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INSTALLATION INSTALLATION INSTALLATION INSTALLATION MANUAL MANUAL MANUAL MANUAL

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Page 1: Manual Instalacion RTU

INSTALLATION INSTALLATION INSTALLATION INSTALLATION MANUALMANUALMANUALMANUAL

Page 2: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 2

Document Control Master File Name InstallationManual2.1.doc

Master Location R&D\Manuals\Series2\Installation\

Copyright Copyright RTUnet (Australia) Pty Ltd. ABN 35 006 805 910 [email protected], www.rtunet.com

Intellectual Property RTUnet asserts ownership of the intellectual property contained herein and claims copyright and authorship. RTUnet has and retains all rights of ownership and use of the material herein in its on-going business.

Licence

This document is provided to the intended recipient(s) under a non-exclusive licence. This licence permits Fair Use of the document for operational requirements, without payment of further royalty or licence fee. Fair Use includes making copies of the document for operational, backup and archive purposes. Fair Use includes distributing copies of the document to other entities for the purposes of their performing related works for the intended recipient(s). Fair Use does not include creating, selling or distributing copies of the document for other purposes. All copies must retain this statement of Intellectual Property and Copyright.

Revision History Rev. Date Summary

1.1 17/9/1998 First release

1.2 5/7/1999 Document Control details added

1.3 24/2/2000

Updated the backplane settings to the latest revision. Added new adaptors. Updated the antenna installation test procedure. Updated all wiring diagrams for readability. Added the DI-10 wiring diagram. Removed the IO-1 wiring diagram (not manufactured). Updated the PS-1 wiring diagram to PS-10. Added Appendix B – Return of Goods.

1.3b 23/2/2001 Layout update. No changes to content. Added Table of Contents and Page Numbering. Chapter headings are now colour coded and PDF document features a hyperlinked Table of Contents.

1.3c 5/4/2001 Updated PS-10 wiring diagram to include PS-20 DC input wiring and wire coding for the temperature sensor. Updated adaptors.

1.3d 21/2/2002 Added note for RS232 wiring in noisy electrical environments (max. 3m cable runs). Also updated PS-10/20 wiring diagram to show new AC/DC input labeling. Added wiring diagram for the DI-10 module.

1.3e 13/6/2002 Added wiring diagrams for the AI-10 and PS-11 modules.

1.4 15/5/2003 Changed format of all wiring diagrams. Added PS-21 and RJC-ADP-24. Moved ‘Antenna Installation’ section to appear before ‘How To Assemble Antenna Connectors’.

1.5 2/10/2003 Updated company name to RTUnet. Added ADP-25.

1.6 27/11/2003 Simplified wring diagrams to show block inputs instead of electrical symbols. Updated backplane information.

1.7 29/1/2004 Added DO-5 relay board wiring diagram.

1.8 13/8/2004 Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new revision TEL REL 002). Removed AI-4 wiring diagram.

1.81 2/9/2004 Updated backplane terminators drawing (all terminators are now on for a single backplane).

1.82 9/9/2004 Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for 1.81 was incorrect.

1.9 23/8/2005 Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable.

2.0 4/5/2006 Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS-11/21 wiring diagrams.

2.1 26/10/2006 Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables. RA form is now replaced by the ERN form.

Page 3: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 3

Contents

1. OVERVIEW..........................................................................................4

2. RTU LAYOUT ......................................................................................5

3. INSTALLING MODULES.....................................................................6

4. BACKPLANE SETUP..........................................................................7

5. ENCLOSURE LAYOUT .......................................................................8

6. INSTALLING CABLES AND ADAPTORS ..........................................9

7. WIRING DIAGRAMS ...........................................................................11 7.1 Analog Inputs ............................................................................................. 11 7.2 AI-1 Wiring Diagram .................................................................................. 11 7.3 AI-10 Wiring Diagram ................................................................................ 12 7.4 AO-2 Wiring Diagram................................................................................. 12 7.5 DI-5 Wiring Diagram .................................................................................. 13 7.6 DI-10 Wiring Diagram ................................................................................ 13 7.7 DO-1 Wiring Diagram ................................................................................ 14 7.8 DO-2 Wiring Diagram ................................................................................ 14 7.9 DO-5 Relay Board (TEL REL 002) Wiring Diagram .................................. 15 7.10 IO-2 Wiring Diagram .................................................................................. 16 7.11 IO-3 Wiring Diagram .................................................................................. 17 7.12 IO-4 Wiring Diagram .................................................................................. 18 7.13 PS-11 Wiring Diagram – AC Supply.......................................................... 19 7.14 PS-11 Wiring Diagram – DC Supply.......................................................... 19 7.15 PS-21 Wiring Diagram ............................................................................... 20 7.16 PSU3: Economy AC Input Power Supply (for PC-1) ................................. 20

8. SOLAR PANEL INSTALLATION ........................................................21

9. LEVEL PROBE INSTALLATION.........................................................21

10. ANTENNA INSTALLATION ................................................................22

11. HOW TO ASSEMBLE ANTENNA CONNECTORS.............................23 11.1 RG213 To BNC.......................................................................................... 23 11.2 RG213 To N-Type ..................................................................................... 23 11.3 RG58 To N-Type ....................................................................................... 24

12. RETURN OF GOODS..........................................................................24

Page 4: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 4

1. Overview

This manual provides information on how to install and wire a Kingfisher Series II RTU. It also shows how to install some external devices such as an antenna. Hardware specifications and extra information are contained in the Kingfisher Series II Hardware Manual. If you require more information please do not hesitate to contact your local representative or our technical support staff at RTUnet, and we will do our best to help you. Thank you for choosing Kingfisher Series II RTUs. RTUnet (Australia) Pty. Ltd.

Page 5: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 5

2. RTU Layout

The exact layout should be defined in layout and wiring drawings supplied with the RTU. If these have not been supplied, then the RTU layouts shown below can be used as a guide.

Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor module (eg PC-1 or CP-11). The two common types of RTUs are shown below.

BA-6

12V DC

MAINS POWER

PS

U-3

BA-4

PC-1

MAINS POWER

PS11 CP11

An RTU can have additional communications ports (eg MC-11) and a wide variety of input/output modules (eg IO-4, AI-1, DI-5). Some of these are shown below.

BA-6

12V DC

PS

U-3

BA-4

MAINS

POWER MAINS

POWER

PS11 PC-1 IO-4 MC11 AI-1 CP-11 CP11 MC11 DI-5

When a communications module is used it is installed to the right of the processor. IO modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be located to the left of a DI-5 module.

Page 6: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 6

3. Installing Modules

Page 7: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 7

4. Backplane Setup

If a single backplane is being used then the DIP switches on the backplane do not need to be changed. The factory default setting for backplane revisions 2.1/2.2 is shown below. When linking two backplanes, please set the backplane DIP switches as shown below (for backplane revisions 2.1/2.2). A data cable and a power cable will also be required to link the backplanes.

J13

J14

J13

J14

BPC-0x POWER CABLE

BAC-0x DATA CABLE

ON ON

BA-40 Rack 1

BA-40 Rack 2

1

8

Page 8: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 8

5. Enclosure Layout

CAUTION! A RADIO SHOULD ONLY BE POWERED WHEN IT HAS AN ANTENNA CONNECTED. THIS WILL PREVENT DAMAGE TO THE RADIO IF IT TRANSMITS.

The picture below shows an example layout for a Rittal AE1045 enclosure (400mm wide by 500mm high by 210mm deep).

VENT MUST BE INSTALLED IF

ENCLOSURE HAS A BATTERY. INSTALL A SECOND VENT IN

LOWER RIGHT HAND CORNER IF

BATTERY IS >26AH OR IF

ENVIRONMENTAL CONDITIONS

REQUIRE GREATER AIRFLOW.

RADIO OR MODEM. NOTE: THE RADIO CAN BE MOUNTED ON THE DOOR BY USING DIN RAIL. ENSURE THAT THE RADIO IS MOUNTED ON THE TOP LEFT HAND CORNER OF THE DOOR TO ALLOW THE RADIO TO CLEAR THE RTU MODULES WHEN THE DOOR IS CLOSED.

SLOTTED DUCT 20 X 60 mm

INSTALL BACKPLANE LOW ENOUGH TO ALLOW MODULE SCREW TO BE ADJUSTED

GEARPLATE

BATTERY BRACKET. CAN REST ON FRONT

LIP OF ENCLOSURE

LIGHTNING ARRESTOR. INSTALL HIGH ENOUGH TO ALLOW EASY ACCESS FOR ANTENNA LEAD CONNECTION

LEAVE AT LEAST 30mm CLEARANCE TO ALLOW ROOM FOR GLANDS AND CABLES.

SL

OT

TE

D D

UC

T 2

0 X

60 m

m

CABLE GLANDS MOUNTED THROUGH

GLAND PLATE

DOUBLE GPO. ONE OUTLET FOR RTU. ONE

OUTLET FOR LAPTOP. WHEN A 7AH BATTERY IS

USED, DGPO IS MOUNTED ON SIDE OF BATTERY BRACKET (AS

SUPPLIED BY RTUnet PART NO. 05 200 020)

IO WIRING TERMINALS

BATTERY

EARTH STUD. ENSURE GPO, BACKPLANE (BA-4 ONLY) AND LIGHTNING ARRESTOR ARE CONNECTED TO THIS POINT USING APPROPRIATE EARTHING METHODS.

PS

U-3

PC-1 IO-4 MC11

Page 9: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 9

6. Installing Cables And Adaptors

The following diagrams show how communication devices are connected to the RTU. The actual port type (RS232 Serial, Radio, Private Line, RS485 or other) is labelled on the module itself. Note: when connecting radios, please take note of module type ie PC-1 / MC-1 or CP-11 / MC-11.

RJ45 TO RJ45 CABLE

ADP-05

RJ45

ADP-07

RJ45 TO RJ45 CABLE RJ45

PSTN MODEM

PC COM PORT

ADP-05

RS232

ADP-08

RJ45 TO RJ45 CABLE

NOTE: RS232C MAXIMUM CABLE LENGTH = 15.2m (50 Ft). IN NOISY ELECTRICAL ENVIRONMENTS , USE SHIELDED CABLE WITH A MAXIMUM LENGTH OF 3m.

NULL MODEM CABLE

TOOLBOX OR SCADA CABLE RTU

RS232

RTU

PC COM PORT

PC COM PORT

RJ45

MaxStream XTend-PKG or XStream-PKG radio

RS232

RTU

ADP-08-M

RJ45 TO RJ45 CABLE

Trio D or E SERIES RADIO RS232

RTU

Trio TC450SR RADIO

Trio TC450SR with 24/48SR modem

RADIO

PC-1 MC-1

RS232

RTU

ADP-16

RJ45 RJ45 TO RJ45 CABLE

RJC-ADP-17 RJ45

+12V

0V

RJC-ADP-17 RJ45

+12V

0V

Trio TC450SR RADIO

RJC-ADP-20 RJ45

+R

-R LINE-2

CP-11 MC-11

CONNECT POWER WIRES TO PS-xx RADIO POWER

CONNECT POWER WIRES TO BA-4 RADIO POWER

Page 10: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 10

RJC-ADP-21 TAIT 2010 RADIO

CONNECT POWER WIRES TO PS-xx RADIO POWER

+R -R

RJ45

GSM MODEM (EG WAVECOM)

RJC-ADP-22

RJ45

UNI-OP OPERATOR PANEL MD02R-04-00A5 ADP-25

RJC-ADP-27 RJ45 MOTOROLA 9522 SATELLITE PHONE

4.5VDC POWER SUPPLY

RS232

RTU

RJ45

MAXON MM5100 CDMA MODEM

RJC-ADP-26 RS232

RTU

RS232

RTU

RS232

RTU

LINE-2

CP-11 MC-11

RJ45

RS232

RTU

LINE-2

CP-xx MC-11

RADIO

PC-1 MC-1

RJC- ADP-30 TRIO M SERIES ANALOG RADIO - NO MODEM FITTED Eg MR450

ADP-31 TRIO M SERIES ANALOG RADIO - NO MODEM FITTED Eg MR450

LINE-2 POWER WIRE. CONNECT TO RADIO POWER +12V

TRIO M SERIES RADIO - MODEM FITTED Eg MR450

TRIO H SERIES SPREAD SPECTRUM RADIO

RS232

RTU

ADP-28

RJ45

RJ45 TO RJ45 CABLE

ADP-29

RJ45 RJ45 TO RJ45 CABLE

RJ45

ADP-31

RJ45 RJ45 TO RJ45 CABLE

Page 11: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 11

7. Wiring Diagrams

To Wire Use Wire Type (mm2)

IO Modules 0.75 Minimum Battery 2.5 to 4.0

(use 4mm2 for >2m runs)

12V Power 2.5

7.1 Analog Inputs A combination of loop powered (2-wire) and self powered (3 or 4-wire) analog input transmitters can be used on the one module (AI-1, AI-10, IO-3 or IO-4). By default, each analog input is designed to accept 4 to 20 mA. Removing a link on the back of the module will allow 0 to 20mA operation for all channels of an AI-1, AO-2, IO-3 or IO-4. A single current or voltage range is software configurable for all channels of an AI-10 module.

7.2 AI-1 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CH 3

CH 4

CH 1

CH 2

0V

0V

+24V Output

+24V Output

SHIELD

SHIELD

CH 7

CH 8

CH 5

CH 6

0V

0V

+24V Output

+24V Output

SHIELD

SHIELD

Wiring Examples

2-wire transmitter (powered by module)

3-wire transmitter (powered by module)

4-wire transmitter (powered by module)

-

+ CH x +24V Output

Analog Input

+ -

CH x 0V

PWR

+ -

CH x 0V

4-wire transmitter (powered externally)

PWR

+ -

CH x 0V

+24V Output

+24V Output

Analog Input

Analog Input

Analog Input

Page 12: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 12

7.3 AI-10 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CH x +

+24V Output

CH 3-

CH 1+

CH 2-

CH 1-

CH 2+

2-wire transmitter * (powered by module)

CH x -

CH x +

+24V Output

3-wire transmitter * (powered by module)

4-wire transmitter * (powered by module) CH x -

CH x +

+24V Output

Wiring Examples

CH 3+

CH 4-

CH 4+

0V

+24V Output

CH 7-

CH 5+

CH 6-

CH 5-

CH 6+

CH 7+

CH 8-

CH 8+

0V

+24V Output

CH x - LOOP

0V

0V

0V

PWR

+ -

4-wire transmitter (powered externally)

PWR

+ -

CH x +

CH x -

+ -

PWR

+ -

Analog Input

Analog Input

Analog Input

Analog Input

7.4 AO-2 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

Wiring Example

CH 2-

CH 1+ CH 1-

SHIELD

CH 2+

SHIELD

CH 4+

CH 3+ CH 3-

SHIELD

CH 4-

SHIELD

CH x + CH x - SHIELD

4-20 or 0-20 mA Current Load

+ -

Analog Output

Page 13: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 13

7.5 DI-5 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CH 6

CH 1

CH 4

CH 2

CH 3

Wiring Examples

CH 5

CH 8

CH 7

0V / Common

+12V Output

CH 14

CH 9

CH 12

CH 10

CH 11

CH 13

CH 16

CH 15

0V / Common

+12V Output

FIELD CONTACT

CH x

+12V Powered by module

FIELD CONTACT

CH x

0V

External power supply Note: polarity can be reversed.

+

POWER SUPPLY

7.6 DI-10 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CH 6

CH 1

CH 4

CH 2

CH 3

Wiring Examples

CH 5

CH 8

CH 7

0V / Common

+12V Output

CH 14

CH 9

CH 12

CH 10

CH 11

CH 13

CH 16

CH 15

0V / Common

+12V Output

FIELD CONTACT

CH x

+12V Powered by module

FIELD CONTACT

CH x

0V / Common

External power supply (Voltage applied to input channel must be more positive than the common)

+

POWER SUPPLY

Page 14: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 14

7.7 DO-1 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CH 1

CH 2

NO

NC

NO

NC

COMMON 1 7A

INTERNAL CIRCUITRY

CH 5

CH 6

NO

NC

NO

NC

COMMON 3

CH 3

CH 4

NO

NC

NO

NC

COMMON 2

CH 7

CH 8

NO

NC

NO

NC

COMMON 4

7A

7A

7A

External Power Supply. Note: polarity can be reversed.

CH x

LOAD

COMMON +

Wiring Example

POWER SUPPLY

7.8 DO-2 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

INTERNAL CIRCUITRY

10A

CH 1

CH 3

CH 6

CH 8

COMMON 1

CH 2

CH 4

CH 5

CH 7

10A

CH 9

CH 11

CH 14

CH 16

COMMON 2

CH 10

CH 12

CH 13

CH 15

LINK *

LINK *

* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! Damage will occur if link installed when using AC to power Common.

External Power Supply. Note: polarity can be reversed.

CH x COMMON +

Wiring Example

LOAD

POWER

SUPPLY

Page 15: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 15

7.9 DO-5 Relay Board (TEL REL 002) Wiring Diagram

CH 1

CH 2

CH 3

CH 4

CH 5

CH 6

CH 7

CH 8

CH 9

CH 10

CH 11

CH 12

CH 13

CH 14

CH 15

CH 16

NO - Normally open contact C - Common NC - Normally closed contact

External Power Supply. Note: polarity can be reversed.

NO

C +

Wiring Example

When the output channel is set ON, the load is energised

Terminal Layout For Each DO-5 Channel

Each channel has 3 relay contacts (NO,C,NC) connected to two 3-way terminal blocks

LOAD

POWER

SUPPLY

Page 16: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 16

7.10 IO-2 Wiring Diagram

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

INTERNAL CIRCUITRY

10A

DO CH 1

DO CH 3

DO CH 6

DO CH 8

DO CH 2

DO CH 4

DO CH 5

DO CH 7

LINK *

DI CH 6

DI CH 1

DI CH 4

DI CH 2

DI CH 3

Wiring Examples

DI CH 5

DI CH 8

DI CH 7

DI 0V / Common

DI 0V / Common

FIELD CONTACT DI CH x

DI 0V

External power supply. Note: polarity can be reversed.

+

DO Common

External Power Supply Note: polarity can be reversed.

DO CH x LOAD

DO Common

+

* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! Damage will occur if link installed when using AC to power DO Common.

POWER

SUPPLY

POWER

SUPPLY

Page 17: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 17

7.11 IO-3 Wiring Diagram There are three separate isolated groups, one for the analog input/output, one for the digital input and one for the digital output. Each group may be powered from a separate source.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

INTERNAL CIRCUITRY

10A

DO CH 2

DO CH 4

DI Common

DO CH 1

DO CH 3

LINK *

* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! Damage will occur if link installed when using AC to power DO Common.

+24V Output

AI CH 1

AI CH 4

AI CH 2

AI CH 3

Wiring Examples

0V

AO -

AO +

SHIELD

DO Common

DI CH 1

DI CH 4

DI CH 2

DI CH 3

AO + AO -

Current Load

External Power Supply. Note: polarity can be reversed.

DI CH x

DI Common

External power supply. Note: polarity can be reversed.

+

DO CH x LOAD

DO Common

+

FIELD CONTACT DI CH x

+24V Output

Powered by module

FIELD CONTACT

DI Com.

0V Link

POWER SUPPLY

POWER SUPPLY

AI CH x

+24V Output

2-wire transmitter (powered by module)

0V

AI CH x

+24V Output

3-wire transmitter (powered by module)

4-wire transmitter (powered externally)

4-wire transmitter (powered by module) 0V

AI CH x +24V Output

0V

AI CH x

- +

Analog Input

+ -

PWR

+ -

Analog Input

PWR

+ -

Analog Input

Analog Input

+

- Analog Output

Page 18: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 18

7.12 IO-4 Wiring Diagram There are three separate isolated groups, one for the analog input, one for the digital input and one for the digital output. Each group may be powered from a separate source. Analog input channel 1 can be factory modified to support a strain gauge input.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

INTERNAL CIRCUITRY

10A

DI Common

DO CH 2

DI CH 7

DI CH 8

DO CH 1

LINK *

* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! Damage will occur if link installed when using AC to power DO Common.

0V

+E (optional)

+S (optional)

-E (optional)

AI CH 1 or -S

Wiring Examples

AI CH 2

DI CH 1

+24V Output

DI CH 2

DO Common

DI CH 3

DI CH 6

DI CH 4

DI CH 5

+E (5V)

+S

-E (0V)

-S

Strain gauge input (special order only)

0-50mV

AI CH x

+24V Output

2-wire transmitter (powered by module)

0V

AI CH x

+24V Output

3-wire transmitter (powered by module)

4-wire transmitter (powered externally)

4-wire transmitter (powered by module)

0V

AI CH x

+24V Output

0V

AI CH x

- +

Analog Input

+ -

PWR

+ -

Analog Input

PWR

+ -

Analog Input

Analog Input

External Power Supply. Note: polarity can be reversed.

DI CH x

DI Common

External power supply. Note: polarity can be reversed.

+

DO CH x LOAD

DO Common

+

FIELD CONTACT

DI CH x

+24V Output

Powered by module

FIELD CONTACT

DI Com.

0V Link

POWER

SUPPLY

POWER

SUPPLY

Page 19: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 19

7.13 PS-11 Wiring Diagram – AC Supply

+

-

PS-11

OFF

A N E

+

-

24VDC AUX. OUTPUT (OPTIONAL)

13.8VDC OUTPUT (FOR RADIO OR OTHER DEVICE)

BATTERY

TEMP. SENSOR

ACTIVE NEUTRAL EARTH

+ TAPE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-

90-260 VAC

VA+

VA-

R+

R-

TS

B+

B-

CAUTION! Connecting the battery in reverse will cause damage to the power supply.

-

7.14 PS-11 Wiring Diagram – DC Supply The battery input of the PS-11 can be used as a DC supply input.

VA+

VA-

R+

R-

TS

B+

B-

+

-

PS-11

OFF

A N E

+

-

24VDC AUX. OUTPUT (OPTIONAL)

13.8VDC OUTPUT (FOR RADIO OR OTHER DEVICE)

NOT CONNECTED

+ 11.8 TO 14.0 VDC SUPPLY (MUST BE ISOLATED FROM FIELD

SUPPLY) -

CAUTION! Connecting the DC Supply in reverse will cause damage to the power supply.

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Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 20

7.15 PS-21 Wiring Diagram

+

-

PS-21

OFF

E - +

+

-

24VDC AUX. OUTPUT (OPTIONAL)

13.8VDC OUTPUT

(FOR RADIO OR OTHER DEVICE)

BATTERY

TEMP.

SENSOR

- SUPPLY

+ TAPE TEMPERATURE SENSOR

TO NEGATIVE BATTERY TERMINAL. CONNECT BLACK

STRIPED WIRE OF SENSOR TO

R- OR B-

20-60 VDC INPUT SUPPLY *

VA+

VA-

R+

R-

TS

B+

B-

+ SUPPLY

EARTH

*A NEGATIVE DC INPUT SUPPLY CAN BE USED.

CONNECT THE MORE POSITIVE WIRE

(eg 0V) TO +SUPPLY AND CONNECT THE MORE

NEGATIVE WIRE (eg -48V) TO -SUPPLY.

CAUTION! Connecting the battery in reverse will cause damage to the power supply.

-

7.16 PSU3: Economy AC Input Power Supply (for PC-1) +V and –V are wired to pins 7 and 8 (12V Supply Input) of the orange BL9 connector on the BA-4 backplane.

Page 21: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 21

8. Solar Panel Installation

SOLAR P

ANEL

LATTITUDE TILT ANGLE ‘A’

OF SITE 0-4 Deg 10 Deg 5-20 Deg Add 5 Deg to local lattitude 21-45 Deg Add 10 Deg to local lattitude 45-65 Deg Add 15 Deg to local lattitude 65-75 Deg 80 Deg Eg Sydney, Australia has a lattitude of 33 Deg. Therefore tilt angle = 43 Deg. A

ENSURE PANEL WILL

NOT BE SHADED BY TREES ETC

SET TO FACE DUE SOUTH WHEN IN NORTHERN HEMISPHERE. SET TO FACE DUE NORTH WHEN IN SOUTHERN HEMISPHERE.

9. Level Probe Installation

RTU

HANG PROBE 100mm ABOVE FLOOR OF TANK (ABOVE SLUDGE)

HANG PROBE NEAR ACCESS HATCH

PLATYPUS 2 WIRE LEV EL TRANSMITTER: BLACK/RED ARE POSITIV E (CONNECT TO +24V) AND WHITE /GREEN ARE NEGATIVE (CONNECT TO ANALOG INPUT)

Page 22: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 22

10. Antenna Installation

DRAIN HOLE TO

BOTTOM WHEN

MOUNTED

VERTICALLY

ANTENNA

MOUNTING

CLAMP

N TYPE FEMALE*

N TYPE MALE*

CABLE

MAINTENANCE

LOOP

ANTENNA CONNECTION TO

BE SEALED WITH SELF

AMALGAMATING TAPE

COACH SCREWS

FASCIA MOUNT

HOCKEY STICK

ANTENNA MAST

ANTENNA CABLE. USE

RG213 FOR <20m. USE

HELIAX FOR >20m. FOR

FREQUENCIES ABOVE

500MHz SEEK

SPECIALIST ADVICE.

AIM ANTENNA AT

REPEATER OR AT

MASTER RTU.

SHOULD HAVE

LINE OF SITE. USE

COMPASS TO AIM

WHERE

NECESSARY

CABLE TIE

USE N TYPE MALE WHEN

CONNECTING TO LIGHTNING

ARRESTOR OR USE BNC

MALE WHEN CONNECTING

STRAIGHT TO RADIO* (A

LIGHTNING ARRESTOR IS

HIGHLY RECOMMENDED)

TO TEST USING A MULTIMETER:

1. TEST FOR OPEN CIRCUIT BETWEEN THE

CENTRE PIN AND THE CASE OF

CONNECTOR ‘A’ WITH THE ANTENNA

DISCONNECTED:

A

2. TEST FOR SHORT CIRCUIT BETWEEN

THE CENTRE PIN AND THE CASE OF

CONNECTOR ‘A’ WITH A SHORT CIRCUIT

AT CONNECTOR ‘B’ (CAN USE AN

ALIGATOR CLIP FOR THE SHORT)

A

SHORT

CIRCUIT

METER

B

B

A

OPEN

CIRCUIT

METER

B

NO ANTENNA

SHORT

3. MEASURE RESISTANCE AT CONNECTOR

‘A’ WITH ANTENNA CONNECTED (1 OHM =

TYPICAL)

A

1 OHM

METER

ANTENNA

NOTE: A THOROUGH ANTENNA TEST

REQUIRES A WATTMETER. WHEN RADIO

IS TRANSMITTING, CHECK:

REVERSE POWER = 0W.

FORWARD POWER > 0W.

* Wiring of antenna connectors is detailed in the next section.

Page 23: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 23

11. How To Assemble Antenna Connectors

The following instructions apply to all three connectors: 1. Place clamp nut and plain gasket over cable. 2. Trim outer sheath from cable to dimension shown. 3. Fold back braid and insert ferrule to trap braid between outer sheath and ferrule. 4. Trim off surplus braid. 5. Trim dielectric to dimension shown, and check that exposed centre conductor length

is as specified. 6. Tin centre conductor. 7. Slide rear insulator over dielectric to butt against ferrule. 8. Mount contact (male for plugs, female for jacks) over centre conductor with shoulder

pressed against rear insulator. 9. Hold cable and contact firmly together, and solder. 10. Slide plain gasket and clamp nut up to ferrule, trapping braid. 11. Fit front insulator over contact to butt against rear insulator. 12. Press sub-assembly into body as far as possible and engage clamp nut. 13. Holding body and cable rigid, tighten clamp nut to compress plain gasket and retain

cable.

11.1 RG213 To BNC

11.2 RG213 To N-Type

Page 24: Manual Instalacion RTU

Installation Manual 2.1

Installation Manual © 2006 RTUnet Specifications subject to change without notice. www.rtunet.com/support Page: 24

11.3 RG58 To N-Type

12. Return Of Goods

If you would like to return RTU modules or equipment for testing or repair, please carry out the following steps:

• Request a ERN number from your Kingfisher representative

• Complete all details on a ERN form (please use the supplied form as a master copy or download one from the RTUnet web site)

• Return ERN form with goods

Page 25: Manual Instalacion RTU

Version: 8C. Issued: 20/06/2006.

ERN FORM

ERN No. RETURN TO RETURN TO

Once provided please quote this number when making any enquiries regarding a service job.

RTUnet

Unit 8/3-5 Gilda Court

Mulgrave. VIC. 3170

PH: (61) 3 8544-8544

FAX: (61) 3 8544-8555

CSE-UNISERVE PTY LTD.

10 Columbia Way,

BAULKHAM HILLS NSW 2153

PH: (61) 2 8853 4200

FAX: (61) 2 8853 4260

SERVICE FAX: (61) 2 8853 4281

* PLEASE NOTE: Goods can only be repaired when accompanied by an ERN Form with all details completed * RTUNet/Kingfisher Repairs to RTUNet. All other Repairs & Returns to CSE-Uniserve.

CUSTOMER DATE:

DELIVERY ADDRESS PH: CSE-Uniserve Contact.

FAX:

CONTACT Warranty:- Reason for return

ORDER NO. Firmware upgrade req:- Credit

Freight carrier.

Fr. A/C no. Quote before repair:- Repair

PART NO./MODEL NO. SN: PROBLEM: Please provide as much detail as possible

Distribution: 1) Completed copy with goods. 2) Completed copy emailed as atachment to [email protected]

* If goods are under warranty, please complete the following. *

Date Purchased. Your Order No. Our Reference.