manual for casters
TRANSCRIPT
![Page 1: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/1.jpg)
CINTREMMUNITY WATER 6UPPLY,iON (IRC)
T CASTING
MANUAL FOR CASTERS
Africare WSSH Projectin Ntciiisi and NkhataMalawiJUly 1994
![Page 2: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/2.jpg)
SANPLAT CASTING
MANUAL FOR CASTERS
ISií
» .
• ' ; . •••• i#l í
/s ]:-®tm
}U Bay,! ; ! i
![Page 3: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/3.jpg)
![Page 4: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/4.jpg)
Moulds
1. sanplat frase
2. drop hole nould
3. foot rest nould
![Page 5: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/5.jpg)
![Page 6: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/6.jpg)
Tools
1. big trowel
2. pointing trowel
3. polishing trowel
4. shovel
5. string
6. 30cn straight edge
7. 80cm straight edge
8. pail
9. 1 liter container
* set of sanplat noulds
![Page 7: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/7.jpg)
![Page 8: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/8.jpg)
Materials
1. cenent
2. riversand
3. quarry stones
4. piece of paper
5. two 30 en iron bars
6. one 70 cm iron bar
![Page 9: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/9.jpg)
![Page 10: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/10.jpg)
Making a mixing bay
- level the ground
- diameter should be2 metres
- mortar should be:* 1 pail of cement* 2¿ pails of
river sand* 4 pails of
quarry stone
![Page 11: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/11.jpg)
= 6Utres
![Page 12: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/12.jpg)
For 1 sanplat you need;
* 6 litres of cement
* 10 litres of sand
* 10 litres ofquarry stones
For 5 sanplats you will
need 1 bag of cement
![Page 13: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/13.jpg)
![Page 14: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/14.jpg)
usina the mixing bay
mix well
13
![Page 15: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/15.jpg)
![Page 16: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/16.jpg)
Making the Platfom
- mortar for each platformshould be:* 5 litres of cement* 8 litres of sand* 8 litres of quarry stone
- level the ground with thelonger piece of wood
- cover the ground with paper
- put the frame on the paper
- put the drop hole mouldexactly in the middle,using a string
- fill the frame withconcrete and compact well
15
![Page 17: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/17.jpg)
![Page 18: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/18.jpg)
compact very well aroundthe drop hole mould
cut a groove in front andbehind the drop hole mould,exactly in the middle ofthe concrete
put the two 30 cm bars inthe grooves, cover the barsand compact well
compact the concrete withthe 30cm wood, for smoothinclination
. polish the surface with apolishing trowel or a bigtrowel
17
![Page 19: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/19.jpg)
![Page 20: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/20.jpg)
- center the foot rest nouldaround the drop hole
- scratch the area of thefoot rests, using the footrest nould* scratches nust be deepenough, for goodfixation of foot reststo the platforn
- inscribe the sanplat
![Page 21: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/21.jpg)
Hike
![Page 22: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/22.jpg)
Making the foot rests
- mortar for each sanplatshould be:* £ litre of cement* 1 litre of sand* 1 litre of quarry stone
- soak the platform withwater
- smear the scratched areawith water and cement
- center the foot rest mouldaround the drop hole
- fill the holes for the footrests with stiff mortar
- cut and finish the edgesand polish the footrests
21
![Page 23: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/23.jpg)
I [.¿re.
![Page 24: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/24.jpg)
Making the lid
- nortar for each sanplatshould be:* i litre of cement* 1 litre of Band* 1 litre of quarry stone
- bend the 75 cm bar to makethe handle
- put a piece of wet paper inthe drop hole, fill thedrop hole with mortar andshape the surface
- cut a groove in the middleof the lid, place thehandle and compact wellbefore finishing thesurface
- inscribe the lid
23
![Page 25: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/25.jpg)
Curing
- renove the lid on the3rd day after it was castedand keep the drop hole fullof water
- for full strength of thecement f the sanplat Bust bekept damp for at leastone week
24
![Page 26: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/26.jpg)
Common mistakes i
- quarry stones too big
- no smooth surface of drophole sidas, due to:* bad compactation* big quarry stones
- no smooth corners ofplatform: •* compact well in corners* remove mould carefully
* crack in the lid:* remove lid on 3rd day* centre handle in themiddle of the lid
* compact well
- foot rests and lid toothick :* polishing not well done
![Page 27: MANUAL FOR CASTERS](https://reader035.vdocuments.net/reader035/viewer/2022062409/62ac80d04abaf63dde4b23d3/html5/thumbnails/27.jpg)
this SANPLAT booklet is producedunder the Africare WSSH Projectin Ntchisi and Nkhata Bay districtsMalawi, July 1994.Illustrations: Zondi KaluaBasic text: Joseph Mahocho and Zondi KaluaEditing: Marian MarseilleProject address: P.O. Box 2346, Lilongwe, Malawi