manufacturer’s catalogue - speed house group of companies · i take great pleasure in presenting...

Manufacturer’s CatalogueSandwich panels

P R O F I L ESPEEDHOUSE

I take great pleasure in presenting to you this catalogue of our company and hope

you are interested in the products illustrated. “Speed House” Group of Companies

was established in 1974 and today it is well known as a multi-dimensional conglom-

erate employing over 2000 well trained workforce, qualified in their respective fields

of specialization and constantly ensuring quality awareness in the manufacturing

process.

Our products have made a mark all over the local markets of U.A.E., Middle East,

South Asia and Russia. The groups’ strive for quality and market leadership, with

great emphasis on research, development, and procurement of quality materials

from Europe, U.S.A. and the Far East, has helped us maintain our strong market

leadership and goodwill, resulting in our products being listed in the “Guinness Book

Of World Records“ in 1993 and the record has not been broken since then. With

“SPEEDHOUSE” we are always with you to deliver your needs.

Founders Message

Dib Edmond HannaFounder and Chairman

Group General Manager

From a humble beginning to a leading group SPEED HOUSE GROUP OF COMPANIES

has gone through several different stages. Today SPEED HOUSE GROUP OF COMPA-

NIES is a ‘Total value provider’ and is determined to continue its growth momentum

by bringing the best Thermo Insulation Panel technologies & solutions to the region.

SPEED HOUSE GROUP OF COMPANIES can trace its origins back to 1974 and since

then, we’ve been adding innovative solutions to our portfolio which has made SPEED

HOUSE GROUP OF COMPANIES one of the market leaders in Thermo Insolated

panels solutions.

SPEED HOUSE GROUP OF COMPANIES now is one of the preferred business partners

to a number of renowned companies. We’re committed to transparency & excel-

lence which has not only enabled us to win our customer’s trust but has also been

inspiring us to offer even better solutions.

Michel Dib HannaGroup General Manager

Together with the developing production technology

and good quality materials, the sandwich panels with high

bearing capacity can be manufactured. The bearing capacity

depends on the form of the metal surfaces in addition to the

density and thickness of the filling material of the panel, and the

panels can easily carry the loads that are heavier than their own

weights. With this capability, they are preferred as the coating material

for the roof and walls of the buildings. In fact, it is the most ideal construc-

tion material that can be applied in all buildings with steel, wood or reinforced

concrete construction. Furthermore, by means of the purlin distances to be

increased with an appropriate sandwich panel preference, it is possible to economize

from both construction material and the total assembly time.

The number of the joint points will reduce in addition to the assembly workmanship of the

surface being coated by using the sandwich panels, manufactured in lengths up to 12 meters, in

the buildings. With the developed transportation and carriage means, the greater wall and roof

surfaces can be coated in a short time, 10 min./m2 assembly time for the walls and 8 min./m2 assembly

time for the roofs can be used as data. Whilst the sandwich panel does not restrict the volume of the struc-

ture or the height of the building, the limit values are determined according to the bearing construction.

Although the standard component and limited length opportunities of the sandwich panels, unlimited design

opportunities are offered to the designers. The walls gain visual mobility by means of using variable colors or

coating the panels in vertical, horizontal or angled positions. Even with the aid of the multi-purposed panels in the

interior parts, the design possibilities of the designers improve. The joint details cover the points connected from

panel to panel and from panel to the bearing construction. Tight joints that fulfill the insulation functions can be

provided through using double lamp-bush form in the wall panels and generally using lamp-bush form in the roof

panels as well as using lateral overlay. What is expected from the joint points indeed is the air-tightness, thermal

insulation and easy assembly possibility. What is required with easy assembly is the full settlement of the elements

to each other without difficulty. As a result of the performed searches, it has been found out that the panels have

100 times better air-tightness capability than the most qualified windows.

ABOUTSANDWICH PANEL

THERMAL INSULATION

Thermal insulation.Thermal conductivity of panels with polyisocyanurate or rigid poly iso

foam core is 0,020 W/mK.

DURABILITY

Durability. Protection against weather conditions, maintaining properties and appearance

for many years. When coating is properly selected for local conditions, several years’

durability of panels may be reached without any problem.

WATER PROOF

Waterproofness. Water, snow and damp will not get through. Perfectly finished joints

ensure complete waterproofness for many years, if installation standards are followed.

SOUND ABSORPTION

Sound absorption. Properly selected core material can give very good noise insulation

parameters.They are particularly important if insulation of outside noise, reduction of indus-

trial noise propagation to the outside of the building or noise reduction within the building

is required.

FIRERESISTANCE

Fire resistance. Properties according to the needs. Proper type of core can ensure reaching

fire resistance class up to EI120 (mineral wool). This enables protection of escape routes and

separation of fire compartments from each other. And is made through irreversable chemi-

cal reaction which prevents melting.

COSTEFFECTIVE

$$ $ Easy and quick installation, low construction costs. Operating costs lower than in other

buildings. mm thick IPR-PIR foam panel has the same heat-transfer coefficient U as a 75 cm

thick aerated concrete wall, 60 cm thick structural clay tile wall or a 190 cm thick brick wall.

BENEFITS OF PIR SANDWICH PANEL

INSULATED PANEL 11

SINGLE SKIN 07

ACCESSORIES 21

Purlins 22

27

32

Flashings and Gutter System

33

Gutter and Downspouts

35

Skylight

Fasteners

12

13

14

15

08

08

09

09

STANDARD COLORS 20

COLD STORAGE PANEL 17

Specification 20

HANDLING & INSTALLATION 38

Handling and Storage

General Recommendations

39

42

35/200 Single Skin

45/200 Single Skin

17/21 Single Skin

Tile Profile

10General Data

35/200 Insulated panel



35/205-1025 Tile Profile

16SH Ceiling and Wall Panel

18Cold Room Panel

19General Data

SINGLE SKIN

SH 35 / 200 SINGLE SKIN


TECHNICAL DATA

Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

Panel Application

Available colors

Imperial Guage Range

Minimum of 1.5m up to a maximum of 12m

1000mm

35 mm

200mm

Aluminium, AluZinc, Galvanized Iron

Roof , Wall and Gable Cladding

RAL Range

:

:

:

:

:

:

:

:

TECHNICAL DATA

Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

Panel Application

Available colors



1000mm

45 mm

250mm


Roof , Wall and Gable Cladding

RAL Range

:

:

:

:

:

:

:

:

SH single skin roof and wall systems consist of coated steel sheets rolled to six

different profiles; they may be used to form roofs - down to 4° pitch (6° if roof

lights are required) - and walls. The system includes a comprehensive range of

spacers, fixings, sealants, guttering, flashings and roof lights. The single skin

system offers rapid coverage and swift completion of a weatherproof building

envelope to give a high performance building.

0807


SH 35/205 TILE PROFILE

TECHNICAL DATA

Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

Panel Application

Available colors



1070mm

17 mm

21mm


Roof

RAL Range

:

:

:

:

:

:

:

:

TECHNICAL DATA

Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

Panel Application

Available colors



1000mm

35 mm

205mm


Roof

RAL Range

:

:

:

:

:

:

:

:

Life to first full repainting for coated profiles

Colors Wall profiles Roof profiles

Inland Costal

Group 1

Group 2

30

25

25

20

25

20

20

15

Inland CostalTable based on data from suppliers. Steel from other producers may have di�erent durability values.

GENERAL DATA

Durability

StructureSingle skin systems are designed to be supported by steel (Z & C) or timber purlins. Roof profiles are usually laid

with the broad valley resting on the purlin: wall profiles will usually have the narrow valley against the side rail. All

0.7mm thick trapezoidal profiles are suitable for spanning purlins at 1.8m centers. Consult Speed House' Technical

Department for guidance on using the profiles on purlins at centers greater than 1.8m. Steelwork for single skin

systems should be within the tolerances given in BS EN 1090-2:2008+A1:2011: fixing planes on adjacent purlins

should be less than L/600 apart (where L is the purlin spacing).

FixingsFixings for roof profiles provide restraint against wind uplift forces; those for wall profiles provide restraint and

support. Whilst profiles may be fixed through valleys or crowns, Speed House recommend valley fixing: accurate

fixing is easier to achieve, loads on the fixings are smaller, the fixings are less likely to distort the profile, and better

compression of the sealant is achieved at end laps. Fixings should be stainless steel or carbon-steel self drilling

screws, have press-on or integral caps to match the color of the profile and a 16mm diameter EDPM washer to

prevent water penetration. Fixings to light and heavy section steel should pass through the steel and leave 5mm of

thread exposed on the underside of the section. Fixing to timber must achieve a minimum 40mm embedment.

RequirementsSingle skin roof and wall profiles are manufactured in a process certified to ISO 9001:2008 . Installation warranty

Speed House Group of Companies offer an independent audit-based warranty for the single skin roofing and

cladding system. The QA + warranty, from Auditing Workmanship & Materials Division, provides pre-site and

on-site quality inspections and audits to ensure the high standards of construction and finishing which will

maximize service life and reduce maintenance costs. The QA+ warranty can be extended to a ten year insurance

backed warranty covering defects arising from poor workmanship, defective materials and damage resulting from

design defects.

The profiles have a predicted service life of 30 years. Time to first maintenance depends upon the finish and the

environmental conditions but can be as high as 20 years. Coatings will degrade more rapidly in industrial or coastal

air conditions and darker finishes will fade more rapidly than light ones

09 10

THERMOINSULATED

PANEL

Sandwich panel construction techniques have experienced considerable develop-

ment in the last 40 years. Previously, sandwich panels were considered products

suitable only for functional constructions and industrial buildings. However, their

good insulation characteristics, their versatility, quality and appealing visual

appearance, have resulted in a growing and widespread use of the panels across a

huge variety of buildings. As a new material in structure, the polyurethane roof

panel has been the most suitable choice for many users. The polyurethane roof

panel is divided into two types: The three waves of polyurethane composite roof

panel, and the four waves of polyurethane composite roof panel. The characters

of PU roof panel are heat insulation, waterproof, soundproof, and easy to install.

The excellent function is the reason that so many people choice it as roof board.

SH 35/200 ROOF PANEL

TOP AND LINEAR SKIN SPECIFICATION

Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

:

:

:

:

:

:

Imperial Guage Range / 0.4, 0.5, 0.68


1000mm

35mm

200mm

Aluminium, AluZinc, P.P.G.I

Overall Heat Transfer Coefficient “ U “ ValueAvailable Form Thickness in mm

50

0.420

0.361

0.074

75

0.290

0.247

0.050

100

0.210

0.181

0.037

W / M2 K

KCAL / M2 h K

BTU / F t 2 h of

Roof Cladding

Gable Cladding

32

3232

32

32

104 104

200

17 26 17 16 16

22 22

1110

Top and Linear Skin Specification

INSULATION SPECIFICATION

Tensile Stress

Compression Resistance

Shear Resistance

K Value (Thermal Conductivity pf PU)

Tolerance

Water Absorption (After 24 Hrs)

Fire Property

:

:

:

:

:

:

:

150 kpa

100 kpa

100 kpa

0.022 W/mK

+/- 0.002

(0.032-0.035) gm / cm3

PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5)

11 12

PanelApplications


50

0.420

0.361

0.074

75

0.290

0.247

0.050

100

0.210

0.181

0.037

W / M2 K

KCAL / M2 h K

BTU / F t 2 h of


50

0.420

0.361

0.074

75

0.290

0.247

0.050

100

0.210

0.181

0.037

W / M2 K

KCAL / M2 h K

BTU / F t 2 h of

45/250 INSULATED PANEL


Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

:

:

:

:

:

:



1000mm

45mm

250mm


SH 17 / 21 PROFILE


Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

:

:

:

:

:

:



1025mm

35mm

205 mm


Roof Cladding

Gable Cladding

PanelApplications

Roof Cladding

Gable Cladding



Tensile Stress


Shear Resistance


Tolerance


Fire Property

:

:

:

:

:

:

:

150 kpa

100 kpa

100 kpa

0.022 W/mK

+/- 0.002

(0.032-0.035) gm / cm3




Tensile Stress


Shear Resistance


Tolerance


Fire Property

:

:

:

:

:

:

:

150 kpa

100 kpa

100 kpa

0.022 W/mK

+/- 0.002

(0.032-0.035) gm / cm3


13 14

PanelApplications


50

0.420

0.361

0.074

75

0.290

0.247

0.050

100

0.210

0.181

0.037

W / M2 K

KCAL / M2 h K

BTU / F t 2 h of


50

0.420

0.361

0.074

75

0.290

0.247

0.050

100

0.210

0.181

0.037

W / M2 K

KCAL / M2 h K

BTU / F t 2 h of

SH CEILING AND WALL PANEL


Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

:

:

:

:

:

:



1180mm

3 mm

130 mm


PanelApplications

Ceiling Cladding

Wall Cladding

Gable Cladding

SH 35/205 - 1025 TILE PROFILE


Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

:

:

:

:

:

:



1070 mm

17 mm

21 mm


Roof Cladding

Gable Cladding



Tensile Stress


Shear Resistance


Tolerance


Fire Property

:

:

:

:

:

:

:

150 kpa

100 kpa

100 kpa

0.022 W/mK

+/- 0.002

(0.032-0.035) gm / cm3




Tensile Stress


Shear Resistance


Tolerance


Fire Property

:

:

:

:

:

:

:

150 kpa

100 kpa

100 kpa

0.022 W/mK

+/- 0.002

(0.032-0.035) gm / cm3


15 16

PanelApplications

COLDSTORAGE

PANEL

SH Cold Storage Panel is a long spanning insulated panel which is light in weight and

easy to install for external walls, partitions and ceilings. Speed House cold storage

panels function as walls, ceilings and roofs for coolers, freezers and food processing

buildings. In addition, SH panels are ideal for dry goods warehouses and other

controlled-environment buildings where temperature control and insulation values

are critical. SH designs and manufactures cold storage panels, which comprise of two

steel skins that are injected with high pressure polyurethane foam, with a double

tongue and groove jointing method. This design gives a 100% reliable thermal perfor-

mance and insulation continuity, no cavities, no gaps, no cold bridges or interstitial

condensation risk.


100

0.290

0.247

0.050

150

0.210

0.181

0.037

W / M2 K

KCAL / M2 h K

BTU / F t 2 h of

COLD ROOM PANEL


Available Thickness

Panel Length

Panel Width

Pro�le Height

Pitch

Available Materials

Cam Lock

:

:

:

:

:

:

:



1180mm

3 mm

130 mm


With / Without

PanelApplications

Ceiling Cladding

Wall Cladding

Gable Cladding



Tensile Stress


Shear Resistance


Tolerance


Fire Property

:

:

:

:

:

:

:

150 kpa

100 kpa

100 kpa

0.022 W/mK

+/- 0.002

(0.032-0.035) gm / cm3


17 18

GENERAL DATA

Use 100%polyurethane insulation panel, density about 44~46kg/m3, with gasket, with flame retardant. Panel

thickness: 100mm, 150mm

Temperature range

Size

Functions

Operation

:

:

:

:

-40~+15c are all available

Customization

Fresh-keeping, quick-freezing, Fire-proof, Air-conditioning are all available

Fully automatic control system

Temperature Type Panel Thickness (mm)

PU sandwich panel

-25C to -10C

0~`10C

-40C to-25C

PU sandwich panel

PU sandwich panel

150

150,200

50, 75,100, 150

Refrigeration cold room PU panel /cold room panel manufacture Speci�cationsWalk in freezer, and can do any size and temperature according to the customers' requirements.

RAL 1014(Ivory)

RAL 9002(Off White)

RAL 5012(Light Blue)

RAL 9003(White)

RAL 1001(Beige)

RAL 3002(Red)

RAL 9003(PVC coated)

RAL BS12B21(Emirates

Green)

SpecificationAluminum profile sheet is 0.46mm up to 0.63mm thick Alloy A3105 – H16 Temper from tension leveled coils –

Different alloys can be supplied on request.

GI & Alu. Zinc coated steel profile sheets 0.38, 0.48 to 0.63mm thick as per ASTM A 656 for GI & ASTM A 792

for Alu. Zinc – Different grades can be supplied on request.

Paint is baked regular modified enamel polyester, with 5 micron primer and 20 micron coat on the weathering

side and 5/7 micron primer on the revers – PVDF, Silicon, Modified Polyester, Plastisol & ARS coating on request

is applicable.

Plastisol is a liquid substance that can be converted into a solid plastic simply by heating, consisting of particles of

synthetic resin dispersed in a nonvolatile liquid. Some products, called Plastisols , contain no solvent and consist

of polymers dispersed in a liquid plasticizer.

Requirements

Detailed Product Description

Feature of modular cold room

Condensing unit

Evaporator

Insulation panel

Other accessories

:

:

:

:

Blitzer, Copeland, Maneurop and Fusheng

Air-cooler

Polyurethane (density is up to 40~46kg/m3 )

World-famous brands, like Danfoss, castle, every control, Siemens

Components

Polyurethane insulated panel, customized size

Standard hinge door

Mono block refrigeration unit.

ApplicationMetal sheet can be with painted steel sheet and stainless steel for choice.

With electric heating wire around doorframe to void icing.

Safe doorknob inside.

Positive plastic seal fixed to door to avoid cooling air losses.

We can do customized dimension according to customers' requirements.

STANDARD COLORS

19 20

Z & C PURLINS &ACCESSORIES

Speed House manufacture a complete range of structural C and Z

section purlins and girts for a wide range of applications. Made from

quality, high tensile galvanized steel, Speed House purlins and girts

can be supplied plain or punched.

PURLINS

General DataThe "Z"- and "C" shaped sections of SPEED HOUSE are accurately roll-formed via cold forming from high-strength

zinc-alloy coated steel in order to provide an efficient, lightweight and cost efficient roofing, cladding and walling

support system, for framed structures. (Purling and girt system)

ApplicationsThe SPEED HOUSE "Z" shaped section may be used over single spans, un-lapped continuous spans and lapped

continuous spans in multi-bay buildings. Lapped spans result in a considerable load bearing capacity increase in

the system. The SPEED HOUSE "C" shaped section may be used over single spans and un-lapped continuous spans

in multi-bay buildings. They are ideal as eave purlins or where compact sections are required. The "C" shaped

section cannot be used in overlapping structures.

Material specifications - standardsThe "Z" and "C" shaped section structural elements are manufactured through cold forming procedure from

zinc-alloy coated steel Zinc-hi-ten® which minimum yield stress is by 60% higher than the respective profiles

formed through hot forming. This means that we can use sections of minimum thickness and weight, resulting in

reduction of the time and the cost of the construction. They are classified as "thin gauge member" profiles and the

study as well as the analysis concerning their application is conducted according to the provisions of the European

standard EN 1993-1.3.

Steel Quality: G450 (according to AS 1397-93) or S450GD (according to EN 10147-2000) with guaranteed minimum

yield stress of 450 N/mm2 .

Range of products and services

The full range of "Z" and "C"- shaped profiles.

Technical information for cleat less connections.

Bolting systems to suit all project requirements.

Corrosion protection warranty.

Technical advice on improving the life expectancy of purling systems in corrosive environments.

Access to a network of experienced engineers.

Base Metal Thickness (BMT) 1.5mm - 2.0mm - 2.5mm - 3.0mm

In standard production the material used is hot-dipped galvanized, type Z275, zinc-alloy coated (with a minimum

coating density of 275 gr./m2 ) steel (according to AS 1937-93 & EN 10147-100). Upon request, purlins can also be

manufactured from hot dipped galvanized, type Z350, zinc-alloy coated (with a minimum coating density of 350

gr/m2 ) steel, for applications in aggressive and severely corrosive environments.

Corrosion protection

21 22

SPECIFICATION

20

20

20

20

20

20

Lip

1.5 to 2mm

1.5 to 2mm

1.5mm/2mm/2.5mm

1.6 to 3mm

1.6 to 3mm

1.6 to 3mm

ThicknessFlange

50

70

70

80

80

80

Web

100

140

180

210

250

300

C PurlinC Purling are horizontal structures that are used to support the load from the

roof deck or the sheathing. The plane surface of this purling on one side has

made it a preferred material for cladding due to its easy installation on concrete

structures or steel. Our range purling are light in weight and perfect for simple

span construction

SPECIFICATION

20

20

20

20

20

20

Lip

1.5 to 2mm

1.5 to 2mm

1.5mm/2mm/2.5mm

1.6 to 3mm

1.6 to 3mm

1.6 to 3mm

ThicknessFlange

50

70

70

80

80

80

54

60

60

70

70

70

Web

100

140

180

210

250

300

Z PurlinZ Purlin are made using cold-formed or rolled sheets for supporting roof. The

flexible shape of these beams facilitates various designs solutions. These

purling are extensively used in huge roofing solutions such as godowns, work-

shops, industrials sheds and many more. The range is known for saving up to

50% on structural sheet in comparison with hot rolled angles. Our purling are

crisp and clean in design and do not allow the scope of inaccurate lengths

Minimum distance from the end section 35mm.

Minimum centre holes distance in perpendicular axe 65mm.

Sleeve system

Freely supported continuous fixing

The SPEED HOUSE "Z" and "C" shaped section are produced in standard dimension and length upon request from

2.000mm to 12.000mm according to the engineering design data. Are produced according to the desired hole

punching with the following restriction:

Dimensions

The "Z" shaped sections structural elements of SPEED HOUSE feature two flanges of different width so that two

elements with the same static height can overlap, fitting perfectly to each other. In this way, we achieve to bridge

multiple spans with continuous purlins. This purlin fixing method is called continuous and provides the advantage

of practically doubling the purlin thickness at its fixing points, where bending moments and shear forces have

maximum values, thus improving the load bearing capacity as well as the rigidity of the system. The structural

elements of "Z" profiles with the same static height but different thickness can be overlapped in any combination.

Other fixing methods:

“Z”- shaped profiles

The "C" shaped sections structural elements of SPEED HOUSE feature two equally sized flanges and are ideal for

use as purlins, girths as well as door and window frames. They cannot be overlapped and they are only installed

freely supported over single spans or continuous spans with the ends butted.

“C” shaped sections

23 24

Z and C Purlin pro�le Mechine

Z & C Purlins Rail Cleats data sheet

Z & C Fastners data sheet

Purlins, Both C and Z, are available in various sizes rolled. They can be ordered plain or with Holes pre-punched, as

per standard end punching or punched to any layout required. The standard maximum length for delivery of

purlins is 12 meters. Lengths that are greater than 12 meters long are obtainable. However they then require

special delivery vehicles, pre-arranged delivery times and on-site handling capabilities

Z PURLINS: Sections are made with one flange broader than the

other. When one purlin is rotated 1800 two sections can be

bolted together enabling them to be lapped. Lapping the purlins

over interior supports improves the load capacity and rigidity of

the purlins. Z sections purlins can also be used, like C sections,

in the application of simple spans.

Standard cleats are normally supplied back bare metal suitable for welding to rafters. By arrangement cleats can

be supplied with additional holes in the base leg of angle cleats for bolting to rafters on site and supplied with a

finish hot dipped galvanized/or painted with standard primer.

Standard Purlin/Rail CleatsAll holes 14 mm for 12 mm bolts .

C PURLINS: Sections have flanges which are equal in size and are

commonly used for simple supported spans. C sections are not

lapped together, for continuous spans they are end butted.


SET SCREWS - ZINC PLATED CLASS 8.8 METRIC FINE

Name

Size

Finish

Head Type

Material

Grade

Standard

Non-Standards

:

:

:

:

:

:

:

:

ASTM F593 bolt

M4-M100 1/4 - 4" or non-standard (as request & design)

Plain, Zinc Plated, Black Oxide, Hot Dip Galv.et

Hex head

Carbon steel, stainless steel, alloys steel etc.

a2,a4,4.8,8.8,10.9,12.9.etc, A2 -70, A4 -80 ect.

GB, DIN, ISO, ANSI/ASTM, BS, BSW, JIS etc.

OEM is available, according to drawing or samples

SIZE

M12 X 35

M12 X 40

M12 X 45

M12 X 50

M12 X 60

M12 X 90

M12 X 100

Z purlin Standard

C purlin Standard

X

BGAP

B

X

GAP

25 26

Flashings are made using cold-formed or rolled sheets for supporting roof. The flexible shape of these beams

facilitates various designs solutions. These purling are extensively used in huge roofing solutions such as godowns,

workshops, industrials sheds and many more. The range is known for saving up to 50% on structural sheet in

comparison with hot rolled angles. Our purling are crisp and clean in design and do not allow the scope of inaccu-

rate lengths.

From left to right: gable �ashing (SGB) as bargeboard with angled gable �ashing (SVGB) underneath, and at the point where the wall and roof panels meet sill �ashing (SUBG) mounted externally and sill �ashing (TFBI) mounted internally.

A ridge capping (NP170) is mounted on a seal pro�le. A �ll-in insulation strip between the two panels and an interior ridge plate (NPI200) under the panels.

Panel joint, bare section without �lling 300 mm with compriband sealing tape.

Behind the KFK fascia bracket are a front �ashing (SFB) and a z-shaped eaves pro�le (STFP), and a sill �ashing (SUBL) up against the wall panel on the outside.

FLASHINGS & GUTTER SYSTEM

Corner �ashing (SHBY) and a

gable

Wall panels mounted on steel framework with compriband sealing tape. A �ll-in insulation strip between the panels and sealing tape on the outside. A pilaster (SPIL) is mount-ed on the panels with compriband sealing

Below: an exterior base cover �ashing (SUSB). A 10 mm thick seal in the sill runner (S20) with a 10 mm sill seal under-neath. On the inside an interior base cover �ashing (SISB).

27 28

NPI200 Interior ridge plate

STFP Eaves profile

SFB Front flashing

NP170 Ridge capping

(1.2 mm galv)

SGB Gable flashing

SHBY Corner flashing

SUBL Sill flashing long side

SVGB Angled gable flashing

SISB Base cover flashing interior

TFBI Sill flashing interior

29 30

SUSB Base cover flashing exterior Gutter Drop

SPIL Pilaster

SFOB Case flashing

SOB Drip flashing

SUB Sill ledge

GUTTER DETAILS

Thickness

Specification

Length

MECHANICAL PROPERTIES

Flexural Strength

Tensile Strength

Impact Strength (Izod notched)

Flexural Modulus

Tensile Modulus

Hardness (Barcol 934 - 1)

Guage 22

Flashing manufactured from same

material of roof and wall panels

1000 mm

120 Mpa

80 Mpa

45 Kj/m2

7000 Mpa

8000 Mpa

40-45

Tensile Elongation 1.8 %

THERMAL PROPERTIES

Thermal Co-efficent (k)

Co-efficient of Linear Expansion

Operating Temperature

0.2 W/ mk

26 x 10 -6 / oC

Up to 80o C

PHYSICAL PROPERTIES

Dimensional tolerance

Water Absorption (7 Days)

Internal Finish

120 Mpa

31 mg.(BS 2782, Part 4: Method 430 A-83)

Plain semi gloss UV resistant gelcoatfinish to grey/ white colour

External Finish Resonably smooth flow coat finish

Elbow

Extended Elbow

Joint Adapter

O�set Adapter

Downspout

GUTTER AND DOWNSPOUTS

31 32

MECHANICAL PROPERTIES

Flexural Strength

Tensile Strength

Impact Strength (Izod notched)

Flexural Modulus

Tensile Modulus

Hardness (Barcol 934 - 1)

120 Mpa

80 Mpa

45 Kj/m2

7000 Mpa

8000 Mpa

40-45

Tensile Elongation 1.8 %

PHYSICAL PROPERTIES

Light Translucency

Light Translucency

Light Diffusion

70-75% (for normal double skin)

85-90% (for 1mm thick single skin)

Moderately diffusing

Light Diffusion Length: +5mm Width: +10mm

Water Absorption (7 days) 30mg. (BS 2782, Part 4: Method 430 A-83)

THERMAL PROPERTIES

Thermal Co-efficent (k)

Co-efficient of Linear Expansion

Operating Temperature

0.2 W/ mk

26 x 10 -6 / oC

Up to 80o C

DIMENSION

Cover Width of panel ‘W’

Cover length of panel ‘L’

Length of end lap ‘a’

Distance between GRP spaces ‘b’

Thickness of panel ‘t’

To be advised by client as per site requirement.

Shall be equal to the cover width of top profiled sheet.

Standard size is 200mm, but can be varied as per requirement.

Shall be equal to the pitch of the purlins.

Shall be equal to the thickness of composite panel in use.

The Polycarbonate SH Skylight is a great way to shed some natural light into the factory, home, garage, garden shed

and farm building. It offers a way to achieve the best combination of heat and light transmission. SPEED HOUSE

manufactures polycarbonate skylights using UV stabilized resins to allow optimal radiation filtering and durability.

We offer high quality performance polycarbonate skylights which are developed for UV (Ultraviolet) protection.

Our polycarbonate skylights can be customized according to your length specifications.

SH Series Skylights are distinguished by their easy installation and their long-wearing durability.

SH Skylights are 50 times more impact resistant than acrylic skylights, 200 times more impact resistant than

glass and UV stabilized for long lasting protection.

Polycarbonate skylights resist temperature extremes from a frigid - 60° below zero to an oven baking +250°.

Available in a bronze exterior with a clear or frosted interior finish

Each layer of air between domes enhances thermal protection.

Bronze and white metal curbs available for appropriate models.

Curb mount design can be used on any roof type and requires minimal time and effort, making installation

easier.

20-year limited warranty protects your investment and gives you peace of mind.

SKYLIGHT SOLUTIONS

Advantages

33 34

*Standard Colors : Clear, Green, Blue, Opal white, Blue Brown, Red,Yellow, Silver-Blue Translucent, Opaque

FASTENERS

Primary FastenersThese fasteners are designed to transfer all loads on the cladding system back to the supporting structure so their

strength is particularly important. If the fasteners are exposed they must also provide a weather tight seal. They are

normally used in the valley of the profile. If crown fixing is recommended by the manufacturers, saddle washers

are usually required.

Secondary FastenersThese fasteners are used to connect side laps, flashings etc. and they are not normally considered as structural.

However, where the fasteners are providing lateral restraint or in a stressed skin design, their strength would have

to be considered in the structural calculations.

TYPE APPLICATION

Self- Drilling &

Tapping

Self- Drilling &

Tapping

Self- Drilling &

Tapping

Self- Drilling &

Tapping

Self- Drilling &

Tapping

Mini-zed to purlin

through ferrule

Bracket to purlin

Outer sheet to spacer

Composite and site-

assembled composite

TYPE APPLICATION

Self-Tapping

Self-Tapping

Metal sheet to hot

rolled steel

Metal sheet to timber

INSTRUCTION FOR CORRECT

TIGHTENING

METAL CAP

STOM WASHER + SEALING WASHER

APPLICATION

LOOSE CORRECT OVER-TIGHTENED

Self- Drilling

Stitcher Screws

Self- Drilling &

Tapping

35 36

HANDLING &INSTALLATION

We offer a wide range of versatile accessories, including fasteners

for fixing the panels and flashings, profiles, flashings as well as

sealants and insulation.In addition to primary fixing (securing panels on structure),

secondary fixing elements should also be applied along panels’

joint, in order to improve joint tightness, and ensure a uniform

effect of panels. Such fixing elements (e.g. 6.3x25mm plus

saddle cap), are placed on joint rib, between supporting

purlins, and at maximum distance 1200mm

Roof InstallationRoof panels should be secured on roof structure as per fixing scheme indicated below.

Fixing positions:

Panels’ downstream edge

(gutter). One screw withorigi-

nal saddle cap, on each rib.

1

Intermediate supports.One

screw with original saddle cap,

on joint rib, plus one more on

alternating internal ribs.

2

Eventual overlapping position.

One screw with original saddle

cap, on each rib.

3

Panels’ upstream edge (ridge).

One screw with metal washer

and EPDM gasket, on each low

rib (between main ribs),

underneath ridge flashing

element.

4

37 38

1. PackingPanels are delivered in packages, each of them consisting of a certain number of piled-up panels. The number of

panels per package is defined taking into consideration:

2. TransportationLoading and off-loading packs by crane or fork-lift should be carried

out with care to avoid damage to the outermost sheets or panels in

the pack. Never off-load with chains, use only wide soft slings for

lifting. Use lifting beams, if recommended by the manufacturer.

Loading and off-loading packs by crane or fork-lift should be carried

out with care to avoid damage to the outermost sheets or panels in

the pack. Some sheets and panels are supplied with a protective

plastic film on the weather face to help prevent minor damage to the

coating. This must be removed as soon as possible after the cladding

has been installed because if it is left in place for long periods the film

will become very difficult to remove.

Each package is supported by polystyrene spacers thickness 70mm, along package’s length, every 900/1000mm.

Packages are wrapped – together with the polystyrene spacers – with several layers of polyethylene film, and are

labeled with the necessary information (package identification number, packing list, handling instructions, etc.).

Panel’s type

Panel’s thickness

Panels’ length

Type of transportation means

Optimization of loading plan

3. Handling Panels’ packages handling (unloading and movement) and storage at project site is a delicate phase during which

panels might get damaged. For this reason, the following instructions should be thoroughly observed:

Recommended only for short (<6.00m) and light packages, and only in case of leveled and smooth terrain.

Forks should be longer than packages width.

Forks should be spread apart as much as possible.

Forks’ upper surface should be clean and smooth, in order to avoid damages on panels’ surface.

Never unload more than one package at a time.

Unloading with forklift

Lift the packages with at least 2 nylon straps/belts.

Make sure straps are not twisted.

Make sure straps remain at their position (one apart from the other) by using a spreading truss of adequate

length.

Protect panels’ edges (tongue and groove joint configuration) from getting damaged by the straps, by placing

wooden planks between package and straps, both at bottom and top of the package. Wooden planks should

be of adequate strength, width minimum 200mm, and longer than packages’ width by approx. 2cm.

Never unload more than one package at a time.

Unloading with crane

The manual handling of the single element must be made by at least two persons, and held on their side as illustrat-

ed. The handling must be done by using appropriate protective equipments (gloves, safety shoes, coveralls, etc), in

conformity with the applicable standard. The manual handling of the single element must be done by elevating the

element without slithering it on the lower one and turning it sideways beside the panel. Handling equipments, like

gloves, should be cleaned to not cause damage to the panels.

Lifting

39 40

GENERAL RECOMMENDATIONSAs in all building work, good safety standards are essential to prevent accidents. In accordance with the Health and

Safety at Work Act and the Construction (Design and Management) or CDM Regulations, the building should now

be designed with safety in mind, not only for the construction period itself but also throughout the normal life of

the building. This must include considering the safety of people involved in maintenance, repair and even demoli-

tion. It might mean providing permanent access to the roof via a fixed ladder and hatch, walkways and parapets,

for example.

Inspection and maintenance

Construction of the roof is one of the most hazardous operations because of the potential for falls or material

dropping onto people below. The contractors must plan and document a safe system of work before starting

construction. This would take the fragility of the cladding materials into account, but initially, safety nets are

normally used. Whilst fully fixed metal roof sheeting is regarded as non fragile, roof lights and profiled metal liners

must be treated with more care.

The strength and visibility of some roof lights can deteriorate during the normal life of a building and present a

hazard to maintenance workers, particularly if they have not been trained. The roof lights are usually fixed with

fasteners with red plastic heads, to highlight their positions. This sort of information must now be detailed in a

safety file prepared by the planning supervisor (using information provided by the designer) and passed on to the

client at handover. If in doubt about safety issues, guidance can be obtained from the construction section of the

local Health and Safety Executive.

Roof cladding and gutters should be inspected at regular intervals and any deposits such as leaves, soil or litter

must be removed. Any areas of corrosion or damage should be repaired in accordance with the manufacturer’s

maintenance manual.

Roof traffic should be kept to a minimum and must be restricted to authorised trained personnel only, using appro-

priate safety measures.

In addition to the basic safe system of working the following specific precautions should be taken when using

metal cladding:

Take care when handling sheets to avoid cuts from the edges of the sheets. Wear gloves to protect hands. Take normal precautions when lifting heavy awkward objects to avoid lifting injuries, in accordance with the manual handling operations regulations.

When cutting wear goggles and dust masks.

For panel of a certain dimension (over 4 meters for a 80-100 mm thick panel), the handling must be done with a

special hoist or crane (as the excessive weight of the panel makes it impossible for the manual handling).

The panel is anchored to the handling mechanisms provided by lifting

beam with two or more clamps, connected with ropes, agents on the side

of the panel. A valid alternative is also the handling by lifting beams

equipped with suction cups.

N.B.: For anything not expressly stated, you should apply the AIPPEG rules.

Moving long and heavy panels on the roof by hand, could be difficult or even dangerous. In such cases it is recom-

mended that packages are not lifted on the roof structure, but left on the ground, and panels are lifted one by

one on the structure, by means of crane and special lifting clamps .

Lifting clamps should be applied

on the full rib of the panels.

Lifting clamps are connected with

ropes on a spreading truss, which

is lifted by crane. At least two (2)

clamps should be used. In this

way, roof panels are transferred

directly to their final installation

position.

Stacks should be carefully positioned and stored on site to prevent damage or deterioration. Particular attention

should be paid to the following points:

Some sheets and panels are supplied with a protective plastic film on the weather face to help prevent minor

damage to the coating. This must be removed as soon as possible after the cladding has been installed because if

it is left in place for long periods the film will become very difficult to remove. Individual manufacturers’ instruc-

tions should always be followed.

4. Storage

Position away from vehicle and pedestrian routes

Site on bearers on firm flat ground

Cover and ventilate

Ensure labeling is intact

41 42

Factory

Speed House composite panels range

represent a complete system of pre-insulat-

ed monolithic metallic panels used for

building roof and wall for various kinds of

industrial and civil structures. Our Profile

Division has the daily capacity to produce

1850 m2 of Insulated Composite panels

and 3600 m2 of Single Skin sheets.

WHY SH PROFILE DIVISIONSH Pro�les exists in a complete synergy with rest of the speed house group companies. The idea of having a common manufacturing facility is to compliment each others production successfully. keeping the same in mind we o�er a complete turnkey solution. The entire energy brings forth an atmosphere of a single point of contact for client and also make quali-ty control economical and easier. A basic project executed by speed house group will look something like this :-

CONTRACTINGCIVIL, INFRASTRUCTURE & CONTRACTING

PREFABPREFABRICATED BUILDINGS

QUBESCONTAINER CONVERSION

TEMCOPPADGRC ELEMENTS

ICC GRP ELEMENTS & TANKS

SH PROFILETHERMO INSULATED PANEL DIVISION

SH INTERIORINTERIOR FIT-OUTS & FURNITURE

THE POD COMPANYKITCHEN & BATHROOM POD

DOWNLOAD BROCHURE

P R O F I L ESPEEDHOUSE

P.O. Box: 627, Ajman, United Arab Emirates

Tel: +971 (6) 748 2929, Fax: +971 (6) 748 2268

Email

Web

Head Office

Branches

KSALEBANON

[email protected]

www.speedhouse.com

:

:

speedhousegroup

manufacturer’s catalogue - speed house group of companies · i take great pleasure in presenting...

Documents