manufactring-system-sb-pti-genap-2010-2011.pdf

MANUFACTURING SYSTEM

SB April 2011

Jurusan Teknik Industri

Universitas Trisakti

SB April 2011Jurusan Teknik IndustriUniversitas Trisakti 22

SASARAN

Memahami sistem manufaktur sebagai sistem

integral yang menjadi kerangka acuan dalam

pendidikan Teknik Industri baik yang terkait

dengan aspek struktural, aspek fungsional

maupun aspek perancangan dan

pengoperasiannya serta permasalahannya yang

terkait dengan profesi Teknik Industri


Materi

Concept of Manufacturing System

Manufacturing System Design

Operation & Management System

CONCEPT OFMANUFACTURING SYSTEM

SB April 2011

Jurusan Teknik Industri

Universitas Trisakti


Sasaran

Memahami manufacturing sebagai

kerangka acuan dalam pendidikan teknik

industri baik aspek struktural maupun

fungsionalnya


Materi

Manufacturing as a Production System

Transformation Process

Manufacturing Function

Manufacturing Cycle

Manufacturing system


Manufacture as a ProductionSystem

•Raw material

•Part/set of part

•Service

•Product

•Service

•Man

•Method

•Machine

•Money

•Management

Factor of Production


Systemic Aspect

Structural Aspect

– Man, Machine, Material

Functional Aspect

– Man-Man, Man-Material, Man-Machine, Feedback

Boundary

Environment

– Stakeholder and Societal

Objective

– Unitary, pluralist, coercive


Performance Criteria

Quality

Cost

Delivery

Flexibility

Safety

SB April 2011Jurusan Teknik IndustriUniversitas Trisakti

10

10

Competency

Technical

Managerial

– Cooperation

– Leadership

– Adaptive

– Creative


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Structural Aspect


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12

Transformation System

1. Classical– Project

– Job Shop

– Flow Shop

2. Emerging– Variable Production Line

– Manufacturing Cells

– FMS

– CIM


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Transformation Process


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Product Lay-out

Peletakan Mesin Berdasarkan Atas Urutan

Proses Produksi


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Process Lay-out

Peletakan Mesin Berdasarkan Atas Kesamaan

Jenis Mesin


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Fix Lay-out

Benda Kerja Diam; Mesin, Peralatan,

Material Dan Karyawan Mendatangi

Benda Kerja

Automated Lay-out Berdasarkan atas kesamaan fungsi dan

kemampuan proses produksi


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Equipment and Physical LayoutCharacteristics


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Direct Labor and Work ForceCharacteristics


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Material and Information ControlCharacteristics


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Process ManagementCharacteristic


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Variable Production Line

Dedicated High Volume Lines That Are

Reconfigured to Permit Some Process

Variation and Thus Several Different

Products or Service


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Manufacturing Cell (MC)

To shorten manufacturing lead times

To reduce work-in-process inventory

To improve quality

To simplify production scheduling

To reduce setup times


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Flexible Manufacturing System(FMS)


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Computer IntegratedManufacturing (CIM)


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Stage Toward A CIM


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Manufacturing Function


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Marketing

Need Identification– Type of Product/Service

– Customer

– Specification

– Purchasing Power

– Volume

– Distribution Channel

Product/Service Delivery– Marketing Mix


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Engineering


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Fabrication


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Production Management


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SIKLUS MANUFAKTUR

Perancangan

ProdukPemasaran

Perancangan

Process

Pengendalian

Persediaan

Perencanaan

Produksi

Perancangan

Metoda Kerja,

Waktu Standar,

dan Perbaikan

Produktivitas

PenyimpananProses

PembuatanPenerimaan

Konsu

men

Pem

asok

Pengendalian

Kualitas

Pengendalian

Produksi

Pengendalian

Proses

Pengendalian

Peralatan

Pengiriman


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THE POSITION OF THE MANUFACTURING SYSTEM IN THE LARGER PRODUCTION SYSTEM

Manufacturing

support

systems

Material

handling

technologies

Manufacturing

systems

Automation

and control

technologies

Quality

Control

systemsProduction

system

Manufacturing

support systems

Facilities

Enterprise

level

Factory

level


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DEFENISI

MANUFACTURING SYSTEM TO BE COLLECTION

OF INTEGRATED EQUIPMENT AND HUMAN

RESOURCES, WHOSE FUNCTION IS TO

PERFORM ONE OR MORE PROCESSING

AND/OR ASSEMBLY OPERATIONS ON A

STARTING RAW MATERIAL, PART OR SET OF

PART.(Groover,2001)


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Component of Manufacturing System

Production machines plus tools,fixture

Material handling system

Computer systems to coordinate and/or control the

above components

Human workers


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Hubungan antar komponen

Production machines

-. Manually operated

-. Semi-automated

-. Fully automated

Material Handling system

-. Loading/unloading

-. Positioning

-. Transporting

-. Temporary storage


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Hubungan antar komponen

Computer control system

-. Communicate instructions to workers

-. Download part programs

-. Material handling system control

-. Schedule production

-. Failure diagnosis, Safety monitoring

-. Quality control, Operations management

Human resources


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Types of routing in multiple station manufacturing systems

Arrows indicate work flowWorkstations

Arrows indicate work flowWorkstations

Starting work unitsCompleted work

units

Starting work

units

Completed

work units


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Classification of Manufacturing Systems

Factor :

1. Types of operations performed

2. Number of workstations and system layout

3. Level of Automation

4. Part or product variety


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Types of Manufacturing System

Work

flow

in out

Man

Man Man

Man Man

Work

in

Work

out

Man Man Man Man

Work

outWork

in

M (Manual)


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Types of Manufacturing Systems

in out

Auto

Aut Aut

Aut Aut

Work

inWork

out

Aut Aut Aut Aut

Work

outWork

in

A (Automated)


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Types of Manufacturing Systems

Aut Man

Aut Man

Work

in

Work

out

ManAut

ManAut

Work

outWork

in

H (Hybrid)


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References:

1. Materi dan Metode Pengajaran, Pengantar Teknik Industri, Departemen Teknik Industri, Institut Teknologi Bandung & Badan Kerjasama Pendidikan Teknik Industri, Workshop, Bandung, Juli 2004.

2. Bedworth D. David,” Computer Integrated Design and Manufacturing”, Mc.Graw-Hill inc., 1991

3. Groover P. Mikell, “ Automation, Production Systems,and Computer-Integrated Manufacturing, PHI Inc., 2001.

manufactring-system-sb-pti-genap-2010-2011.pdf

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