manufacturer of wireless products - alford paste screen printer + pick-&-place machines + reflow...

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An Overview Manufacturer of Wireless Products An Overview

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An Overview

Manufacturer

of

Wireless Products

An Overview

• Company Profile

• Major Products

• Major Customers

• Engineering & Manu. Services

• Quality & Environmental Policy

Overview of Alford

Company Profile• Established since 1992• ShunDe Factory operated in 1996• A wholly-owned subsidiary of United Pacific Industries Ltd

(Listed on the Main Board of HKSE, Stock Code: 176) since 2009

• EMS : ODM/OEM manufacturing• Strength : >20Years of design & manufacturing

experience in wireless products• Management : Integrated Management Systems (8S)

ISO 9001:2008 . ISO 14001:2004& ISO 13485:2003

• Facility Area : 25,000 sq. metres• Workforce : 600 (including 20 R&D engineers)• HK Head Office : 11 staff

• Design and manufacturing (ODM/OEM) of

Wireless Products which includes:

Major Products

* Infrared, Radio Frequency & Digital

Headphones

* Wireless Speaker & Microphone

* Baby Monitors with Remote Control

* Bluetooth Headsets

* Hearing Aid Device

Major ODM/OEM Customers

• Binatone (Motorola) (Baby Monitor)

• Summer Infant (Baby Monitor)

• Panasonic / SONY / JVC (Wireless Headphone)

• Piplus(Ablenet, Datacard) (Toys /Data controller)

• Bluetrek (Bluetooth/Carkit Headset)

• AZAD (Personal sound amplifier)

• Kin Seng (OEM PCB assembly)

• StarKing (iPod speaker system)

Engineering Capability

• Electrical design :

Circuitry design ; Working prototype

PCB layout ; Testing fixtures etc..

IC design (with alliance partner) – Single chip solution

• Mechanical design :

Mould design

Rapid proto-typing and Cosmetic sample

• Packing design

Aim at providing One-Stop Services to Customers

Manufacturing Services

• 3 SMT production Line

• 11 Production flow lines

- Solder paste screen printer + Pick-&-Place machines+ Reflow Oven

- BGA, COB

• Plastic injection molding machines : 17 set

- From Conventional Through Hole PCB Assembly;

testing to Final Casing Assembly/Packing.

• 1 Cell line

Quality Policy

• Design , manufacture and deliver our products

according to our Quality Management System to meet

our customer requirements and exceed their

expectations.

• Certification :

* ISO 9001: 2008

* ISO 14001: 2004

* ISO 13485: 2003 (Hearing aid products for export market)

* IECQ QC080000: 2014

Manufacturing Process and Quality Control

* Production Information system ;

Production data and work instruction on line

retrieval system

* Quality control and monitoring

- SPC / FMEA / MSA in practice

- 6 sigma quality management approach

Target for “Zero” customer return and reject

* Lean Manufacturing

- Hearing Aid , Wireless headphone & Baby Monitor

in practice

Environmental

* ISO 14001:2004

Awards:

* SONY Green Partner* IECQ QC 080000 (Certified by SGS)

* RoHS, WEEE Compliance

* X-ray inspection for incoming EN check

* Environmental-friendly Air Conditioning

* HK Eco-Products Awards 2005

* HKEIA Award 2007

* GMC Global Manufacturer Cert. 2009

* EC Certificate of Medical Devices Directive 2010

* REACH Compliance for EU product

End of Presentation

Thank you

GMC-Global Manufacturer Certificate

ISO 9001:2000 & 14001:2004 Certificates

ISO 9001:2008 ISO 14001:2004

ISO 13485:2003 Certificates

IECQ QC080000 Certificates

EC Certificate

Panasonic

Manufacturing Authorization Letters

Manufacturing Authorization Letters

JVC SONY

SMT Technology Equipment

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50mm50mm50mm50mm----350mm350mm350mm350mm0402040204020402----31mm31mm31mm31mm18000180001800018000点点点点BBBBYAMAHAYAMAHAYAMAHAYAMAHA

50mm50mm50mm50mm----350mm350mm350mm350mm0402040204020402----54mm54mm54mm54mm20000200002000020000点点点点AAAAYAMAHAYAMAHAYAMAHAYAMAHA

PCB sizePCB sizePCB sizePCB sizeChip sizeChip sizeChip sizeChip sizePlacement/hPlacement/hPlacement/hPlacement/hLine NoLine NoLine NoLine NoModelModelModelModel

SMT CapabilitySMT CapabilitySMT CapabilitySMT Capability

Assembly Department

Plastic Injection Equipment

Lean Manufacturing Committee Flow

1、Hold regular meetings for reviewing by groups

2、P→D→C→A continue improvement

3、Remove waste completely to increase company

profits

4

1、Begin the activities in controlling MUDA in Groups

based on the plan

2、Carry out and realize the control of MUDA(8 Waste)

3

1、Achieve the transformation from G1 Line to Lean

Cell Line

2、Organize 4 groups to control MUDA (8 Waste)

2

1、Establish Lean Manufacturing Committee

2、Lean Manufacturing training 1

FlowPhase

Lean Manufacturing (Cell Line)

REACH-SVHC-151 high risk material list