manual transmission automatic choice c ac/catalogue/ac manual transmission... · ill no. ........

ACAutomatic ChoiceManual Transmission

Catalogue

2

ACFiat Powertrain

Manual Transmissions

3

ACIllustration

to Follow

5 Speed Manual TransmissionC514-5 (Fiat)

4

ILL NO. ...........DESCRIPTION YEARS QTY PART NO


KITSKit Bearing and Seal Contains 1 x C514.BE01, 1 x X-C514.BE02, 1 x X-C514.BE03, 1 x X-C514.BE04, 1 x X-C514.BE05, 1 x X-C514.BE06, 1 x X-C514.MCS01, 1 x X-C514.MCS02, 1 x X-C514.MCS03 .................................................. 1 X-C514.BSK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Input Shaft (19.8mm x 40mm x 5.5/8mm) ... 1 X-C514.MCS01NI Differential L/Hand (36mm x 56mm x 10/13.5mm) .. 1 X-C514.MCS02NI Differential R/Hand (35mm x 54mm x 10/13.5mm) .. 1 X-C514.MCS03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing, Input Shaft Front (20mm x 47mm x 14mm) .......... 1 X-C514.BE01NI Ball Bearing, Input Shaft Rear (24mm x 62mm x 17mm) .......... 1 X-C514.BE02NI Roller Bearing, Output Shaft Front (37mm x 73mm x 17mm) .......... 1 X-C514.BE03NI Roller Bearing, Output Shaft Rear (37mm x 73mm x 17mm) .......... 1 X-C514.BE03NI Ball Bearing, Output Shaft Rear (24mm x 58mm x 17mm) .......... 1 X-C514.BE04NI Tapered Roller Bearing, Diff L/Hand (40mm x 68mm x 20.1mm) ....... 1 X-C514.BE05NI Tapered Roller Bearing, Diff R/Hand .................................................. 1 X-C514.BE06

ELECTRICAL COMPONENTS

HARD PARTSNI Gear, Output Shaft (Fiat 38/35 Teeth) ...................... 1 X-C514.GE01

SPECIAL ITEMS

TOOLS & MANUALS

5 Speed Manual TransmissionC514-5 (Fiat)

5

ACFord


6

AC5 Speed Manual TransmissionIB5

Illustration to

Follow

7



5 Speed Manual TransmissionIB5

KITSKit Bearing and Seal Contains 1 x X-IB5.BE01, 1 x X-IB5.BE02, 1 x X-IB5.BE03, 1 x X-IB5.BE04, 1 x X-IB5.BE05, 1 x X-IB5.BE06, 1 x X-IB5.GAS01, 1 x X-IB5.MCS01, 1 x IB5.MCS02 1 x IB5.OR01 ............................ All 1 X-IB5.BSK01

GASKETSNI End Plate .................................. 1 X-IB5.GAS01

RUBBER COMPONENTS

METAL CLAD SEALSNI Input Shaft (21.5mm x 48mm x 8.4mm) ...... 1 X-IB5.MCS02NI Drive Shaft Differential (40mm x 55mm x 8mm) ............ 2 X-IB5.MCS01NI Selector Shaft ........................... 1 X-IB5.OR01

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing (22mm x 52mm x 15mm) .......... AR X-IB5.BE01NI Taper Roller Bearing, (27.5mm x 52.5mm x 19/17.5mm) AR X-IB5.BE02NI Ball Bearing (25mm x 62mm x 19mm) .......... AR X-IB5.BE03NI Taper Roller Bearing, Differential (38.112mm x 71.16mm x 18.258mm) AR X-IB5.BE04NI Taper Roller Bearing, Differential (38.112mm x 65.088mm x 18.288mm) AR X-IB5.BE05NI Ball Bearing, Input Shaft Front (27.9mm x 68mm x 19mm) ....... 1 X-IB5.BE06


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

8

AC5 Speed Manual TransmissionMT75

Illustration to

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9



KITSKit Bearing and Seal Contains 1 x X-MT75.BE01, 1 x X-MT75.BE02, 2 x X-MT75.BE03, 1 x X-MT75.MCS01, 1 x X-MT75.MCS02, 1 x MT75.OR01 1 x X-MT75.OR02 .................................................. 1 X-MT75.BSK01

GASKETS

RUBBER COMPONENTSNI 'O' Ring, Input Bearing Retainer .............. 1 X-MT75.OR01NI 'O' Ring, Countershaft Bearing Retainer . 1 X-MT75.OR02

METAL CLAD SEALSNI Input Shaft (28mm x 40mm x 8mm) ............ 1 X-MT75.MCS01NI Output Shaft (40mm x 58mm x 8.8mm) ......... 1 X-MT75.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing, Input Shaft (35mm x 80mm x 21mm) .......... 1 X-MT75.BE01NI Ball Bearing, Output Shaft (30mm x 75mm x 20mm) .......... 1 X-MT75.BE02NI Roller Bearing, Countershaft .................................................. 2 X-MT75.BE03

ELECTRICAL COMPONENTSNI Actuator Assy - Clutch (Ford Transit) ............................ 1 X-MT75.ACT01NI Actuator Assy - Shift (Ford Transit) ............................ 1 X-MT75.ACT02

HARD PARTSNI Hose, Reservoir to Accumulator (Coarse Thread, Ford Transit) .. 1 X-MT75.TU01NI Hose, Reservoir to Accumulator (Fine Thread, Ford Transit) ....... 1 X-MT75.TU02NI Hose, Accumulator to Actuator (Coarse Thread, Ford Transit) .. 1 X-MT75.TU03NI Hose, Accumulator to Actuator (Fine Thread, Ford Transit) ....... 1 X-MT75.TU04NI Hose, Mid Accumulator to Actuator (Coarse Thread, Ford Transit) .. 1 X-MT75.TU05NI Hose, Mid Accumulator to Actuator (Fine Thread, Ford Transit) ....... 1 X-MT75.TU06NI Hose, Low Accumulator to Actuator (Coarse Thread, Ford Transit) .. 1 X-MT75.TU07NI Hose, Low Accumulator to Actuator (Fine Thread, Ford Transit) ....... 1 X-MT75.TU08

SPECIAL ITEMS

TOOLS & MANUALS

5 Speed Manual TransmissionMT75

10

AC6 Speed Manual TransmissionMT82

Illustration to

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11



6 Speed Manual TransmissionMT82

KITSKit Bearing and Seal Contains 1 x X-MT82.BE01, 1 x X-MT82.BE02, 1 x X-MT82.BE03, 1 x X-MT82.BE04, 1 x X-MT82.BE05, 1 x X-MT82.MCS01, 1 x X-MT82.MCS02, 1 x MT82.PLU01 1 x X-MT82.PLU02, 1 x X-MT82.SSR01 .................................................. 1 X-MT82.BSK01

GASKETS

RUBBER COMPONENTSNI Gland, selector shaft ................. 1 X-MT82.SSR01

METAL CLAD SEALSNI Input Shaft (35mm x 52mm x 7mm) ............ 1 X-MT82.MCS01NI Output Shaft 52mm x 68mm x 8/12mm) ........ 1 X-MT82.MCS02NI Selector Shaft ........................... 1 X-MT82.SSR01NI Plug, Front Housing (52mm) ..... 1 X-MT82.PLU01NI Plug, Housing (20mm) .............. 1 X-MT82.PLU02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing, Input Shaft Front .. 1 X-MT82.BE01NI Needle Bearing, Input Shaft Rear (21mm x 40mm x 20.35mm) ..... 1 X-MT82.BE02NI Ball Bearing, Output Shaft Rear 1 X-MT82.BE03NI Roller Bearing, Counter Shaft Front 1 X-MT82.BE04NI Roller Bearing, Counter Shaft Rear (27mm x 44mm x 23.2mm) ....... 1 X-MT82.BE05


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

12

ACGeneral Motors


13

AC5 Speed Manual TransmissionD33 (GM)

Illustration to

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14



KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSN! Input Shaft ................................ 1 X-96420044

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGS


HARD PARTSNI Inner Synchro Ring, 1st & 2nd .. Early 2 X-96420113NI Inner Synchro Ring, 1st & 2nd .. 2 X-25189665NI Intermediate Synchro Ring, 1st & 2nd 2 X-96964516NI Outer Synchro Ring, 1st & 2nd . 2 X-96964631NI Synchro Ring 3rd & 4th ............. 2 X-96420097NI Synchro Ring 5th & Reverse .... 2 X-96420097

SPECIAL ITEMS

TOOLS & MANUALS

5 Speed Manual TransmissionD33 (GM)

1

ACGetrag

Vauxhall, Opel, GM, Fiat, Mini etc.


2

AC5 Speed Manual TransmissionGetrag F13 (Vauxhall Opel)

Revision 12/2015

3



KITSKit Bearing and Seal Contains # 100, 101, 102, 103, 122, 551, 552, 553, 650, 651, 652, 657, 660, 661 .................................................. All 1 X-F13.BSK01

GASKETS100 Shift Mechanism ....................... All 1 X-F13.GAS01101 Rear Housing to Main Case ...... All 1 X-F13.GAS03102 Differential Cover ...................... All 1 X-F13.GAS04103 Rear Cover ............................... All 1 X-F13.GAS02

RUBBER COMPONENTS122 'O' Ring, Diff Bearing Retainer .. All 1 X-F13.OR01

METAL CLAD SEALS551 Drive Shaft Right Hand (35mm x 54mm x 10/15mm) ..... All 1 X-F13.MCS01552 Drive Shaft Left Hand (35mm x 54mm x 10/15mm) ..... All 1 X-F13.MCS01553 Input Shaft (21mm x 32mm x 7mm) ............ All 1 X-F13.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGS650 Tapered Roller Bearing, Differential Right Hand (35mm x 62mm x 18mm) .......... All 1 X-F13.BE01651 Tapered Roller Bearing, Differential Left Hand (35mm x 62mm x 18mm) .......... All 1 X-F13.BE01652 Roller Bearing, Output Shaft Front (24mm x 44mm x 22.75mm) ..... All 1 X-F13.BE05657 Roller Bearing, Output Shaft Rear (28mm x 58mm x 15mm) .......... All 1 X-F13.BE02660 Roller Bearing, Input Shaft Front (32mm x 44mm x 17mm) .......... All 1 X-F13.BE04661 Ball Bearing, Input Shaft Rear (25mm x 62mm x 17mm) .......... All 1 X-F13.BE03


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

5 Speed Manual TransmissionGetrag F13 (Vauxhall Opel)

4

ACRevision 12/2015


5








SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

6

ACRevision 12/2015


7








SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

8

AC5 Speed Manual TransmissionGetrag 252 (MINI One, MINI Cooper)

Illustration to

Follow

9



5 Speed Manual TransmissionGetrag 252 (MINI One, MINI Cooper)

KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Roller Bearing (34.5mm x 53.5mm x 15.5mm) . All AR X-G252.BE01


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

10

AC6 Speed Manual TransmissionGetrag 285 (MINI Cooper-S, Ford Focus)

Illustration to

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11



6 Speed Manual TransmissionGetrag 285 (MINI Cooper-S, Ford Focus)

KITSKit Bearing and Seal (Mini Cooper-S R53) Contains 1 x X-G285.BE01, 2 x X-G285.BE02, 3 x X-G285.BE03, 1 x X-G285.BE04, 2 x X-G285.BE05, 1 x X-G285.MCS01, 1 x X-G285.MCS02, 1 x G285.MCS03 .................................................. All 1 X-G285.BSK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Mini Cooper-S (26mm x 40mm x 7mm) ............ 1 X-G285.MCS01NI Drive Shaft L/Hand (40mm x 62/67mm x 9.9/13.6mm) 1 X-G285.MCS02NI Drive Shaft R/Hand (36mm x 58/63mm x 9.9/13.6mm) 1 X-G285.MCS03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Taper Roller Bearing, Mini Cooper-S (40.05mm x 25.2mm x 14.4mm) .. 1 X-G285.BE01NI Taper Roller Bearing, Mini Cooper-S (41.275mm x 73.431mm x 19.558mm) 2 X-G285.BE02NI Ball Bearing, Mini Cooper-S (30mm x 62mm x 16mm) .............. 3 X-G285.BE03NI Roller Bearing, Mini Cooper-S (26.5mm x 46mm x 14.3mm) ........ 1 X-G285.BE04NI Bearing, Mini Cooper-S (43mm x 63mm x 15mm) .............. 2 X-G285.BE05


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

12

AC6 Speed Manual TransmissionM20 (Vauxhall, Opel)

Illustration to

Follow

13



6 Speed Manual TransmissionM20 (Vauxhall, Opel)

KITSKit Bearing Contains 2 x X-M20.BE01, 1 x X-M20.BE02, 3 x X-M20.BE03, 1 x X-M20.BE04, 2 x X-M32.BE03, 1 x X-M32.BE04 .................................................. All 1 X-M20.BEK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, (25mm x 55mm x 13.75mm) ..... All 2 X-M20.BE01NI Tapered Roller Bearing, (41mm x 68mm x 19.16mm) ..... All 1 X-M20.BE02NI Tapered Roller Bearing, (27.1mm x 51.4mm x 13.2mm) . All 1 X-M20.BE03NI Tapered Roller Bearing, (28mm x 55mm x 13.75mm) ..... All 1 X-M20.BE04NI Tapered Roller Bearing, (88mm x 44.9mm x 17.9mm) .... All 2 X-M32.BE03NI Tapered Roller Bearing, (72.9mm x 40.9mm x 21.2mm) . All 1 X-M32.BE04


HARD PARTSNI 3rd Sleeve ................................. 1 X-M32.SYN01NI Sliding Hub Synchro 1st & 2nd . 1 X-M32.SYN04

SPECIAL ITEMS

TOOLS & MANUALS

14

ACIllustration

to Follow

6 Speed Manual TransmissionM32 (Vauxhall, Opel) C544 (Fiat)

15



KITSKit Bearing and Seal Input Shaft Diameter: 25mm + 27mm Contains 1 x X-M20.BE04, 1 x X-M32.BE01, 3 x X-M32.BE02, 2 x X-M32.BE03, 2 x X-M32.BE04, 1 x X-M32.BE07, 1 x X-M32.BRE01, 1 x X-M32.MCS01, 2 x X-M32.MCS02, 2 x X-M32.MCS03, 1 x X-M32.OR01, 1 x X-M32.OR02. .................................................. >2013 1 X-M32.BEK01Kit Bearing and Seal (GM) Contains 1 x X-M32.BE01, 2 x X-M32.BE03, 2 x X-M32.BE04, 1 x X-M32.BE05, 2 x X-M32.BE06, 1 x X-M32.MCS01, 2 x X-M32.MCS02, 1 x X-M32.MCS03, 1 x X-M32.OR01 .................................................. 2013> 1 X-M32.BSK02


RUBBER COMPONENTSNI 'O' Ring, Diff Bearing Retainer .. All 1 X-M32.OR01NI 'O' Ring, Selector Shaft ............. All 1 X-M32.OR02

METAL CLAD SEALSNI Drive Shaft Right Hand (GM, OEM) (35mm x 54.85mm x 8.9mm) .... All 1 X-M32.MCS02NI Drive Shaft Left Hand (GM, OEM) (35mm x 54.85mm x 8.9mm) .... All 1 X-M32.MCS02NI Input Shaft (GM, OEM) (26mm x 41mm x 6mm) ............ All 1 X-M32.MCS01NI Input Shaft (GM, AM) (22.5mm x 41mm x 6mm) ......... All 1 X-M32.MCS03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, Input Shaft (51.4mm x 24.8mm x 13.9mm) . All 1 X-M32.BE01NI Tapered Roller Bearing, Input Shaft (54.9mm x 24.9mm x 14mm) .... All 1 X-M32.BE02NI Tapered Roller Bearing, Input Shaft (27mm x 51.4mm x 14mm) ....... All 1 X-M32.BE07

THRUST WASHERS & BEARINGS Cont…NI Tapered Roller Bearing, Pinion Shaft (88mm x 44.9mm x 17.9mm) .... All 2 X-M32.BE03NI Tapered Roller Bearing, Differential Right Hand (72.9mm x 40.9mm x 21.2mm) . All 1 X-M32.BE04NI Tapered Roller Bearing, Differential Left Hand (72.9mm x 40.9mm x 21.2mm) . All 1 X-M32.BE04NI Tapered Roller Bearing, (28mm x 62mm x 17.5mm) ....... All 1 X-M32.BE05NI Tapered Roller Bearing, (24.98mm x 62mm x 17.3mm) .. All 2 X-M32.BE06NI Tapered Roller Bearing, (24.98mm x 62mm x 17.3mm) .. All 1 X-M20.BE04


HARD PARTSNI Casing, Rear (OEM) ................. All 1 X-M32.CAS01NI Pinion Gear Set Diff .................. All 1 X-M32.DIFF01NI 3rd & 5th Gear, Input Shaft (43 Teeth) ............... All 1 X-M32.GE01NI 6th Gear, Input Shaft (44 Teeth) .................................. All 1 X-M32.GE02NI 6th Gear, Lower Shaft (29 Teeth) .................................. All 1 X-M32.GE04NI 6th Gear, Lower Shaft OEM (27 Teeth) .................................. All 1 X-M32.GE11NI Sleeve & Hub 3rd Gear OEM .......................... All 1 X-M32.SYN01NI Sleeve & Hub 5th & 6th Gear OEM ................. All 1 X-M32.SYN02NI Synchroniser Assy 3rd & 4th Gear OEM ................. All 1 X-M32.SYN03NI Synchroniser Assy 1st & 2nd Gear OEM ................ All 1 X-M32.SYN03

SPECIAL ITEMSNI Breather Cap (OEM) ................. All 1 X-M32.BRE01

TOOLS & MANUALS

6 Speed Manual TransmissionM32 (Vauxhall, Opel) C544 (Fiat)

16

ACMercedes


17

AC6 Speed Manual TransmissionNSG370 (Sprinter 711.651)

Illustration to

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18



KITSKit Bearing and Seal Contains 1 x X-NSG370.BE01, 1 x X-NSG370.BE02, 1 x X-NSG370.BE03, 1 x X-NSG370.BE04, 1 x X-NSG370.MCS01, 1 x X-NSG370.MCS02 .................................................. 1 X-NSG370.BSK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Input (62mm x 31.8mm x 8/7mm) ...... 1 X-NSG370.MCS01NI Output (62mm x 42mm x 8/9mm) ......... 1 X-NSG370.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Main Shaft Front (87mm x 32mm x 21mm) .......... 1 X-NSG370.BE01NI Countershaft Front (72mm x 32mm x 19mm) .......... 1 X-NSG370.BE02NI Roller Bearing, Countershaft Rear (53.5mm x 35mm x 19.5mm) .... 1 X-NSG370.BE03NI Needle Bearing, Drive Shaft (38mm x 23mm x 20mm) .......... 1 X-NSG370.BE04


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

6 Speed Manual TransmissionNSG370 (Sprinter 711.651)

19

ACPSAManual Transmissions

20

AC6 Speed Automated Manual TransmissionPSA EGS (Electronic Gearbox System)

Illustration to

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21



6 Speed Automated Manual TransmissionPSA EGS (Electronic Gearbox System)

KITSKit Bearing and Seal Contains 2 x X-EGS.BE01, 2 x X-EGS.BE02, 1 x X-EGS.BE03, 1 x X-EGS.BE04, 1 x X-EGS.BE05, 1 x X-EGS.BE06, 1 x X-EGS.BE07, 1 x X-EGS.MCS01, 1 x EGS.MCS02 1 x X-EGS.OR01 ...................... 1 X-EGS.BSK01

GASKETS

RUBBER COMPONENTSNI 'O' Ring, Primary Shaft ............. 1 X-EGS.OR01

METAL CLAD SEALSNI Differential L/Hand (40mm x 58mm x 11.13mm) ..... 1 X-EGS.MCS01NI Differential R/Hand (29.9mm x 47mm x 11.3mm) .... 1 X-EGS.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing (38mm x 65mm x 18.2mm) ....... AR X-EGS.BE01NI Tapered Roller Bearing (32mm x 68mm x 17.2mm) ....... AR X-EGS.BE02NI Tapered Roller Bearing (30mm x 59.2mm x 16.7mm) .... AR X-EGS.BE03NI Tapered Roller Bearing (29.9mm x 62mm x 17mm) ....... AR X-EGS.BE04NI Ball Bearing (24.9mm x 52mm x 13mm) ....... AR X-EGS.BE05NI Ball Bearing (24.9mm x 52mm x 15mm) ....... AR X-EGS.BE06NI Ball Bearing (29.9mm x 62mm x 16mm) ....... AR X-EGS.BE07

ELECTRICAL COMPONENTSNI Electronic Gear Shift Robot (Rebuilt) .................................... 1 X-EGS.ELE31

HARD PARTSN

SPECIAL ITEMS

TOOLS & MANUALS

22

AC5 Speed Manual Transmission

Revision 10/2015

GS5-65BH/R65 (Mini 5 Speed) & PSA MA5

23



KITSKit Bearing and Seal (PSA MA5) Contains # 100, 151, 152, 153, 650, 651, 652, 654, 655, 656 ............ All 1 X-MA5.BSK01Kit Bearing and Seal (BMW Mini GS5-65BH) Contains # 100, 151, 152, 153, 650, 651, 652, 654, 655, 656 ............ All 1 X-MA5.BSK02

GASKETS100 Rear Cover ............................... All 1 X-MA5.GAS01

RUBBER COMPONENTS

METAL CLAD SEALS151 Input Shaft, With Guide ............. All 1 X-MA5.MCS01152 Drive Shaft R/Hand, BMW/Mini (36mm x 58/63mm x 9.9/13.6mm) All 1 X-MA5.MCS12152 Drive Shaft R/Hand, PSA (29.9mm x 47mm x 11.3mm) .... All 1 X-MA5.MCS02153 Drive Shaft L/Hand, BMW/Mini (40mm x 62/67mm x 9.9/13.6mm) All 1 X-MA5.MCS13153 Drive Shaft L/Hand, PSA (40mm x 58mm x 11.3mm) ....... All 1 X-MA5.MCS03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGS650 Ball Bearing, Input Shaft Front (25mm x 52mm x 15mm) .......... All 1 X-MA5.BE01651 Ball Bearing, (1 Groove) Input Shaft Rear (25mm x 62mm x 17mm) .......... All 1 X-MA5.BE02652 Roller Bearing, Output Shaft Front (32mm x 62mm x 18mm) .......... All 1 X-MA5.BE03654 Ball Bearing, (Double Groove & 1 Circlip) Output Shaft Rear (22mm x 57mm x 16.8mm) ....... All 1 X-MA5.BE04655 Taper Roller Bearing, Differential L/Hand (38mm x 63mm x 17mm) .......... All 1 X-M32.BE05656 Taper Roller Bearing, Differential R/Hand (38mm x 63mm x 17mm) .......... All 1 X-M32.BE05NI Taper Roller Bearing, (24.98mm x 62mm x 17.3mm) .. All 1 X-M32.BE06


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

5 Speed Manual TransmissionGS5-65BH/R65 (Mini 5 Speed) & PSA MA5

24

ACRenault


25

ACIllustration

to Follow

6 Speed Manual TransmissionPF6 (Renault, Vauxhall, Nissan)

26



6 Speed Manual TransmissionPF6 (Renault, Vauxhall, Nissan)

KITSKit Bearing and Seal (Excluding PF6 012) Contains 1 x X-PF6.BE01, 2 x X-PF6.BE02, 2 x X-PF6.BE03, 1 x X-PF6.BE04, 2 x X-PF6.BE05, 2 x X-PK5.BE03, 1 x X-PF6.MCS01, 1 x X-PF6.MCS02, 1 x PK6.MCS02 .................................................. 1 X-PF6.BSK01Kit Bearing and Seal (PF6 012 Only) Contains 2 x X-PF6.BE01, 2 x X-PF6.BE02, 2 x X-PF6.BE03, 1 x X-PF6.BE04, 1 x X-PK5.BE03, 1 x X-PF6.MCS01, 1 x X-PF6.MCS02, 1 x PK6.MCS02 .................................................. 1 X-PF6012.BSK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Main Shaft (38mm x 59mm x 3.7mm) ......... 1 X-PF6.MCS01NI Input Shaft (24.5mm x 42mm x 6mm) ......... 1 X-PF6.MCS02NI Drive Shaft/Axle L/Hand (30mm x 52mm x 8mm) ............ 1 X-PF6.MCS03NI Drive Shaft/Axle R/Hand ........... 1 X-PK6.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGSNI Distance Bush, Selector Shaft (Plastic) (16.95mm x 20.5mm x 9.75mm) 1 X-PF6.BUS01

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, Input Shaft Front (25mm x 62mm x 17.25mm) ..... All 1 X-PF6.BE01NI Tapered Roller Bearing, Input + Output Shaft (25mm x 52mm x 16.3mm) ....... All 2 X-PF6.BE02NI Tapered Roller Bearing, Output Shaft (25mm x 66mm x 22.05mm) ..... All 2 X-PF6.BE03NI Tapered Roller Bearing, Differential L/Hand (45mm x 75mm x 20.6mm) ....... All 1 X-PF6.BE04NI Tapered Roller Bearing, Differential R/Hand (40.998mm x 67.995mm x 17.1mm) All 1 X-PK5.BE03NI Tapered Roller Bearing, (25mm x 62mm x 17.25mm) ..... All 1 X-PF6.BE05

THRUST WASHERS & BEARINGS Cont…NI Needle Roller Bearing, Selector Shaft (15mm x 21mm x 16mm) .......... All 1 X-PF6.BE06NI Needle Roller Bearing, Selector Shaft (16mm x 21mm x 11.85mm) ..... All 1 X-PF6.BE07


HARD PARTSNI Oil Feed/Oil Retainer (Diameter: 54.8mm) 1 X-PF6.RET01

SPECIAL ITEMS

TOOLS & MANUALS

27

AC6 Speed Manual TransmissionPK4 (Renault, Vauxhall, Nissan)

Illustration to

Follow

28



6 Speed Manual TransmissionPK4 (Renault, Vauxhall, Nissan)

KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing (25mm x 66mm x 22.05mm) ..... AR X-PK4.BE01


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

29

ACIllustration

to Follow


30




KITSKit Bearing and Seal, Contains 1 x X-PF6.BE01, 1 x X-PF6.BE03, 1 x X-PF6.BE04, 1 x X-PK5.BE03, 1 x X-PK5.BE4, 2 x X-PK5.BE11, 1 x PK5.BE15, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02, .................................................. All 1 X-PK6.BSK01Kit Bearing and Seal, (Codes: 004. 011. 012. 013. 018. 019. 063. 068. 069. 072.) Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 3 x X-PK5.BE11, 1 x X-PK5.BE12, 2 x X-PK5.BE15, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. All 1 X-PK5-6.BSK01Kit Bearing and Seal, (Codes: 007->010. 014->017. 020->023. 059. 066. 067. 070. 071. 073.) Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 3 x X-PK5.BE05, 1 x X-PK5.BE12, 2 x X-PK5.BE15, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. All 1 X-PK5-6.BSK02Kit Bearing and Seal, (Codes: 363. 369. 372.) Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 2 x X-PK5.BE13, 2 x X-PK5.BE16, 2 x X-PK5.BE17, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. All 1 X-PK5-6.BSK03Kit Bearing and Seal, (Codes: 366. 367. 370. 373.) Contains 1 x X-PK4.BE01, 1 x X-PK5.BE03, 1 x X-PK5.BE04, 2 x X-PK5.BE16, 1 x X-PK5.BE17, 2 x X-PK5.BE18, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. All 1 X-PK5-6.BSK04

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, Differential R/Hand (40.998mm x 67.995mm x 17.1mm) 1 X-PK5.BE03NI Tapered Roller Bearing, Primary Shaft (25mm x 51.7mm x 16.25mm) ....... 1 X-PK5.BE13NI Tapered Roller Bearing, Primary Shaft (25mm x 59mm x 18.75mm) .......... 1 X-PK5.BE15NI Tapered Roller Bearing, Primary Shaft (25mm x 61.7mm x 17.25mm) ....... 1 X-PK5.BE16NI Tapered Roller Bearing, Primary Shaft Front (25mm x 65.7mm x 22mm)............ 1 X-PK5.BE17NI Tapered Roller Bearing, Pinion Shaft Front (25mm x 52mm x 18.25mm) .......... 1 X-PK5.BE14NI Tapered Roller Bearing (25mm x 66mm x 22.05mm) ..... AR X-PK4.BE01NI Tapered Roller Bearing (25mm x 52mm x 16.3mm) ....... AR X-PK5.BE18


HARD PARTSNI Synchroniser Assy, 1st & 2nd Gear 1 X-PK6.SYK01NI Synchro Ring, 4th Gear ............ 1 X-PK6.SYK02NI Synchro Ring Set ...................... 1 X-PK6.SYK03NI 6th Gear (28 Teeth) ................... 1 X-PK6.GE06NI 6th Gear (30 Teeth) ................... 1 X-PK6.GE07

SPECIAL ITEMS

TOOLS & MANUALS

31

AC6 Speed Manual TransmissionPK6 (Renault, Vauxhall, Nissan)

Illustration to

Follow

32



KITSKit Bearing and Sea Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 3 x X-PK5.BE11, 1 x X-PK5.BE12, 2 x X-PK6.BE01, 2 x X-PK6.BE02, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02, .................................................. 1 X-PK6.BSK01Kit Bearing and Seal, (Codes: 001->018. 021->028. 031->068. 073. 075. 076. 081->083) Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 3 x X-PK5.BE11, 1 x X-PK5.BE12, 2 x X-PK5.BE15, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. 1 X-PK5-6.BSK01Kit Bearing and Seal, (Codes: 019. 020. 029. 030. 069. 070. 074. 077. 079. 080.) Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 3 x X-PK5.BE05, 1 x X-PK5.BE12, 2 x X-PK5.BE15, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. 1 X-PK5-6.BSK02Kit Bearing and Seal, (Codes: 353. 355. 360. 363. 368. 371. 372. 375. 376. 381. 382. 383.) Contains 1 x X-PK5.BE03, 1 x X-PK5.BE04, 2 x X-PK5.BE13, 2 x X-PK5.BE16, 2 x X-PK5.BE17, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. 1 X-PK5-6.BSK03Kit Bearing and Seal, (Codes: 352. 354. 361. 369. 370. 374. 377. 379. 380.) Contains 1 x X-PK4.BE01, 1 x X-PK5.BE03, 1 x X-PK5.BE04, 2 x X-PK5.BE16, 1 x X-PK5.BE17, 2 x X-PK5.BE18, 1 x X-PK5.MCS01, 1 x X-PK5.MCS02 .................................................. 1 X-PK5-6.BSK04

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Drive Shaft ................................ 2 X-PK6.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGSNI Selector Shaft ........................... 1 X-PK6.BUS01

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, Primary Shaft (25mm x 51.7mm x 16.25mm) ....... 1 X-PK5.BE13NI Tapered Roller Bearing, Primary Shaft (25mm x 59mm x 18.75mm) .......... 1 X-PK5.BE15NI Tapered Roller Bearing, Pinion Shaft Front (25mm x 52mm x 18.25mm) .......... 1 X-PK5.BE14NI Tapered Roller Bearing, Differential R/Hand (40.998mm x 67.995mm x 17.1mm) All 1 X-PK5.BE03NI Tapered Roller Bearing (25mm x 66mm x 22.05mm) ..... AR X-PK4.BE01NI Tapered Roller Bearing (25mm x 52mm x 16.3mm) ....... AR X-PK5.BE18


HARD PARTSNI Synchroniser Assy, 1st & 2nd Gear 1 X-PK6.SYK01NI Synchro Ring, 4th Gear ............ 1 X-PK6.SYK02NI Synchro Ring Set ...................... 1 X-PK6.SYK03NI 6th Gear (28 Teeth) ................... 1 X-PK6.GE06NI 6th Gear (30 Teeth) ................... 1 X-PK6.GE07

SPECIAL ITEMS

TOOLS & MANUALS


33

ACSuzuki


34

AC5 Speed Manual TransmissionSuzuki Swift RS413 1.3L 04-10 (2nd Generation)

Illustration to

Follow

35



KITSKit Bearing and Seal Contains 1 x IB5.BE01, 1 x X-RS413.BE01, 1 x X-RS413.BE02, 1 x X-RS413.BE03, 1 x X-RS413.BE04, 1 x X-RS413.BE05, 1 x X-RS413.MCS01, 1 x X-RS413.MCS02, 1 x X-RS413.MCS03 1 x X-RS413.MCS04 ................ 1 X-RS413.BSK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Input Shaft ................................ 1 X-RS413.MCS01NI Differential L/Hand (35mm x 62mm x 9.5mm) ......... 1 X-RS413.MCS02NI Differential R/Hand (40mm x 58mm x 9.6mm) ......... 1 X-RS413.MCS03NI Selector Shaft (14mm x 22mm x6mm) ............. 1 X-RS413.MCS04

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing Input Shaft R/Hand (22mm x 52mm x 15mm) .......... 1 X-IB5.BE01NI Ball Bearing Input Shaft L/Hand (20mm x 62mm x 16mm) .......... 1 X-RS413.BE01NI Taper Roller Bearing Countershaft R/Hand (25mm x 47mm x 17mm) .......... 1 X-RS413.BE02NI Taper Roller Bearing Countershaft L/Hand (20mm x 42mm x 15mm) .......... 1 X-RS413.BE04NI Ball Bearing Differential L/Hand (35mm x 72mm x 17mm) .......... 1 X-RS413.BE03NI Ball Bearing Differential R/Hand (35mm x 62mm x 14mm) .......... 1 X-RS413.BE05


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

5 Speed Manual TransmissionSuzuki Swift RS413 1.3L 04-10 (2nd Generation)

36

ACVW/Audi


37

ACVW 02A5 Speed Manual Transmission

Illustration to

Follow

38



VW 02A5 Speed Manual Transmission

KITSKit Bearing and Seal Contains 1 x X-02A.BE01, 2 x X-02A.BE02, 1 x X-02J.BE01, 1 x X-02J.BE02, 1 x X-VW085.BE01, 1 x X-VW085.BE02, 2 x X-02A.MCS01, 2 x X-02T.MCS01, 1 x X-VW085.MCS03 1 x X-02Z.GAS01, 1 x X-02J.OR01 .................................................. 1 X-02J.BSK01

GASKETSNI Rear Cover ............................... 1 X-02Z.GAS01

RUBBER COMPONENTSNI 'O' Ring (45.7mm x 1.5mm) ...... 1 X-02J.OR01

METAL CLAD SEALSNI Drive Shaft (40mm x 60mm x 11.5mm) ....... 2 X-02A.MCS01NI Drive Shaft (60mm x 74mm x 8mm) ............ 2 X-02T.MCS01NI Input Shaft (21.8mm x 35mm x 7mm) ......... 1 X-VW085.MCS03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Taper Roller Bearing ................. 1 X-02A.BE01NI Tapered Roller Bearing Differential (40.9mm x 68mm x 17.5mm) .... 2 X-02A.BE02NI Tapered Roller Bearing (29mm x 46mm x 18.15mm) ..... 1 X-02J.BE02NI Tapered Roller Bearing (30mm x 68.5mm x 17.2mm) .... 1 X-02J.BE01NI Tapered Roller Bearing (22mm x 45mm x 16.6mm) ....... 1 X-VW085.BE01NI Tapered Roller Bearing (29mm x 50.2mm x 14.7mm) .... 1 X-VW085.BE03


HARD PARTSNI 3rd gear, Driven 30T (24/30 Teeth) (JQW, JQS) ............................... 1 X-02A.GE05NI 3rd gear, Drive 24T (24/30 Teeth) (JQW, JQS) ............................... 1 X-02A.GE06NI 3rd gear, Driven 31T (23/31 Teeth) (JQU) ........................................ 1 X-02A.GE07NI 3rd gear, Drive 23T (23/31 Teeth) (JQU) ........................................ 1 X-02A.GE08NI 4th gear, Driven 27T (27/32 Teeth) (JQW, JQS) ............................... 1 X-02A.GE01NI 4th gear, Drive 32T (27/32 Teeth) (JQW, JQS, JQQ) ..................... 1 X-02A.GE02NI 4th gear, Driven 30T (30/29 Teeth) (JQU) ........................................ 1 X-02A.GE03NI 4th gear, Drive 29T (30/29 Teeth) (JQU) ........................................ 1 X-02A.GE04NI 4th gear, Driven 31T (31/38 Teeth) .................................................. 1 X-02A.GE09NI 4th gear, Drive 38T (31/38 Teeth) .................................................. 1 X-02A.GE10NI 5th gear, Driven 49T (29/49 Teeth) (LRS) ........................................ 1 X-02A.GE11NI 5th gear, Drive 29T (29/49 Teeth) (LRS) ........................................ 1 X-02A.GE12NI 5th gear, Driven (29/39 Teeth) .................................................. 1 X-02A311158AENI 5th gear, Drive (29/39 Teeth) .................................................. 1 X-02A311361AD

SPECIAL ITEMS

TOOLS & MANUALS

39

ACVW 02F5 Speed Manual Transmission

Illustration to

Follow

40



KITS1

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSNI Gear, Reverse Idler (37 Teeth) . 1 X-02F.GE01NI Synchro Hub 5th & Reverse ..... 1 X-02F.HUB03NI Synchro Ring 3 Piece Outer 1st & 2nd ................................... 1 X-02F.SYNC01NI Synchro Ring 3 Piece Centre 1st & 2nd ................................... 1 X-02F.SYNC02NI Synchro Ring 3 Piece Inner 1st & 2nd ................................... 1 X-02F.SYNC03NI Synchro Ring 3rd & 4th ............. 2 X-02F.SYNC04NI Synchro Ring 5th ...................... 1 X-02F.SYNC05NI Synchro Ring Reverse .............. 1 X-02F.SYNC06

SPECIAL ITEMS

TOOLS & MANUALS

VW 02F5 Speed Manual Transmission

41

ACVW 02J (VW, Audi)5 Speed Manual Transmission

Illustration to

Follow

42



VW 02J (VW, Audi)5 Speed Manual Transmission

KITSKit Bearing and Seal Contains 2 x 0AM.BE02, 1 x X-02A.BE01, 1 x X-02J.BE01, 1 x X-VW085.BE01, 1 x X-VW085.BE02, 1 x X-02J.GAS01, 1 x X-02J.MCS01, 1 x X-02J.MCS02, 1 x 02T.MCS04 1 x X-02J.OR01 ........................ All 1 X-02J.BSK01

GASKETSNI Rear Cover ............................... 1 X-02J.GAS01

RUBBER COMPONENTSNI 'O' Ring (45.7mm x 1.5mm) .................... 1 X-02J.OR01

METAL CLAD SEALSNI Input Shaft (21.8mm x 35mm x 7mm) ......... 1 X-02J.MCS01NI Drive Shaft (48mm x 60/74mm x 26.6mm) .. 1 X-02J.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing (41mm x 68mm x 17.5mm) ....... 2 0AM.BE02NI Taper Roller Bearing ................. 1 X-02A.BE01NI Tapered Roller Bearing, (22mm x 45mm x 16.60mm) ..... All 1 X-VW085.BE01NI Tapered Roller Bearing, (34.90mm x 61.90mm x 16.70mm) . All 1 X-VW085.BE02NI Tapered Roller Bearing (30mm x 68.5mm x 17.2mm) .... 1 X-02J.BE01NI Roller Bearing (29mm x 46mm x 18.15mm) ..... 1 X-02J.BE02NI Axial/Radial Bearing (15mm x 21mm x 18.1mm) ....... 1 X-02J.BE03NI Tapered Roller Bearing With Support ............................. 1 X-02J.BE04


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

43

ACVW 02K5 Speed Manual Transmission

Illustration to

Follow

44



VW 02K5 Speed Manual Transmission

KITS1

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSNI Gear, Reverse Idler (20 Teeth) . 1 X-02K.GE01NI Input Shaft ................................ 1 X-02K.SH01

SPECIAL ITEMS

TOOLS & MANUALS

45

ACVW 02M (Golf, Bora)5 & 6 Speed Manual Transmission

Illustration to

Follow

46



KITS


RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing (29.98mm x 72mm x 26.8mm) .. 1 X-02M.BE01NI Axial/Radial Needle Bearing Reverse Idler Shaft (25mm x 37mm x 22mm) .......... 1 X-02M.BE02NI Tapered Roller Bearing, Output Shaft (1) (40mm x 80mm x 17mm) .......... 1 X-02M.BE03NI Tapered Roller Bearing, Output Shaft (2) (38mm x 65mm x 19.8mm) ....... 1 X-02M.BE05NI Tapered Roller Bearing, Input/Output Shaft (29.98mm x 62mm x 17mm) ..... 1-2 X-02M.BE04


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

VW 02M (Golf, Bora)5 & 6 Speed Manual Transmission

47

ACVW 02N (Alhambra)6 Speed Manual Transmission

Illustration to

Follow

48



KITSKit Bearing and Seal Contains 1 x X-02M.BE01, 1 x X-02M.BE02, 1 x X-02M.BE03, 2 x X-02M.BE04, 1 x X-02M.BE05, 1 x X-02N.BE01, 1 x 0AM.BE02, 1 x X-02J.MCS01, 2 x 02T.MCS01 .................................................. 1 X-02N.BSK01


RUBBER COMPONENTS

METAL CLAD SEALSNI Input Shaft (21.8mm x 35mm x 7mm) ......... 1 X-02J.MCS01NI Drive Shaft (60mm x 74mm x 8mm) ............ 2 X-02T.MCS01

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing (29.98mm x 72mm x 26.8mm) .. 1 X-02M.BE01NI Axial/Radial Needle Bearing Reverse Idler Shaft (25mm x 37mm x 22mm) .......... 1 X-02M.BE02NI Tapered Roller Bearing, Output Shaft (1) (40mm x 80mm x 17mm) .......... 1 X-02M.BE03NI Tapered Roller Bearing, Output Shaft (2) (38mm x 65mm x 19.8mm) ....... 1 X-02M.BE05NI Tapered Roller Bearing, Input/Output Shaft (29.98mm x 62mm x 17mm) ..... 2 X-02M.BE04NI Tapered Roller Bearing, Differential (80mm x 125mm x 29mm) ........ 1 X-02N.BE01


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

VW 02N (Sharan, T4, T5, Alhambra)6 Speed Manual Transmission

49

ACVW 02Q (VW Golf, Audi A3)6 Speed Manual Transmission

Illustration to

Follow

50



VW 02Q (VW Golf, Audi A3)6 Speed Manual Transmission

KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSNI Clutch Housing (Golf, A3. Codes: MWS, NGB) .. 1 X-02Q.CAS13NI Clutch Housing (Golf, A3. Codes: LNZ) ............. 1 X-02Q.CAS14

SPECIAL ITEMS

TOOLS & MANUALS

51

ACVW 02T (MQ200-5)5 Speed Manual Transmission

Revision 12/2015

52



5 Speed Manual Transmission

KITSKit Bearing and Seal Contains :150, 151, 152, 650, 651, 652, 654, 657 .................................................. All 1 X-02T.BSK01

GASKETS100 Rear Cover ............................... All 1 X-02T.GAS01100 Rear Cover (Only for 02T 301 211B Cover) . 1 X-0AH.GAS01

RUBBER COMPONENTS

METAL CLAD SEALS150 Drive Shaft R/Hand (Golf) (48mm x 62mm x 8mm) ............ All 1 X-02T.MCS04151 Drive Shaft L/Hand (Golf) (48mm x 62mm x 8mm) ............ All 1 X-02T.MCS04152 Input Shaft (24mm x 38mm x 6mm) ............ All 1 X-02T.MCS03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGS650 Tapered Roller Bearing, Differential Right Hand (38mm x 65mm x 18mm) .......... All 1 X-02T.BE01651 Tapered Roller Bearing, Differential Left Hand (41mm x 68mm x 18mm) .......... All 1 X-02T.BE02652 Twin Bearing in Rear Mount (I.D. 21.50mm ........................... All 1 X-VW.BE01654 Tapered Roller Bearing, Output Shaft Front (32mm x 55mm x 18mm) .......... All 1 X-02T.BE04657 Roller Bearing, Intput Shaft Front (24mm x 47mm x 17.70mm) ..... All 1 X-02T.BE03


HARD PARTS827 Output/Pinion Shaft, 16 Teeth (75/16 Teeth) ............................. All 1 X-02T.SH01827 Output/Pinion Shaft, 16 Teeth (75/16 Teeth) ............................. All 1 X-02T.SH02827 Output/Pinion Shaft, 15 Teeth (76/15 Teeth) ............................. All 1 X-02T.SH03827 Output/Pinion Shaft, 14 Teeth (69/14 Teeth) ............................. All 1 X-02T.SH04827 Output/Pinion Shaft, 14 Teeth (69/14 Teeth) ............................. All 1 X-02T.SH05849 Input Shaft (11 + 22 Teeth) ....... All 1 X-02T.SH06849 Input Shaft (11 + 22 Teeth) ....... All 1 X-02T.SH07849 Input Shaft (13 + 21 Teeth) ....... All 1 X-02T.SH08849 Input Shaft (13 + 22 Teeth) ....... All 1 X-02T.SH09849 Input Shaft (13 + 22 Teeth) ....... All 1 X-02T.SH10

SPECIAL ITEMS

TOOLS & MANUALS

VW 02T (MQ200-5)

53

ACVW 02Z (MQ250) 2005-5 Speed Manual Transmission

Revision 10/2015

54



KITSKit Bearing and Seal Contains :150, 151, 152, 650, 651, 652, 653, 658, 659, 660 .................................................. All 1 X-02Z.BSK01

GASKETS100 Rear Cover ............................... All 1 X-02Z.GAS01

RUBBER COMPONENTS

METAL CLAD SEALS150 Drive Shaft R/Hand (50mm x 65mm x 8mm) ............ All 1 X-02T.MCS02151 Input Shaft (21.80mm x 35mm x 7mm) ....... All 1 X-VW085.MCS03152 Drive Shaft L/Hand (60mm x 74mm x 8mm) ............ All 1 X-02T.MCS01

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGS650 Tapered Roller Bearing, Differential Right Hand (50mm x 80mm x 20mm) .......... All 1 0AM.BE03651 Tapered Roller Bearing, Differential Left Hand (50mm x 80mm x 20mm) .......... All 1 0AM.BE03652 Tapered Roller Bearing, Output Shaft Front (30mm x 55.06mm x 17mm) ..... All 1 X-02Z.BE01653 Tapered Roller Bearing, Output Shaft With Support (38mm x 65mm x 18mm) .......... All 1 X-02T.BE01658 Roller Bearing, Output Shaft Rear (29mm x 48mm x 18.15mm) ..... All 1 X-02Z.BE03659 Roller vBearing, Input Shaft Front (22mm x 45mm x 14.50mm) ..... All 1 X-02Z.BE02660 Grooved Ball Bearing, Input Shaft Rear (30mm x 73mm x 20.65mm) ..... All 1 X-02Z.BE04


HARD PARTS828 3rd gear, Driven 30T (24/30 Teeth) (Transporter) ............................. 1 X-02Z.GE07828 3rd gear, Driven 26T (21/26 Teeth) (Transporter) ............................. 1 X-02Z.GE09828 3rd gear, Driven 23T (23/31 Teeth) (Transporter) ............................. 1 X-02Z.GE11830 3rd gear, Drive 24T (24/30 Teeth) (Transporter) ............................. 1 X-02Z.GE08830 3rd gear, Drive 21T (21/26 Teeth) (Transporter) ............................. 1 X-02Z.GE10830 3rd gear, Drive 31T (23/31 Teeth) (Transporter) ............................. 1 X-02Z.GE12847 Selector Fork, 5th Gear ............ 1 X-02Z.SEL01

SPECIAL ITEMSNI Transporter T5 Bearing Bore Overhaul 1 X-02Z.CAS01

TOOLS & MANUALS

5 Speed Manual TransmissionVW 02Z (MQ250) 2005-

55

ACVW 0855 Speed Manual Transmission

Revision 10/2015

56



KITSKit Bearing and Seal Contains :150D, 151D, 152D, 153D, 650A, 653A, 654B, 657C, 659D & 660D .................................................. All 1 X-VW085.BSK01

GASKETS100D Rear Cover ............................... All 1 X-VW085.GAS01

RUBBER COMPONENTS

METAL CLAD SEALS150D Shift Mechanism (15mm x 24mm x 7mm) ............ All 1 X-VW085.MCS04151D Input Shaft (21.8mm x 35mm x 7mm) ......... All 1 X-VW085.MCS03152D Drive Shaft R/Hand (48mm x 62mm x 7mm) ............ All 1 X-VW085.MCS02152D Drive Shaft L/Hand (57mm x 71mm x 7mm) ............ All 1 X-VW085.MCS01

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGS650A Tapered Roller Bearing, Input Shaft Front (22mm x 45mm x 16.60mm) ..... All 1 X-VW085.BE01653A Tapered Roller Bearing, Input Shaft Rear (22mm x 45mm x 16.60mm) ..... All 1 X-VW085.BE01654B Tapered Roller Bearing, Output Shaft Front (29mm x 50.20mm x 14.70mm) All 1 X-VW085.BE03657C Tapered Roller Bearing, Output Shaft Rear (22mm x 45mm x 16.60mm) ..... All 1 X-VW085.BE01659D Tapered Roller Bearing, Differential R/Hand (34.90mm x 61.90mm x 16.70mm) . All 1 X-VW085.BE02659D Tapered Roller Bearing, Differential L/Hand (34.90mm x 61.90mm x 16.70mm) . All 1 X-VW085.BE02


HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

VW 0855 Speed Manual Transmission

57

AC0A2 (VW, Audi)6 Speed Manual Transmission

Illustration to

Follow

58



KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSKit Synchro, 1st & 2nd (3 Piece) .... 1 X-0A2.SYNC01Kit Synchro, 3rd, 4th, 5th & 6th ...... 1 X-0A2.SYNC03

SPECIAL ITEMS

TOOLS & MANUALS

0A2 (VW, Audi)6 Speed Manual Transmission

59

AC0A3 Audi6 Speed Manual Transmission

Illustration to

Follow

60



0A3 Audi6 Speed Manual Transmission

KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSNI Gear, 2nd (42/19 Teeth) ............ 1 X-0A3.GE02NI Gear, 3nd (38/25 Teeth) ............ 1 X-0A3.GE03NI Selector Hub, Inner 1st & 2nd Gear 1 X-0A3.HUB01NI Selector Hub, Outer 3rd & 4th Gear 1 X-0A3.HUB03NI Synchronizer, 1st & 2nd Gear ... 1 X0A3.SYK01NI Synchronizer, 3rd & 4th Gear ... 1 X0A3.SYK02

SPECIAL ITEMS

TOOLS & MANUALS

61

AC0A4 Audi5 Speed Manual Transmission

Illustration to

Follow

62



KITSKit Bearing and Seal Contains 1 x 02T.BE01, 1 x X-02T.BE02, 1 x X-02T.BE03, 1 x X-02T.BE04, 1 x X-VW.BE01, 1 x X-02T.GAS01, 1 x X-02T.MCS01, 1 x X-02T.MCS02, 1 x X-02T.MCS03, 1 x DSG.MCS04 ....................... 1 X-0A4.BSK01

GASKETSNI Rear Cover ............................... 1 X-02T.GAS01

RUBBER COMPONENTS

METAL CLAD SEALSNI Selector Shaft ........................... 1 DSG.MCS04NI Input Shaft (24mm x 38mm x 6mm) ............ 1 X-02T.MCS03NI Differential (60mm x 74mm x 8mm) ............ 1 X-02T.MCS01NI Differential (50mm x 65mm x 8mm) ............ 1 X-02T.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, Differential Right Hand (38mm x 65mm x 18mm) .......... All 1 X-02T.BE01NI Tapered Roller Bearing, Differential Left Hand (41mm x 68mm x 18mm) .......... All 1 X-02T.BE02NI Twin Bearing in Rear Mount (I.D. 21.50mm ........................... All 1 X-VW.BE01NI Tapered Roller Bearing, Output Shaft Front (32mm x 55mm x 18mm) .......... All 1 X-02T.BE04NI Roller Bearing, Intput Shaft Front (24mm x 47mm x 17.70mm) ..... All 1 X-02T.BE03


HARD PARTSNI Main Case ................................. 1 X-0A4301103F

SPECIAL ITEMS

TOOLS & MANUALS

0A4 Audi5 Speed Manual Transmission

63

AC0A5 (VW Transporter)6 Speed Manual Transmission

Illustration to

Follow

64



0A5 (VW Transporter)6 Speed Manual Transmission

KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSNI Differential 2WD (Crown Wheel & Bearings) ....... 1 X-0A5.DIFF01NI Differential 4WD (Crown Wheel & Bearings) ....... 1 X-0A5.DIFF02

SPECIAL ITEMS

TOOLS & MANUALS

65

AC0AF (VW Golf 6, Jetta, Seat Leon, Audi A3)5 Speed Manual Transmission

Illustration to

Follow

66



0AF (VW Golf 6, Jetta, Seat Leon)5 Speed Manual Transmission

KITSKit Bearing and Seal Contains 1 x 02T.BE01, 1 x X-02T.BE02, 1 x X-02T.BE03, 1 x X-02T.BE04, 1 x X-VW.BE01, 1 x X-02T.GAS01, 1 x X-02T.MCS01, 1 x X-02T.MCS02, 1 x X-02T.MCS03, 1 x DSG.MCS04 ....................... 1 X-0AF.BSK01

GASKETSNI Rear Cover ............................... 1 X-02T.GAS01

RUBBER COMPONENTSNI 'O' Ring, Selector Rod .............. 1 X-0AF.OR01

METAL CLAD SEALSNI Selector Shaft ........................... 1 DSG.MCS04NI Input Shaft (24mm x 38mm x 6mm) ............ 1 X-02T.MCS03NI Differential (60mm x 74mm x 8mm) ............ 1 X-02T.MCS01NI Differential (50mm x 65mm x 8mm) ............ 1 X-02T.MCS02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Tapered Roller Bearing, Differential Right Hand (38mm x 65mm x 18mm) .......... All 1 X-02T.BE01NI Tapered Roller Bearing, Differential Left Hand (41mm x 68mm x 18mm) .......... All 1 X-02T.BE02NI Twin Bearing in Rear Mount (I.D. 21.50mm ........................... All 1 X-VW.BE01NI Tapered Roller Bearing, Output Shaft Front (32mm x 55mm x 18mm) .......... All 1 X-02T.BE04NI Roller Bearing, Intput Shaft Front (24mm x 47mm x 17.70mm) ..... All 1 X-02T.BE03


HARD PARTSNI Main Case ................................. 1 X-0A4301103F

SPECIAL ITEMS

TOOLS & MANUALS

67

AC0AH (VW)5 Speed Manual Transmission

Illustration to

Follow

68



0AH (VW)5 Speed Manual Transmission

KITSKit Bearing and Seal Contains 2 x 0AM.BE02, 1 x X-02T.BE03, 1 x X-02T.BE04, 1 x X-VW.BE01, 1 x X-0AH.GAS01, 2 x X-02T.MCS04, 1 x X-0AH.MCS01 .................... 1 X-0AH.BSK01

GASKETSNI Rear Cover ............................... 1 X-02T.GAS01NI Rear Cover (Only for 02T 301 211B Cover) . 1 X-0AH.GAS01

RUBBER COMPONENTS

METAL CLAD SEALSNI Input Shaft (21.8mm x 35mm x 7mm) ......... All 1 X-0AH.MCS01

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSNI Bell Housing Codes: FZU, FZT, HFN, GUG, KBQ, JJS, JJT, JJV, KHH, KLK, KHS .................................................. 1 X-0AH.CAS01NI Bell Housing Codes: GXZ, JJW .................................................. 1 X-0AH.CAS02

SPECIAL ITEMS

TOOLS & MANUALS

69

AC0B4 (Audi)6 Speed Manual Transmission

Illustration to

Follow

70



KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALSNI Input Shaft ................................ 1 X-0B4.MCS01NI Drive Shaft R/Hand ................... 1 0AW.MCS02NI Drive Shaft L/Hand ................... 1 0AW.MCS03NI Selector Shaft ........................... 1 X-0B4.MCS03NI Sealing Cap, In Bell Housing .... 1 X-0B4.CAP01NI Sealing Cap, on End Cover 2WD 1 X-0B4.CAP02

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS

THRUST WASHERS & BEARINGSNI Ball Bearing, Input Shaft Front (35mm x 72mm x 17mm) .......... 1 X-0B4.BE01NI Ball Bearing, Input Shaft Rear (30mm x 72mm x 19mm) .......... 1 X-0B4.BE02NI Ball Bearing, Main Shaft Front (35mm x 72mm x 19mm) .......... 1 X-0B4.BE03NI Roller Bearing, Main Shaft Rear (70mm x 85mm x 20mm) .......... 1 X-0B4.BE04NI Ball Bearing, Main Shaft Rear (46mm x 75mm x 18mm) .......... 1 X-0B4.BE05NI Tapered Bearing, Diff R/Hand (88.9mm x 19.05mm) ................ 1 X-0B4.BE06NI Tapered Bearing, Diff L/Hand (74.985mm x 20.4mm) .............. 1 X-0B4.BE07NI Ball Bearing, Flange Support (35mm x 62mm x 41mm) .......... 1 X-0B4.BE08


HARD PARTSNI 2nd Gear, Driven, 41T (41/19) .. 1 X-0B4.GE01NI 2nd Gear, Driven, 39T (39/20) .. 1 X-0B4.GE02NI synchronizing hub with locking collar (1st & 2nd Gear) ....................... 1 X-0B4.HUB01Kit Synchro Ring, 1st Gear (3 Piece) 1 X-0B4.SYNC01Kit Synchro Ring, 2nd Gear (3 Piece) 1 X-0B4.SYNC02Kit Synchro Ring, 3rd Gear (3 Piece) 1 X-0B4.SYNC03Kit Synchro Ring, 4th Gear (3 Piece) 1 X-0B4.SYNC03Kit Synchro Ring, 5th Gear (3 Piece) 1 X-0B4.SYNC03Kit Synchro Ring, 6th Gear (3 Piece) 1 X-0B4.SYNC03

SPECIAL ITEMS

TOOLS & MANUALS

0B4 (Audi)6 Speed Manual Transmission

71

AC0B7 (VW Crafter)6 Speed Manual Transmission

Illustration to

Follow

72



0B7 (VW Crafter)6 Speed Manual Transmission

KITS

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTSKit Selector Rail Kit, VW Crafter .... 1 X-0B7.SEL01NI Selector/Synchro, VW Crafter (5th & 6th Gear) ........................ 1 X-0B7.HUB01NI Synchro Ring, VW Crafter (5th & 6th Gear) ........................ 2 X-0B7.SYC01NI Synchro Ring, VW Crafter (1st Gear) .................................. 1 X-0B7.SYC02NI Synchro Ring, VW Crafter (2nd Gear) ................................ 1 X-0B7.SYC03NI Output Shaft, VW Crafter .......... 1 X-0B7.SH02

SPECIAL ITEMS

TOOLS & MANUALS

73

ACZF


74

AC6 Speed Manual TransmissionZF S6-45 (BMW)

Illustration to

Follow

75



KITS

GASKETS

RUBBER COMPONENTSNI 'O' Ring, Pump Cover (13mm x 2mm) 1 X-S645.OR01NI 'O' Ring, Pump Cover (43mm x 2mm) 1 X-S645.OR01

METAL CLAD SEALSNI Manual Shaft ............................. 1 X-S645.MCS02NI Input Shaft ................................ 1 X-S645.MCS03NI Output Shaft .............................. 1 X-S645.MCS04NI Rear Cap (50mm x 10/14mm) .. 1 X-S645.CAP01NI Detent Cap (20mm x 4mm) ...... 1 X-S645.CAP02NI Detent Cap (14mm x 4mm) ...... 1 X-S645.CAP03

SPRINGS & CIRCLIPS

FILTERS

BUSHINGS



HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

6 Speed Manual TransmissionZF S6-45 (BMW)

manual transmission automatic choice c ac/catalogue/ac manual transmission... · ill no. ........

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