manual de recarga hp p1005 p1006 p1505

REV. 03/25/08

Step 2Remove the drum bearing hub making surenot to lose the drum shutter tension spring.Place the drum shutter spring onto the drumbearing axle (see photos 2 & 3).

Photo 2

Photo 3

Step 1Place the cartridge on a work bench. Use aPhillips screwdriver to remove the screwthat holds the drum bearing hub onto thecartridge (see photo 1).

Photo 1

CB435A 1.5K HP P1005CB435A 1.5K HP P1006CB436A 2K HP P1505CB436A 2K HP P1505NCB436A 2K HP M1522NCB436A 2K HP M1522NF

Phillips screwdriver, Small flathead screwdriver,Utility knife

Supplies:Dry lint-free cloth, Dry compressed air or vacuum, Padding powder, Cotton swab,Alcohol, Conductive grease, Doctor Bladesealing foams (2), Replacement seal, Fill-plug

HP1505TECH

Technical Instructions Printers Cartridge Info Tools 1

HP P1005 15 PPMHP P1006 17 PPMHP P1505 24 PPMHP P1505N 24 PPMHP M1522N MFP 24 PPMHP M1522NF MFP 24 PPM

E-mail: [email protected] Website: www.futuregraphicsllc.com

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© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products forimaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied betweenFG and any OEM.

2 HP P1005/P1006/P1505 Technical Instructions

Photo 4

Photo 5

Step 3While holding the cartridge handlewith you left hand, grab the bottomof the toner hopper with your right.Pull the toner hopper toward youwhile pushing the waste hopperaway from you (see photo 4). Thiswill remove the toner hopper endcap arm from the socket on thewaste hopper (see photos 5 & 6). Setthe toner hopper aside.

Photo 6NOTE: Be careful when separating thetoner hopper. The drum can be damagedin the process.

Step 6Remove the two screws holding the wiperblade (see photo 9). Remove the wiperblade and clean the wiper blade using drycompressed air.

Step 7Clean the waste hopper using drycompressed air or a vacuum.

Step 5Carefully lift out the PCR (see photo 8).Clean the shaft of the PCR using a dry lint-free cloth to remove any conductive grease.Clean the PCR using a new dry lint-freecloth. Distilled water can be used to cleanthe PCR if needed.

Step 4Lift the gear end of the drum up. Rotate thedrum counter-clockwise while pulling thedrum from the contact axle (see photo 7).Place the drum in a protected area out ofthe light.

Step 8Apply padding powder to a new or onceused wiper blade. Place the blade onto thewaste hopper and install the two screwsthat hold the blade in place (see photo 10).

Photo 7

Photo 9

Photo 10

© 2008 Future Graphics, LLC. All rights reserved.Future Graphics (FG) is a distributor of compatiblereplacement parts and products for imagingequipment. None of FG's products are genuineOEM replacement parts and no affiliation orsponsorship is to be implied between FG and anyOEM.

Photo 8

NOTES

HP P1005/P1006/P1505 Technical Instructions 3

Photo 11

Photo 12

Photo 13

Photo 14

Step 11Apply padding powder to a new or onceused drum. Slide the drum onto the contactaxle while rotating the drum counter-clockwise. Place the drum bearing end caponto the waste hopper. Rotate the drum 4-5revolutions while cleaning the PCR using alint-free cloth. (see photo 13). Remove thebearing end cap when completed. Set thewaste hopper section aside.

Step 9Using a cotton swab, clean the PCR saddleusing alcohol. Apply new conductive greaseto the black conductive PCR saddle. Installthe PCR (see photo 11).

Step 10Clean the drum axle. Apply new conductivegrease to the drum axle using a cotton swab(see photo 12).

NOTE: Failure to apply conductive greaseto the drum axle hub can result inrepetitive light print defect.

Step 12Grab the toner hopper, remove the twoscrews holding the gear housing end cap tothe toner hopper. Please note the screwsthat hold the end caps to the toner hopperhave locking washers, make sure thesescrews are used to hold the end caps inplace (see photo 14). Remove the end cap(see photo 15).

Photo 15


Photo 17

Photo 18

Step 14Rotate the toner hopper 180° andremove the screw that holds thecontact end cap to the toner hopper(see photo 17). Remove the contactend cap (see photo 18).

Photo 16

Step 13Remove the mag roller drive gearand the two drive gears from thetoner hopper (see photo 16).


Photo 19

Step 15Carefully lift out the mag roller (seephoto 19). Remove the mag rollerbushings and clean. Clean the magroller first using dry compressed airor a vacuum, then a lint-free cloth.

Note: The mag roller magnet is notheld in place. Holding the gear endof the mag roller up will cause themagnet to fall out of the magroller.

Photo 20Step 16Remove the two screws that hold the doctorblade in place (see photo 20). Remove thewhite scrapers from the ends of the doctorblade.

Step 17Insert a small flat blade screwdriverbetween the doctor blade and the tonerhopper on the gear end of the hopper (seephoto 21). Pry the doctor blade away fromthe toner hopper. Clean the doctor bladeusing dry compressed air.

Step 18Place the toner hopper into the FutureGraphics HP P1005/P1006/P1505 tonerhopper holding fixture and drill guide(HP1505THHOLD) to safely drill a new fill-hole (see photo 22).

Step 19Lock the toner hopper into place by pushingdown the red handle (see photo 23).

Step 20To refill an HP P1005/P1006 (CB435A) or HPP1505 (CB436A) starter cartridge, use theleft drill guide. To refill an HP P1005/P1006(CB435A) or HP P1505 (CB436A) standardcartridge, use the drill guide on the right (seephoto 24).

Photo 21

Photo 22

Photo 23

Photo 24


NOTES


Step 21Using a small flat blade screwdriver pushthe seal exit port plug from the inside of thetoner hopper. (see photo 25). Pull out theseal exit port plug.

Step 22Clean the toner hopper using drycompressed air.

Photo 25

Step 23Remove the doctor blade sealing foamsfrom both sides of the toner hopper (seephoto 26).

Step 24Clean the seal area using a cotton swab(see photo 27).

Step 25Remove the liner from the back of the newreplacement seal. Place the seal into thetoner hopper (see photo 28). Fold the tail ofthe seal over and slide it through the sealexit port opening.

Photo 26

Photo 27

Photo 28

Step 26Install the seal exit port plug (see photo 29).

Photo 29

Photo 30

Photo 31

Step 27Fill the toner hopper (see photo 30).Install the fill plug (see photo 31).


NOTES


Photo 32

Step 28Install new doctor blade sealingfoams to each end of the tonerhopper (see photo 32).

Photo 33

Step 29Place a new or cleaned doctor bladeonto the toner hopper. Place thewhite scrapers on each end of thedoctor blade and install the twoscrews that hold the doctor blade(see photo 33).

Photo 34Step 30Remove the mag roller contact from thetoner hopper contact end cap (see photo34).

Step 31If the mag roller magnet was removed,reinstall it into the mag roller. Place the magroller bushings onto the ends of the magroller: the black bushing on the contact endand the white bushing on the drive gear end.Install the mag roller contact and bushings(see photo 35).

Step 32Install the mag roller onto the toner hopper(see photo 36).

Step 33Place the contact end cap onto the end ofthe toner hopper. Install the screw that holdsthe end cap in place (see photo 37).

Step 34Install the mag roller drive gear onto themag roller. Install the two drive gears to theend of the toner hopper (see photo 38).

Photo 35

Photo 36

Photo 37

Photo 38


NOTES

Step 35Place the gear housing end cap onto thetoner hopper. Install the two screws thathold the end cap in place (see photo 39).

Photo 39

Step 36Place a bead of toner across the surface ofthe mag roller for post-testing (see photo40). Rotate the mag roller 5-10 revolutionsto ensure the toner is evenly distributed.

Photo 42

Step 38Once aligned, pull the waste hoppertowards you while pushing the toner hopperaway (see photo 43).

Photo 43


Photo 44

Step 39Using a small flat blade screwdriver,push the toner hopper compressionspring into the correct position (seephoto 44).

Photo 45

Step 40Place the drum bearing end caponto the end of the cartridge. Installthe screw that holds the end cap inplace (see photo 45).


Photo 40

Photo 41Step 37While holding the waste hopper with yourleft hand and the toner hopper with yourright hand, align the two halves (see photos41 & 42).

E-mail: [email protected] Website: www.futuregraphicsllc.com

© 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products aregenuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

NOTES


Photo 46Step 41Move the drum shutter tension spring intoplace (see photo 46).

Step 42Using a utility knife, carefully cut the top ofthe rails that hold the cartridge chip in place(see photo 47). Remove the cartridge chip.

Photo 47

Step 43Install a new chip into the waste hopper (seephoto 48).

Photo 48

manual de recarga hp p1005 p1006 p1505

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