manufacturer of precision sheet metal stamping components ... group-profile.pdfmanufacturer of...

www.dhananjaygroup.comwww.dhananjaygroup.com

Manufacturer of Precision sheet metal Stamping components and Welded Assemblies


About us

In 1999 in Aurangabad

Founded

BusinessManufacturer of Precision Sheet Metal Stamping Components & assemblies to

Automobile, Chemical, Textile & Home Appliance industries

StrengthLeading manufacturer of Precision sheet metal parts, Assemblies, Fine & Grip Flow

Blanking in the state.

Infrastructure09 Manufacturing Units.

PresenceIn Aurangabad & Pune, Maharashtra, India

Sales TurnoverINR 220 Crore (FY:-2018-19)

Employees900+

www.dhananjaygroup.com

Mr. T.N Kandakure, a Post graduate in Mechanical

Engineering from Government College of

Engineering, Aurangabad.

Having a vast experience of about 30 years in the

design & development of Press Tools


Founder


• We are committed to supply

superior metal stamping parts at

rational prices through Continual

improvements & optimum

utilization of resources.

• Honesty & Integrity• To set the benchmark in metal

Stamping industry for Quality, Cost

& delivery.

.

Truthfulness in Personal & Professional

dealings.

Of excellence in Quality, Cost & Timeliness

On the ground of religion, caste & sex.

Must do business with principle of

“ greatest good of greatest numbers “

-Conservation of natural resources.

• Concern for Stakeholders

• No Discrimination

• Commitment

Vision, Mission & Values


Group Organization Structure

Plant 1

]

Plant 2

Plant 3

Plant 4

Plant 5

Plant 6

Plant 7

Plant 8

Plant 9

Mr. Arshad Khan

Exec-Costing

Mr. Suhas Wadgaonkar

NPD Er. 1

Mr. Vipin Singh

Mr. Amol Mogale

NPD

Engineering Head

Mr. Amol Mogale

Mr. Vijay Gunjal

NPD Er. 2

Mr. Dipak Solanke

NPD Er. 4

Mr. Hemant Patil

Mr. Ashish Chame

NPD Er. 3

Mr. M.L Phawade

Managing Director Commercial Director Group QA Head

Mr. Rahul Hagare

SAP & Stores Head

Mr. Mahesh ShindeMr. Rameshwar

Training

Mr.N.S Kingaonkar

IT

Admin

Mr. M.H Kandakure

Mrs. R.T Kandakure

HR Head

Ms. Arti Wadkar

Mr. Sachin Gulve

Plant Head

Plant Head

MIS

Mr.S.N Kandakure

Purchase

Mr. Atul Jadhav

Finance

Mr. N.S Kingaonkar

Mr. Swapnil Kathar

CEO

Mr. T.N Kandakure

Plant Head

Plant Head

Plant Head

Mr. Ramhari Jagtap

Mr. Trivedi

GM-Operations

Mr. U.G Khanke

TPM & Forging

Head

Mr. Guru Agre

Business Head

NPD Er. 5

Tool Room Head

Mr. Swapnil Patil

Plant Head

Plant Head

Mr. Santosh Gawali

Plant Head

Mr. Arjun Gawali

Mr. Pankaj Pansare

Mr. Dilip Sonawane

Mr. Nazir Shaikh

VCD

Mr. Sugriv Shirole

CNC Supervisor

Mr. Gorakh Gande

CNC Operator

Exec-Marketing

Design Engineer

Mr. Rathod

MC Supervisor 1

Mr. Balu Hawade

MC Supervisor 1 Sr. Design Engineer

Mr. Kailas Kute

Design Head

Mr. Ramesh Bhusare

Plant Head

Mr. Dipak Kadam

Mr. Dhanaji Mogale

Assly. Supervisor

Mr. Anil Sangde

Mr. Bhagwat Kshirsagar


5.4 9.516.4 12.3 15.8 19.7

25.9

40.5

55.9 58.365.5

78.3

93.8

108.42

142.00

220.00

Values in INR Crore

Group Sales Turnover

35% Growth


Automotive Non-Automotive SOB

Automotive68%

Non-Automotive

32%

Direct Bajaj8%

Indirect Bajaj14%

Endurance25%

Varroc14%

Others39%

Our Esteemed Customers


Bajaj Auto Ltd.Components- 18

FY

2015-16

FY

2016-17

FY

2017-18

FY

2018-19

Saurer Textile Solutions Pvt.

Ltd.Components- 05

Faurecia Clean MobilityComponents- 06

Royal EnfieldComponents- 06

UM Lohia two Wheelers Pvt. Ltd.Components- 02





Ltd.Components- 05


Ltd.Components- 05

Faurecia Clean MobilityComponents- 16

Timeline of new customer addition


Mirror Housing

Number Plate

Adjuster ChainBrake Disc-Semi Finished

Assembly Force Distribution

for CBS

Sensor Disc for ABS

Axle Bracket LH/RH

Flange Exhaust

Brake Lever

Gear & Arm

Change Lever

Clutch Plates &

Clutch Box

Side & Main

Stand Brackets

MTG Fuel

Tank Cap

Core Pack for

Magneto

Spoke & Nipple

Clutch Cable Brackets

Components for 2W


Hand Brake Lever Assembly Back Plate Assembly Brake Shoe Welded Assembly

Clamp Nozzle

Grill Mesh

Governor Lever

Gear Primary Helical (GPH)

Reverse Lever Assembly with Ratchet

Clutch Lever

Bracket Motor

Components for 3W


Door Frame Channels

Clutch Lever Assembly

Parking Brake Lever

Components for 4W

Rail for Seating


Fine Blanking Ratchets with 100%

straight edge to get maximum contact

area for the functional requirement.

Ratchets

Fine Blanking Sensor Disc up to Diameter

220 mm with single stroke operation with

required flatness of 0.1 mm is

maintained.

Sensor Disc

Fine Blanking Components


Higher thickness blanking up to 12 mm along

with the piercing sizes less than the material

thickness.

Higher Thickness Parts

Grip Flow Blanking


Higher thickness blanking up to 12 mm along

with the piercing sizes less than the material

thickness.

Use of advanced process & technologies like

Robotic welding, SPM and Testing Rigs for

components assemblies

Welded Assemblies


Closing Lever Distributor Behind Distributor In front T-70

Spacer

Adjusting Segment Bottom Part

Frame

Pressure Saddle U-Beam

Bracket

Adjusting Segment Top Part with Press Lever

Components for Textile Machines


Hood/Chimneys

Brass Burners

Slide # 16 of 42

Square Plate

Hob Bottom Tray

Baffle filter

Spring Lotus Burner

Components for Home Appliance


Round Valve Bubble Cap Clamps Varioflex Valve

Wage Valve Yoke Cage Valve Domed Sinking Plate

Components for Chemical Industry


Components in Stainless Steel


Dhananjay Auto Parts

SLYU, Waluj (1999)

Dhananjay Enterprises-I

M-147, Waluj (2001)

Dhananjay Metal Craft Pvt. Ltd.-I,

A-105, Shendra (2009)

Dhananjay Enterprises-II

H-45, Waluj (2012)

Dhananjay Auto Craft Pvt. Ltd.,

Arapur (2017)

Dhananjay Metal Craft Pvt. Ltd.-IV,

D-7, Waluj (2017)

Dhananjay Metal Craft Pvt.

Ltd.-II., D223, Ranjangaon (2003)

Dhananjay Metal Craft Pvt. Ltd.-III, E17, Ranjangaon

(2004)

Dhananjay Auto Craft Pvt. Ltd.-II

Chakan (2018)

Aurangabad

Pune

Group of Companies


Facilities

Full Fledged Press ShopIn House Tool Room Cold Forging

Welding & fabrication ShopFully Automatic Powder Coating Plant

Fully Automatic Electroplating Plant

Nitriding Shop Phosphating Shop Wire mesh, Expanded Mesh & Perforation


• In-house Tool Room with modern machineries & Tool design department.

• Less development lead time.

• Well Qualified & Experienced Press tool designer.

• Software like SolidWorks & 3D Quick Press.

Machines:

• Rotary Grinder VMC- 02 Nos

• CNC Wire Cut- 03 Nos

• Jig Boring Machine (SIP)

• Milling Machine (Toss & M1 TR)

• Surface Grinders (600X250 mm) – 3 Nos

• Radial Drilling Machine- 3 Nos

• Power Hack Saw Machine.

• CNC Wire Cut Fanuc

Tool Room

22

Press Machines• Mechanical presses having capacity up to 1000

tons

• Hydraulic presses up to 250 tons

• For progressive tooling, high speed (250 SPM)

presses up to 500 tons

• Total No. of Press machine in group- 200


Press Shop


Fine blanking which gives precisely finished &

high quality components

Fine blanking Presses up to 400 tons

Servo Press

-Capacity 200 Ton

-Shut Height 400 MM

-Bed Size 600 X 600 MM

-Speed 57* for 30 mm stroke

Fine Blanking press

-Shut Height

-Capacity 400 Ton625 MM

-Bed Size

-Speed 40 SPM

640 X 640 MM

Facilities-Fine Blanking


The Advantages of Grip flow technology:

• Eliminate secondary machine operations.

• Pierce holes smaller in diameter than the stock

thickness.

• Coin countersinks the entire thickness of the stock

material.

• Stamp gear teeth.

• Hold close tolerances.

• Make the smooth-edge only where it is required.

• Improve your part’s flatness

Drilled & Tapped Hole

Tapered Edge

Pierced Small, Straight Hole

Ready to be tapped

Fully Sheared, Straight Edge

Conventional

Stamping

Grip Flow

Stamping

Facilities-Grip Flow Technology


Spoke Making Machine Qty- 01 No. Nipple Making Machine Qty- 03 Nos

Spoke & Nipple

Spoke Nipple Manufacturing


DH191001 DH10116631101052

Current Capacity 2850 nos/day

Target Qty-

15000 nos/day



Total Qty-

8200

nos/day

NotchingMulti-Spindle DrillingBroaching Multi-Spindle Tapping

D-Boss Cell


Robotics for Auto Welding of Gear Change Lever Assly

Facilities-Special Purpose Machines

SPM Auto Welding Process For Brake Shoe Welded Assly Seam Welding SPM for Fuel Tank

-Wire mesh , Perforation & Expanded Mesh machines-Mesh is used in automobile filter parts

Multi Spindle Tapping SPM2 Stage Welding SPM for Assembly Force


We have dedicated & well equipped Fabrication shop at

Ranjangaon, Pune with the following facilities:

• TIG Welding- 400 Amp (04 nos.)

• TIG Welding- 250 Amp (01 no.)

• Lathe Machines

• Drill Machines

• Abrasive Cutter

• Mechanical Press 200T

• Hydraulic Press 100T

Future Plan:

• Laser Cutting

• Plasma Cutting

Fabrication Shop


• Fully Automatic Alkaline & Acid Zinc Plating Plants

• Manual Duplex Nickel Chrome Plating Plant

• Fully Automatic Powder Coating Plant

• Liquid Nitriding Plant

• Phosphating Plant

• Barrel Plating plant.

-Automatic Alkaline Zinc Plating.

-Capacity/Day : 9000 Sq. ft.

-Liquid Nitriding Process

Capacity/Day: 3200 Kgs.

-Powder Coating Plant

-Capacity/Day : 21600 Sq. Ft.

-Nickel Chrome Plating Plant

-Capacity/Day : 3000 Sq.Ft.

Facilities-Surface Treatment


QA Testing Facilities

Portable 3D CMM 2D CMM strokes 500 X 600X 400mm PROFILE PROJECTOR

CONTRACER UNIVERSAL TESTING MACHINESALT SPRAY TESTIG UNIT


QA Testing Facilities

AUTO GAUGING INSPECTION FOR CBS BKT

LOAD TESTING INSPECTION FOR AFD

AUTO GAUGING INSPECTION FOR CBS LD

WELD PENETRATION TEST PROOF LOAD TESTING MACHINE

END OF LINE TESTING FOR HAND BRAKE ASSY


• Dhananjay Auto Craft Pvt. Ltd, Dhananjay Metal Craft Pvt. Ltd-I & Dhananjay Enterprises-I are certified as IATF 16949:2016 Certification by TUV.

• Remaining plants are having ISO 9001:2008 Certification.

• Practicing TPM (Total Productive Maintenance).

Quality Management System


All plants are connected to S4 HANA.Product Data Management (PDM)- To manage the work as per

system flow & to keep data centralized with user interface.

Advance tools like Solid Works & 3D Quick Press for design of

Press tools with maximum accuracy & minimum design lead time.

All machines are connected to calculate the Over all Equipment

Efficiency (OEE)

System Approach


Annual Get Together Monthly Management Review Meeting

Daily Morning Meeting

Employee Engagement

Training & Education to employees

Kaizen Competition Morning Pledge


Blood Donation CampGaming Competition

Employee Engagement

Employee Birthday Celebration

Women’s Day Celebration

Quality Month CelebrationSafety Week Celebration


Green Initiative

Water Conservation Biogas Plant

Solar Power (Under Planning)

Tree Plantation

Education to Farmers Campaign through

ISHA Foundation


Q-Award Appreciation Award TPM Award Long Term Association Key Supply Chain PartnerBest Capacity

Enhancement

Gold Q-Award from Endurance

2018

Appreciation Award from

Faurecia 2018 TPM Award from Endurance 2012From Varroc Group in 2011 From Sulzer India Pvt. Ltd.

2013

From Rieter India Pvt. Ltd. in

2015

Bronze Q-Award from

Endurance 2018 Appreciation award from QCFI

Excellent Effort in TPM by

Endurance 2009

Bronze Q-Award from

Endurance 2011

Award by DIC, Govt. of

Maharashtra 2004

TPM Sustenance by Endurance

2015

Awards

BAL RECOGNITION

Won BAL Q-Silver Award

in 2018

Planned to challenge

BAL TPM Award in May-19

To qualify Q-Gold Award

In 2019-20


2019-20 2020-21 2021-22 2022-23

250300 350

400

Values in INR Crore

Volume increase of higher thickness parts in Grip Flow Plan to increase export business. Expansion of surface treatment facility in Aurangabad & Pune. Addition of TRID Techno Craft Pvt. Ltd. To make all presses automated so as to increase productivity

and capacity to add more business.

To start the development of all higher thickness parts in Grip Flow for Bajaj Auto. Start of Welded Assly of Grip Flow parts such as Brake Lever, Gear Change lever, etc. Addition of Exports business. Addition of new plant in Chakan & Surface Treatment facility in Ranjangaon, Pune. Plan for expanding fabrication business. Exploring new OEMs in 2WH & 4H segments. Addition of business from Faurecia and Royal Enfield.

Start of Brake Lever & Gear Change Lever welded Assly Line for Bajaj Auto 2 wheelers. Start of Hand Brake Assly for Bajaj Auto 3 Wheelers. New business addition from newly added customers in recent years.

Business Plan


Future Plans

For GRIP FLOW Parts ( 300 Ton & 500

Ton Presses ) at Arapur Plant in Year

2019-20.

Expansion of Spokes & Nipples

Capacity, Nipples & D Boss

manufacturing in Cold Forging route at

Arapur Plant in Year- 2019-20.

Addition of a new plant named TRID

TECHNOCRAFT PVT. LTD. in AURIC,

Shendra, Aurangabad in 2020-21 for

Tool Room expansion, Automation &

Press Shop for progressive Tools.

In MIDC Ranjangaon, Pune in the year

2019-20

AUTO BLANKING COLD FORGING PRESS SHOP EXPANSIONTOOL ROOM EXPANSION &

AUTOMATION

THANK YOU.

manufacturer of precision sheet metal stamping components ... group-profile.pdfmanufacturer of...

Documents