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SERV7105-06 June 2005 Vol. 6, No. 1 TECHNICAL PRESENTATION 345C HYDRAULIC EXCAVATOR New Product Introduction (NPI) SERVICE TRAINING

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Page 1: Manuel Excavadora

SERV7105-06June 2005Vol. 6, No. 1

TECHNICAL PRESENTATION

345C HYDRAULIC EXCAVATOR

New Product Introduction(NPI)

SERVICE TRAINING

Page 2: Manuel Excavadora

345C HYDRAULIC EXCAVATORAUDIENCE

Service personnel who understand the principles of machine systems operation, diagnosticequipment, and testing and adjusting procedures.

CONTENTThis presentation provides new and different New Product Introduction (NPI) information onthe 345C Hydraulic Excavator. This presentation may be used for self-paced and self-directedtraining.

OBJECTIVESAfter learning the information in this presentation, the serviceman will be able to:

1. locate and identify the new major components on the 345C Hydraulic Excavator;and

2. explain the operation of the new component in the system.

REFERENCES345C Hydraulic Excavator Specalog AEHQ6521-01

345C Hydraulic Excavator Specifications Manual RENR7283-00

345C Hydraulic Excavator Systems Operations Manual RENR7324-02

345C Hydraulic Excavator Test and Adjust Manual RENR7325-01

345C Hydraulic Excavator Parts Book SEBP4205-00

Estimated Time: 1 HourIllustrations: 36Handouts: 2Form: SERV7105-06Date: 06/05

© 2005 Caterpillar Inc.

Page 3: Manuel Excavadora

TABLE OF CONTENTS

INTRODUCTION ..................................................................................................................5Similarities and Differences .............................................................................................6

MACHINE WALK-AROUND...............................................................................................7

OPERATOR'S STATION......................................................................................................13

ENGINE................................................................................................................................23

HYDRAULIC SYSTEM ......................................................................................................24Hydraulic Pilot Pump .....................................................................................................25

MAIN HYDRAULIC SYSTEM ..........................................................................................27

FAN SYSTEM......................................................................................................................38

MAINTENANCE ITEMS ....................................................................................................41

TOOL CONTROL SYSTEM ...............................................................................................42

CONCLUSION.....................................................................................................................43

HYDRAULIC COLOR CODE SCHEMATIC.....................................................................44

HANDOUTS.........................................................................................................................44

SERV7105-06 - 3 - NPI06/05

Page 4: Manuel Excavadora

NOTES

SERV7105-06 - 4 - NPI06/05

Page 5: Manuel Excavadora

INTRODUCTION

The 345C is a new model from Caterpillar. It is a direct replacement for the 345B Series IIHydraulic Excavator. The 345C was introduced in March 2005. The 345C operating weight isapproximately 44,970 Kg (99,150 lbs) for a Standard Machine. The 345C fits in the 45 metricton class of excavators. The 345C is a versatile machine capable of performing a wide range oftasks by using various work tools available.

The presentation discusses the component locations and systems operation of the 345CHydraulic Excavator. Basic engine and machine component locations will be discussed. Powertrain, and the implement hydraulics will also be covered.

There are three basic machine arrangements available in the North American market.

- 345C L (345C excavator with a long, fixed width undercarriage)

- 345C LVG (345C excavator with a long, variable gauge undercarriage)

- 345C LWVG (345C excavator with a long, wide, variable gauge undercarriage)

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SERV7105-06 - 5 - NPI06/05

345C HYDRAULIC EXCAVATORS

© 2005 Caterpillar Inc.

Page 6: Manuel Excavadora

2

Similarities and Differences

The above chart displays the similarities and differences between the 345C and the 345B Series II.

This illustration compares the basic features of the 345C to the previous 345B. The chart illus-trates if the features are different, similar, or the same.

New and improved features include:

- Tier III ACERT engine

- new style hydraulic pumps

- cab and styling

- monitoring system

- tool control options

SERV7105-06 - 6 - NPI06/05

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Page 7: Manuel Excavadora

MACHINE WALKAROUND

- Boom (1)

- Access door behind cab (2) - The access door behind the operators station provides accessto the machine ECM, master disconnect switch, batteries, vandalism guards, enginecoolant expansion tank, fuel filter and water separator, air filter, and the air conditioningcondenser.

- Engine access cover (3) - The access cover provides access to the engine oil fill and filter.

- Stick (4)

- Bucket (5)

- Operator station (6)

- Access door to radiator compartment (7)

- Counterweight (8)

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2 3

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Page 8: Manuel Excavadora

The compartment behind the operator station includes the following components:

- Machine ECM (1)

- Window washer reservoir (2)

- Master disconnect switch and circuit breakers (3)

- Batteries (4)

- Vandalism guards (5)

- Engine coolant expansion tank (6)

- Fuel filter and water separator (7)

- Dual element, radial seal air filter (8)

- Air conditioning condenser and dryer (9)

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Page 9: Manuel Excavadora

The radiator access compartment is located in front of the counter weight. Although the door ishinged, bolts must be removed on the left side to access the components.

This door provides access to assist in cleaning the components.

- Air to air after-cooler (1)

- Hydraulic oil cooler (2)

- Engine radiator (3)

- Fuel cooler (4)

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Page 10: Manuel Excavadora

The 345C is available with the optional counterweight removal system.

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SERV7105-06 - 10 - NPI06/05

Page 11: Manuel Excavadora

This illustration shows access to the top of the machine from the right side.

The engine access cover (1) allows access to the engine from the top of the machine.

The machine hydraulic oil reservoir (2) is located between the pump compartment and thediesel fuel tank on the right side of the machine and is accessed from the top of the machine.

The diesel fuel filler cap (3) is accessed from the top of the machine.

The storage compartment (4) is located in the front of the machine.

The ladder (5) on the front of the machine can be used for access to the top of the machine.

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5

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Page 12: Manuel Excavadora

The illustration shows the pump compartment on the right side of the machine. The compartment is accessed from the right side of the machine when the rear access door is open.

Some of the visible components are:

- Engine oil filter (1)

- Engine oil S•O•S port (2)

- Auxiliary oil pump (3)

- Power shift solenoid and proportional reducing valve (PSPRV) (4)

- Pilot pump (5)

- Counterweight removal valve (6)

- Auxiliary tool solenoids (7)

- Right pump (8)

- Left pump (9)

- Pilot filter (10)

- Case drain filters (11)

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9 10 118

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Page 13: Manuel Excavadora

OPERATOR'S STATION

The 345C contains a newly designed cab. The 345C introduces a new operator's station withimproved visibility and operator comfort. The 345C carries a 24 volt AM FM radio standard inthe right console. For operator comfort the new cab offers a fully adjustable air suspended seat,with side-to-side shock absorption, which provides maximum operator comfort. Convenientlyplaced switches, gauges, information display, and controls improve operator comfort, aware-ness, and efficiency. The new C series monitor provides increased functionality for the operator.

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SERV7105-06 - 13 - NPI06/05

Page 14: Manuel Excavadora

The hydraulic activation lever (1) has been redesigned for the 345C, however, its purpose isstill the same. With the lever in the DOWN position (shown), the hydraulic activation solenoidis in the de-activated position.

The ground level, emergency engine shutoff switch (2) is located on the bottom of the seatmount.

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Page 15: Manuel Excavadora

Below the operators seat in the cab is the ground level, emergency engine shutoff switch.

This safety switch will shut off the machine without having to climb into the cab. The key startswitch must be cycled for the machine to operate again.

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Page 16: Manuel Excavadora

All of the operator functions are incorporated into the right side of the operator's station. Theyare:

- Engine speed dial switch (1)

- Key start switch (2)

- Cigar lighter (3)

- Soft switch panel (4)

- Rocker switches (5)

- HVAC controls (6)

- Radio (7)

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2

3 4 5 6

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Page 17: Manuel Excavadora

The soft switch panel is a panel of switches that either turns a function on/off or allows theoperator to toggle through different modes of the selected function. The soft switches providethe operator with the following functions:

Two-speed travel (1)

When the button is pushed the travel speed is the travel speed is toggled between low and auto.

- The rabbit indicator indicates auto speed.

- The tortoise indicator indicates low speed.

Automatic Engine Speed Control (AESC) Switch (2)

The AESC function automatically reduces engine speed while there is no hydraulic demand,which reduces noise and fuel consumption.

- The AESC switch disables and enables the AESC function.

- The first stage AESC reduces the engine speed by 100 rpm after there has been nohydraulic demand for approximately three seconds.

- The second stage AESC reduces the engine rpm to approximately 1300 rpm after therehas been no hydraulic demand for an additional three seconds.

- The second stage AESC delay times can be changed using the monitor or CaterpillarElectronic Technician (ET).

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12 3 4

5

6 78

9

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Page 18: Manuel Excavadora

Travel alarm cancel (3)

The travel alarm cancel switch is a momentary two-position switch.

- The travel alarm sounds when travel is detected.

- The travel alarm stops immediately if the travel alarm cancel switch is depressed.

- The travel alarm switch is reset every time the travel pressure switch opens.

Work tool switch (4)

The work tool switch will display the selected work tool on the monitor display. Press theswitch repeatedly in order to change the selected work tool.

Work lights (5)

The work lights switch toggles between the different work light combinations.

- Pattern 1 - Chassis work lights and cab work lights.

- Pattern 2 - Chassis work lights, cab work lights and boom work lights..

Upper window wipers (6)

The wiper switch toggles between the different modes of the wipers.

- Six second delay.

- Three second delay.

- Continuous operation.

- Off.

Upper window washer (7)

The windshield washer fluid switch is an ON/OFF switch.

SERV7105-06 - 18 - NPI06/05

Page 19: Manuel Excavadora

Heavy lift (8)

The heavy lift mode can be selected to boost lifting capability and provide improved controlability of heavy loads

- When heavy lift is turned on, the main relief valve increases from 35 MPa (5076 psi) to36 MPa (5200 psi), making it possible to operate at the high pressure.

- In heavy lift mode, the maximum engine speed is limited to engine speed dial 6 (1600 rpm).

- Hydraulic output is restricted to 60%.

The rocker switches are two-position switches used to turn the functions on or off. The rockerswitches provides the operator with the following functions:

Fine swing control (9)

The fine swing control switch is a two-position rocker switch.

- The top position activates fine swing control. Fine swing control improves the swingcontrol during swing deceleration.

- The bottom position deactivates fine swing control.

Lower window wipers (10)

The lower window wiper switch is a two-position rocker switch.

- The top position activates the wipers.

- The bottom position deactivates the wipers.

Lower window washer (11)

The lower window washer fluid switch is a two-position rocker switch.

- The top position activates the windshield washer fluid.

- The bottom position deactivates the windshield washer fluid.

SERV7105-06 - 19 - NPI06/05

Page 20: Manuel Excavadora

The back-up switches are located behind the right armrest. The left switch (3) toggles betweenback-up and auto. The right switch (2) controls the engine rpm.

Back-up switch (3) ACTIVATES/DEACTIVATES the Back-up Mode. When Back-up Mode isactive a fixed power shift pressure is provided to the pumps. The fixed power shift pressurelimits maximum pump output and allows the machine to continue operating in a Derate Mode.Machine productivity will be limited while the machine is in Back-up Mode.

Back-up switch (2) is used to control the engine speed while Back-up Mode is active. Back-upswitch (2) toggles to increase and decrease engine speed while in Back-up Mode. Holding thespeed switch in the DOWN position will cause the engine to go to 0 rpm.

The diagnostic connector (1) is located inside of the operators station. It is located behind theright armrest, beside the back-up switches.

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Page 21: Manuel Excavadora

The 345C has a newly designed monitor. The 345C shares this style monitor with the 365Cand the 385C.

The monitor is a full color Liquid Crystal Display (LCD) graphic display that displays the various parameters of the machine.

- Alert Indicator (1)

- Clock (2)

- Engine Speed Dial Indicator (3)

- Fuel Gauge (4)

- Hydraulic Oil Temperature Gauge (5)

- Engine Coolant Temperature Gauge (6)

- Operating Hours (7)

- Work Tools (8)

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Page 22: Manuel Excavadora

The monitor contains eight buttons that control the navigation on the screen. The four directional button are up (1), right (2), down (3), and left (4). The four navigational buttons arehome (8), menu (7), back (5), and OK (6).

The directional buttons navigate the cursor through the various screens.

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Page 23: Manuel Excavadora

ENGINE

The 345C is equipped with a C13 ACERT Engine (6). It is rated at 257kW (345hp) at 1800rpms. This represents a 24 HP increase over the 345B II. The C13 ACERT incorporates state-of-the-art technologies to meets US EPA Tier III regulated emission levels.

- Advanced Diesel Engine Management (ADEM II)

- Air to Air Aftercooler (ATAAC)

- Mechanically Actuated Unit Fuel Injector (MEUI)

Also visible is the fuel priming pump (2), various fuel sensors (1), engine oil check (3), engineoil fill (4), and the S•O•S coolant sampling valve (5).

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Page 24: Manuel Excavadora

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HYDRAULIC SYSTEM

The 345C uses a negative flow type hydraulic system. The main control valve is similar to the345B II. The pumps are new, and the fan system is now electronically controlled. The 345Chas adopted many of the medium “C “excavator ideas, such as automatic priorities and toolcontrol systems.

SERV7105-06 - 24 - NPI06/05

Stick Cylinder

Bucket Cylinder Boom Cylinders

Swing Motor Travel Motors

PilotControlValves

PriorityValves Fan

PumpMainHydraulic

Pumps

MPilot

Pump

FanMotor Tank

Pilot Manifold

Main Control Valve Group

HYDRAULIC SYSTEM BLOCK DIAGRAM

Page 25: Manuel Excavadora

Hydraulic Pilot Pump

The pilot pump is mounted to the main hydraulic pump case. The pilot pump draws oil fromthe pump case and sends it to the pilot filter, then to the pilot system.

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Page 26: Manuel Excavadora

The 345C pilot manifold now resembles a medium "C" pilot manifold. The pilot manifold isaccessible by removing the cover plate under the machine, behind the swing bearing. It islocated directly below the main control valve.

- Hydraulic activation solenoid (1)

- Swing brake solenoid (2)

- Two-speed travel solenoid (3)

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Page 27: Manuel Excavadora

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MAIN HYDRAULIC SYSTEM

The main hydraulic system is a Negative Flow Controlled system. The main hydraulic systemsupplies hydraulic power at high pressures and high flow rates to perform work. Two mainhydraulic pumps supply oil to the main control valve group. The individual hydraulic circuitsare controlled by valves in the the main control valve group.

The main hydraulic system supplies the following circuits:

- Swing

- Stick

- Travel

- Boom

- Bucket

- Tool control

SERV7105 - 27 - STMG06/05

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M

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PR

PL

AR3BR3 BR2 AR2

bL3

BL3 AL3 BL4 AL4

bL4

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aL3aL1PLaR1

BL3 AL3 BL4 AL4

AR2 BR2

BR3 AR3

bR1 bL1aL1aR1

aR2bR3bR2aR3aL3bL4bL3aR4

bR3

aR4

UPDOWNCLOSEOPENLROUT IN

Stick Swing Bucket Boom

Travel (L) Travel (R)

Boom(2)

Stick(1) Swing

Travel(L)

bR2

Travel(R)

Attch Bucket Boom(1) Stick

(2)

BucketCylinder

BoomCylinders

Travel Motor (Right)Travel Motor (Left)

SwivelGroup

Swing MotorSwing Motor

Stick Cylinder

345C HYDRAULIC SYSTEM

BL1AL1

AL1

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AR1BR1aR3

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Page 28: Manuel Excavadora

The 345C hydraulic system has been redesigned to improve reliability and to add a new toolcontrol system.

The 345C uses a Kawasaki designed main hydraulic pump group rated at 2 x 95 gpm (2 x 360 L/Min). The pump group has two variable displacement piston pumps inside a common housing, in a side-by-side configuration. The pumps will be referred to as the rear(drive) pump and the front (idler) pump throughout this presentation. The rear pump is drivenby the engine via a flexible coupling. The front pump is driven by the drive pump through agear train. The number of teeth on the gear of the drive pump is one tooth less than the gear ofthe idler pump in order to reduce harmonics in the hydraulic system. The difference in rotation-al speed due to the gearing has no significant impact on the machine performance or flow out-put. There is an internally mounted charge pump.

The pilot pump (1) is mounted to the main hydraulic pump case. The pilot pump draws oilfrom the pump case and sends it to the pilot filter (6), then to the pilot system.

The power shift proportional reducing solenoid valve (PSPRV) (2) is mounted to the top andfront of the pump case. The power shift PRVs uses pilot oil as a control signal to the pumps.Power shift pressure can be checked at tap (9).

The pump regulators (3) sit on top of the pump case. Each rotating group has its own regulator.The regulators are used to adjust the output flow of the pumps.

The front (4) and rear (5) pumps each have there own pressure tap and pressure sensor.

Two case drain filters are located behind the pilot filters.

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Page 29: Manuel Excavadora

Also visible in the pump compartment are:

- Pilot filter and relief valve (6)

- Front pump (4)

- Rear pump (5)

- Rear pump regulator (3)

- Front pump regulator (10)

- Front pump pressure tap and pressure sensor (7)

- Rear pump pressure tap and pressure sensor (8)

- Pilot pump (1)

- Power shift solenoid (2)

- Power shift pressure tap (9)

SERV7105-06 - 29 - NPI06/05

Page 30: Manuel Excavadora

The 345C contains two case drain filters. They are located behind the pilot oil filter in the mainpump compartment. The front case drain filter (1) is for the pump case drain system and therear case drain filter (2) is for the travel and swing system.

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Page 31: Manuel Excavadora

The engine oil filter (1) is remotely mounted in the pump compartment for easy serviceability.The engine oil filter base contains the engine oil S•O•S port (2).

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Page 32: Manuel Excavadora

The main control valve group is located in the center of the upper structure of the machine.The main control valve group receives pilot oil signals from the operator controls in the cab.Each pilot signal then causes the appropriate control valve to shift in the correct direction.When the valve shifts, oil flows from the main hydraulic pumps to the appropriate hydrauliccylinder or hydraulic motor to perform work. The 345C main control valve is similar to the345B II valve. The valves are:

- Stick 2 (1)

- Boom Drift Reduction Valve (2)

- Boom 1 (3)

- Bucket (4)

- Attachment (5)

- Right Travel (6)

- Main Relief Valve (7)

- Left Travel (8)

- Swing (9)

- Stick 1 (10)

- Stick Drift Reduction Valve (11)

- Boom 2 (12)

The straight travel valve is not shown but is located on the bottom, center of the Main ControlValve.

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Page 33: Manuel Excavadora

The main control valve contains two pressure switches, the travel pressure switch (1) and theswing/implement pressure switch (2). The pressure switches are activated by the pilot logicnetwork. The switches close at 1520 kPa (220 psi) and open at 1127 kPa (166 psi).

The pressure switches are inputs to the machine ECM. The machine ECM uses these inputs totell when a hydraulic function has been activated and will release the swing brake and/or turnthe Automatic Engine Speed Control (AESC)/one touch low idle back to the current speed dialsetting.

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Page 34: Manuel Excavadora

The 345C has a pilot operated, two stage main relief valve. (Heavy lift or implement/travel).The settings are 35,487 KpA (5147 psi) for implement/travel and 36,493 KpA (5293 psi) forheavy lift mode. The high pressure setting for heavy lift must be correctly adjusted beforeadjustments can be made for implement/travel settings. Refer to the Testing and Adjustingmanual RENR7325 for the proper procedure on setting the main relief valve.

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Page 35: Manuel Excavadora

The 345C is available with the heavy lift option. Heavy lift provides a means to have increasedhydraulic pressure available to help complete the tack.

Heavy lift is activated by pressing the heavy lift switch on the soft switch panel in the operatorsstation. The heavy lift switch is an input to the ECM. The ECM decreases engine speed toapproximately speed dial 6, activates the heavy lift solenoid which directs pilot oil to the mainrelief valve, and increases the power shift pressure to limit the pumps to approximately 60% ofhydraulic horse power. Heavy lift mode will decrease the flow output of the pumps.Decreasing the flow output of the pumps is done to provide increased controlability andhydraulic smoothness during a heavy lift operation.

Heavy Lift Specs:

- Engine rpm range for Heavy Lift is 1420-1600 rpms.

- Hydraulic horse power is limited to 60% of full power during Heavy Lift.

- Main relief pressure range during Heavy Lift is 5147-5293 psi.

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Page 36: Manuel Excavadora

The 345C now uses automatic priorities for certain functions based on the position of the joysticks. The 345C does not use priority modes on the monitor like the 345B II did.

The boom priority (1) and the swing priority (2) pressure reducing valves are located behind theswing bearing on the left side of the machine.

The boom priority PRV provides boom up priority over the stick in function. The swing priori-ty PRV provides swing priority over the stick in or stick out function.

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Page 37: Manuel Excavadora

The 345C contains two swing motors (1). They are fed by the swing control valve. The swingcontrol valve receives pump oil from the left pump. The swing drive oil level can be checkedwith dipstick (2).

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Page 38: Manuel Excavadora

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FAN SYSTEM

The fan system is used to cool the hydraulic oil, engine radiator, fuel cooler, and the ATAAC.

The 345C features an electronically controlled, variable displacement, piston pump for the fancircuit.

Operation of the fan circuit is similar to the 345B II machines, however the displacement of thefan pump is now electronically controlled.

SERV7105-06 - 38 - NPI06/05

Stick Cylinder

Bucket Cylinder Boom Cylinders

Swing Motor Travel Motors

PilotControlValves

PriorityValves Fan

PumpMainHydraulic

Pumps

MPilot

Pump

FanMotor Tank

Pilot Manifold

Main Control Valve Group

FAN SYSTEM BLOCK DIAGRAM

Page 39: Manuel Excavadora

The fan pump is mounted on the left front (counterweight side) of the engine, and is driventhough the front gear train.

The pump controls now have a proportional solenoid mounted in them. The solenoid directs oilto control the displacement of the fan pump. The solenoid is an output of the ECM. The solenoid uses engine coolant temperature and hydraulic oil temperature to determine the displacement of the pump.

The solenoid can be calibrated through the monitor or through Caterpillar ET in the fan speedcalibration.

Under normal operating conditions, the fan rpm will vary between 600 and 1050 rpm. If thesolenoid signal goes to zero, the fan speed will go to a maximum mechanical fan speed that isgoverned by the pump controls. The fan speed will be greater than 1050 rpms and pump delivery pressure around 4500 psi. Maximum speed will be constant, regardless of coolant andoil temperatures. If there is an open circuit, an error code will appear on the monitor as well.

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Page 40: Manuel Excavadora

The fan motor is a fixed displacement piston motor. The swashplate of the fan motor is at afixed maximum position. Case drain oil from the fan motor is shared with the swing motorsand the travel motors. Return oil from the motor is sent to the return filters and into thehydraulic tank.

An internal makeup valve in the motor is used to supply makeup oil to the motor when flowfrom the pump is shut off. The makeup oil allows the motor to get oil when no flow is presentin order to prevent the motor from cavitating. The makeup oil prevents damage and prematurewear.

The direction of the fan can be reversed on machines equipped with the reversible fan. Thereversal of the fan motor is used to clear debris and dust from the radiator and hydraulic oilcooler. The direction of rotation can be changed with the monitor.

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Page 41: Manuel Excavadora

MAINTENANCE ITEMS

Caterpillar Electronic Technician (ET) or the monitoring system can be used for testing and calibrating the machine.

Extended fluid change intervals are available with the proper S•O•S procedures.

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Page 42: Manuel Excavadora

TOOL CONTROL SYSTEM

The tool control system for the 345C is similar in function to the tool control systems for the320C - 330C medium excavators.

The optional tool control system maximizes work tool productivity by configuring hydraulicflow, pressure, and operator controls to match a specific work tool. System versatility enables awide range of tool to be used.

The 345C is available with the following factory installed Tool Control systems:

- System 3 (Hammer) - provides two pump flow in a single direction only. Includesmechanical LRV for lower psi tools (single action).

- System 5/15 (Thumb) - provides one pump flow in both directions (extend/retract doubleaction) can be controlled with a foot pedal (system 5) or with joystick buttons (system 15).

- System 14 (Multifunction) - provides one or two pump flow on one or two directions(single action or double action). System 14 has full electronic controls with a dedicatedwork tool system ECM. System 14 also features an independent medium pressure circuitused for such applications as a rotating shear or ditch cleaning bucket.

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Page 43: Manuel Excavadora

CONCLUSION

This presentation has provided New Product Introduction (NPI) information for the Caterpillar345C Hydraulic Excavator. The new components and their locations were identified and dis-cussed.

Refer to the latest service literature for more information and specifications.

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Page 44: Manuel Excavadora

HYDRAULIC SCHEMATIC COLOR CODES

The colors on the hydraulic schematics and cross-sectional views shown throughout this presen-tation denote specific meanings. This illustration identifies the meaning of each color.

SERV7105-06 - 44 - NPIVol. 6, No. 1, 2005 Handout No. 1

Red - High Pressure Oil

Red / White Stripes - 1st Pressure Reduction

Pink - 3rd Reduction in Pressure

Red / Pink Stripes - Secondary Source Oil Pressure

Orange - Pilot, Signal or Torque Converter Oil

Blue - Trapped Oil

Brown - Lubricating Oil

Cat Yellow - (Restricted Usage)

Green / White Stripes -Scavenge / Suction Oil or Hydraulic Void

Identification of ComponentsWithin a Moving Group

HYDRAULIC SCHEMATIC COLOR CODE

Black - Mechanical Connection. Seal

Dark Gray - Cutaway Section

Light Gray - Surface Color

White - Atmosphere or Air (No Pressure)

Purple - Pneumatic Pressure

Yellow - Moving or Activated Components

Orange / Crosshatch - 2nd Reduction inPilot, Signal or TC Oil Pressure

Orange / White Stripes -Reduced Pilot, Signal or TC Oil Pressure

Red Crosshatch - 2nd Reduction in Pressure

Green - Tank, Sump, or Return Oil

Page 45: Manuel Excavadora

SERV7105-06 - 45 - NPIVol. 6, No. 1, 2005 Handout No. 2

Red

- H

igh

Pres

sure

Oil

Red

/ W

hite

Str

ipes

- 1

st P

ress

ure

Red

uctio

n

Pink

- 3r

d R

educ

tion

in P

ress

ure

Red

/ Pi

nk S

trip

es -

Seco

ndar

y So

urce

Oil

Pres

sure

Ora

nge

- Pilo

t, Si

gnal

or T

orqu

e C

onve

rter

Oil

Blu

e - T

rapp

ed O

il

Bro

wn

- Lub

ricat

ing

Oil

Cat

Yel

low

- (R

estr

icte

d U

sage

)

Gre

en /

Whi

te S

trip

es -

Scav

enge

/ Su

ctio

n O

il or

Hyd

raul

ic V

oid

Iden

tific

atio

n of

Com

pone

nts

With

in a

Mov

ing

Gro

up

HYD

RA

ULI

C S

CH

EMAT

IC C

OLO

R C

OD

E

Bla

ck -

Mec

hani

cal C

onne

ctio

n. S

eal

Dar

k G

ray

- Cut

away

Sec

tion

Ligh

t Gra

y -

Surf

ace

Col

or

Whi

te -

Atm

osph

ere

or A

ir (N

o Pr

essu

re)

Purp

le -

Pneu

mat

ic P

ress

ure

Yello

w -

Mov

ing

or A

ctiv

ated

Com

pone

nts

Ora

nge

/ Cro

ssha

tch

- 2nd

Red

uctio

n in

Pilo

t, Si

gnal

or T

C O

il Pr

essu

re

Ora

nge

/ Whi

te S

trip

es -

Red

uced

Pilo

t, Si

gnal

or T

C O

il Pr

essu

re

Red

Cro

ssha

tch

- 2nd

Red

uctio

n in

Pre

ssur

e

Gre

en -

Tank

, Sum

p, o

r Ret

urn

Oil