manuals and methods

MANUALS AND METHODSQUALITY MANAGEMENTAFTER-SALES

Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Scooters

Dealership Spare parts Mechanic 1 Mechanic 2 Mechanic 3SIGNATUR

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METROPOLIS SMART-KEY SYSTEM

SUBJECT:

1 - PROGRAMMING SMART-KEY KEYS (page 2).

- Adding a Smart-Key key.

- Removing a Smart-Key key programmed in the system.

2 - LOSS OF ALL THE SMART-KEY KEYS (page 7).

3 - CHANGING THE ECU SMART-KEY (page 9).

4 - CHANGING THE INJECTION ECU (page 12).

5 - LOSS OF THE UNIQUE CODE (page 12).

5 - DIAGNOSTIC/TROOBLESHOOTING CHART (page 13).

SPECIAL IMPORTANT POINTS

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The vehicle's unique code is essential (The code is marked on the sticker suppliedwith the vehicle). This code can be obtained from the vehicle VIN using the Peugeot scooters.

Only a blank Smart-Key key, which has never been programmed or matched to an ECU can beprogrammed as an additional key. Insert the battery only when it is ready to be programmed (see page 4).

It is essential to update the TEP2010 diagnostic tool before any operations are carried out on thevehicle. The Smart-Key ECU must have the latest update. The injection ECU must have the latest update.

The machine's battery shall be correctly charged.

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1 - PROGRAMMING SMART-KEY KEYS:

This procedure is used for:

• Adding a Smart-Key key. • Deprogramming a Smart-Key key programmed in the system (if a key malfunctions or in case of loss

or theft).

During the Smart-Key ECU programming procedure,the Smart-Key key or keys to be programmed must bekept more than 2 me tres away from the vehicle toavoid being detected by the ECU. Make sure that there are no other Smart-Key keys orvehicles in the area.

Up to 4 Smart-Key keys can be registered in the system. All the keys which will be used on the vehicle, both old and new, must be programmed during thesame programming procedure. Only the key or keys programmed during the last programming session will b e usable on thevehicle.

The order in which the keys are programmed has no importance.

- Open the saddle. - Remove the battery cover. (3 screw)- Disconnect the vehicle's 2 white and black

diagnostic plugs.


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- Connect the diagnostic tool to the black diagnostic socket on the vehicle. P/N: 802809.

- Connect the download tool to the white socket on the vehicle, reference 784247.

With the Smart-Key present:

- Press 5 times on the Smart-Key control button to cancel automatic ignition cut-off.

- Turn the rotating knob to (B).

- Using the TEP2010 diagnostic tool, select "Équipements" (Equipment) "Smart-Key" "Fonctions service" (Service functions) "Apprentissage" (Learning).

- Then validate "Exécuter" (Execute).

OK

TEP 2010 by xxotest

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PUSH

A

B

2C

1


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- Enter the unique vehicle code (5 digits). - Example: 07727. Then Enter.

- Specify the total number of keys to memorise: Example: 2 keys.

- Then Enter.

Up to 4 Smart-Key keys can be registered inthe system.

- Stand very close to the vehicle and fit the battery into the new blank Smart-Key.

No other Smart-Key and no other vehiclemust be within an area of 2 metresminimum when the battery is inserted andthe keys are registered.

- Place the first Smart-Key in the glove box.

2

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- Confirm the Smart-Key registration.

The TEP2010 informs you that the firstSmart-Key has been successfullyregistered.

- Remove the first Smart-Key to a distance of at least 2 metres from the vehicle.

- Place the second Smart-Key in the glove box (Insert the battery first if necessary).

No other Smart-Key and no other vehiclemust be within an area of 2 metresminimum when the battery is inserted andthe keys are registered.

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- Confirm the Smart-Key registration.

After recording the last Smart-Key, theignition turns off for 10 seconds and thenautomatically turns back on. Do not disconnect the TEP2010.

- The vehicle's sleep function is reactivated. - If the engine is not started within 30 seconds, the

ignition is automatically switched off. - Refit the other items in the reverse order to

disassembly.

Start the engine with each of the keys to check their programming.

Possible causes of a key not being recognised during programming: - Key too far away from the vehicle. - Faulty electricity supply to the key:

- Check that the battery is the right way round. - Check the electrical contacts between the battery and the printed circuit.

- Smart-Key ECU and/or injection not updated: Verify/update with the TEP2010.- Defective antenna or harness: Check the resistance of the antenna (R=1.2Ω) and the continuityof the harness. - Faulty key. - Key already matched to another vehicle. - Defective Smart-Key ECU: Change the ECU

2


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2 - LOSS OF ALL THE SMART-KEY KEYS:

If all the Smart-Key keys are lost, it is not possible to turn on the ignition using only the rotatingbutton. In this case, a manua l start-up procedure is required using thevehicle's unique code.

Procedure- Remove the plastic cover at the back right side of

the vehicle and unlock the rear storage compartment using the emergency key.

- Unlock the front storage compartment by moving the lock to the right (A).

- Open the front storage compartment.

- Remove the battery cover. (3 screw). - Move the fuse F10 (5A) from its position to

position (A).

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A

5 20 5

F7 F8 F10A


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- Press the rotating knob for 10 seconds. The lighted surround lights up.

- Press the under-saddle storage compartment control button to validate the first figure of the code (B).

- Press the rear storage compartment button to validate the first figure. The lighted surround flashes once (C).

- Press the under-saddle storage compartment control button to validate the second figure of the code.

- Press the rear storage compartment button to validate the second figure. The lighted surround flashes once.

- Repeat the same operation for the 3 other figures.

A zero in the code is represented by no press on the front storage compartment button. Simply validateusing the rear storage compartment button.

If 5 incorrect codes are entered, the emergency procedure locks. Only a recognised Smart-Key can beused to unlock the system.

- When validating the last digit: • If the code is not correct, the lighted surround

flashes quickly. • Start the procedure again.

- If the code is correct, the lighted surround goes out. Press on the rotating knob to activate the system and turn it to the (B) position. Automatic ignition cut-off is inhibited.

Carry out the key learning procedure on all the keysto be registered (see page 2).

- After Learning the keys, refit the F10 fuse in its initial position.


BCC B

X X X X XX X X X X

PUSH

A

B

2C

1


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3 - CHANGING THE SMART-KEY ECU:

The vehicle's unique code is essential (The code is marked on the sticker supplied with the vehicle).

This code can be obtained from the vehicle VIN using the Peugeot scooters.

The new ECU must be blank and not programmed.

During the Smart-Key ECU progr amming procedure,the Smart-Key key or keys to be programmed must bekept more than 2 metres away from the vehicle toavoid being detected by the ECU. Make sure that there are no other Smart-Key keys orvehicles in the area.

- Remove the front shield panel. Refer to the workshop manual.

- Press the locking system (1) to actuate the connector positioning lever (2).

- Push the lever as far as it will go (A) in order to remove the connector from the ECU.

- Change the ECU Smart-Key.

When connecting, the lever must bepushed all the way to (A) in or der not todamage the connector.

X X X X XX X X X X

12

A


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- Open the saddle. - Remove the access door (4 screw). - Remove the battery cover (3 screw). - Disconnect the vehicle's 2 white and black

diagnostic plugs.

- Connect the diagnostic tool to the black diagnostic socket on the vehicle. P/N: 802809.

- Connect the download tool to the white socket on the vehicle, reference 784247.

- Remove the +APC relay (1).

OK

TEP 2010 by xxotest

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1


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- Replace the +APC relay with a bridge to supply power to the system. (Between the red/black wire and the red wire).

The vehicle is powered without automaticignitial cut-off.

Update the Smart-Key ECU. See manual and method No. 46.

Carry out an initial learning procedure using only one of the vehicle's previously programmedkeys (see page 2).

- After the key learning procedure, when this screen appears, within no more than 10 seconds, remove the jumper and install the +APC relay.

- The ignition will automatically switch back on after 10 seconds.

Carry out a second learning procedure with the vehicle's other keys if there are any, including thefirst key already programmed (see page 2).



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4 - CHANGING THE INJECTION ECU

5 - LOSS OF THE UNIQUE CODE

It is impossible to mount an injection ECUfrom another vehicle.Exchange is only possible with a bl ank,unprogrammed ECU.

- Remove the access door. - Press the locking system (1) to actuate the

connector positioning lever (2). - Push the lever as far as it will go (A) in order to

remove the connector from the ECU. - Replace the injection ECU.

Update the injection ECU.See manual and method No. 46. The injection ECU is automatically pairedwhen the ignition turns on using recognitionof a Sm art-Key key or using the manualstart-up procedure.

If the Smart-Key + is lost or malfunctions and the unique code is lost, it will not be possible tounlock the vehicle.

Contact Peugeot Scooters to obtain the unique vehicle code from the vehicle VIN. You will be asked for proof of ownership of the vehicle. Carry out the key learning procedure on all the keys you wish to register.

12

A


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DIAGNOSTIC/TROOBLESHOOTING CHART

Symptoms Causes RemediesThe rotating button can be turned but the blue lighted surround flashes slowly.

• Low power in the Smart-Key key battery.

• Replace the battery.

The rotating button can be turned but the blue lighted surround is off.

• Blue LED burnt out. • Defective electric

harness.

• Replace the blue LED. • Check the electric

harness ( LED). The rotating button does not turn.

the blue lighted surround is off.

• Low battery voltage. • F9 (5A) fuse burnt out. • Defective electric

harness.

• Charge the battery. • Change the fuse. • Check the electric

harness for the Smart-Key ECU (fuel supply, ground, ...).

• Smart-Key ECU breakdown.

• Change the ECU.

The lighted surround is on and solid but the rotating button is locked.

• Defective electric harness.

• Check the electric harness for the Smart-Key button (fuel supply, ground, ...).

• Smart-Key button breakdown.

• Check/Replace the Smart-Key button.

The lighted surround flashes quickly indicating that the programmed Smart-Key key is not recognised.

• Key too far away from the vehicle.

• Bring the key to within 2 metres of the vehicle.

• Interference to the system's radio.

• Move the vehicle away from the area with interference.

• Faulty electricity supply to the key.

• Check the battery is the right way round.

• Check the battery power. • Check the battery's

electrical contacts. • Antenna breakdown. • Check/Replace the

antenna (R=1.2Ω). • Check the antenna's

electric harness. • Key not programmed or

belongs to a different vehicle/Defective key.

• Programme a new key (Ignition using the unique code).

• Smart-Key ECU breakdown.

• Change the ECU.


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Symptoms Causes RemediesValidation of the unique code fails. • Wrong unique code. • Check the unique code

• Contact Peugeot-Scooters.

Key programming fails. Non-recognition during the learning procedure for a key: Validation of a learning procedure for a key fails.

(If all the keys are lost: Turn on the ignition using the unique code, or, turn on the ignition with a programmed key).

• Smart-Key ECU/Injection: not up to date.

• Update the calculator.

• Key too far away from the vehicle.

• Bring the key to within 2 metres of the vehicle.

• Interference to the system's radio.

• Move the vehicle away from the area with interference.

• Faulty electricity supply to the key.

• Check the battery is the right way round.

• Check the battery power.

• Check the battery's electrical contacts.

• Antenna breakdown. • Check/Replace the antenna (R=1.2Ω).

• Check the antenna's electric harness.

• Key belongs to a different vehicle.

• Use a key that has already been programmed to the vehicle or a blank key.

• Key is not blank. • Test a different key. • Smart-Key ECU

breakdown. • Change the ECU.

If programming fails, remove and reinstall the F9 (5A) fuse, then turn on the ignition again.

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