mansour mining technologies inc. product catalogue v2.pdfmansour mining technologies inc.mansour...
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MANSOURMINING
TECHNOLOGIES
INC.
PRODUCT CATALOGUE
www.mansourmining.com | [email protected]
Ground Support
Mine Accessories
Mining Ventilation
Smelter & Refinery
Custom Fabrication
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Company Overview Mansour Mining Technologies Inc. is known as a market leading manufacturer of integrated ground support, mine ventilation, custom fabrication, mining component supply, rock drilling tools, and smelter and re"nery products.
Our approach to managing our key client relationships has evolved. Creating value for our customers is at the forefront of our business philosophy. Fostering existing relationships and focusing on new partnerships around the globe, with market leading organizations, is important to our long-term strategy of producing results that bene"t our customers and their respective stakeholders.
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
At MMTI, we pride ourselves on being innovative, of the highest quality, and a global service provider. Our focus is iQ24/7, meaning that we are available to serve your mining operations 24 hours a day, 7 days a week, around the globe.
Even after 40 years in the industry, our focus has never wavered from our customers and their operations around the world. Close working relationships with our customers lead to safety improvement initiatives, cost reduction opportunities and increased productivity. With MMTI’s best practices manufacturing processes, high quality inputs and hard-working employees, we strive to make your mining operations safe and successful.
MMTI o#ers these integral products in order to keep your mining operations safe, e$cient, and pro"table. Our ISO 9001:2008 manufacturing facility produces the highest quality components. All of our products meet or exceed Canadian Standards Association [CSA] M430-90 & American Society for Testing & Materials [ASTM] F-432 [Standard speci"cation for roof & rock bolts & accessories].
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Technical Service & Support At Mansour Mining Technologies Inc. our technical service department is dedicated to providing quality technical support and expertise. We take a problem solving approach when dealing with any technical issues to ensure all of our products remain of the highest quality. Proper installation and application of all our products are communicated to our customers through on-site training and product knowledge via product demonstrations and in-class presentations.
We pride ourselves on our proactive and rapid response time. Our reaction time between when a request is made by a customer and our corresponding response is one of the best in the industry. From the call back time of our inside sales, to our rapid delivery, to our flexible manufacturing being able to produce in short order, MMTI is always ready to go over and above our customers’ expectations in order to keep their operations running. Ongoing training at our customers’ locations will be provided. MMTI continually performs in-depth training programs for crews, supervisors and trainers. This training is done on-site by our technical representatives.
We work where and when our customers do, 24 hours a day, 7 days a week.
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Our Technical Services Representatives use advanced equipment to conduct pull-tests on site. All results are documented and presented in real time, both hard copy and electronic copy. Our standard practice is to conduct pull-tests at each of our customers’ sites on a per annum basis. MMTI is able to provide immediate results and recommendations on our products and applications. Our focus remains on providing our customers with solutions, not just products.
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Sectio
n 1
Company Overview
Technical Service & Support
Section
Rebar Rock Bolts
ResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Rebar Rock Bolts 15mm, 20mm, 22mm and 25mm
Forged Head Rebar
Threaded Rebar
*More sizes available
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 1
Steel Yield Strength (min.) Tensile Strength (min.) Elongation (min.)
Grade 400 W 400 MPa / 58,016 psi 540 MPa / 78,312 psi 13%
5/8" - 11 UNC 3/4" - 10 UNC 7/8" - 9 UNC 1" - 8 UNC
13,112
(58 kN)
19,377 lbs
(86 kN)
26,803 lbs
(119 kN)
35,158
(156 kN)
Speci#cations -
Threaded Section
400 MPa Steel
Yield Strength, min.
Tensile Strength, min.17,700 lbs
(79 kN)
26,159 lbs
(116 kN)
36,184 lbs
(161 kN)
47,462 lbs
(211 kN)
15mm 20mm 22mm 25mm
Elongation, min.
Speci#cations - Bar
Section
400 MPa Steel
15,890 lbs
(71 kN)
44,141 lbs
(196 kN)
59,590 lbs
(265 kN)
21,453 lbs
(95 kN)
28,250 lbs
(126 kN)
38,138 lbs
(170 kN)
34,183 lbs
(152 kN)
46,147 lbs
(205 kN)
Yield Strength, min.
Tensile Strength, min.
13% minimum
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Rebar Rock Bolts
Flanged Nuts
Dome Nuts
x
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
O.D.
H
I.D.
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Rebar Rock Bolts
Hardened Round Washersto ASTM F436 specifications
Spherical Seat Washers
Standard Rock Bolt Dolly
MANSOURMINING
TECHNOLOGIES
INC.
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O.DI.D.
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Section 1
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Rebar Pushers
NL Rebar Pusher
Joy Rebar Pusher
Canun Rebar Pusher
Secan Rebar Pusher
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 1
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section
2
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResin
Mechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Resin Resin is used to anchor bolts to the surrounding strata. When used with rebar, cablebolts, MCB conebolts or the DS-Bolt, the resin creates a stiff reinforcement zone around the mine opening which resists ground movement. The resin encapsulated bar provides immediate support with increased corrosion protection and a long life span.
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
The resin cartridge has a two compartment construction. One is filled with a dark gray resin and the other contains a light gray catalyst. The inner barrier keeps the resin separated from the catalyst. Mixing the resin and catalyst components of the cartridge creates a strong three dimensional polymer matrix that is reinforced with limestone fillers. Most of the anchorage strength is reached in 5 to 10 times the product’s gel time.
Resin is thixotropic and fast setting. This reduces viscosity during installation and resists resin dripping from the bore hole while the resin is setting up.
Resin is an exothermic reaction, so high temperatures will speed up the reaction and slow temperatures will slow down
light gray
heat seal
dark gray
Fast Setting (Red Stripe) Resin
Slow Setting Resin
Section 2
25mm 28mm 33mm 35mm 38mm 42mm 45mm
15mm 5/8” X
20mm 3/4” X X
22mm 7/8” X X
25mm 1" X X
30mm 1-3/16" X X X
32mm 1-1/4" X X
35mm
Recommended Resin Cartridge Dia.
Bar Dia.
30mm
or 32mm23mm
28mm
or 30mm25mm
Drill Hole Diameter
35mm 40mm
the reaction. Resin set times are based on a temperature of 13° C. A number of factors affect the performance of resin systems such as rock strength and quality, resin cartridge diameter and both borehole and bar diameters. Our technical services team would be pleased to recommend the correct combination to provide the best possible results. We can provide in situ pull testing to further ensure the system is providing good results.
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Resin
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Gel Time Minutes
Temperature (˚F)
5
4
3
2
1
035 (1.70C) 45 (7.220C) 55 (12.80C) 65 (18.30C) 75 (23.90C) 85 (29.40C) 95 (350C)
2 Min.
1 Min.
1/2 Min.
Gel Time is de#ned as the time necessary for the viscosity to climb rapidly. Resin gel times are set at 55ºF (13ºC).
Significantly colder temperatures will slow down the gel time, and hot temperatures will speed up the gel times.
Section 2
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Installation Instructions Resin
Note: If the resin doesn’t reach the toe of the hole, drill another hole
Note: Hold times vary according to the set time of the resin and temperature
MANSOURMINING
TECHNOLOGIES
INC.
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Sectio
n 3
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3
456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mechanical Rock Bolts 5/8”, 3/4”
Forged Head (1-1/8” Square)
Threaded Both Ends (TBE)
* All hardware i.e. nuts, spherical seats and anchor shells, exceed the capacity of the steel
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 3
C1070 Steel
5/8" Bolt 3/4" Bolt 5/8" Bolt
Elongation, min. Minimum 8%
Technical Data - Threaded SectionC1055M Steel
Yield Strength, min.
Tensile Strength, min.
Minimum 10%
14,690 lb
(65.4 kN)
21,710 lb
(96.6 kN)
19,210 lb
(85.5 kN)
22,600 lbs
(100.5 kN)
33,400 lbs
(148.6 kN)
29,380 lb
(130.7 kN)
C1070 Steel
5/8" Bolt 3/4" Bolt 5/8" Bolt
Elongation, min. Minimum 8%
Steel Speci#cationsC1055M Steel
Yield Strength, min.
Tensile Strength, min.
Minimum 10%
85,000 psi
586 MPa
85,000 psi
586 MPa
130,000 psi
896 MPa
65,000 psi
448 MPa
65,000 psi
448 Mpa
100,000 psi
689 MPa
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Mechanical Rock Bolts
Nuts
MANSOURMINING
TECHNOLOGIES
INC.
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H
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Expansion Shells Mechanical Rock Bolts
EF3
FSL
F1/4 B
F1/4 Std
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 3
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearlitic (P) of
Malleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC1-1/4 to 1-3/8
(33mm to 35mm)2-5/8 1-3/8 D 22,500
M161-1/4 to 1-3/8
(33mm to 35mm)2-5/8 1-3/8 D 22,500
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearlitic (P) of
Malleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC1-1/4 to 1-1/2
(33mm to 38mm)2-5/8 1-3/8 P 22,500
M161-1/4 to 1-1/2
(33mm to 38mm)2-5/8 1-3/8 P 22,500
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearlitic (P) of
Malleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC 1-1/4 (33mm) 3 1-3/4 P 22,500
3/4" UNC 1-1/4 (33mm) 3 1-1/4 P 30,000
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearlitic (P) of
Malleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC 1-1/4 (33mm) 3-1/4 1-3/4 P 22,500
3/4" UNC 1-1/4 (33mm) 3-1/4 3-1/4 P 30,000
M16 1-1/4 (33mm) 3-1/4 3-1/4 P 22,500
M20 1-1/4 (33mm) 3-1/4 3-1/4 P 30,000
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Expansion Shells Mechanical Rock Bolts
D10-L
D5-1
D1-L
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 3
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearlitic (P) of
Malleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC1-3/8 to 1-1/2
(35mm to 38mm)3 4-3/8 P 22,500
3/4" UNC1-3/8 to 1-1/2
(35mm to 38mm)3 4-3/8 P 25,000
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearlitic (P) of
Malleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC 1-3/4 (45mm) 3 3-1/8 M 22,500
3/4" UNC 1-3/4 (45mm) 3 3-1/8 P 30,000
7/8" UNC 1-3/4 (45mm) 3 3-1/8 P 38,000
1" UNC 1-3/4 (45mm) 3 3-1/8 P 36,500
Thread SizeDrill Hole Size
(In.)
Shell Length
(In.)
Wedge
Length (In.)
Wedge
Pearli c (P) of
Mallleable (M)
Non-
Seizure
Load (Lbs.)
5/8" UNC1-3/8 to 1-1/2
(35mm to 38mm)3 3-1/8 P 22,500
3/4" UNC1-3/8 to 1-1/2
(35mm to 38mm)3 3-1/8 P 25,000
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Cable Bolts
End Holding Device - conventional
MANSOURMINING
TECHNOLOGIES
INC.
|
Sec
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Installation Instructions Mechanical Rock Bolts
Drill hole to the proper depth and with the correct drill bit size Insert rockbolt up the hole until the washer plate is "ush with the rockTighten the bolt to the recommended torque range (100 - 150 ft/lbs) - do not over tighten
Note: Do not straighten blast damaged bolts
MANSOURMINING
TECHNOLOGIES
INC.
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0
25
50
75
100
125
150
175
200
1 2 3 4 5 6 7 8
TO
RQ
UE
ft-
lb
LOAD (TONS)
LOAD VERSUS TORQUE
Section 3
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Sectio
n 4
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers
Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
34
56
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Friction Set Stabilizers 33mm, 35mm, 39mm & 46mm
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 4
Elongation
18" to 8'
.45 to 2.4m
18" to 8'
.45 to 2.4m
18" to 10'
.45 to 3m
3' to 12'
.9 to 3.7m
3 to 6 tons
27 to 54 kN
6 to 10 tons
54 to 89 kN
1-3/16” to 1-1/4"
31 to 33mm
1-3/16” to 1-5/16”
31.8 to 33.3mm
1-3/8" to 1-1/2"
35 to 38mm
1-5/8" to 1-3/4"
41 to 45mm
Technical Data
Bolt Diameter
FS33 FS35 FS39 FS46
Minimum 21%
Mass
Ultimate Tensile Strength, min.
Recommended Initial Load
Recommended Bit Diameter Range
Bolt Lengths Manufactured
1.1 lb/ft
1.64 kg/m
1.1 lb/ft
1.64 kg/m
1.26 lb/ft
1.88 kg/m
1.88 lb/ft
2.8 kg/m
20,000 lb
89 kN
20,000 lb
89 kN
23,000 lb
102 kN
32,500 lb
145 kN
3 to 6 tons
27 to 54 kN
3 to 6 tons
27 to 54 kN
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Friction Set Stabilizers
Standard Driver Tool (stopers/jacklegs)
MANSOURMINING
TECHNOLOGIES
INC.
|
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Installation Instructions Friction Set Stabilizers
resistance
MANSOURMINING
TECHNOLOGIES
INC.
|
0
1
2
3
4
5
6
0 10 20 30 40 50 60
Displacement (mm)
Loa
d (t
on)
Section 4
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Sectio
n 5
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
345
6
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Cable Bolts (Plain & Bulged) 0.6” (5/8” nominal) Plain Cable Bolt
Bulged Cable Bolt
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 5
Technical Speci"cations 0.6" (15.2mm) Cable BoltProduct Uncoated 7 wire low relaxation strandGrade 270 K - 270,000 psi (1860 MPa) ultimate strength
Breaking Strength, min. 58,600 lbs (260.7 kN)1% Extension under load, min. 52,740 lbs (234.6 kN)Elongation in 24 inch (610mm) 3.5% minimum
Speci"cation ASTM A416, CSA G279-75, CSA G279-M1985
Construction Details 0.6" Cable BoltConstruction 1 center wire & 6 outer wires
Steel Area nom. 0.217 in² (140 mm²)Weight per ft 0.74 lbsWeight per m 1.1 kg
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Cable Bolts
End Holding Device - conventional
MANSOURMINING
TECHNOLOGIES
INC.
|
Sec
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories Cable Bolts
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 5
MTJ-25-CBJ-1 Tensioning Jack
internal grippers for 5/8” (15.2mm) cable c/w quick
MTJ-20
lubricator
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Tensioning Instructions MTJ-25-CBJ-1
Note: The pump operates under high pressure (10,000 PSI). Use extreme care. If the internal gripper does not
grip properly, clean them more frequently. At some point they will need replacing.
MANSOURMINING
TECHNOLOGIES
INC.
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Section 5
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Cable Bolts Grout Pumps
This grout unit is capable of mixing and pumping a .35:1 water cement ratio by weight of Portland type 10 cement. For specialty cable bolt grout, follow the manufacturers recommendations indicated on the package.
Features:
Applications: Rock Bolts, Cable Bolts, Cable Stays, Roof Bolts, Dowel Bars, Tie Backs, Waterproofing, Rock Anchors, Shaft Abandonment, Water Infiltration Control, Rock and Soil Nails
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Section 5
CG-542 Power Options Re uired Weight Length Width Height
Air 175cfm, 100psi 00lbs 363kg 64" 162.5cm 31" 7 .7cm 52" 132cm
Hydraulic 10gpm, 1200psi 55lbs 3 kg 64" 162.5cm 31" 7 .7cm 52" 132cm
Electric/Hyd. 2pc Base Single or Three Phase 55lbs 3 kg 64" 162.5cm 31" 7 .7cm 52" 132cm
Electric/Hyd. - Power Unit Single or Three Phase 645lbs 292kg 42" 106.7cm 42" 106.7cm 3 " 96.5cm
Diesel/Hydraulic Self Contained 1155lbs 524kg 0" 203.2cm 34" 6.4cm 46" 116. cm
Speci#cations
CG-542 Pump 6CM3 3C4 optional
Pump 6 Stage, Size 3 3 Stage, Size 4
Maximum Output 3.5gpm 13 lpm gpm 30 lpm
Maximum Pressure 520psi 36 Bar 260psi 1 Bar
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Tensioning Instructions MTJ-25-CBJ-1
Note: The pump operates under high pressure (10,000 PSI). Use extreme care. If the internal gripper does not
grip properly, clean them more frequently. At some point they will need replacing.
MANSOURMINING
TECHNOLOGIES
INC.
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Section 5
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Sectio
n 6
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)
Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re"nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.
MANSOUR MINING TECHNOLOGIES INC.
MCB33 Modified Conebolt
MCB33 DesignThe MCB33 (Modified Cone Bolt for 33 mm holes) conebolt is a smooth bar threaded at one end, with a forged cone and mixing blade at the other end. It is installed in specially formulated resin and is effectively mixed by our patented conebolt design. The latest design consists of a plastic sleeve that is installed over the shaft of the bolt and is intended to debond the resin from the bar thus allowing the cone to yield or plough through the resin. This new debonding method is much more effective than the grease used in the original design.
MANSOURMINING
TECHNOLOGIES
INC.
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Section 6
Washer Plate Yield Strength
Mass
Bar Core Diameter
Washer Plate Domed
Flanged Pin Nut Nominal Breakout Torque
Rolled Thread 3/4” – 10 UNC
C1055 Modi"ed Steel Speci"cations
Yield Strength 448 MPa 65,000 psi 517 MPa 75,000 psi
Yielding Load at Thread 98.5 kN 21,710 lb 113.6 kN 25,050 lb
Ultimate Tensile Strength 689 MPa 100,00 psi 745 MPa 108,000 psi
Ultimate Load at Thread 151.5 kN 33,400 lb 163.6 kN 36,072 lb
Elongation
33 KJ Tested
Metric
106 kN ± 2.3
1.88 kg/m
17.22mm
Conebolt Dynamic Energy Absorption
5.5"
10% 16%
6.3mm x 150mm x 150mm
68 Nm
140mm
1/4" x 6" x 6"
50 ft-lb
Minimum Typical
40 KJ Theoretical
Imperial
12 tons ± 0.5
1.26 lb/ft
.678"
Spherical Seat & Pin Nut
Debonding Agent (Plastic Sleeve)
Resin Mixing Blade
Cone
Dome Plate
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MCB33 Modi"ed Conebolt
Rockburst SupportDue to the rigidity of existing ground support systems such as rebar, the dynamic load due to seismic or rockburst events often exceeds the loading capacity of both the bolts and/or the screen connection. The MCB33 conebolt allows the bolt to yield or plough through the resin and thus absorbing the dynamic energy of the event. Even though conebolts can yield, the rock support system can only be as strong as its weakest link, which is often the bolt and mesh connection. One method of increasing the strength and dynamic potential of the screen is adding rows of “Mine Mesh” strapping over the existing screen. The “Mine Mesh Strap” is a 0/0 gauge screen 300 mm wide and comes in standard lengths of 2.13 m or 3 m. This is an effective way of linking or lacing all the MCB conebolts together to effectively transfer the seismic energy to all the surrounding bolts and absorbing the energy through controlled deformation. Strapping should always be installed over top of any applied shotcrete.
Performance under Dynamic LoadingTests at 26 kJ impact energy (1.78 ton weight, 1.5 m drop height) show predominantly cone plough. The MCB33 has been impact tested up to 33 kJ from a single drop (2.23 ton weight, 1.5 m drop height) without reaching the full tensile capacity of the steel. This is only possible by the use of our innovative plastic sleeve design as the new debonding agent. The theoretical energy absorption potential of the MCB from a single event has been estimated at 40 kJ. Further test will be performed at Canmet to evaluate the bolt’s maximum single event capacity.
AdvantagesThe conebolt can be installed using conventional equipment such as jacklegs, stopers or mechanized bolters with a minimal amount of additional training to the crews. The same installation technique applies to all the equipment mentioned.
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Section 6
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Installation Instructions MCB33
Note: Do not proceed to the next step unless the resin cartridge has reached the end of the drill hole. The
cone at the end of the bolt needs to be encapsulated in resin for the bolt to be effective
Note: Do not over torque the bolt
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VersaBolt™
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Section 6
The VersaBolt™ is designed for static ground support conditions where standard rebar is too rigid. The bolt provides increased dynamic capacities for seismically active mines.
The VersaBolt is made of a high strength low alloy (HSLS) steel. In addition to the high strength, the steel has other unique steel properties. The #rst is extremely high elongation properties. It is these unique properties that allow the bolt to absorb energy in a rockburst and elongate in squeezing ground.
The bolt is available in many design layouts and has some unique features. The #rst design has three anchors positioned along the length of the bolt and each serves a distinct purpose. The end anchor has four deformations and is designed to support the full tensile capacity of the steel. The four deformations increase the mix-ability of the resin and more importantly ensures that the bolt is well anchored even under adverse ground conditions such as soft rock or oversizing of the drill hole. The anchor at the threads is designed to create a sti$ zone at the collar and transfer the dynamic or tensile stresses to the middle anchor and thus relieving the load on the plate. In the event of rock dilation or a seismic event, the two smooth sections of steel bar between the anchor zones will stretch and allow for controlled deformation of the rock.
The bolt can have numerous other design layouts depending on a mine’s individual needs. The second design below has two anchors. Section L1 has no anchor and allows for increased stretching of the steel. As the load increases beyond the yield point, the high elongation properties of the steel allows for increased plastic deformation until the ultimate tensile strength of the steel is reached. The sti$ness of both the L1 and L2 zones can be modi#ed by moving the intermediate anchor towards or away from the threaded section.
A third design (not shown) has an anchor at the toe of the hole and one at the collar. As the rock dilates whether from a rockburst or squeezing ground, the increased steel section length in-between the anchors will be allowed to stretch a great deal more.
Dynamic Capacity
When subjected to seismic loading, the smooth steel sections of the bolt will stretch and absorb the dynamic energy. Dynamic sti$ness can be modi#ed by moving the various anchor points towards or away from the threaded end or by lengthening the bolt.
Dynamic testing at Canmet has shown that under dynamic loading, all anchors remained #xed.
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VersaBolt™ Specifications
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Section 6
Bar Speci#cations Metric Imperial
Diameter 20.5mm .810"
Mass 2.62 kg/m 1.76 lb/ft
Threaded Section 7/8" UNC x 140mm 7/8" UNC x 5.5"
28mm square 1-1/8" square
105 Nm torque 80 ft-lb torqueFlanged or Spherical Seat Pin Nut
Steel Speci#cations Threads Smooth Bar
Yield Strength (typical) 125 kN - 14.05 tons138 kN - 15.51
tons
Ultimate Tensile Strength (Typical) 181 KN - 20.35 tons192 kN - 21.58
tons
Elongation (As Tested) 30%
Domed Washer Plate Metric Imperial
6.3mm x 150 x 150 - 1/4" x 6" x 6" 150 kN 17 tons
Average 138 192 138 0 138
Split Tube Pull Tests (Bar Section) (972mm E&ective Length)
Yield Load
(kN)
Max load
(kN)
Plate displ.
(mm)
End displ.
(mm)
Elongation
(mm)DS Specimens
DS-Bolt 125 189 171 0 171
Plate displ.
(mm)
End displ.
(mm)
Elongation
(mm)
(1175mm E&ective Length)Pull Tests At Threads
SpecimenYield Load
(kN)
Max load
(kN)
Dynamic Capacity Threads Split Tube
Canmet Testing > 23 KJ single drop > 30 KJ single drop
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VersaBolt™
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Section 6
Bolt Diameter: 20.5mm Bolt Section Length: 973mm
Drop Weight: 2006 kg Drop Weight: 1.5 m
Velocity: 5.42 m/s Energy Absorption: 29.5 kJ
Graphed Results
Split Tube Dynamic Testing
Bar Specifications Metric Imperial
Diameter 20.5mm .810"
Mass 2.62 kg/m 1.76 lb/ft
Threaded Section 7/8" UNC x 140mm 7/8" UNC x 5.5"
28mm square 1-1/8" square
105 Nm torque 80 ft-lb torque
Steel Specifications
Minimum Typical
Yield Strength 150 kN - 15 tons 165 kN - 18 tons
Ultimate Tensile Strength 201 kN - 20.7 tons 237 kN - 26.6 tons
Elongation 17% 24%
Steel Specifications
Minimum Typical
Yield Strength 133 kN - 15 tons 160 kN - 18.5 tons
Ultimate Tensile Strength 185 kN - 21 tons 213 kN - 24 tons
Dynamic Capacity Threads Split Tube
Canmet Testing > 26 kJ single drop > 33 KJ single drop
Domed Washer Plate Metric Imperial
6.3mm x 150 x 150 - 1/4" x 6" x 6" 180 kN 20 tons
Flanged or Spherical Seat Pin Nut
Threaded Section
Smooth Bar Section
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VersaBolt™ Graphed Results
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Section 6
Bolt Diameter: 20.5 mmBolt Section Length: 973 mm
Drop Weight: 2006 kgDrop Weight: 1.5 mVelocity: 5.42 m/s
Energy Absorption: 29.5 kJ
Split Tube Dynamic Testing
Displacement (mm)
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Expanbol The Expanbol rock bolt is a superior product, with characteristics that meet the most demanding roof support applications. The high load-bearing capacity combined with excellent elongation properties, ensures safer working conditions and faster excavation cycles for lower costs.
Bene"ts Immediate full length support for faster excavation cycles and safer working conditions ation Adjusts to borehole irregularities xcellent elongation properties add to application #exibility Reliable installation quality Flexible to variations in drill hole diameter Versatile bolting solution for variable ground conditions grouting or use of chemicals needed to avoid contamination
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Section 6
Bolt with face plate inserted, adjusted and expanded into the
drill hole.
Case at top of bolt, with hole to Face plate at top of the bolt, no nuts necessary
Water is pumped into the bolt at 300 bars expanding the steel tube
The water runs out and the bolt is pressed against the rock providing high load friction capacity
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Expanbol Expanbol is designed to solve rock support challenges, with its high load capacity combined with excellent elongation properties. This bolt will ensure cost savings and a safer working environment. There are three products available; Expanbol Standard for lighter applications with a load capacity of 12 metric tons, Expanbol Midi with a load capacity of 16 tons, and the robust Expanbol Super with a capacity of 24 metric tons.
Installation Instructions
rill hole Insert Expanbol into the holePump water into the bolt until the water pressure reaches 300 bar. The bolt is now secureRemove the water pump from the bolt
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Section 6
Speci cations
Type Standard Midi Super
Variable length up to 8000mm 8000mm 8000mm
Tube thickness 2mm 2mm 3mm
Bolt diameter 26mm 36mm 36mm
Original tube 41mm 54mm 54mm
Hole diameter 32-39mm 43-52mm 43-52mm
Optimal hole 35-38mm 45-51mm 45-51mm
Minimum breaking load 120kN 160kN 240kN
Minimum elongation 10% 10% 10%
Yield strength 80% 80% 80%
Face plate 150x150x6(x) 200x200x6(x) 200x200x8(x)
Face plate hole 30mm 40mm 40mm
Weight 2kgs/m 2.80kgs/m 3.75kgs/m
Steel type S 355 MC S 355 MC S 355 MC
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Table of Contents
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Sectio
n 7
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)
Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re"nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
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1415
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Threaded Fibreglass Bolts
Accessories
Standard Hex Pin Nut
Hex Nut
Torque Limiting Nut
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Section 7
Unit K-60-20 K60-22 K60-25 K60-27 K60-30 K60-32 K60-38
mm 20 22 25 27 30 32 38
mm2 200 250 346 400 510 580 830
kN 200 250 350 400 490 560 750
Steel Nut kN 80 100 180 200 200 320 ¯
FRP Nut kN 60 60 70 80 80 90 ¯
POWER Nut kN 80 100 180 180 ¯ ¯ ¯
N/mm2 1,000 1,000 1,000 1,000 960 960 900
Nm 110 70 120 130 180 230 ¯
N/mm2 400 460 460 460 430 430 400
N/mm2 50,000 50,000 50,000 50,000 50,000 50,000 50,000
% 2.5 2.5 2.5 2.5 2.5 2.5 2.5
g/m 560 600 900 1,040 1,330 1,500 2,100
Tensile E-Modulus
Strain of Failure
Weight
Outer Diameter
Tensile Stress Area
Ultimate Load
Breaking Load Thread
Ultimate Strength
Technical Data Solid Bolt
Tensile Resistance
Shear Resistance
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Table of Contents
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Sectio
n 8
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass Rebar
Williams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
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2
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14
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Williams Rebar Grade 75 Rebar
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Section 8
Minimum Yield Ultimate Tensile75 KSI (517 MPa) 100 KSI (689 MPa)
Typical Elongation in 8" bar7%-9%
Structural Properties
#6 - 3/4" - 5 (20mm)
0.44 in² (284 mm²)
44 kips (196 kN) 33 kips (147 kN)1.5 lbs/ft
(2.36 Kg/M)7/8" (22.2mm)
#7 - 7/8" - 5 (22mm)
0.60 in² (387 mm²)
60 kips (267 kN) 45 kips (200 kN)2.0 lbs/ft
(3.04 Kg/M)1" (25.4mm)
#8 -1" - 3-1/2 (25mm)
0.79 in² (510 mm²)
79 kips (351 kN) 59.3 kips (264 kN)2.7 lbs/ft
(3.94 Kg/M)1-1/8" (28.6mm)
#9 - 1-1/18" - 3-1/2 (28mm)
1.00 in² (645 mm²)
100 kips (445 kN) 75 kips (334 kN)3.4 lbs/ft
(5.06 Kg/M)1-1/4" (31.8mm)
#10 - 1/14" - 3 (32mm)
1.27 in² (819 mm²)
127 kips (565 kN) 95.3 kips (424 kN)4.3 lbs/ft
(5.50 Kg/M)1-3/8" (34.9mm)
#11 - 1-3/8" - 3 (45mm)
1.56 in² (1006 mm²)
156 kips (694 kN) 117 kips (521 kN)5.3 lbs/ft
(7.85 Kg/M)1-1/2" (38.1mm)
#14 - 1-3/4" - 3 (45mm)
2.25 in² (1452 mm²)
225 kips (1001 kN) 169 kips (750 kN)7.65 lbs/ft
(11.8 Kg/M)1-7/8" (47.6mm)
#18 - 2-1/4 -2-3/4 (55mm)
4.00 in² (2581 mm²)
400 kips (1780 kN) 300 kips (1335 kN)13.6 lbs/ft
(19.6 Kg/M)2-7/16" (61.9mm)
#20 - 2-1/2" - 2-3/4 (64mm)
4.91 in² (3168 mm²)
491 kips (2184 kN) 368 kips (1637 kN)16.7 lbs/ft
(24.8 Kg/M)2-3/4" (69.9mm)
#24 - 3" - 2-3/4 (76mm)
6.82 in² (4400 mm²)
682 kips (3034 kN) 512 kips (2277 kN)24.0 lbs/ft
(35.8 Kg/M)3-3/16" (81.0mm)
#28- 3-1/2" - 2-3/4 (89mm)
9.61 in² (6200 mm²)
961 kips (4274 kN) 720 kips (3206 kN)32.7 lbs/ft
(48.6 Kg/M)3-3/4" (95.3mm)
Approx. Thread Major Dia.
Bar Designation Nominal
Minimum Net Area Thru
Minimum Ultimate Strength
Minimum Yield Strength
Nominal Weight
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Accessories Grade 75 Williams Rebar
Hex Nut - ASTM A108
Stop Type Coupling
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Section 8
Bar Desig. &
Nominal Dia.Across Flats Across Corners Thickness
#6 - 3/4" (19mm) 1-1/4" (31.8mm) 1.44" (36.7mm) 1-5/8" (41.3mm)
#7 - 7/8" (22mm) 1-3/8" (34.9mm) 1.66" (42.2mm) 1-3/4" (44.5mm)
#8 - 1" (25mm) 1-5/8" (41.3mm) 1.88" (47.7mm) 2" (50.8mm)
#9 - 1-1/8" (29mm) 1-7/8" (47.7mm) 2.17" (55mm) 2" (50.8mm)
#10 - 1-1/4" (32mm) 2" (50.8mm) 2.31" (58.6mm) 2-3/16" (55.6mm)
#11 - 1-3/8" (36mm) 2-1/4" (57.2mm) 2.53" (64.2mm) 2-13/32" (61.1mm)
#14 - 1-3/4" (43mm) 2-7/8" (73.0mm) 3.18" (80.6mm) 3-1/4" (82.6mm)
#18 - 2-1/4 (57mm) 3-1/2" (88.9mm) 4.04" (103mm) 3-1/2" (88.9mm)
#20 - 2-1/2" (64mm) 4" (102mm) 4.62" (117mm) 4" (102mm)
#24 - 3-1/2" (76mm) 5" (127mm) O.D. 5" (127mm) 5" (127mm)
#28 -3-1/2" (89mm) 5-1/2" (140mm) O.D. 6" (142mm) 6" (142mm)
Bar Desig. & Nominal
Dia.Outside Diameter Outside Length
#6 - 3/4" (19mm) 1-1/4" (31.8mm) 3-1/2" (88.9mm)
#7 - 7/8" (22mm) 1-3/8" (34.9mm) 4" (102mm)
#8 - 1" (25mm) 1-5/8" (41.3mm) 4-1/2" (114mm)
#9 - 1-1/8" (29mm) 1-7/8" (47.7mm) 5" (127mm)
#10 - 1-1/4" (32mm) 2" (50.8mm) 5-1/2" (140mm)
#11 - 1-3/8" (36mm) 2-1/4" (57.2mm) 6" (152mm)
#14 - 1-3/4" (43mm) 2-7/8" (73.0mm) 7-7/8" (200mm)
#18 - 2-1/4 (57mm) 3-1/2" (88.9mm) 9-1/8" (232mm)
#20 - 2-1/2" (64mm) 4" (102mm) 9-1/2" (241mmm)
#24 - 3-1/2" (76mm) 5" (127mm) 11-1/4" (286mm)
#28 -3-1/2" (89mm) 5-1/2" (140mm) 12" (305mm)
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Accessories Grade 75 Williams Rebar
Hardened Washers - ASTM F436
Spherical Washers
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Section 8
Bar Desig. & Nominal
Dia.Outside Diameter Inside Diameter Thickness
#6 - 3/4" (19mm) 1-3/4" (44.5mm) 15/16" (23.8mm) 5/32" (3.4mm)
#7 - 7/8" (22mm) 2" (50.8mm) 1-1/8" (28.6mm) 5/32" (4mm)
#8 - 1" (25mm) 2-1/4" (57.2mm) 1-1/4" (31.8mm) 5/32" (4mm)
#9 - 1-1/8" (29mm) 2-1/4" (57.2mm) 1-1/4" (31.8mm) 5/32" (4mm)
#10 - 1-1/4" (32mm) 2-1/2" (63.5mm) 1-3/8" (34.9mm) 5/32" (4mm)
#11 - 1-3/8" (36mm) 3" (76.2mm) 1-5/8" (41.3mm) 5/32" (4mm)
#14 - 1-3/4" (43mm) 3-3/8" (85.7mm) 1-7/8" (47.6mm) 9/32" (7.1mm)
#18 - 2-1/4 (57mm) 4-1/2" (114mm) 2-5/8" (66.7mm) 9/32" (7.1mm)
#20 - 2-1/2" (64mm) 5" (127mm) 2-7/8" (73.0mm) 9/32" (7.1mm)
#24 - 3-1/2" (76mm) 6" (142mm) 3-3/8" (85.7mm) 5/16" (7.9mm)
#28 -3-1/2" (89mm) 7" (178mm) 3-7/8" (98.4mm) 5/16" (7.9mm)
Bar Desig. & Nominal
Dia.Thickness Outside Dome
#6 - 3/4" (19mm) 35/64" (13.9mm) 2" (50.8mm)
#7 - 7/8" (22mm) 39/64" (15.5mm) 2-1/4" (57.2mm)
#8 - 1" (25mm) 5/8" (15.9mm) 2-1/2" (63.5mm)
#9 - 1-1/8" (29mm) 3/4" (19.1mm) 2-3/4" (69.9mm)
#10 - 1-1/4" (32mm) 53/64" (21.0mm) 3" (76.2mm)
#11 - 1-3/8" (36mm) 29/32" (23.0mm) 3-1/4" (82.5mm)
#14 - 1-3/4" (43mm) 1-7/64" (28.2mm) 3-3/4" (95.3mm)
#18 - 2-1/4 (57mm) 1-13/32" (35.7mm) 5" (127mm)
#20 - 2-1/2" (64mm) 1-1/2" (38.1mm) 5-1/4" (133mm)
#24 - 3-1/2" (76mm) 1-7/8" (47.6mm) 6-1/2" (165mm)
#28 -3-1/2" (89mm) 1-1/2" (38.1mm) 7" (178mm)
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Accessories Grade 75 Williams Rebar
JN Jam Nuts
Beveled Washers - ASTM A47 or ASTM A536
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Section 8
Bar Desig. & Nominal
Dia.Across Flats Thickness
#6 - 3/4" (19mm) 1-1/4" (31.8 mm) 13/16" (20.6mm)
#7 - 7/8" (22mm) 1-7/16" (36.5mm) 7/8" (22.2mm)
#8 - 1" (25mm) 1-5/8" (41.3mm) 1" (25.4mm)
#9 - 1-1/8" (29mm) 1-7/8" (47.6mm) 1" (25.4mm)
#10 - 1-1/4" (32mm) 2" (50.8mm) 1-3/32" (27.8mm)
#11 - 1-3/8" (36mm) 2-1/4" (57.4mm) 1-1/4" (31.8mm)
#14 - 1-3/4" (43mm) 2-3/4" (69.9mm) 1-5/8" (41.3mm)
#18 - 2-1/4 (57mm) 3-1/2" (88.9mm) 1-3/4" (44.5mm)
#20 - 2-1/2" (64mm) 4" (102mm) 2" (50.8mm)
#24 - 3-1/2" (76mm) 4-1/2" (114mm) 2-1/4" (57.2mm)
#28 -3-1/2" (89mm) 5" (127mm) 2-1/2" (63.5mm)
Bar DiameterDegree of
Bevel
Outside
Diameter
Inside
Diameter
Maximum
Thickness
Minimum
Thickness
#6 - 3/4" (19mm) 9º2"
(50.8mm)
1"
(25.4mm)
17/32"
(13.5mm)
15/64"
(5.95mm)
#7 - 7/8" (22mm) 9º2"
(50.8mm)
1-3/16"
(30.2mm)
9/16"
(14.3mm)
1/4"
(6.35mm)
#8 - 1" (25mm) 15º2-13/16"
(71.4mm)
1-5/16"
(33.3mm)
1"
(25.4mm)
5/16"
(7.94mm)
#9 - 1-1/8" (29mm) 15º2-13/16"
(71.4mm)
1-5/16"
(33.3mm)
1"
(25.4mm)
5/16"
(7.94mm)
#10 - 1-1/4" (32mm) 15º3-3/8"
(85.7mm)
1-9/16"
(39.7mm)
1-15/64"
(43.9mm)
3/8"
(9.53mm)
#11 - 1-3/8" (36mm) 15º3-1/2"
(88.9mm)
1-3/4"
(44.5mm)
1-1/4"
(31.8mm)
3/8"
(9.53mm)
#14 - 1-3/4" (43mm) 5º3-9/16"
(90.5mm)
2-1/16"
(52.4mm)
13/16"
(20.6mm)
1/2"
(12.7mm)
#18 - 2-1/4 (57mm) 15º5"
(127mm)
3"
(76.2mm)
1-5/8"
(41.3"mm)
19/64"
(7.54mm)
#20 - 2-1/2" (64mm) 10º5-1/2"
(140mm)
3"
(76.2mm)
1-23/32"
(43.7mm)
3/4"
(19mm)
#24 - 3-1/2" (76mm) 10º7"
(178mm)
3-5/8"
(92mm)
2"
(50.8mm)
3/4"
(19mm)
#28 -3-1/2" (89mm) 10º8"
(203mm)
4-1/4"
(108mm)
2-19/64
(58.3mm)
7/8"
(22.2mm)
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Installation Instructions Resin
Note: Mix time is tied to rotation speed, but don’t worry about mix time on stopers or jacklegs, count 30-40
revolutions of the bolt in the hole after the plate hits the wall or back
Tip: Experiment for the optimum time
MANSOURMINING
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|
0
4
8
12
16
20
0 10 20 30 40 50
Displacement (mm)
Load
(ton
)
II IIII
Note: Hold times vary according to temperature
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Williams Rebar 150 KSI Rebar
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Section 8
0.08f pu A 0.70f pu A 0.60f pu A
1" - 4
(26mm)
0.85in2
(549mm2)
128 kips
(567 kN)
102 kips
(454 kN)
89.3 kips
(397 kN)
76.5 kips
(340 kN)
3.09 lbs/ft
(4.6 Kg/M)
1-1/8"
(28.6mm)
1-1/4" - 4
(32mm)
1.25in2
(807mm2)
188 kips
(834 kN)
150 kips
(667 kN)
131 kips
(584 kN)
113 kips
(500 kN)
4.51 lbs/ft
(6.71 Kg/M)
1-7/16"
(36.5mm)
1-3/8" - 4
(36mm)
1.58in2
(1019mm2
237 kips
(1054 kN)
190 kips
(843 kN)
166 kips
(738 kN)
142 kips
(633 kN)
5.71 lbs/ft
(8.5 Kg/M)
1-9/16"
(39.7mm)
1-3/4" - 3/12
(46mm)
2.60in2
(1664mm2
390 kips
(1734 kN)
312 kips
(1388 kN)
273 kips
(1214 kN)
234 kips
(1041 kN)
9.06 lbs/ft
(13.5 Kg/M)
2"
(50.8mm)
2-1/4" - 3-1/2"
(57mm)
4.08in2
(2632
mm2)
613 kips
(2727 kN)
490 kips
(2181 kN)
429 kips
(1909 kN)
368 kips
(1636 kN)
14.1 lbs/ft
(20.8 Kg/M)
2-1/2"
(63.5mm)
2-1/2" - 3
(65mm)
5.19in2
(3350mm2
778 kips
(3457 kN)
622 kips
(2766 kN)
545 kips
(2422 kN)
467 kips
(2074 kN)
18.2 kips
(27.1 Kg/M)
2-3/4"
(69.9mm)
3" - 3
(75mm)
6.46in2
(4169mm2
969 kips
(4311 kN)
775 kips
(3448 kN)
678 kips
(3018 kN)
581 kips
(2587 kN)
22.3 kips
(32.7 Kg/M)
3-3/64"
(77.4mm)
Prestressing Force Nominal
Weight
Approx.
Thread
Major Dia.
Nominal Bar
Diameter &
Pitch
Minimum
Net Area
Thru
Minimum
Ultimate
Strength
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories 150 KSI Williams Rebar
Hex Nut
Stop-Type Coupling
Hardened Washers
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Section 8
Bar Diameter Outside Diameter Overall Length
1" (26mm) 1-3/4" (44.5mm) 4-1/4" (108mm)
1-1/4" (32mm) 2-1/8" (54mm) 5-1/4" (133mm)
1-3/8" (36mm) 2-3/8" (60.3mm) 5-3/4" (146mm)
1-3/4" (46mm) 3" (76.2mm) 8-1/2" (88.9mm)
2-1/4" (57mm) 3-1/2" (88.9mm) 9" (229mm)
2-1/2" (65mm) 4-1/4" (108mm) 9-3/8" (238mm)
3" (75mm) 5" (127mm) 11-7/8"(302mm)
Bar Diameter Across Flats Across Corners Thickness
1" (26mm) 1-3/4" (44.5mm) 2.02" (51.3mm) 2" (50.8mm)
1-1/4" (32mm) 2-1/4" (57.2mm) 2.6" (66mm) 2-1/2" (63.5mm)
1-3/8" (36mm) 2-1/2" (63.5mm) 2.89" (73.4mm) 2-3/4" (69.9mm)
1-3/4" (46mm) 3" (76.2mm) 3.46" (87.9mm) 3-1/2" (88.9mm)
2-1/4" (57mm) 3-1/2" (88.9mm) 4" (102mm) 4-1/4" (108mm)
2-1/2" (65mm) 4-1/4" (108mm) 4.9" (124mm) 4-3/4" (108mm)
3" (75mm) 4-1/4" (108mm) 5" (127mm) 6-1/8" (156mm)
Bar Diameter Outside Diameter Inside Diameter Thickness
1" (26mm) 2-1/4" (57.2mm) 1-1/4" (31.8mm) 5/32" (3.97mm)
1-1/4" (32mm) 2-3/4" (69.9mm) 1-1/2" (38.1mm) 5/32" (3.97mm)
1-3/8" (36mm) 3" (76.2mm) 1-5/8" (41.3mm) 5/32" (3.97mm)
1-3/4" (46mm) 3-3/4" (95.3mm) 2-1/8" (54mm) 7/32" (5.56mm)
2-1/4" (57mm) 4-1/2" (114mm) 2-5/8" (66.7mm) 9/32" (7.14mm)
2-1/2" (65mm) 5" (127mm) 2-7/8" (73mm) 9/32" (7.14mm)
3" (75mm) 6" (152mm) 3-3/8" (85.7mm) 9/32" (7.14mm)
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Accessories 150 KSI Williams Rebar
Spherical Hex Nut
Jam Nut
Beveled Washers
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Section 8
Bar Diameter Across Flats Thickness Outside Dome
1" (26mm) 1-3/4" (44.5mm) 2-1/4" (57.2mm) 2-1/2" (63.5mm)
1-1/4" (32mm) 2-1/4" (57.2mm) 2-3/4" (69.9mm) 3-1/8" (79.5mm)
1-3/8" (36mm) 2-1/2" (63.5mm) 3-1/4" (82.6mm) 3-5/8" (90.2mm)
1-3/4" (46mm) 3" (76.2mm) 3-1/2" (88.9mm) 4" (102mm)
2-1/4" (57mm) 3-1/2" (88.9mm) 5-3/4" (146mm) 5-1/2" (140mm)
2-1/2" (65mm) 4-1/4" (108mm) 6-1/2" (165mm) 6" (152mm)
3" (75mm) 4-1/4" (108mm) 8-1/8" (206mm) 7"(178mm)
Bar Diameter Across Flats Thickness
1" (26mm) 1-3/4" (44.5mm) 1/2" (12.7mm)
1-1/4" (32mm) 2-1/4" (57.2mm) 5/8" (15.9mm)
1-3/8" (36mm) 2-1/2" (63.5mm) 11/16" (17.5mm)
1-3/4" (46mm) 3" (76.2mm) 7/8" (22.2mm)
2-1/4" (57mm) 3-1/4" (82.6mm) 1" (25.4mm)
2-1/2" (65mm) 4" (102mm) 1-3/16" (30.2mm)
3" (75mm) 4-1/2" (114mm) 2" (50.8mm)
Bar DiameterDegree of
Bevel
Outside
Diameter
Inside
Diameter
Maximum
Thickness
Minimum
Thickness
1" (26mm) 10°2-27/32"
(72.2mm)
1-7/16"
(36.5mm)
7/8"
(22.2mm)
3/8"
(9.52mm)
1-1/4" (32mm) 15°5-1/4"
(133mm)
1-21/32"
(42.1mm)
1-41/64"
(41.7mm)
19/64"
(7.54mm)
1-3/8" (36mm) 15°5-1/4"
(133mm)
1-25/32"
(45.2mm)
1-41/64"
(41.7mm)
19/64"
(7.54mm)
1-3/4" (46mm) 10°5-1/2"
(140mm)
2-1/2"
(63.5mm)
1-23/32"
(43.7mm)
3/4"
(19mm)
2-1/4" (57mm) 10°6-1/2"
(165mm)
3"
(76.2mm)
1-7/8"
(47.6mm)
3/4"
(19mm)
2-1/2" (65mm) 10°7-1/2"
(190mm)
3-1/2"
(88.9mm)
2.31"
(58.7mm)
1"
(25.4mm)
3" (75mm) 10°8"
(203mm)
3-5/8"
(92.1mm)
2.43"
(61.7mm)
1"
(25.4mm)
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
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Sectio
n 9
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams Rebar
Screen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
789
10
11
1213
14
15
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Dynamic Screen
– – – –
Note: The “Dynamic Screen” is available in all widths and lengths and in all standard gauges
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Screen
4” x 10“
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Tensar® PVC Tensar offers a mix of polymetric grid solutions used to meet the unique support requirements of underground mining and tunneling. Included in the product offering are Tensar® Mining Grids, Tensar Roof Mats, and Minex™ Rock Mesh.
Tensar Mining Grids are best utilized for pillar wrapping, rib control, and highwall screen installations. Roof Mats are best for securing mine and tunnel roofs and ribs. The Minex Rock Mesh is used for safer longwall screen moves, and hard rock roof and rib applications.
Benefits:
MANSOURMINING
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Section 9
Tensar Roof Mats
Minex™ 400 x 400
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
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INC.
www.mansourmining.com | [email protected]
Sectio
n 1
0
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher Plates
Eye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
9
10
11
1213
14
15
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Washer Plates Flat WasherFlat washers are available in the following standard sizes:
1/4” x 4” x 4” [6.4mm x 100 mm x 100mm]1/4” x 5” x 5” [6.4mm x 125 mm x 125mm]1/4” x 6” x 6” [6.4mm x 150 mm x 150mm]1/4” x 8” x 8” [6.4mm x 200 mm x 200mm]3/8” x 5” x 5” [9.5mm x 125 mm x 125mm]
Other sizes are available upon request
Push On PlateThe plate is pushed on to the 5/8” mechanical bolt,
thus the term “Push on Plate”The “Push on Plate” is a quick economical method of
double plating when starting a new row of screenThe tabs hold the plate on the dolly for ease of
installation
Dome Washer¼” x 4” x 4” [6.4mm x 100 mm x 100mm]¼” x 5” x 5” [6.4mm x 125 mm x 125mm]¼” x 6” x 6” [6.4mm x 150 mm x 150mm]¼” x 8” x 8” [6.4mm x 200 mm x 200mm]
Hole size as requiredThe standard dome is designed to collapse at
8 tons [+/- ½ ton]This feature gives operators a good visual reference
for changing
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Section 10
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Washer Plates Butter"y Plate
Galvanized or plainControlled edge shearing to eliminate jagged edgesIdeal for added surface coverage with added strengthLightweight with large surface area12” x 12”
Friction-Set Washer Plate3/16” x 6” x 6” [4.8mm x 150mm x 150mm]Available for both the FS33 or FS39 Friction-Set StabilizerAvailable in plain or galvanized steel14 Ga thickness
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Section 10
1
2
3456
78
910
111213
14
15
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
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www.mansourmining.com | [email protected]
Sectio
n 1
1
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility Hangers
Scaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Eye Bolts Pigtail Eye Bolt
• 5/8” x 24”• C1055 mod. Steel• Safe recommended load 2,170 LBS [985 KGS]• Safety factor of 5
Welded Eye Bolt• 3/4” x 24”• 44W Steel• Safe recommended load 2,520 LBS [1,143 KGS]• Safety factor of 5
Open Eye Bolt• 5/8” x 18”• C1055 mod. Steel• Safe recommended load 635 LBS [288 KGS]• Safety factor of 5
Forged ¾” x 18” – 1-½” x 2” Eye Bolt
• 3/4” x 18”• 300W steel• Safe working load 4,000 LBS [1,815 KGS]
Slusher Eye Bolt
• 1-1/8” diameter shank• 3/4” threaded section• Safe recommended load 8,580 LBS [3,890 KGS]
J Hook Bolt
• 5/8” & 3/4” diameter• C1055 mod. Steel [100,000 PSI]• Available in lengths from 18” [450mm] upwards• Hook opening for 1/4” or 3/8” chain or as required
MANSOURMINING
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Section 11
• Safe working load 1,600 LBS [725 KGS]
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Utility Hangers Rabbit Ears
Sill Nuts
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
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www.mansourmining.com | [email protected]
Sectio
n 1
2
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling Bars
Mine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Scaling Bars 3/4 & 7/8 Hexagonal
MANSOURMINING
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
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www.mansourmining.com | [email protected]
Sectio
n 1
3
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine Ventilation
Smelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
1112
13
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mine Ventilation Ventilation Pipe
Steel ventilation pipe can be used either in the standard positive pressure system or under negative pressure. The latter method is ideally suited in situations where smoke from blasting operations needs to be evacuated quickly, allowing for a prompt return to the work face.
When transportation cost to the mine or underground is a factor, ventilation pipe can be made to measure on site, whether on surface or underground. Please discuss your particular needs with a Mansour Mining Technologies Inc. representative.
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Section 13
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mine Ventilation Ventilation Pipe
MANSOURMINING
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Flange Pipe
Flangeless
loss
Metal Speci"cations
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mine Ventilation Couplers Vee-Lok Coupler
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mine Ventilation Couplers
Problem Coupler (Cheater)
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mine Ventilation Later Branch
Wyes
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Mine Ventilation Silencers
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MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
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www.mansourmining.com | [email protected]
Sectio
n 1
4
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re"nery Products
Custom Fabrication
Our Locations
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Smelter & Refinery Products Slag & Laddle Bowl Repair
The MMTI facility has its own spur line that allows ladles to be shipped right to our facility via the national rail system. We will gauge any cracks, and perform a Non Destructive Examination to ensure that all gouges are removed. All patches and bottoms required will be "tted. If a new bottom is required then new feet will be "tted. Ladles will be sent for heat treat when required, and new trunnions will be installed. Quality assurance is provided in compliance with ISO 9001 Quality Management System and CWB certi"cation.
MMTI also manufactures Sampling Spoons in various sizes, and miscellaneous smelter products. Contact an Account Manager for more information.
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Section 14
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Table of Contents
MANSOURMINING
TECHNOLOGIES
INC.
www.mansourmining.com | [email protected]
Sectio
n 1
5
Company Overview
Technical Service & Support
Section
Rebar Rock BoltsResinMechanical Rock Bolts Friction Set Stabilizers Cable Bolts
Specialty Bolts (Conebolts, VersaBolt™, Expanbol)Fibreglass RebarWilliams RebarScreen, Mesh Straps, Mine Roof Tie, Tensar PVCWasher PlatesEye Bolts, Utility HangersScaling BarsMine VentilationSmelter & Re#nery ProductsCustom Fabrication
Our Locations
1
2
3456
78
910
11
1213
1415
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Custom Fabrication Mansour Mining Technologies Inc. o"ers a full range of custom manufacturing, fabrication, and welding services with engineering capabilities. Quality assurance is provided in compliance with ISO 9001 and CWB certi#cation.
Fabrication Equipment:1 – 10FT x ½” Plate Roll1 – 6FT x ½’ Plate Roll1 – 8FT x 1/8” Plate Roll1 – 10FT x ½” Plate Shear1 – 14FT x 3/16” Plate Shear1 – 115 Ton x 10FT Break Press1 – 350 Ton x 12FT Break Press4 – Ironworkers: Punching & Cutting20 - Assorted Welding Machines2 - 10 Ton Cranes1 - 5 Ton Crane1 - 2 Ton Crane1 - 16 Ton Crane
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Section 15
MANSOUR MINING TECHNOLOGIES INC.MANSOUR MINING TECHNOLOGIES INC.
Our Locations Ontario Head O"ce & Manufacturing
2502 Elm StreetPO Box 640 STN BSudbury, ON, P3E 4P8CanadaTel: 01.705.682.0671Fax: [email protected]
Quebec Sales & Distribution
120, Rue Jules-BriseboisSuite 104 Val-d’Or, QC, J9P 0J2CanadaTel: 01.819.824.8880Fax: [email protected]/french
Saskatchewan Sales & Distribution
801-2553 Grasswood Rd EastSaskatoon, SK, S7T 1C8Canada Tel: 01.306.249.4832Fax: [email protected]
Mexico Sales, Distribution & Manufacturing
Rudyard Kipling #11311Complejo Industrial ChihuahuaChihuahua, ChihuahuaMexicoTel: 011.52.614.482.0820info.mx@mansourmining.comwww.mansourmining.com/spanish
MANSOURMINING
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