sheavem, Hose, 22

R15088�Sheave, Hose, 22

R15089�Anchor, Hose, 24

R15094�Anchor, Hose, 22

R15838 RING, WEAR, 12

R15839 WEAR, RING, 12

R1621 CHAIN, PRIMARY, 16

R1621 CHAIN, SECONDARY, 18

R1622 LINK, CONNECT, 16, 18

R16620 TUBE ASSEMBLY, 20

R16823---01 SHIM, 20

R17405 OUTER RAIL ASSEMBLY, 2

R17420 CENTER RAIL ASSEMBLY, 2

R17435 INNER RAIL ASSEMBLY, 2

R17495 CROSS HEAD ASSEMBLY, 16

R1802 SHEAVE, CHAIN, 16, 18

R18870---1 CARRIAGE ASSEMBLY, 28

R19195---1 CARRIAGE ASSEMBLY, 26

R20450 PRIMARY CYLINDER ASSEMBLY, 6

R20455 BARREL ASSEMBLY, 6

R20460 PISTON ASSEMBLY, 6, 8

R20465 SECONDARY CYLINDER, 10

Page 34: MANITOU NORTH AMERICA, INC....MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject to change without

R20465K SEAL KIT, 12

R20467 NUT, GLAND, 12

R20468 BEARING SUPPORT, 12

R20470 BARREL ASSEMBLY, 10

R20475 PISTON ASSEMBLY, 10, 12

R206�Shim, 22

R206 SHIM, 26

R2362 BEARING, 20

R2393 WASHER, THRUST, 28

R2394 SHIM, 26, 28

R2553 BEARING, WEAR, 4

R2656---8 BAR, IMPLEMENT, 28

R3428 SHAFT, THRUST, 26, 28

R3497 SHIM, 4

R3561 SHAFT, ECCENTRIC, 26, 28

R3564 BOLT, LOCK, 26

R3564 SCREW, 28

R3595 ROLLER ASSEMBLY, 26, 28

R4095 ROLLER ASSEMBLY, 28

R4095 ROLLER ASSEMBLY, THRUST, 26

R5138 FUSE, 20

R5688 ANCHOR, CHAIN, 16, 18

R5718 NUT, SNAP, 18

R5718 NUT, STOP, 16

R5974 ROLLER, 4, 26, 28

R6324 ANCHOR, CHAIN, 18

R6327 REGULATOR, FLOW, 20

R6328 STOP, 20

R6329 ADAPTER, 20

R6459 REGULATOR, FLOW, 20

R6483 STOP, 20

R6497 SHIM, 26

R7332 RING, SNAP, 20

R7333 RING, SNAP, 20